Gasoline tube 50cc-book.pdf · P-40 warhawk (50cc) Specification: Length: 1860mm(73.2") Wing...
Transcript of Gasoline tube 50cc-book.pdf · P-40 warhawk (50cc) Specification: Length: 1860mm(73.2") Wing...
P-40 warhawk (50cc)
Specification:Length: 1860mm(73.2")Wing span: 2210mm(87")Wing area: 74.75sq.dm(8.06sq.ft)Wing loading: 140.5g/sq.dm(46.1oz/sq.ft)Flying weight: 10.5kg(23lbs)Radio: 6ch & 9servosEngine: 50cc gasoline engine
SAFETY PRECAUTIONS
INSTRUCTION MANUAL
First-time builders should seek advice from people having building experience.If misused or abused,it can cause serious bodily injury and damage to property.Fly only in open areas and preferably at a dedicated R/C flying site.We suggest having a qualified instructor carefully inspect your airplane before its first flight.Please carefully read and follow all instructions included with this airplane,your radio control system and any other components purchased separately.
(The people under 18 years old is forbidden from flying this model)This R/C airplane is not a toy!
50cc gas engine
22″X8-10
6
96
6
6 channel radio for aiplane is highly recommended for this model.
9 Optional parts: rubber wheel with metal hub.
We strongly recommen you use the thread lock for all the screws when you build your model.
6.25 in Spinner
Gasoline tube
Gasoline
Make sure to assemble retracts as instructed below.
Two wheel retract system
3-waypressure inlet
Air tank
3-waypressure inlet
3-waypressure inlet
3-waypressure inlet
3-waypressure inlet
Switch
Air inlet
Strut
Strut
Strut
Quick release connector Quick release connector
Pressure reduction inlet
Ø1.7mm
Ø0.2mm
The status when thegear up
Pull out length of 8mm to make gear down
Air valve Air valve
Pleas notice the inner diameter for each side of the pressure reduction inlet.
Please insure the sealing of the retract system before flight .
3-way pressure inlet 51Air tank
1Air inlet
2
1
1Air line (3000mm)
2Quick release connector
Strut ( 90 )1Strut ( 110 )
Switch
ClevisRod (2X300mm)
1
11
Retainer
TP Screw(2.6x14mm) 2
Ball joint
6Pin hinge(4.5x67mm)
Make sure hinges are mounted in the same line.
1mm
Tailing edge
Cut away the rubber tube whenthe epoxy glue dried.
Make sure they are inthe right position whileinstalling.
Aileron
8
2
2
2
2
2
22
ClevisClevis
Rod (2.5x300mm) TP Screw (2.3x12mm)
Wooden Block(20x20x8mm)
Servo tray(68.5x56.5x2mm)
Screw (4x40mm)
4Washer(4x15mm)Lock Nut (4mm )
6Pin hinge(4.5x67mm)
2Collar (3mm)
Securely glue together. If coming off during flights, you 'lllose control of your airplane which leads to accidents!
Rod (2.5x300mm)
Washer
Lock Nut (4mm )Clevis
ClevisNut (3mm )
Collar (3mm)
Screw (3x10mm)
Screw (4x40mm)
22Screw (4x40mm)
4Washer(4x15mm)
Lock Nut (4mm )2Clevis
2Clevis
22
Screw (3x10mm) Nut (3mm )
2Collar (3mm)2 Rod (2.5x300mm)
Install the nylon control horn and connect the linkage.
Install the servo as the illustration below.
Accessory list for the coming installation steps.
Apply instant type AB glue to aileron and pin hinge.
Keep some space about 1mm width between the tailing edge and the aileron.
Assemble the aileron to main wing with instant type AB glue. Be carefulto ensure the moving parts of the hinges are able to move freely.
1
2
3
4
5
1
8Pin hinge (36x20x1mm)
Make sure hinges are mounted in the same line.
8
2
2
2
2
2
22
ClevisClevis
Rod (2.5x300mm) TP Screw (2.3x12mm)
Wooden Block(20x20x8mm)
Servo tray(68.5x56.5x2mm)
Screw (4x40mm)
2Washer(4x15mm)
2Washer(4x15mm)
Lock Nut (4mm )
8
2Collar (3mm)
Pin hinge(36x20x1mm)
Flap
1mm
Make sure they are inthe right position whileinstalling.
Trailing edge
1.5mm
3mm
TP Screw (2.3x12mm)
Securely glue together. If coming off during flighs, you 'lllose control of your airplane which leads to accidents!
8TP Screw (2.3x12mm)
Rod (2.5x300mm) Clevis
Clevis
Lock Nut (3mm )
Screw (3x10mm) Nut (3mm )
Screw (4x40mm)
Washer
Washer
Keep some space about 1mm width between trailing edge and flap.
