Septic Tank Cleaning - How Tim Frank Septic Tank Cleaning Company Operates
Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank...
-
Upload
austin-andrews -
Category
Documents
-
view
247 -
download
1
Transcript of Gamajet Cleaning Systems Rotary Impingement Tank Cleaning The most effective and efficient tank...
Gamajet Cleaning SystemsRotary Impingement Tank CleaningThe most effective and efficient tank cleaning solution
Why Clean? You Can’t Make Good Soup in a Dirty Pot!
• Quality Control• Prevent Cross-Contamination• Remove Build-Up or Sludge• Meet Standards and Requirements• Prepare Tank for Entry (Repairs)• Remove Hazardous Gases• Maintain the Equipment
Regardless of the reason, cleaning is a necessary component of every process.
What is Cleaning?
• Cleaning• a : to make clean: as (1) : to rid of dirt, impurities, or
extraneous matter. (Merriam-Webster Dictionary)
• Primary Factors• Time• Temperature• Chemical Action• Mechanical Force
• Secondary Factors• Soil/Residue
• Type, Condition, Amount
• Surface Material• Accessability
Elements of Cleaning
• Efficiency ef·fic ien·cy – n.; skillfulness in avoiding wasted time and effort
• Effectiveness ef·fec tive·ness, adj.; producing or capable of producing a desired effect
Sinners Circle – Efficiency of Clean Understanding the relationship between time, temperature, chemical action and mechanical force. – Dr. Herbert Sinner (1959)
Sinners CircleManipulating the Cleaning Scenario
• Hot Water (Temperature)• Soap (Chemical Action)• Soaking over Night (Time)• Scrubbing (Mechanical Action)
Cleaning Pattern - Effectiveness of Clean • Cleaning Pattern
• Full Coverage Cleaning• Shadow Areas• Repeatable and Reliable
• Reliable• Malfunction• Human Error
Comparison of Tank Cleaning Processes
Dr. Herbert Sinner Primary Cleaning Factors•Time•Temperature•Chemical Action •Mechanical Force
Boiling Out
• The process of filling a tank or vessel with a concentrated chemical solution and then heating the tank to remove the toxins and residues.
• Cleaning Pattern: N/A• Level of Cleanliness: Poor to Fair• Operating Costs: High• Confined Space Entry: Probable• Mechanical Reliability: N/A
SprayBalls (Static and Rotary)
• Static or rotating nozzles designed to create a “liquid sheet” that erodes away residue while cascading the walls of the tank interior.
• Cleaning Pattern: Poor• Level of Cleanliness: Fair• Operating Costs: High• Confined Space Entry: Probable• Mechanical Reliability: Poor
Spray ball technology was first introduced in the early 1950’s with the start of CIP cleaning.
Spray Balls (Static and Rotary)
STATIC ROTARY
Rotary Wetting
• A rotary wetting device typically consists of nozzles rotating on two planes, to create a fast moving full-coverage 360-degree “wetting” (minimal impact and dwelling) pattern.
• Cleaning Pattern: Good• Level of Cleanliness: Moderate• Operating Costs: Moderate• Confined Space Entry: Possible• Mechanical Reliability: Fair to Good
Manual Cleaning / Scrubbing
• The process of entering the tank and manually cleaning with a hose, pressure washer or scrubbing mechanism.
• Cleaning Pattern: N/A• Level of Cleanliness: Fair to Good
• (Monday Morning)-Human Error
• Operating Costs: High (Labor)• Confined Space Entry: 100% • Mechanical Reliability: N/A
Gamajet: Rotary Impingement Cleaning• A fluid-driven device that optimizes the
pressure and flow to create two high impact cleaning jets producing mechanical force, that scour the tank interior in a complete 360-degree pattern.
• Cleaning Pattern: Excellent• Level of Cleanliness: Excellent• Operating Costs: Low• Confined Space Entry: Rare• Mechanical Reliability: High
What is IMPACT – Mechanical Force• Normal and Shear Force
• Theoretical Impact = 0.0526 x (GPM) x √(PSI)
• Influential Factors• Operating Conditions• Distance• Angle• Rotational Speed• Obstructions
Impact Video:
QuickTime™ and a decompressor
are needed to see this picture.
Validatable Pattern
• Indexing Impact• Full 360-Degree Coverage• Repeatable and Reliable • Cycle Time 4-25 Minutes (Dwell Time)
Effectiveness Video:
QuickTime™ and a decompressor
are needed to see this picture.
