GATE-ALL-AROUND MOSFETS BASED ON …...GATE-ALL-AROUND MOSFETS BASED ON VERTICALLY STACKED...
Transcript of GATE-ALL-AROUND MOSFETS BASED ON …...GATE-ALL-AROUND MOSFETS BASED ON VERTICALLY STACKED...
GATE-ALL-AROUND MOSFETS BASED ON
VERTICALLY STACKED HORIZONTAL NANOWIRES
HANS MERTENS,
IMEC, LEUVEN, BELGIUM
Semicon Europa, TechArena, Advanced Materials Session, 15/11/2017
THIS PRESENTATION: SILICON GATE-ALL-AROUND
2
SiGe 40 nm
Si Si
8-nm Si
nanowires
WF metalMetal
gate
-1.5 -1.0 -0.5 0.0 0.5 1.0 1.510
-12
10-10
10-8
10-6
10-4
10-2
Dra
in c
urr
ent (A
)
VGS
(V)
NMOSPMOS
LG = 28 nm
STI
ILINILIN
SiGe
Si
Processing: Device demonstration:
ISAT
OUTLINE
Introduction: Motivation and scope
Process flow animation by Coventor SEMulator3D
GAA device fabrication: SiGe/Si processing, nanowire
release, ...
GAA CMOS based on dual work function metal gates
Summary
3
OUTLINE
Introduction: Motivation and scope
Process flow animation by Coventor SEMulator3D
GAA device fabrication: SiGe/Si processing, nanowire
release, ...
GAA CMOS based on dual work function metal gates
Summary
4
MOTIVATION
5
FinFET
Gate-all-
aroundPlanar
Gate
Si
Gate-all-around (GAA):
– Optimal electrostatic
control, ultimate CMOS
scaling
Lateral:
– Natural evolution of
FinFETs
Stacking:
– More active volume,
higher drive current Fin
Stack of
lateral
nanowires
Wrapped
by gate
from all sides
STI
Scaling scenario
Illustration of
50% area scaling
per generation*
* Actual pitch scaling per
generation is slowing
down
MOTIVATION
6
N16
N10
N7
N5
N3
90; 64
64; 45
45; 32
30; 24
20; 18
10
20
30
40
50
60
70
80
90
10 20 30 40 50 60 70 80 90 100
Meta
l p
itch
(n
m)
Contacted Gate Pitch, CGP (nm)
50%
50%
50%
N14/N16
MOTIVATION
7
Mx = Metal
LE3 = litho/etch times 3
SADP=Self-aligned dual
patterning
SAQP=Self-aligned quadruple
pat.
SE=single exposure
N16
N10
N7
N5
N3
90; 64
64; 45
45; 32
30; 24
20; 18
193i Mx LE3 cliff
193i Mx SADP cliff
193i Mx SAQP cliff
19
3i C
GP
SA
DP
cli
ff
19
3i L
I L
E3
c
liff
EUV SE cliff
EU
V S
E c
liff
19
3i C
GP
SA
QP
cli
ff
10
20
30
40
50
60
70
80
90
10 20 30 40 50 60 70 80 90 100
Meta
l p
itch
(n
m)
Contacted Gate Pitch, CGP (nm)
50%
50%
50%
N14/N16 1st challenge:
Patterning cliffs
must be overcome
New patterning
techniques required
MOTIVATION
8
N16
N10
N7
N5
N3
90; 64
64; 45
45; 32
30; 24
20; 18
193i Mx LE3 cliff
193i Mx SADP cliff
193i Mx SAQP cliff
19
3i C
GP
SA
DP
cli
ff
19
3i L
I L
E3
c
liff
EUV SE cliff
EU
V S
E c
liff
19
3i C
GP
SA
QP
cli
ff
10
20
30
40
50
60
70
80
90
10 20 30 40 50 60 70 80 90 100
Meta
l p
itch
(n
m)
Contacted Gate Pitch, CGP (nm)
FinFET electrostatic limit (~40 nm*)
N14/N16
G G G
C C C C C C C
CGP LG
*Liebmann et al., VLSI
(2016)
2nd challenge:
Contacted Gate Pitch:
- Gate length
- Spacer width
- Contact width
Sufficiently long to
switch off device
MOTIVATION
9
N16
N10
N7
N5
N3
90; 64
64; 45
45; 32
30; 24
20; 18
193i Mx LE3 cliff
193i Mx SADP cliff
193i Mx SAQP cliff
19
3i C
GP
SA
DP
cli
ff
19
3i L
I L
E3
c
liff
EUV SE cliff
EU
V S
E c
liff
19
3i C
GP
SA
QP
cli
ff
10
20
30
40
50
60
70
80
90
10 20 30 40 50 60 70 80 90 100
Meta
l p
itch
(n
m)
Contacted Gate Pitch, CGP (nm)
FinFET electrostatic limit (~40 nm*)GAA
N14/N16
G G G
C C C C C C C
CGP LG< ~16nm
2nd challenge:
Contacted Gate Pitch:
- Gate length
- Spacer width
- Contact width
GAA: LG scaling
beyond FinFET
*Liebmann et al., VLSI
(2016)
ITRS 2.0 ROADMAP
Lateral GAA in ITRS roadmap:
Confirmation of industrial relevance
Production forecast: 2019-2021
Assumed target dimensions:
Diameter of 6 nm
Vertical pitch of 18 nm
10
Source (2016):
http://www.itrs2.net/itrs-reports.html
SCOPE OF THIS WORK
Key features:
Scaled dimensions:
8-nm diameter wires
Stacking of nanowires
CMOS device integration
Restriction:
Stacking limited to 2 nanowires
to limit topography for
downstream processing
11
OUTLINE
Introduction: Motivation and scope
