Galaxis - TDC d.o.o.tdc.hr/images/uploads/1028/231_galaxis_gb.pdf · Selection guide: overview of...

GalaxisRadiant heating for industrial premises, sports halls and large spaces. Technical catalogue

Galaxis radiant ceiling panels

Kampmann.co.uk/galaxis

2 Rubrik | Dies ist das Thema Kampmann technical catalogue – Galaxis radiant ceiling panels

www.kampmann.de/galaxis

01 Product information 6

Overview 7 Product data 8 Selection guide: overview of models 9 Galaxis radiant ceiling panels at a glance 10 Galaxis Z 12 Galaxis LED 14

02 Technical data 16

Advice on measuring conditions 17 Galaxis radiant ceiling panels 18

03 Design information 22

Information on planning and design 23 Combined long elements 24 Number of press connectors 26 Connections on Galaxis radiant ceiling panels 27 Brackets 28 Design information 30 Connection options 36 Design process 38 Dimensions 43 Hydraulic control 44 Controlwithhydraulicflowcontrol 45

04 Controls 46

Electromechanical control 46 KaControl 49

05 Ordering information 52

Galaxis radiant ceiling panels 52 Accessories 53

Contents

3Kampmann technical catalogue – Galaxis radiant ceiling panels

Galaxis: End-to-end heating

4 Kampmann technical catalogue – Galaxis radiant ceiling panels

Galaxis radiant ceiling panels in theentrance area of the Emsland Arena,Lingen (Ems)/Germany


01 Product information

6 Kampmann technical catalogue – Galaxis radiant ceiling panelsProduct information

Heat distribution is crucial to achieve thermal comfort in high-ceilinged spaces. The use of Galaxis radiant ceiling panels generates a favourable temperatureprofilefromthefloortothe ceiling.

If radiation heat is provided, the air temperatureplays a minor role for the comfort of those in the space below.Here‘s an example: The air temperatures are similar in the sun and in the shade. With lower outside temperature, people have a greater sense of well-beinginthesunastheyalsobenefitfromtheradiatedheat. This penetrates through the heat and warms up the surroundings and bodies the radiation hits. Galaxis radiant ceiling panels emit 60-70% of their heat as radiated heat.

Possibility of lowering the air temperatureThe actual temperature perceived by peopleapproximatelyequatestothemeanfigureofairtemperature and average temperature of the surrounding surfaces. Direct radiation and the increased temperature of the surrounding surfaces by the radiated heat means that the air temperature can be kept lower without it having an adverse impact on comfort.

Lower heat requirementThe heat requirement is lower due to the 2-4 K higher temperature perceived by people at ground level under the radiant ceiling panels.The energy needed for heating is therefore 10-25% lower.Thereisslighttemperaturestratificationofapprox. 0.2 K/m, thereby minimising thermal losses, particularly just below the ceiling.

Applications:This ideal heating system for a high-ceilinged hall workswhereitisneeded,thatisatfloorlevelwherepeople are to be found in sports halls, tennis centres and riding arenas, sales rooms and exhibition halls, production halls and warehouses.

Galaxis radiant ceiling panels –radiant heat for halls and large spaces

Functional diagram of radiant ceiling panel(Cross-section)

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7Kampmann technical catalogue – Galaxis radiant ceiling panels Product information | Overview

Performance data

Heat output 1) [W/m] 221 – 801

Standard range9 panel widthsPanel lengths of 3 m - 70 m(For information on length combinations and panels, refer to Design information)

Convection radiant heat Heating LPHW Cooling --- Ventilation --- KaControl optionalSystem 2-pipe

Product features pleasant perception of temperature due to

thermal radiation minimal air movements, therefore no swirling dust noriskoffireorexplosion maintenance-free operation silent operation no electrical wiring needed nospaceneededonthefloorandwalls lowfloor-to-ceilingtemperaturestratification

(approx. 0.2 K/m) good control due to smaller volumes of water

Features

Applications

Buildings of all kinds in which partial heating of spaces occupied by people is required(e.g. high-ceilinged halls of all kinds). Sports halls

and indoor riding arenas

Showrooms and exhibition spaces

Warehouses and logistics buildings

Commercial and industrial buildings

Product data

8 Kampmann technical catalogue – Galaxis radiant ceiling panelsProduct information | Product data

Selection guide: overview of models

Panel width Design heat output 1) More information

[mm] [W/m]