Effective Results (Before and After)• Most Cases Result in
• 80% Less Water• 85% Less Time• 90% Less
Chemicals• Elimination of
Confined Space Entry
• Every Gamajet Solution Results in 100% Effective Cleaning
Cleaning and Sustainability
Sustainability calls for policies and strategies that meet societies present needs without compromising the ability of future generations to meet their own needs. From a business perspective the goal of sustainability is to increase value while decreasing industries use of materials and reducing negative impacts on the environment. -Environmental Protection Agency
Sustainability goals can be achieved through CIP Optimization
• Less Energy Consumption
• Less Waste Water
• Less Chemicals
DEC
REA
SE IN
CR
EA
SE
Benefits of Impingement Cleaning
• Resources• Water• Time • Chemicals• Energy
• Tank Downtime• Confined Space Entry
• Accuracy of Cleaning• Production• Bottom Line• Sustainability
Case Study – Food and Beverage85% Less Water/Chemicals91% Less Time71% Increased Production
Mason, OHTank Type: 12 Process & Storage TanksTank Residue: Burnt on SaucesCurrent Procedure: SprayBalls
• Tank Cleaning Downtime Per Year: 4,380 • Water Usage Per Year: 3,504,000 Gallons• Batch Time Start to Finish: 6 Hours (Includes Cleaning 3 Tanks)• Batches Per Year: 1,460
Solution: Gamajet Aseptic VI: 115 psi 15 gpm. Cleaning includes 2 minute pre-rinse, 5 minute re-circulated wash with caustic, final 2 minute rinse. Total Time: 9 Minutes (No Clogging)
• Tank Cleaning Downtime Per Year: 375• Water Usage Per Year: 525,420 Gallons• Batch Time Start to Finish: 3.5 Hours (Includes Cleaning 3 Tanks)• Batches Per Year: 2,502
Small Machines – Up to 5’ Range
Machine Mechanical Force @ Distance
Pressure (psi)
Flow (gpm)
Clearance Self Cleaning
Gamajet EZ-7
4lbs @ 5’ 50-1500 2-8 1.5”
Gamajet All-In-One (FLEX)
5lbs @ 5’ 100-1000 3.5-6 1.75”
Gamajet HD-BB
5lbs @ 5’ 100-1000 3.5.-6 1.75”
Gamajet Intrepid
3lbs @ 5’ 20-80 10-30 3.00” Yes
Mid Sized Machines – Up to 25’ Range
Machine Mechanical Force @ Distance
Pressure (psi)
Flow (gpm)
Clearance Self Cleaning
Gamajet Aseptic VI
10lbs @ 10’
10-700 5-40 2.8” Yes
Gamajet NanoJet
7lbs @ 10’ 20-300 5-30 1.87” Yes
Gamajet IX
15lbs @ 10’
50-1000 3-30 2.76” Yes
Gamajet V
20lbs @ 10’
50-1200 5-45 3”
Gamajet PowerFLEX
40lbs @ 10’
30-500 20-120 3.875” Yes
Gamajet Aseptic-1
10lbs @ 10’
20-80 20-70 5.75” Yes
Large Machines – Up to 200’ Range
Machine Mechanical Force @ Distance
Pressure (psi)
Flow (gpm)
Clearance Self Cleaning
Gamajet X
25lbs @ 25’
50-750 40-80 4”
Gamajet VIII
40lbs @ 25’
20-1000 25-130 4.75” Yes
Gamajet IV
85lbs @ 25’
20-700 30-320 6.7” Yes
Customers Served19 out of the Top 25 Food and Beverage: Anheuser-Busch InBev, ADM, Barcardi, Bunge, ConAgra, Cargill, California Dairies, Coca- Cola Company, Dairy Farmers of America, Danisco, Dean Foods, Frito-Lay, The Hershey Company, International Foods, Kellogg, Kraft, Land O'Lakes, Mars, Nutrasweet, PepsiCo, Proctor and Gamble, Superbrand, Tate & Lyle, Tropicana, Tyson, Welch's, Zook Molasses.9 out of the Top 10 Personal Care: Avon, Colgate-Palmolive Company, GlaxoSmithKline, Johnson & Johnson, Kao Corporation, Kimberly-Clark Corporation, LOreal, Neutrogena, Inc. Procter & Gamble Company. 9 out of the Top 10 Pharmaceutical: Abbott Laboratories, Amgen, Astellas, AstraZeneca, Bayer Schering, Boehringer-Ingelheim, Bristol-Myers Squibb, Eli Lilly & Co., GlaxoSmishKline, Johnson & Johnson, Merck & Co., Pfizer, Novartis, Roche, Sanofi-Avertis, Teva Pharm.4 out of the Top 5 Ethanol/Grain: Abengoa Biofuels, Absolute Energy, Archer Daniels Midland, Agri Systems, Arkalon Ethanol, Aventine Renewable Energy, Biofuel Energy Corp., Bunge, Bushmills Ethanol, Cargill, Celunol Louisiana, LLC., Central Indiana Ethanol, LLC, Corn LP, Didion Ethanol, Fagen Inc., Hawkeye Renewables, Iowa Ethanol, Kansas Ethanol, Prairie Horizon Agri Energy, Redfield Energy LLC, Siouxland Ethanol, Xethanol Biofuels.
9 out of the Top 10 Wine: Allied Domecq Wines, Bronco Wine Co., Cakebread Cellars, Chalone, Constellation Wines, Delicato Vineyards, Domaine Chandon, E. & J. Gallo, Franzia, Frog’s Leap, Gibson, Hess Collection, J. Lohr, Kendall-Jackson, Korbel & Bros., Stags Leap, Sutter Home, The Wine Group.Dairy: California Dairies, Dairy Farmers of America, Darlington Dairy Supply, Dietrich’s Milk Products, Kraft Foods, Land O’Lakes, Land O’Sun Dairy, Superbrand Dairies Inc., Velda Farms Dairies, West Agro.14 out of the Top 15 Pulp and Paper: Alberta Pacific Forest Industries, Blue Heron Paper Company, Celgar Pulp Co., Georgia-Pacific Corp., Georgia-Pacific Resins, Inc., International Paper Co., Kimberly Clark Corp., Louisiana-Pacific Corp., MacMillan Bloedel, Ltd., Mead Paper, Norske Canada, North Pacific Paper Corp., Procter & Gamble, Sonoco Products Co., Stablex Canada Inc., Stora Enso N.A., S.D. Warren, Wausau Paper Mills Co., Westvaco Kraft Division, Weyerhaeuser Canada, Ltd., Weyerhaeuser Paper Co., Willamette Industries, Inc. 4 out of the Top 5 Transportation: Bulkmatic, Calumet, CBSL, Dana Container, Dedicated TCS LLC, Foodliner, Philip, Tank Trailer Cleaning, Transport, White Tank & Truck Repair.
Thank you!