Process flow animation by Coventor SEMulator3D
GAA device fabrication: SiGe/Si processing, nanowire
release, ...
GAA CMOS based on dual work function metal gates
Summary
12
GAA PROCESS FLOW
13
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
PMOS
pMetal
nMetal
W fill
Si
NWs
Si S/D
epi
NMOS
GAA PROCESS FLOW
14
NMOSPMOS
Si
Alignment to zero
markers (not shown)
B I/IP I/I
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
GAA PROCESS FLOW
15
Si
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
Si Si0.7Ge0.3
Typical layer
thicknesses: 10nm
GAA PROCESS FLOW
16
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
APF
fin core
Photo
resist
SiO2 HM
SiN HM
GAA PROCESS FLOW
17
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
APF
fin core
SiO2 HM
SiN HM
90 nm pitch
GAA PROCESS FLOW
18
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
45 nm pitch
SiN spacers
GAA PROCESS FLOW
19
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
NMOSPMOS
GAA PROCESS FLOW
20
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
GAA PROCESS FLOW
21
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
SiO2 fill after STI CMP
SiN HM
GAA PROCESS FLOW
22
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
SiGe/Si fins
SiGeSi
SiGeSi
GAA PROCESS FLOW
23
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
a-Si
GAA PROCESS FLOW
24
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
1.5 gate pitch
0.5 LG 1 LG
Nanowire
view
during RMG
processing
S/D epi view
GAA PROCESS FLOW
25
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
Nanowire
view
during RMG
processing
GAA PROCESS FLOW
26
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
S/D epi view
GAA PROCESS FLOW
27
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
SiN spacer
GAA PROCESS FLOW
28
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
SiN spacer
Recessed
SiGe/Si fins
GAA PROCESS FLOW
29
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
SiN spacer
Undoped
Si epi
GAA PROCESS FLOW
30
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
NMOSPMOS
B I/IP I/I
GAA PROCESS FLOW
31
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
S/D Si epi
w/ HDD I/I
GAA PROCESS FLOW
32
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
ILD0 oxide
Dummy gate
GAA PROCESS FLOW
33
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
Dummy gate removed
ILD0 oxide
GAA PROCESS FLOW
34
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
SiGe/Si fins
in gate trenches
GAA PROCESS FLOW
35
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
Lateral
SiGe etch
36
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
Si nanowires
STI
SiN spacer
ILD0
GAA PROCESS FLOW
37
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
ILD0
STI
TiN
TaN
HfO2
pMetal:GAA PROCESS FLOW
GAA PROCESS FLOW
38
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
PMOS NMOS
pMetal
GAA PROCESS FLOW
39
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
PMOS NMOS
pMetal
HfO2
GAA PROCESS FLOW
40
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
PMOS NMOS
pMetal (with nMetal on top)
nMetalW fill
41
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
TiN
TiAl
HfO2
nMetal:GAA PROCESS FLOW
42
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
Nanowires Embedded
S/D epi
Simulated epi volume
is suboptimal
GAA PROCESS FLOW
GAA PROCESS FLOW
43
Starting material: Si wafer
Ground plane formation
SiGe/Si epitaxy
SADP fin patterning
STI fill + fin reveal
Dummy gate patterning
Spacer formation
Embedded S/D epitaxy
ILD0 fill
Dummy gate removal
Nanowire release
Dual WF metal integration
Metal gate fill and CMP
LI1 + LI2 + V0 + BEOL
PMOS
pMetal
nMetal
W fill
Si
NWs
Si S/D
epi
NMOS
OUTLINE
Introduction: Motivation and scope
Process flow animation by Coventor SEMulator3D
GAA device fabrication: SiGe/Si processing, nanowire
release, ...
