Gas/Electric Partnership Conference · Customer Installation Unit Type No. Motor/VFD Speed Order...

J Fagg 1February 2009Gas Electric Conference

MAN Turbo Pipeline & Storage Compression

Gas/Electric Partnership ConferenceFebruary 10-11, 2009

Gas/Electric Partnership ConferenceFebruary 10-11, 2009



New Product DevelopmentsNew Product Developments



New Product DevelopmentsLooking Forward and

Looking Back

New Product DevelopmentsLooking Forward and

Looking Back

4J Fagg February 2009Gas Electric Conference

Customer Installation Unit Type No. Motor/VFD Speed Order

Units Supplier RPM HP kW YearTransco, USA Station 100, USA MOPICO RM 40 1 ALSTOM/Ross Hill 10'000 8'000 6'000 1990

EWE AG; GER Nüttermoor,GER HOFIM RB 22 1 ALSTOM/Hill Graham 20'000 2'800 2'100 1991Wingas, GER Bunde;GER MOPICO RM 30 1 ALSTOM/Hill Graham 12'700 4'600 3'400 1992Columbia Gas, USA Rutledge, USA MOPICO RM 40 3 ALSTOM/Ross Hill 10'000 4'600 3'400 1994BG Transco, UK Peterstow,UK MOPICO RM 40 3 ALSTOM/Hill Graham 10'000 10'700 8'000 1995BG Transco, UK Lockerley,UK MOPICO RM 40 1 ALSTOM/Hill Graham 10'000 10'700 8'000 1995

TransCanada PL, CDN Lachenaie,CAN MOPICO RM 40 1 ALSTOM/Ross Hill 10'000 9'400 7'000 1997BG Transco, UK Lockerley,UK MOPICO RM 40 1 ALSTOM/Hill Graham 10'000 10'700 8'000 1998ARCO, USA Point Mac, USA HOFIM RB 31+RB 28 1 ALSTOM/Ross Hill 14'000 9'500 7'100 1998NAM, NED Pernis West,NED HOFIM RB 31 1 ALSTOM/ALSTOM 14'000 6'300 4'700 1998TransCanada PL, CDN East Hereford,CAN MOPICO RM 40 1 ALSTOM/Ross Hill 10'000 9'400 7'000 1998NAM, NED Barendrecht,NED HOFIM RB 31 1 ALSTOM/ALSTOM 15'000 6'300 4'700 1999

APEL/EMGS, UK Hole House,UK HOFIM RB 31 1 ALSTOM/Hill Graham 14'200 7'100 5'300 1999Thyssengaz. GER Hunenpipe 3,GER HOFIM RV 040 1 ALSTOM/ALSTOM 12'700 8'000 6'000 1999NAM, NED Gaag,NL HOFIM RB 31 1 ALSTOM/ALSTOM 14'700 6'300 4'700 2000Petrobras, BR Namorado,BR HOFIM RB 28 1 ALSTOM/Robicon 18'500 2'700 2'000 2000PPP/eCORP, USA Stagecoach,USA HOFIM Sealed RB 31 3 ALSTOM/Robicon 12'000 7'800 5'800 2000

NAM 2001, NED Botlek,NED HOFIM RB 31 1 ALSTOM/ALSTOM 14'700 6'300 4'700 2001EWE, AG, GER Nüttermoor,GER HOFIM Sealed RB28-6+RB28-6 1 ALSTOM/Robicon 10'500 8'000 6'000 2002Gaz de France, F Cherré;F MOPICO RM 40 2 ALSTOM/ALSTOM 10'000 6'700 5'000 2002KBR/BP Azerbeijan Shah Deniz,AZB MOPICO RM 40 2 ALSTOM/Robicon 12'000 9'400 7'000 2003NETRA/Ruhrgas AG, GER Wardenburg,GER MOPICO RM 40 3 ALSTOM/Robicon 12'000 9'400 7'000 2003

APEL/EMGS, UK Hole House,UK HOFIM Sealed RB45-4+RB45-4 1 ALSTOM/Robicon 9'000 14'600 10'900 2003Gaz de France, F Cherré,F MOPICO RM 40 2 ALSTOM/ALSTOM 10'500 7'900 5'900 2005Gaz de France, F Cuvilly,F MOPICO RM 40 2 ALSTOM/ALSTOM 7'700 8'700 6'500 2005Gasunie, NL Grijpskerk,NED MOPICO RM 40 2 ALSTOM/Robicon 8'100 8'900 6'600 2005