300 221 page 19

450 287 page 19

600 348 page 19

750 424 page 19

900 499 page 20

1050 575 page 20

1200 650 page 20

1350 725 page 20

1500 801 page 20

1500

1350

1200

1050

900

750

600

450

300

1)inaccordancewithDINEN14037,Part3withupperheatinsulationatΔT=55K

Panel width [mm]

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9Kampmann technical catalogue – Galaxis radiant ceiling panels Product information | Selection guide: overview of models

Galaxis auf einen Blick

Falls Galaxis kleiner soll: Motiv in Photoshop freistellen und auf grauen Hintergrund setzen

Reihenfolge/ Nummerngeändert!

8

10

Features

6

11

9

12

5 Fixing andsuspension rail

4

3

2

Precision steel pipe

Manifoldand return bend

Thermal insulation

1 Triangular suspension,trapezoidal bracket

6 Connection socket with male thread

7 Cover panel for manifold and return bend

10 Kampmann technical catalogue – Galaxis radiant ceiling panelsProduct information | Galaxis at a glance

1 Triangular suspension, trapezoidal bracket more information in Design

information on page 29

2 Thermal insulation factory-fitted

3 Manifold and return bend factory-welded

4 Precision steel pipe 28 x 1.5 mm connectedform-fittingwiththe

panel, with concealed welds on the rear for optimum thermal transfer

5 Fixing and suspension rail

6 Connecting socket with male thread

1“ or 1¼“ connection for same end or opposite end connection 3/8“ drain valve, 3/8“ air vent otherconnectionconfigurations on request, especially if the

minimumflowrateperpipeor panel is not achieved due to wide temperature spreads or low return temperatures.

7 Cover panel for manifold and return bend made of 1.0 mm thick sheet

steel,trafficwhiteRAL9016 powder-coated screwed to the outer edge of the

radiant panel includingfixingscrews

8 Cover panel for connection points

to conceal the connection points, oversized to compensate for differences in length, made of

1.0 mm thick sheet steel RAL 9016 powder-coated

9 Press connectors to connect the panel pipes

10 Steel pipes, welded on site as an alternative to press connectors

11 Ball deflection guard top cover of the panels is angled

to avoid balls becoming stuck

12 Mounting brackets for variable installation enable adjustable positioning in a

lengthways direction drill holes on the mounting

bracket and along the entire panel enable the panel to be flexiblyinstalledin25mm increments

5 Fixing andsuspension rail

8 Cover panel forconnection points

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11Kampmann technical catalogue – Galaxis radiant ceiling panels Product information | Galaxis at a glance

The technology at a glance conditioned supply air is introduced

in combination with radiant ceiling panels supply air unit consisting of:

air duct supply air spigot linearopenings,eachwithtwoairdeflection

elements pipe connection for the ceiling radiant panel for installation between two radiant ceiling panels

(600 mm or 900 mm panel width) installation height 6 – 8 m impact-proof design

Function The Galaxis Z combines radiant heating with the

simultaneous supply of centrally conditioned outside air, thereby saving space and energy. Galaxis Z guarantees thermally comfortable heating

with the targeted supply of fresh air to the occupied zone. This works particularly effectively with a decentralised air conditioning concept.

Ideally, a ventilation unit supplies air quality-controlled fresh air, which is then supplied to the space through the radiant ceiling panel with supply air element.

The supply air enters the occupied area draught-free with an ideal induction effect, thanks to adjustable linear outlets.

Applications Wherever static heating is favoured but there is no roomavailableonthefloorsorwalls,heatingandventilation with Galaxis Z radiant ceiling panels is the right solution. The units come into their own especially in buildings with an intermittent heat requirement, such as in sports halls or multi-purpose halls: if there is no need for increased ventilation, the space is simply and comfortably heated in an energy-saving manner by radiation.

In the event of larger sports events and/or with largeraudiences,freshairisfedinenergy-efficientlyand/ortospecificareas.