Secure the servo.Install the nylon control horn and connect the linkage.
Epoxy the pin hinges to the flap. Install the servo as the illustration below.
Epoxy the flaps to the wings as illustration.
6
9
8
2
107
Accessory list for the coming installation steps.
Top view
Position forright diagram.
ELEVATOR
Side View
30mm
30mm
Top view
Side View
30mm
30mm
RUDDER
30mm
30mm
AILERON
FLAP
Side View
FLAPAILERON
40mm
154mm
Adjustment.
Adjustment. The centre of the Gravity.
Adjustment.
80
79
81
15
78
TP Screw (3x20mm)
Collar (6mm)
Wooden supporter
Collar (6mm)
1Tail gear mount
Collar (3mm) 211Tail landing gear(3mm)
Tail wheel (45mm)
Washer (3x6mm) 4
1 Wooden Block (9mm Ply)
1 Wooden Block (3mm Ply)
2Steel wire (0.5x3000mm)
Wooden Block(63x60x35mm)
24Collar (6mm)
Wheel (115mm)
Landing gear (6mm)
2
1
82
TP Screw (3x20mm )Landing gear straps
Tail wheel (45mm)
Collar(3mm)
Collar(3mm)
Collar(3mm)
Tail landing gear
Tail gear mount
The sketch map when assemble the tail landing gear to the wheel steeling mount.
Wooden Block (9mm Ply) Wooden Block (3mm Ply)
TP Screw(3x20mm)
Washer (3x6mm)
TP Screw(3x20mm)Washer (3x6mm)
44
1
1 Wooden Block (9mm Ply)
Wooden Block (3mm Ply)
Wooden Block (9mm Ply) Wooden Block (3mm Ply)
Assemble the wheel mount to the thick wooden block with screw,cut the surplus parts and epoxy the thinner wooden block to it as illustration.
Wheel (115mm)
2Steel wire (0.5x3000mm)
wheel mount servoSteel wire (0.5x3000mm)
Epoxy the whole wheel mount set to the form in the fuselage and be carefule don't let the arm touch the fuselage when it works
Assemble the wheels to the standard undercarriages.
Epoxy the standard undercarriages to the wings.
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7673
74
75
77
Accessory list for the coming installation steps.
A
B
A’
B’
A=A’B=B’
4Wood dowel (6x50mm)
2Wheel (115mm)
2LockNut (4mm)
2PVC
2Bushing (8X4mm)
Cut off the surplus PVC part carefully along the shaded line
Cut away the film on the position for the air retract landing and epoxy the wheel house to relevant position.
1Rib template (2mm ply)
TP Screw (2.3x12mm)
1.5mm
3mm
8TP Screw (2.3x12mm)
Rod (2.5x300mm)
Washer
Lock Nut (4mm )Clevis
ClevisNut (3mm )
Collar (3mm)
Screw (3x10mm)
Screw (4x40mm)
22Screw (4x40mm)
2Washer(4x15mm)Lock Nut (4mm )
2Washer(4x15mm)
2Clevis
2Clevis
22
Screw (3x10mm) Nut (3mm )
2Collar (3mm)2 Rod (2.5x300mm)
Rod (2.5x300mm) Clevis
Clevis
Lock Nut (3mm )
Screw (3x10mm) Nut (3mm )
Screw (4x40mm)
Washer
1Stab joiner (30x680mm)
12TP Screw (3x20mm)
12Washer(3x6mm)
28TP Screw (2.3x12mm)
2Screw (6x50mm)
Washer(4x15mm)
Washer(4x15mm)
3mm
Install the nylon control horn and connect the linkage.
Secure the servo.Install the nylon control horn and connect the linkage.
Assembly of the main wings.
Accessory list for the coming installation steps.
3
14
1311
12
15
Note:rubber wheels oleo struts and retracts are optional.
LockNut(4mm)Bushing (8X4mm)
6mm
Rib template (2mm ply)
Rib template (2mm ply)
Wood dowel (6x50mm)
Wood dowel (6x50mm)
4Wood dowel (6x50mm)
1Rib template (2mm ply)
Wheel (115mm)
1Stab joiner (30x680mm)
12TP Screw (2.3x12mm)
6mm
1.5mmTP Screw (2.3x12mm)
TP Screw (3x20mm)
Washer(3x6mm)
1.8mm
12TP Screw (3x20mm)
12Washer(3x6mm)
Assemble the wheels to the retracts.
Assemble the retracts to the main wing carefully.
Assemble the wheel cover as illustration.
Epoxy the wheel cover to appropriate position around the retract as illustration.