GAA CMOS based on dual work function metal gates
Summary
44
SHALLOW TRENCH ISOLATION (STI) FOR SILICON GAA
45
SiGe/Si epi: Fin etch: STI:
Si
Restriction on STI densification
SiGe
Si
SiGe
TEM:
~1 nm sharp
SiGe/Si
interfaces
Risk: High thermal budget can lead to
smoothening of the SiGe/Si transitions
SiG
e
STISi
Nitride SiGe
10 nm
SIGE/SI INTERMIXING: DIFFUSION MODEL*
46
-15 -10 -5 0 5 10 150.0
0.1
0.2
0.3
Ge
fra
ctio
n
Depth (nm)
750 °C900 °C
1050 °C
500 600 700 800 900 1000
10-25
10-23
10-21
10-19
10-17
10-15
<~ 1 nm SiGe-Si
interface broadening
for 30-min anneal
50%
35%
Ge% = 20%
Ge d
iffu
sio
n c
onsta
nt (c
m2/s
)
Temperature (°C)
STI densification
temperature for
Si FinFET
Low degree of intermixing for 750 °C for Ge% =
27%
Selected for STI densification
Temperature and
Ge% dependence:
SiGe/Si profile simulations
for 30-min anneal:
Ge% = 27%
* D. B. Aubertine and P. C. McIntyre,
J. Appl. Phys. 97, 013531 (2005)
SIGE/SI INTERMIXING: EXPERIMENT
47
30 min, 900 °C, N2
Annealed
0 20 40 60 80 100 12010
1
102
103
104
105
106
As grown
750 °C
1050 °C
70G
e in
ten
sity (
co
un
ts/s
)
Depth (nm)
900°CSiGe
HAADF-STEM:
As-grown
SiGe
SiGe
SiGe
Ge% = 27%
SIMS data:
Ge% = 27%
Trends from diffusion model
confirmed by experimental
data
Thermal budget
restriction
Image contrast Z2
Si0.73Ge0.27
Is this representative for fins ? See next slides
0 20 40 60 80 100 1200.0
0.1
0.2
0.3
Ge
co
nce
ntr
atio
n (
arb
. u
nits)
Depth (nm)
SIGE/SI INTERMIXING: EXPERIMENT
48
30 min, 900 °C, N2
Annealed
SiGe
HAADF-STEM:
As-grown
SiGe
SiGe
SiGe
Ge% = 27%
STEM vs. SIMS:
Ge% = 27%
Line: SIMS
Dots: STEM
STEM
intensity
(dots)
Good SIMS-STEM
correspondence
STEM suitable for SiGe/Si intermixing
analysis
Applicable to nanostructures, see next
slide
Depth
SIGE/SI INTERMIXING IN FINS
49
SiGe/Si intermixing by STI thermal
budget comparable for narrow fins
and blanket layers (blue vs. green)
STEM methodology applied to narrow fins:
010
20
30
40
50
2x10
4
3x10
4
4x10
4
STEM intensity
(arb. units)
Depth
(nm
)
Depth
-6 -4 -2 0 2 4 60.0
0.1
0.2
0.3
ST
EM
inte
nsity
(arb
. u
nits)
Depth (nm)
Black: Post epi - Blanket
Green: Post STI - Blanket
Blue: Post STI - Fin
STI
thermal
budget
Post-STI STEM
10 nmSTI dens. at 750 °C Sharp SiGe/Si
NANOWIRE RELEASE
50
(111)
Si
Si
SiGe
HCl vapor etch in epi reactor*:
Slow Fast
Application to SADP-defined fins:
Si0.7Ge0.340 nm
Si Si
8-nm Si nanowires
WF
metal
W gate
HCl +rounding
+ RMG
NANOWIRE SIZE TUNING
51
• Starting material: Si wafer
• Well implantations
• SiGe/Si epitaxy
• SADP fin patterning
• STI fill and recess
• Dummy gate
• Spacer
• Embedded S/D epitaxy
• ILD0 (incl. poly removal)
• Dummy oxide removal
• Si nanowire release
• HK + WF metal deposition
• Metal gate fill and CMP
• LI1 + LI2 + V0 + BEOL
Challenge:
Size and
shape control
for
top and bottom
nanowires
with
nanometer
accuracy
Oxidation (top/side)
Oxidation (top/side)
Fin width and profile
Si layer thicknesses
Oxide etch / clean
Clean / oxidation
SiGe/Si selectivity
Process flow: Influence on nanowire size:
NANOWIRE SIZE TUNING