Energy-saving benefits Sole heating with Galaxis Z radiant ceiling panels is energy-efficientduetotheirlowtemperaturestratificationsandlowerairtemperature.Thereisalso the potential to save electrical energy when purely heating without the need for ventilation. Only when there are large numbers of people or there is a need for night ventilation, for example, is mechanical ventilation needed.

Any cushions of heat under the ceiling are also effectively minimised.

Galaxis radiant ceiling panels –Galaxis Z with supply air function

12 Kampmann technical catalogue – Galaxis radiant ceiling panelsProduct information | Galaxis Z with supply air element

Product information | Technical data per supply air unit

Galaxis radiant ceiling panels –Technical data per supply air unit

Panel width Bmm

Number of linear outlets

Number of steel pipes

Air volume Heat output Sound power level Sound pressure level

Art. No.

m3/h Qh [W] dB(A) dB(A)

600 3 4 1350 - 1500 ca. 10001) 58 - 622) 48 - 523) 231000060500

900 4 6 1750 - 2000 ca. 14001) 59 - 632) 49 - 533) 231000090500

Plan view

View from belowCross-section A-A enlarged

Dimensions

Example: Panel width 600 mm

Front view

1) with a mean excess temperature of 55 K2) flownoisepersupplyairunit3) inatwo-fieldsportshallwithareverberationtimeof1.4secondsatadistanceof5metres

Radiantpanelspacing=1150

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Performance data

Light colour 4000 K (Neutral white) and

5000 K (Daylight white)Electrical power consumption 26 W

AnefficientLEDlightingstripwithahigh luminosity of 154 lm/W.Thanks to its modular constructionand factory-wired and plug-in LED lighting strips simple and fault-free installation is possible to create complex lighting systems.

Every LED lighting strip has an intelligent integrated control module,enabling connection to a conventional 230 V voltage supply.The LED lighting strips are available in4000 K (Neutral white) and5000 K (Daylight white) and

provide for a harmonious lighting system coordinated to the application.The brightness can be dimmed and regulated by an on-site DALI signal.Every LED lighting strip is manufactured tobeballimpact-proofandcertifiedtoDIN 57710-13.

Galaxis LED with intelligent lighting control for 100% luminosity fromthefirstsecond

light output of 154 lm/W up to 60% lower energy consumption high luminosity thanks to clear, rigid PMMA-LED cover control by on-site DALI lighting management system dimmable model long service life with a high number of switching

cycles integration into on-site emergency lighting scheme is

possible ball impact-proof version as standard, ideal for sports and production halls

Description

Applications

Buildings of all kinds in which partial heating of spaces occupied by people is required (e.g. high-ceilinged halls of all kinds).

Light efficiency 154 lm/W

Luminous flux 4000 lm

Radiation angle 120°

Product data

Operating voltage 230V / 50Hz

Casing extrudedaluminiumprofile

Enclosure type IP20

Sports halls and indoor riding arenas

Showrooms and exhibition spaces

Warehouses and logistics buildings

Commercial and industrial buildings

14 Kampmann technical catalogue – Galaxis radiant ceiling panelsProduct information | Product data

CablingGalaxis radiant ceiling panel with LED

5

W1

pre-assembledconnecting cable

Mains 1 x 230 V/50 HzFuse by others DALI automation station

intermediate junction boxby others




W2 W2 W2

Pre-assembled cables

W1:Connectinglinefromon-siteintermediatejunctionboxtothefirstLEDvoltagesupplyandcontrolsignal

W2: Connecting line between the LEDs, voltage supply and control signal

L

L

L

N

N

N

PE

PE + _

PE

DALI

DALI

DALI

DALI

Datei-Pfad:

Blatt-Nr.:

1Projekt-Nr.: Auftrag:

Bezeichnung:Bearbeiter:

Erstelldatum:

Projekt:

Xx-xxxxx

T. Beckmann

13.12.2016

Änderung:

I:\Produktentwicklung\PK_160004_Regelung_LED_GalaxisDSP\DSP mit LED\Version 2017\01_PM-Elektro\Verlege\VP_Galaxis_LED_2016-12-13.vsd

xx.xx.xxxx XXXXXXXX 1 von

Deckenstrahlplatte Galaxis mit LED-Beleuchtung

Deckenstrahlplatten Galaxis mit LED-Beleuchtung

Netz 1x230V/50Hz, Absicherung bauseits

5

Deckenstrahlplatte Galaxis

Vorkonfektionierte Verbindungsleitung



W1

W2W2 W2

N

N

L

L

L

N

DALI-Automationsstation

DALI

DALI

PE

PE

PE

+

DALI

DALI

-

Vorkonfektionierte LeitungenW1: Anschlussleitung vom bauseitigen Zwischenklemmkasten zur ersten LED, Spannungsversorgung und SteuersignalW2: Verbindungsleitung zwischen den LEDs, Spannungsversorgung und Steuersignal

VorkonfektionierteAnschlussleitung

Zwischenklemmkasten bauseits

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15Kampmann technical catalogue – Galaxis radiant ceiling panels Product information | Cabling

02 Technical data

16 Kampmann technical catalogue – Galaxis radiant ceiling panelsTechnical data

Heat outputs The heat outputs have been tested by the HLK

Stuttgart according to DIN EN 14037, registered by DIN CERTCO and monitored by Keymark certification,registrationnumber011-8D003. Galaxyradiantceilingpanelsarefittedwithball

guards, tested by MFPA Leipzig, Examination Report No. UB 2.1/13-567-1 and -2.

Advice on measuring conditions

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17Kampmann technical catalogue – Galaxis radiant ceiling panels Technical Data | Advice on measuring conditions

Technical drawings (all dimensions in mm)

Connection, male thread; 1“ connection same end,

3/8“ drain valve, 3/8“ air vent 1 1/4“ connection, same end

3/8“ drain valve, 3/8“ air vent 1“ connection, opposite end

3/8“ drain valve 1 1/4“ connection, opposite end

3/8“ drain valve

Otherconnectionconfigurationsonrequest, particularly if the minimum flowrateperpipeorpanelisnotreached due to higher temperature spreads and low return temperatures.

Panel width A B C D

[mm] [mm] [mm] [mm] [mm]

300 75 150 75 150

450 75 225 150 225

600 150 300 150 300

750 150 375 225 375

900 225 450 225 450

1050 225 525 300 525

1200 300 600 300 600

1350 300 675 375 675

1500 375 750 375 750

Galaxis radiant ceiling panels

1 Connecting socket with male thread nominal connection width 1“ or 1 1/4“

2 3/8“ drain valve

3 3/8“air vent

Front view of connection, same end (example showing panel width 600 mm) Top view of connection, same end (example showing panel width 600 mm)

1 1 1

2

3

1

2

2 2

1 1

2 2

1 1

Specifications

Panel width

Manifold connection

Connectionsame end

[mm] Curve no. Curve no.

300

450

600

750

900

1050

1200

1350

1500

1

1

2

2

3

3

4

4

5

6

7

8

9

10

11

12

13

14

Pressure drop diagram per metre

1000

500400

300

200

100

50

30

20

10

5

100002000 50001000200 500100

Waterflowratem[l/h]

Pres

sure

dro

p R

[kPa

/m]

1

6 7 8

9

10

11

12

1314

2 3 4 5

18 Kampmann technical catalogue – Galaxis radiant ceiling panelsTechnical data | Galaxis radiant ceiling panels

1)HeatoutputinaccordancewithDINEN14037-1to-3withupperheatinsulationatΔt=55K2) Weights including upper heat insulation and water content3) applies to manifold and return bend

Type 030000 045000 060000 075000

Panel width [mm] 300 450 600 750

Number of pipes [No.] 2 3 4 5

Standard heat outputRadiant panel 1) [W/m] 201 261 316 385

Standard heat outputManifold pair 1) [W] 38 59 113 145

Constant radiant panel / 1.5998 2.5790 3.1437 3.9120

Constant manifold pair / 0.1718 0.3963 0.7418 0.9947

radiant panel coefficient / 1.2294 1.1758 1.1746 1.1690

manifold pair coefficient / 1.3483 1.2483 1.2548 1.2439

Water content ofradiant panel

l/m 0.98 1.48 1.97 2.46

Water content ofmanifold 3) [l/each] 0.39 0.59 0.78 0.98

Panel weight 2) [kg/m] 6.85 10.28 13.70 17.15

Manifold weight 2), 3) [kg/each] 1.50 2.20 3.00 3.70

Design heat output per metre of panel q m in accordance with DIN EN 14037, part 3