According to the rib template drill holes in the wing root and epoxy wood dowels in them.
According to the rib template drill holes in the fuselage.
4
21
20
1916
18
17
1.5mm
TP Screw (2.3x8mm)
8TP Screw (2.3x8mm)
8Ply (15x15x3mm)
Ply (15x15x7mm)
130mm90mm
5mm
2Ply (15x15x7mm)
32.5mm 32.5mm2
Plastic tube(5x50mm)
130mm
90mm5mm
15mm
Epoxy plies appropriate position inside the fuselage as below and assemble the cowling.
TP Screw (2.3x8mm)
1.5mm
7TP Screw (2.3x8mm)
7Ply (15x15x3mm)
Drill two holes to the relevant position in the airplanefor assembling the drop tank.
Epoxy the drop tank to the bottom cover.
Epoxy plies to the cockpit and assemble the canopy to it with screw and epoxy.
Epoxy plies to appropriate position inside the fuel tank and drill holes through them.
Epoxy two parts and the plastic tubes in the holes.
68
67 70
71
69
13
72
6mm
260mm
15mm
4mm
3mm
Washer (3x6mm) Blind Nut (3mm)
Screw (3x15mm)
Washer (3x6mm) 22
Screw (3x15mm)
2Blind Nut (3mm)
260mm 8mm
2 Wooden Block (9mm) ply(3mm) 2
162mm305mm
419mm
Epoxy the wooden block to the breaches.
According to the location wooden block drill holes in the fuselage.
Trim breaches to relevant position in the fuselage for assembling the cockpit.
Epoxy plies to relevant position below the breaches in the fuselage.
Assemble the cockpit to the fuselage and drill holes through the ply and the wooden block in the fuselage and the cockpit,then set blind nuts to the holes in the wooden block.
Epoxy the exhaust to the cowling.
62
63
61
65
66
64
12
1Stab joiner (12x250mm)
9Pin hinge(4.5x67mm)
8
22
2
22
2
Clevis
Rod (2x300mm) Retainer
TP Screw (2.3x12mm)Screw (3x35mm)Washer(3x15mm)
2Washer(3x15mm)Lock Nut (3mm )
4Wood dowel (4x30mm)
1Rib template (2mm ply)
Stab joiner (30x680mm)
Securely glue together. If coming off during flights, you 'lllose control of your airplane which leads to accidents!
Make sure hinges are mounted in the same line.
6Pin hinge(4.5x67mm)
Securely glue together. If coming off during flights, you 'lllose control of your airplane which leads to accidents!
Install the servo as the illustration below.
5mm
4
2Wooden Block(17x17x8mm)
Servo tray(66x54x2mm)
Wooden Block(17x17x8mm)
Servo tray(66x54x2mm)
2Screw (6x50mm)
Blind Nut
Screw (6x50mm)
Fix the wings to the fuselage.
Reinforce the connection between the fuselage and the wings by the screws as illustration.
Drill holes in the elevator and epoxy the pin hinges to them.
Drill holes to relevant position in the stabilizers and epoxy the elevators to them.
5
26
24
2523
22
Accessory list for the coming installation steps.
Clevis
Retainer Rod (2x300mm)
Screw (2x10mm)
Rod (2x300mm)
Clevis
Washer(3x15mm)Washer
Lock Nut (3mm )
Screw (3x35mm)
Screw (2x10mm)
Wood dowel (4x30mm)
Rib template (2mm ply)
Drill two holes at the stabilizer root base via rib templateand epexy the wood dowel in them.
4mm
1Rib template (2mm ply)
Rib template (2mm ply)
TP Screw (2.3x12mm)
1.5mm
3mm
8TP Screw (2.3x12mm)
4mm
Securely glue together. If coming off during flights, you 'lllose control of your airplane which leads to accidents!
33mm
90mm
108mm
3Pin hinge(4.5x67mm)
Make sure hinges are mounted in the same line.
5mm
4Wood dowel (4x30mm)
1Stab joiner (12x250mm)
Drill holes to appropriate position in the rudder and epoxy the pin hinges in them
Install the nylon control horn and connect the linkage.
Secure the servo of elevator and connect the linkage.
Drill two holes in the stab root base on the rib template.
Epoxy the stabilizers to the fuselage.
6
32
31
3027
29
28
Rudder servo
Throttle servo
Switch servo
Cut off the surplus part from the cowling,exhausts and canopy carefully.
