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Operating & Service ManualPL19-6026EN10/01/2015

Gas Line CleanersRange: 3/4” (19.05mm) to 1-1/2” (38.10mm)

Airetool®

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PL19-6026EN10/01/2015

Airetool®

Gas Line Cleaners

Gas Line Cleaner - Specifications

ModelNumber

Pipe I.D.(mm)

MotorAssembly *

MotorDiameter

(mm)

HeadAssembly *

AirInlet(mm)

HoseSize(mm)

HoseLength

(M)4105416

(27 GLC 50)3/4"

(19.05)4075100

(27)11/16"(17.46)

4104802(2740 S)

1/4"(6.35)

1/4"(6.35)

50'(15.24)

(X 64 GLC 50)1"

(25.4)4090200

(X 64)11/16"(17.46) (2640 S)

1/4"(6.35)

1/4"(6.35)

50'(15.24)

(X 61 GLC 50)1-1/8"(28.58)

4089900(X 61)

7/8"(22.23) (3140 S)

1/4"(6.35)

1/4"(6.35)

50'(15.24)

4105354(X 63 A GLC 25)

1-1/4"(31.7)

4090100(X 63 A)

1-1/16"(26.9)

4104903(6340 S)

3/8"(9.5)

3/8"(9.5)

25'(7.62)

4105355(X 63 A GLC 50)

1-1/4"(31.7)

4090100(X 63 A)

1-1/16"(26.9)

4104903(6340 S)

3/8"(9.5)

3/8"(9.5)

50'(15.24)

4105573(X 65 GLC 25)

1-1/2"(38.1)

4090300(X 65)

1-3/16"(30.16)

4104903(6340 S)

3/8"(9.5)

3/8"(9.5)

25'(7.62)

4104724(X 65 A GLC 25)

1-1/2"(38.1)

4090400(X 65 A)

1-3/16"(30.16) (1740 S)

3/8"(9.5)

3/8"(9.5)

25'(7.62)

4105359(X 65 A GLC 50)

1-1/2"(38.1)

4090400(X 65 A)

1-3/16"(30.16)

4074600(X 6540)

3/8"(9.5)

3/8"(9.5)

50'(15.24)

* Note: Refer to appropriate parts list page

Motor Assembly: Illustrations “B” and “C” Head Assembly: Illustration “A”

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PL19-6026EN10/01/2015

Airetool®

Gas Line Cleaners

The original language of this manual is English.

Product Safety Information:Intended Use:These pneumatic motors are to be used for small bent tube cleaning applications.

These motors must not be modified in any manner unless approved in writing by Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order.

Service and Repair:Tool service and repair should be performed by an authorized Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG Center. Refer to the last page of this manual for locations.

Disposal:

Observe local disposal guidelines for all components of this tool and its packaging.

Copyright Protection:Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or Apex Tool Group GmbH & Co. OHG.

Motor Operation and Maintenance:The following operation and maintenance guidelines for the Airetool cleaning motors must be met to ensure peak performance and long life.• The motor must be connected to a filtered air supply

at all times.• The air supply hose must be the correct diameter in

order to provide the proper air pressure and volume to the motor.

• An airline lubricator should be installed as close to the motor as possible. Use SAE 20 weight oil.

• Replacement motor parts should be primed with oil in the tool crib prior to being put into operation.

• Air supply lines and hoses should be primed with additional oil on systems with 25-50 feet of supply hose between the lubricator and the motor to ensure that the motor is being well lubricated during initial operation.

• During operation, a sufficient amount of oil must be dispersed to exhaust fog from the motor while it is running. Motors must be supplied with 20-50 drops of oil (depending on the motor size) per minute through the supply hose to maintain exhaust fog.

• When cleaning operations are completed, the motor must be flushed with oil before storing or left in an oil bath between uses.The tail hose on the motor should not be immersed in oil.

Motor Assembly Notes:60 Series Motors:When installing the rotor blades into the rotor, make sure the convex edge of the rotor blades are facing the center of the rotor.