MeanexcesstemperatureΔt[K] [W/m]W/

manifold pair[W/m]

W/manifold pair

[W/m]W/

manifold pair[W/m]

W/manifold pair

20 64 10 87 17 106 32 130 41

22 72 11 98 19 119 36 145 47

24 80 12 108 21 131 40 161 52

26 88 14 119 23 144 44 176 57

28 96 15 130 25 157 49 192 63

30 105 17 141 28 171 53 209 68

32 113 18 152 30 184 57 225 74

34 122 20 163 32 198 62 241 80

36 131 22 174 35 212 67 258 86

38 140 23 186 37 225 71 275 92

40 149 25 197 40 239 76 292 98

42 158 27 209 42 254 81 309 104

44 168 28 221 45 268 86 326 110

46 177 30 233 47 282 91 344 116

48 187 32 244 50 297 95 361 123

50 196 34 257 52 311 100 379 129

52 206 35 269 55 326 106 397 136

54 216 37 281 58 341 111 415 142

55 221 38 287 59 348 113 424 145

56 226 39 293 60 356 116 433 149

58 236 41 305 63 370 121 451 155

60 246 43 318 66 386 126 469 162

62 256 45 330 68 401 132 487 169

64 266 47 343 71 416 137 506 176

66 276 49 356 74 431 142 524 182

68 286 51 368 77 447 148 543 189

70 297 53 381 80 462 153 561 196

72 307 55 394 83 478 159 580 203

74 318 57 407 85 493 164 599 210

76 328 59 420 88 509 170 618 217

78 339 61 433 91 525 176 637 225

80 350 63 446 94 541 181 656 232

82 361 65 459 97 556 187 676 239

84 371 68 472 100 572 193 695 246

86 382 70 485 103 588 198 714 254

88 393 72 499 106 605 204 734 261

90 404 74 512 109 621 210 753 268

92 415 76 525 112 637 216 773 276

94 426 79 539 115 653 222 792 283

96 438 81 552 118 670 228 812 291

98 449 83 566 121 686 234 832 298

100 460 85 579 124 702 240 852 306

Technical data

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19Kampmann technical catalogue – Galaxis radiant ceiling panels Technical data | Galaxis radiant ceiling panels

1)HeatoutputinaccordancewithDINEN14037-1to-3withupperheatinsulationatΔt=55K2) Weights including upper heat insulation and water content3) applies to manifold and return bend

Type 090000 105000 120000 135000 150000

Panel width [mm] 900 1050 1200 1350 1500

Number of pipes [No.] 6 7 8 9 10

Standard heat outputRadiant panel 1) [W/m] 454 522 591 660 728

Standard heat outputManifold pair 1) [W] 178 210 242 274 306

Constant radiant panel / 4.7134 5.5491 6.4200 7.3276 8.2728

Constant manifold pair / 1.2686 1.5649 1.8851 2.2307 2.6034

radiant panel coefficient / 1.1635 1.1579 1.1523 1.1467 1.1412

manifold pair coefficient / 1.2331 1.2222 1.2113 1.2004 1.1896

Water content ofradiant panel

l/m 2.95 3.44 3.93 4.44 4.93

Water content ofmanifold 3) [l/each] 1.18 1.37 1.56 1.77 1.96

Panel weight 2) [kg/m] 20.55 24.00 27.40 30.84 34.25

Manifold weight 2), 3) [kg/each] 4.50 5.20 6.00 6.60 7.50

Design heat output per metre of panel q m in accordance with DIN EN 14037, part 3

MeanexcesstemperatureΔt[K] [W/m]W/

manifold pair[W/m]

W/manifold pair

[W/m]W/

manifold pair[W/m]