52
GAA module
optimization Epi tuning
Fin profile
optimization
Minimization of
SiGe/Si intermixing
SiGe/Si etch
improvement
Si nanowire corner
rounding optimization
GAA module
set-up
GAA DEVICE STRUCTURE
53
NMOS, LG = 70 nm
WF
metal 8 nm
8 nm
HfO2
W gate
Si
Stacked Si nanowires
Narrow size distribution
Conformal HK/MG fill
45 nm
20 n
m
TEM ALONG NANOWIRES
54
Thick TEM specimen
Along nanowires:
W fill
W gate covers the nanowires:
W fill
WF
metal
WF metalHfO2
Si
Si
10 nm LG = 70 nm
Metal gate shields the nanowires
TEM ALONG NANOWIRES
55
Thick TEM specimen
Along nanowires:
LG = 70 nm
W fill
W gate covers the nanowires:
W fill
WF
metal
WF metalHfO2
Si
Si
10 nm
TEM sample thinning to make W gate transparent See next slide
TEM ALONG NANOWIRES
56
Thick TEM specimen
Along nanowires:
LG = 70 nm
W fill
Si nanowires visible:
Si
Si
Ultrathin specimen
Well-defined NWs over full gate lengthWF metal
Si NWs
HfO2
Ultrathin W
HfO2
10 nm
9.4 8.7 nm
8.9 nm 9.6 9.4
8.4
TEM ALONG NANOWIRES
57
Top Si NW
SiN spacer
HfO2
Bottom
Si NW
Facet attributed to anisotropy of
vapor HCl etch process
Si
S/D
Si0.7Ge0.3
HCl
etch
W fill Top
Si NW WF
metal
RMG
Top Si
LG = 30 nm
20 nm
WF metal
Bottom Si
Well-defined GAA device structure for LG = 30 nm
KEY DIFFERENCES COMPARED TO FINFET
58
1. SiGe/Si epitaxy 2. Low-T STI module
3. Embedded Si S/D epitaxy 4. Si nanowire release in RMG
SiGe/Si stack
with ~1 nm
sharp transitions
Si Si0.7Ge0.3
S/D epi
Gate
Temperature
reduction of
1050 °C to 750
°C to minimize
SiGe/Si
intermixing
SiGe/Si layer
stack confined
below dummy
gate
SiGe sacrificial
layer removal by
HCl vapor etch
process +
HK/MG dep.
STI
SiGe
Si
STI
SiGeSi
ID-VGS CHARACTERISTICS
59
-1.5 -1.0 -0.5 0.0 0.5 1.0 1.510
-12
10-10
10-8
10-6
10-4
10-2
Dra
in c
urr
ent (A
)
VGS
(V)
NMOSPMOS
LG = 28 nm
VDD =
0.9 V
VDD =
50 mV
VDD =
50
mV
Excellent short-
channel characteristics
GP doping
condition: >1E19
cm-3
N- and PMOS on separate
wafers
0.01 0.1 10
50
100
150
200
250
300
350
400
SS
(m
V/d
ec)
Gate length, LG (m)
-1.0 -0.5 0.0 0.510
-13
10-11
10-9
10-7
10-5
10-3
I S (
A)
VGS
(V)
SUBTHRESHOLD SLOPE
60
0.01 0.1 10
50
100
150
200
250
300
350
400
SS
(m
V/d
ec)
Gate length, LG (m)
-0.5 0.0 0.5 1.010
-12
10-10
10-8
10-6
10-4
I S (
A)
VGS
(V)
VDD = 0.9V
LG = 24nm
GAA High GP
Hig
h
GP
Low
GAA
Low
GP
WFIN
5
nm
10
nm
NMOS
FF
High
GPGAA
Low
GP
VDD = 0.9V
LG = 24nm
GAA High GP
Low
PMOS
PMOS: NMOS:
Subthreshold slope reduction by high GP
doping
DIBL AND ION – VT,SAT
61
-0.2 0.0 0.2 0.40
200
400
600
800
1000
I ON (
A/
m)
VT,SAT
(V)
20 25 30 35 400
50
100
150
200
250
300
350
400
DIB
L (
mV
/V)
Gate length, LG (nm)
NMOS
VDD = 0.9V
LG=24-30nm
GAA, High GP
FF, WFIN =
5nm
FF,
WFIN=10nmVDD = 50mV, 0.9V
PMOS
GAA
High GP
NMOS
FF NMOS
GAA
High GP
10n
m
5nm
WFIN
Excellent DIBL for GAA ION – VT,SAT at similar
trend line as FinFET
NMOS:PMOS and NMOS:
* Normalized by
channel perimeter
OUTLINE
Introduction: Motivation and scope
Process flow animation by Coventor SEMulator3D
GAA device fabrication: SiGe/Si processing, nanowire
release, ...