WARNING

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PL19-6026EN10/01/2015

Airetool®

Gas Line Cleaners - Head Assembly

“A”

Jaw(Motor End)

Link

ConeCutter

LinkPin

LinkPin

Jaw(Cutter End)

CutterPin

ConeCutter

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PL19-6026EN10/01/2015

Airetool®

Gas Line Cleaners - Head Assembly

Cleaning Head - Parts List

# Number # Number # Number # Number # Number # Number4104802(2740 S) 1 1094800

(6453 V) 1 1094800(6453 V) 1 1095100

(6454 V) 2 1095200(6455 V) 2 1066100

(2947 S) 1 1065900(2944)

(2640 S)

(3140 S)4104903(6340 S) 1 1100100

(6652) 1 1100200(6653) 1 1100300

(6654) 2 1100400Link Pin 2 1045200

(1397 S) 1 1059400(2544 S)

(1740 S)4074600(X 6540) 1 1100100

(6652) 1 1100200(6653) 1 1100300

(6654) 2 1100400Link Pin 1 1097600

(6547) 1 1059400(2544 S)

CutterPin

ModelNumber

Component PartsJaw

(Motor End)Jaw

(Cutter End) Link Link Pin ConeCutter

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PL19-6026EN10/01/2015

Airetool®

Gas Line Cleaners - Midget Motors

“B”

RotorBlade

Rotor Blade

Rotor

MachineCoupling

RearHead

Case

Rotor Blade

RotorBlade

Models:4075100 (27)4090100 (X 63 A)4090400 (X 65 A)

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PL19-6026EN10/01/2015

Airetool®

Gas Line Cleaners - Midget Motors

Midget Motors - Gas Line Cleaner - Specifications

4075100(27) 11/16" 3/4" 1/4"

N.F. 1/4"

4090100(X 63 A) 1-1/16" 1-1/4" 3/8"

N.F. 3/8"

4090100(X 63 A) 1-3/16" 1-3/8" 3/8"

N.F. 3/8"

ModelNumber

MotorO.D.

TubeI.D.

RotorThread

HoseSize

Midget Motors - Gas Line Cleaner

# Number # Number # Number # Number # Number # Number # Number4075100

(27) 1 1062600(X 2701) 1 1062800

(X 2703) 1 1062900PT(X 2704) 1 1063000

(X 2705) 4 1063100(2706) 1 1067500

(3012) 1 3240200(3/16")

4090100(X 63 A) 1 1333300

(X 6301) 1 1333400(X 6303) 1 1333600

(X 6304 A) 1 1333700(X 6305) 4 1333800

(X 6306) 1 1334000(X 6312) 1 14-0805

(5/16")4090100(X 63 A) 1 1336300PT

(X 6501) 1 1336400(X 6503) 1 1336600

(X 6504 A) 1 1336700(X 6505) 4 1336800

(X 6506) 1 1334000(X 6312) 1 14-0805

(5/16")

* Note: Dowel Pin (Not Shown)

Case Rear Head Machine Coupling Rotor Rotor Blade Dowel Pin * Shaft WrenchMotor

Number

Component Parts

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PL19-6026EN10/01/2015

Airetool®

Gas Line Cleaners - 60 Series Motors

“C”

MachineCoupling

Tail HoseCoupling

RearHead

RearFerrule

RotorBlade

Tail Hose

Rotor

Models:4090200 (X 64)4089900 (X 61)4090300 (X 65)

Case

FrontFerrule

RotorBlade

RotorBlade

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PL19-6026EN10/01/2015

Airetool®

Gas Line Cleaners - 60 Series Motors

60 Series Motors - Gas Line Cleaner - Specifications

4090200(X 64) 11/16" 13/16"

(5")1/4"N.F. 1/4"

4089900(X 61) 7/8" 1-1/32"

(5")5/16"N.F. 1/4"

4090300(X 65) 1-3/16" 1-1/2"

(6")3/8"N.F. 3/8"

ModelNumber

MotorO.D.

Tube I.D.(Radius)

RotorThread

HoseSize

60 Series Motors - Gas Line Cleaner

# Number # Number # Number # Number # Number # Number4090200

(X 64) 1 1334800(X 6401) 1 1335200

(X 6405) 4 1335300(X6406) 1 1334900

(X 6403) 2 1335400(X 6412) 1 3240200

(3/16")4089900

(X 61) 1 1331200(X 6101) 1 1331600

(X 6105) 4 1331700(X 6106) 1 1331300

(X 6103) 2 1331800(X 6112) 1 14-0804

(1/4")4090300

(X 65) 1 1336300PT(X 6501) 1 1336700

(X 6505) 4 1336800(X 6506) 1 1336400

(X 6503) 2 1334000(X 6312) 1 14-0805

(5/16")* Note: Parts not shown

Parts List Continued Below

60 Series Motors - Gas Line Cleaner (continued)

# Number # Number # Number # Number # Number # Number4090200

(X 64) 1 (X 6419) 1 1335000(X 6404) 1 1335700

(X 6417) 1 1335500(X 6415) 1 1335600

(X 6416) 1 1335800(X 6418)

