Garment Production and Machinery Equipments

8/8/2019 Garment Production and Machinery Equipments

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BASICS OF PRODUCTION SYSTEMS

By:

Shreya BahlAnd

Ridhi Kapoor

-he Pre Production And Production Systems Inn nahar


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Objectives To study various production processes involved

in an apparel manufacturing organization.

Develop an intellect for clothing manufacturetechnology with regard to fabric cutting.

To study the layouts of the fabric, cutting andsewing department and propose the layouts forto utilize the floor space efficiently.


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Conclusions Learning of different steps in production related to

the pre production and sewing processes.

Ample knowledge about managing production formaximum output how to manage the industrieshow the work floor and the labour were beingunder used and how they can be put to best use toget maximum output.

The project on the whole helped us learn in apractical way how work is done in a garmentproducing unit and how efficiently can we processthe work.


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Suggestions Changes required in fabric storage area:

Division of storage area into-ready to cut area, surplus

fabric area, dead stock area Well maintained fabric under check area.

Well maintained components storage area. Change in off loading technique-

equal length of bed required to the loading bay.Prevents miss happening and saves manpower. Proper medical chest required. Workers should be should be provided with metal

glove while using straight knife. Prevents cut.

1.


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Project work abric received

abric stored abric checking

arker making and Grading utting

Sewing rimary checking

tain removal Mending


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Fabric receiving Received from sister concern-DHANDHARI

through truck.


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Offloading-manual-movement through trolleys and bins.

Rolls carried through trolleys and entered in registerafter weighing them, entry as per challan, ticketattached to the roll, carrying roll#, date, DIA, GSM.

ROLL.NO

G.S.M

DIA

WEIGHT

DATE


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FABRIC STORAGE- in racks, after weighing,

white-out of the poly bag, colored- covered,trims and collars stored seperately.

No inspection of fabric, testing for GSM, DIA.

3 Fabric cards maintained:-One stored with the department.One sent to buyer.One to supervisor for approval


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Spreading It is done manually.

Continuous ply laying is the method

generally used.


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Cutting Department Hand sheers and vertical straight knife used

Plaid fabrics- cut as one ply, require careful

cutting Plain fabric- cut as many plies through vertical

straight knifes.


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For cutting stripers cutting pasted on thepatterns for matching garment parts.

Fabric board hanged in the cutting roomcontaining all combos which are being cut.


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Bundles made and sent to sewing department.


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Sewing department Issue to sewing through computers.

Straight line system followed.


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LAYOUT FOR SEWING DEPARTMENT


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First sent to moon patch attachment.

Making and attachment of sleeve tape.

Offline operation is followed


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Then bundles are then issued to

sewing hall. 2 people employed foreach operation. STEP 1: Placket making-fusing and attachment. First attached to the front, then sent to fusing.

Then stitched


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STEP 2: Placket box making It is done after making the placket to give a

better finish.


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STEP3: Shoulder attachment with

overlock machine.

STEP4: Collar making


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STEP5: Side slit making with SNLS

machine.

STEP6:Hamming with folding machine


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STEP7: Button hole and button stitch

First marking with white Button holes madepencil and marking card. With button hole

machine.


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Button stitch

Marking with mark card and white pencil onplacket.

Marking on placket for Buttons attached withButtons. Placket divided button stitch machine.

in 6 halves.


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Step7: Primary checking

Manually, removal of threads and checking for skips in knitor any other kind of holes or cuts or any default in sewing.


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STEP8: Stain removal With guns, using benzene solution

STEP9: Mending Manually with needle


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Layout for fabric storage

Layout for fabric storage


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ayout for cutting room


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Thank you

Garment Production and Machinery Equipments

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