GAA CMOS based on dual work function metal gates
Summary
62
DUAL WORK FUNCTION METAL GATES
63
NMOS PMOS
20 nm
nMetalpMetal
Previous slides:
NMOS and PMOS devices on
separate wafers
Next slides:
NMOS and PMOS devices on the
same wafer
Dual work function metal gates
for threshold voltage tuning
S
i
S
i
DUAL WORK FUNCTION METAL INTEGRATION
64
PR
TiN
TaN
TiN
HfO2
SiO2
Si
pFET
HfO2
SiO2
Si
nFET
TaN
TiN
HfO2
SiO2
Si
pFET
HfO2
SiO2
Si
nFET
Dry strip + APM
TiN removed
(stop in TaN)
pMetal + TaN
barrier + sacrificial
TiN dep. + litho
Dry removal of
pMetal from
nFET
W-Fill
(W)
TiN 2
TiAl 4
TiN 2
TaN 2
7 n
mTiN 3
HfO2
1.
8
SiO2
Si
pFET
W
2 TiN
8 n
m
4 TiAl
2 TiN
1.
8HfO2
SiO2
Si
nFET
PR
TiN
TaN
TiN
HfO2
SiO2
Si
pFET
TiN
TaN
TiN
HfO2
SiO2
Si
nFET
TiN
TiAl
TiN
TaN
TiN
HfO2
SiO2
Si
pFET
TiN
TiAl
TiN
HfO2
SiO2
Si
nFET
nMetal
deposition by
ALD
Photo
resist
SF6
O2+ APM
PMOS-first patterning scheme developed for FinFET:
DUAL WORK FUNCTION METAL INTEGRATION
65
PR
TiN
TaN
TiN
HfO2
SiO2
Si
pFET
HfO2
SiO2
Si
nFET
TaN
TiN
HfO2
SiO2
Si
pFET
HfO2
SiO2
Si
nFET
Dry strip + APM
TiN removed
(stop in TaN)
pMetal + TaN
barrier + sacrificial
TiN dep. + litho
Dry removal of
pMetal from
nFET
W-Fill
(W)
TiN 2
TiAl 4
TiN 2
TaN 2
7 n
mTiN 3
HfO2
1.
8
SiO2
Si
pFET
W
2 TiN
8 n
m
4 TiAl
2 TiN
1.
8HfO2
SiO2
Si
nFET
PR
TiN
TaN
TiN
HfO2
SiO2
Si
pFET
TiN
TaN
TiN
HfO2
SiO2
Si
nFET
TiN
TiAl
TiN
TaN
TiN
HfO2
SiO2
Si
pFET
TiN
TiAl
TiN
HfO2
SiO2
Si
nFET
nMetal
deposition by
ALD
Photo
resist
SF6
O2+ APM
PMOS-first patterning scheme developed for FinFET:
Is this patterning
scheme compatible
with 3D GAA
structures ?