4089900(X 61) 1 (X 6119) 1 1331400

(X 6104) 1 1332100PT(X 6117) 1 1331900

(X 6115) 1 1332000(X 6116) 1 1332200

(X 6118)4090300

(X 65) 1 (X 6519) 1 1336500(X 6504) 1 1334300

(X 6317) 1 1334100(X 6315) 1 1334200

(X 6316) 1 1334400(X 6318)

ModelNumber

Component PartsTail HoseAssembly

MachineCoupling

FrontFerrule Tail Hose Tail Hose

CouplingRear

Ferrule

ModelNumber

Component Parts

Case Rotor Rotor Blade Read Head(with Bearing)

RearDowel *

Shaft Wrench *

Please note that all locations may not service all products.Contact the nearest Apex Tool Group Sales & Service Center for the appropriate facility to handle your service requirements.

POWER TOOLS SALES & SERVICE CENTERS

Apex Tool Group, LLC1000 Lufkin RoadApex, NC 27539Phone: +1 (919) 387-0099Fax: +1 (919) 387-2614www.apexpowertools.com

EUROPE | MIDDLE EAST | AFRICA

HungaryApex Tool GroupHungária Kft.Platánfa u. 29027 GyörHungaryPhone: +36 96 66 1383Fax: +36 96 66 1135

NORTH AMERICA | SOUTH AMERICALexington, South CarolinaApex Tool Group670 Industrial DriveLexington, SC 29072Phone: +1 (800) 845-5629Phone: +1 (919) 387-0099Fax: +1 (803) 358-7681

CanadaApex Tool Canada, Ltd.7631 Bath RoadMississauga, Ontario L4T 3T1CanadaPhone: (866) 691-6212Fax: (905) 673-4400

MexicoApex Tool GroupManufacturing México S. de R.L. de C.V.Vialidad El Pueblito #103Parque Industrial QuerétaroQuerétaro, QRO 76220MexicoPhone: +52 (442) 211 3800Fax: +52 (800) 685 5560

Detroit, MichiganApex Tool Group2630 Superior CourtAuburn Hills, MI 48236Phone: +1 (248) 393-5640Fax: +1 (248) 391-6295

BrazilApex Tool GroupInd. Com. Ferram, Ltda.Av. Liberdade, 4055Zona Industrial IporangaSorocaba, São PauloCEP# 18087-170BrazilPhone: +55 15 3238 3820Fax: +55 15 3238 3938

Louisville, KentuckyApex Tool Group1000 Glengarry DriveSuite 150Fairdale, KY 40118Phone: +1 (502) 708-3400apexpowertools.com/service

ASIA PACIFICIndiaApex Power Tools IndiaPrivate LimitedGala No. 1, Plot No. 5S. No. 234, 235 & 245Indialand Global Industrial ParkTaluka-Mulsi, Phase I Hinjawadi, Pune 411057Maharashtra, IndiaPhone: +91 020 66761111

AustraliaApex Tool Group519 Nurigong Street, Albury NSW 2640AustraliaPhone: +61 2 6058 0300

ChinaApex Power Tool Trading(Shanghai) Co., LtdBuilding A8, No. 38Dongsheng RoadPudong, ShanghaiChina 201201Phone: +86 21 60880320Fax: +86 21 60880298

JapanApex Tool Group JapanKorin-Kaikan 5F,3-6-23 Shibakoen, Minato-Ku,Tokyo 105-0011, JAPANPhone: +81-3-6450-1840Fax: +81-3-6450-1841

KoreaApex Tool Group Korea#1503, Hibrand Living Bldg., 215 Yangjae-dong,Seocho-gu, Seoul 137-924,KoreaPhone: +82-2-2155-0250Fax: +82-2-2155-0252

PL19-6026EN | 1015 | © 2015 Apex Tool Group, LLC | Printed in USA

EnglandApex Tool GroupGmbH & Co. OHGC/O Spline GaugesPiccadilly, TamworthStaffordshire B78 2ERUnited KingdomPhone: +44 1827 8727 71Fax: +44 1827 8741 28

FranceApex Tool Group S.A.S.25 rue Maurice ChevalierB.P. 2877831 Ozoir-La-FerrièreCedex, FrancePhone: +33 1 64 43 22 00Fax: +33 1 64 43 17 17

GermanyApex Tool GroupGmbH & Co. OHGIndustriestraße 173463 WesthausenGermanyPhone: +49 (0) 73 63 81 0Fax: +49 (0) 73 63 81 222

Airetool®