Power

Reference list of high speed magnetic levitatedpipeline and gas storage compressor systems


Customer Installation Unit Type No. Motor/VFD Speed Order

Units Supplier RPM HP kW Yearnot public,GER HOFIM Sealed RB45 1 ALSTOM/ALSTOM 8,230 11,000 8,200 2006EWE, GER Nüttermoor,GER HOFIM Sealed RB28-6+RB28-6 2 ALSTOM/SIEMENS 9,315 9,400 7,000 2006not public,UK HOFIM Sealed RB35-5 3 CVT/CVT 10,500 9,400 7,000 2007NETRA/E.ON Ruhrgas AG, GERWardenburg,GER MOPICO RM40 2 CVT/SIEMENS 12,000 9,400 7,000 2007Gasunie, NL Wijngaarden,NED MOPICO RM50 5 CVT/CVT 8,700 14,100 10,500 2007EDF,F Etzel,GER HOFIM Sealed RB45-5+RB45-5 2 CVT/CVT 8,900 14,500 10,800 2008BP Etzel,GER HOFIM Sealed RB35-7; RB35-4 3 CVT/CVT 9,830 10,500 7,830 2008NUON,NL EPE,GER HOFIM Sealed RB35-5; RB35-5 2 CVT/CVT 8,920 11,500 8,540 2008EWE, GER Nüttermoor,GER HOFIM Sealed RB28-6+RB28-6 3 MAN/SIEMENS 9,315 9,400 7,000 2008

TOTAL 62

TOTAL HOFIM/HOFIM SEALED 30

TOTAL MOPICO 32

Power

Reference list of high speed magnetic levitatedpipeline and gas storage compressor systems


Residential Installation – Compressor Operation Commenced 1995

MOPICO Station: Green Compression!

Three hermetically sealedMOPICO pipeline motor-compressors operating in series. Total station time nearing 100,000 hours in 2009.


Gas Storage Application Experience

High Performance Gas Storage Facility Commissioned in 2002

Three identical hermetically sealed HOFIM motor-compressorsoperating in parallel or in 2-into-1-series operation

Seventh year of operating gas-cooled motors at this location. Motors have never been opened for inspection or repair.


Concept Summary


HOFIM Sealed Compression


With a New Motor Built by MAN


New Development Built Upon Two Decades of Operating Experience


Designed For Sub Sea Extremes

Wet Gas ApplicationsWet Gas Applications

Sour Gas ApplicationsSour Gas Applications

Offshore Unmanned InstallationsOffshore Unmanned Installations

Subsea InstallationsSubsea Installations

Revolutionary Motor Designed and BuiltBy MAN to Handle

HOFIM-Sealed Multi-Stage Motorcompressor


High performance rotor for “clean” (pipeline quality) gas applications.

Heavy duty rotor for wet or corrosive gas environment(subsea)

Sub Sea Design Reliability Assures Reliability in Conventional Storage and Pipeline Duty


Historic Concept with Current Technology



MAN Gas Engine



MAN Gas Engine

Voith Vorecon VSD



MAN Gas Engine

Voith Vorecon VSD

MAN Turbo-compressor


Historic Concept Using Current Technology

Benefits of this technology:High efficiency of the MAN gas engine – 45.5% thermal efficiency…. 5590 Btu/HP-HR




High engine efficiency maintained at all power levels





No altitude deration of power up to 1000 ft elevation; above 1000 feet the power reduction is significantly lower than gas turbine






Centrifugal compressor speed fully variable through Voith Vorecon step-up Variable Speed Drive (VSD)






Centrifugal compressor speed fully variable through Voith Vorecon step-up Variable Speed Drive (VSD)

Proven concept – arrangement with fixed ratio gear was first implemented on U.S. Pipeline over 50 years ago and multiple units are still operating.



Gas Engine

750 rpm

Speed Increaser

1500 rpm

Hydraulic Coupling

Torque Converter

Planetary Gearbox

14000 rpm

MAN DIESEL MAN TURBOVOITH

VORECON

optional

Compressor - Single or Tandem

Gas/Electric Partnership Conference · Customer Installation Unit Type No. Motor/VFD Speed Order...

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