FABRICATED DEVICES
66
Post-WFM-etch
Top-view SEM:
PMOS NMOS
PWFM
TEM cut
LG = 30nm
LG = 30 nm
PMOS NMOS
PWFM NWFMN/P
boundary
NMO
S
PMO
S
HfO2HfO2
TiAlTiNTa
N
PWFM
removed from
NMOS 20 nm
Conformal WFM
deposition
Removal of pMetal
from NMOS
Well-defined N/P
boundary
NMOS VTH SHIFT BY DWFM INTEGRATION
0.0 0.2 0.4 0.6 0.8 1.00
200
400
600
800
1000
So
urc
e c
urr
en
t, I
S (
A/
m)
Gate-source voltage, VGS
(V)
LG = 28 nm, VDD = 0.9 V
NMOS w/
nMetal
Control:
NMOS w/ pMetal
200-mV shift
HfO2
TiAl
nMetal
on NMOS:
Control*:
pMetal
on NMOS
TiNTaN
* TEM for illustrative purposes (pMetal on PMOS)
HfO2
67
MATCHING VTH BY DWFM INTEGRATION
68
-1.0 -0.5 0.0 0.5 1.010
-11
10-9
10-7
10-5
Dra
in/s
ou
rce c
urr
ent, I
D,S
(A
)
Gate-source voltage, VGS
(V)
ID,LIN
6x2 NWs
LG = 30 nm
VDD =
50 mV, 0.9 V
|VT,SAT| =
~0.35ID,LIN
ID,SAT
IS,SAT
PMOS NMOSN- and PMOS devices on
the same wafer
MATCHING VTH BY DWFM INTEGRATION
69
-1.0 -0.5 0.0 0.5 1.010
-11
10-9
10-7
10-5
Dra
in/s
ou
rce c
urr
ent, I
D,S
(A
)
Gate-source voltage, VGS
(V)
ID,LIN
6x2 NWs
LG = 30 nm
VDD =
50 mV, 0.9 V
|VT,SAT| =
~0.35ID,LIN
ID,SAT
IS,SAT
PMOS NMOSMinority carriers
generated in nanowires:
S
D
BGIDL in ID and IS
Signature of nanowire
conduction
THRESHOLD VOLTAGE VS. GATE LENGTH
70
0.0
0.2
0.4
0.6
Lin
ea
r th
resh
old
vo
ltag
e, V
T,L
IN (
V)
0 50 100 150 200 250
-0.6
-0.4
-0.2
Gate length, LG (nm)
Similar VTH as
uni-gate control
devices
Validation of
dual
work function
metal integration
scheme
NMOS
PMOS
Uni-gate (control)
Dual-gate (CMOS)
Uni-gate (control)
Dual-gate (CMOS)
OUTLINE
Introduction: Motivation and scope
Process flow animation by Coventor SEMulator3D
GAA device fabrication: SiGe/Si processing, nanowire
release, ...
GAA CMOS based on dual work function metal gates
Summary
71
SUMMARY: SCOPE
72
GAA:
Natural evolution of
FinFETs:
Improved electrostatics
SUMMARY: SCOPE
73
GAA:
Natural evolution of
FinFETs:
Improved electrostatics
Industry-relevant:
Illustrated by ITRS 2.0
roadmap
SUMMARY: SCOPE
74
GAA:
Natural evolution of
FinFETs:
Improved electrostatics
Industry-relevant:
Illustrated by ITRS 2.0
roadmap
GAA device variants:
Trade-offs:
- Drive current
- Electrostatics
- Parasitics
- Layout
flexibility
SUMMARY: SI GAA DEVICE DEMONSTRATION
GAA Si NWFETs with excellent short-
channel characteristics demonstrated:
1. Stacked NWs
2. Scaled dimensions
3. RMG processing
4. Bulk Si substrates
Major differences with bulk FinFET flow:
STI densification at 750 °C Sharp SiGe/Si transitions
Low-complexity GP doping scheme prior to SiGe/Si epitaxy bottom
parasitic channel suppression
75
8 nm
8 nm
HfO2
Si
Si
SUMMARY: SI GAA CMOS DEMONSTRATION
767676
LG = 30 nm
PMOS NMOS
pmetal nmetal
N/P
boundary
NMOSPMOS
HfO2HfO2
TiAlTiN TaN
Vertically stacked Si nanowire transistors
with dual work function metal gates
demonstrated
-1.0 -0.5 0.0 0.5 1.010
-11
10-9
10-7
10-5
Dra
in/s
ou
rce
cu
rre
nt,
ID
,S (
A)
Gate-source voltage, VGS
(V)
ID,LIN
6x2 NWs
LG = 30 nm
VDD =
50 mV, 0.9 V
|VT,SAT| =
~0.35 ID,LIN
ID,SAT
IS,SAT
ACKNOWLEDGEMENTS
The GAA team of Imec’s LOGIC DEVICES program
Imec’s (sub-)10nm CMOS partners including, Samsung,
TSMC, GlobalFoundries, Intel, SK-Hynix, Micron,
Qualcomm, Sony, Altera, and Huawei
The European Commission and Regional authorities
for their support of European collaborative projects
Coventor for process simulation software support
77