15Ply(15x15x3mm)
15TP Screw (2.3x8mm)
1Canopy
2Pvc part
2Canopy 6mm
2Wood dowel (6x30mm)
Wooden Block(17x17x8mm) 2
260mm
15mm
4mm
Washer (3x6mm) 22
Screw (3x15mm)
2Blind Nut (3mm)
4Ply (17x17x8mm)
2Plastic tube(5x50mm)
2Wood dowel (6x30mm)
ply(3mm) 2
1 Location wooden Block (2mm)
2 Wooden Block (9mm)
1Drop tank
1
15mm
Location wooden Block (2mm)
Location wooden Block (2mm)
Mounting the receiver and battery to appropriate position in the fuselage.
According to the location wooden block and mark in the cockpit through the holes in the location wooden block.
Epoxy wooden block to the relevant position behind the marked position and drill holes through the marked point and epoxy the wooden dowel in them.
Open breaches to appropriate position in the cockpit as illustration.60
56
59
58
11
Accessory list for the coming installation steps.
57
Fuel supply line
Fuel spray lineAir pressure line
Linkage Stopper
Washer (2mm)
Washer (2mm)
Nut (2mm)
Set screw (3x4mm)
Washer (2mm)
Set screw (3x4mm)
1
1
1
1
Install the switch and the throttle servo Epoxy the fuel tank in the fuselage.Notice the position of the fuel tank in the fuselage.
Install the throttle servo to appropriate position in the fuselage.
Assembly of the fuel tank. Assemble the switch servo to the fuselage.
Add a rubber ring to theclevis for insuring safety
Assembly of the switch servo.
Linkage Stopper
Washer (2mm)
Nut (2mm)
Set screw (3x4mm)
1
1
1
1
10
55
54
5350
52
51
A A’
B B’
Make sure to glue securely.If not properly glued, a failure in flight may occur.
Temporarily fasten down the main wing and check its correct position.
Securely glue together.If coming off during flights,you'll lose control of your airplane which leads to accidents!
A = A 'B = B '
Rudder
Vertical fin
Cut away the rubber tube whenthe epoxy glue dried.
1mm
Make sure they are inthe right position whileinstalling.
5mm
4Steel wire (0.5x3000mm)
222
Clevis
Washer(3x15mm)Lock Nut (3mm )
1Screw (3x80mm)
2Copper joiner
2Plastical tube(3x50mm)
4
4
ClevisCopper joiner
44
Screw (2x10mm) Nut (2mm )
4Washer(2x5mm)
2Steel wire (0.5x3000mm)
Steel wire (0.5x3000mm)
8TP Screw (2.3x12mm) Ply (15x15x3mm)
8
Assembly of the stabilizer.
keep some space about 1mm width between the vertical fin and rudder.
Drill holes to the relevant position in the tailing edge and epoxy the rudder to them.
Epoxy the tail retract to the frame steadily in the fuselage as below.
The sketch map for the steel wire of tail retract.
7
38
33
35
34 37
Accessory list for the coming installation steps.
The sketch map after the rudder shaft assemble finished.
2Steel wire (0.5x3000mm)
222
ClevisWasher(3x15mm)Lock Nut (3mm )
1Screw (3x80mm)2Copper joiner
Washer(3x15mm)
Screw (3x80mm)
Lock Nut (3mm )
Clevis
Aluminum tube
Stee l w i re
Drill a small hole to appropriate possition in the fuselage for installing the plastical tube.
3mm
68mm
45mm 70mm
2Plastical tube(3x50mm)
4
4
ClevisCopper joiner
44
Screw (2x10mm) Nut (2mm )
4Washer(2x5mm)
Install the servo.
Stee l w i re
Copper joiner
Lock Nut (2mm )
Screw (2x10mm)Ball joint
Washer(2x5mm)
Aluminum tube
The sketch map of the linkage for the rudder and the tail wheel.
The sketch map of the steel wire for the rudder.
Assemble the servo of rudder in the fuselage.
8
44
43
42
41
40
39
In case of 2-cycle & 4-cycle engine.
250 mm
1
Linkage Stopper4
12Washer(5mm)
Spring Washer(5mm)
2
4Screw(5mm)
Plastic tube (2x650mm)
Washer 4
4Blind Nut (5mm)
Fuel tank (550cc) 1 4Blind Nut (4mm)
5.2mm
Blind Nut
Drill four holes at the diameters as shown for engine mount.
The front view of the engine install completion
Washer
Screw
Washer
Assemble the engine.
TP Screw (2.3x12mm)
1.5mm
8TP Screw (2.3x12mm)
Ply (15x15x3mm)8
Trim the surplus parts off the tail wheel cover carefully and make sure the tail retract can get into the tail fuselage when the gear up.
The side view when the engine install completion,customers can adjust the engine to a appropriate position by move the engine mount.
9
49
48
4745
Accessory list for the coming installation steps.
46