W/manifold pair

[W/m]W/

manifold pair

20 154 51 178 61 203 71 227 81 253 92

22 172 57 199 68 226 80 254 91 282 103

24 190 64 220 76 250 89 280 101 311 114

26 209 70 241 84 274 98 307 111 341 126

28 228 77 263 92 299 107 335 122 371 137

30 247 84 285 100 323 116 362 132 401 149

32 266 91 307 108 348 125 390 143 432 161

34 285 98 329 116 373 135 418 154 463 173

36 305 105 352 125 399 145 446 165 494 185

38 325 113 375 133 425 154 475 176 525 197

40 345 120 397 142 450 164 504 187 557 210

42 365 127 421 151 476 174 533 198 589 222

44 385 135 444 160 503 185 562 210 621 235

46 405 142 467 169 529 195 591 221 653 247

48 426 150 491 178 556 205 621 233 686 260

50 447 158 515 187 582 215 650 244 719 273

52 468 166 538 196 609 226 680 256 752 286

54 489 174 563 205 636 236 710 268 785 299

55 499 178 575 210 650 242 725 274 801 306

56 510 182 587 214 664 247 741 280 818 313

58 531 190 611 224 691 258 771 292 851 326

60 552 198 636 233 719 269 802 304 885 339

62 574 206 660 243 746 280 832 316 919 353

64 595 214 685 252 774 291 863 329 953 367

66 617 222 710 262 802 302 894 341 987 380

68 639 231 735 272 830 313 925 353 1021 394

70 661 239 760 282 858 324 957 366 1055 408

72 683 247 785 291 887 335 988 378 1090 422

74 705 256 810 301 915 346 1020 391 1124 436

76 727 265 836 311 944 358 1051 404 1159 450

78 750 273 861 321 972 369 1083 417 1194 464

80 772 282 887 331 1001 381 1115 429 1229 478

82 794 290 912 342 1030 392 1147 442 1264 492

84 817 299 938 352 1059 404 1179 455 1299 507

86 840 308 964 362 1088 416 1211 468 1334 521

88 862 317 990 372 1117 427 1244 482 1370 535

90 885 326 1016 383 1147 439 1276 495 1406 550

92 908 335 1043 393 1176 451 1309 508 1441 564

94 931 344 1069 404 1206 463 1341 521 1477 579

96 954 353 1095 414 1235 475 1374 535 1513 594

98 978 362 1122 425 1265 487 1407 548 1549 609

100 1001 371 1148 435 1295 499 1440 561 1585 623

Technical data

20 Kampmann technical catalogue – Galaxis radiant ceiling panelsTechnical data | Technical data

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21Kampmann technical catalogue – Galaxis radiant ceiling panels Technische Daten

03 Design information

22 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information

The standard heat load is calculated in accordance with the latest version of DIN EN 12831. The total heat output should match the standard heat load.

Also refer to the following information: If additional heaters are used, the heat output from

the radiant ceiling panels should amount to a minimum of 60% of the calculated standard heat load. To avoid radiation shadows, the distance of the

radiant ceiling panels from each other as per the Fig. on page 32 should not be exceeded. The use of radiant ceiling panels if not

recommended if additional ventilation units with air exchange rates of over 3 1/h are used.

The heat outputs of Galaxis radiant ceiling panels have been tested by HLK Stuttgart according to DIN EN 14037. The outputs apply to a radiant panel strip with top thermal insulation with a thickness of 40 mm. raw density approx. 25 kg/m³, λ=0,04W/mK, turbulentpipeflow, aluminium foil on top.

Standard heat outputsThe technical data on pages 19 and 20 show standard heat outputs in accordance with DIN EN 14037 at a standard excess temperature of 55 K for the respective radiant ceiling panels.

Design heat outputsThe heat outputs tested in accordance with DIN EN 14037 can be taken from the technical data on pages 19 and 20, depending on the mean excess temperature. Intermediate values can be interpolated in a linear manner.

Information on planning and design

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23Kampmann technical catalogue – Galaxis radiant ceiling panels Design Information | Information on planning and design

Combined long elements

Press connector connections

Welded connections

* Length including cover panel

24 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information | Combined long elements

Combined long elements

Panel length

Starting element

Intermediate element

End elementNumber of cover plates for

connection pointsMinimum number of fixing points 1-point suspension

Minimum number of fixing points triangular suspension

3 m 1 x 3 m - - - 4 2 4 m 1 x 4 m - - - 4 2 5 m 1 x 5 m - - - 4 2 6 m 1 x 6 m - - - 6 3 7 m 1 x 3 m - 1 x 4 m 1 8 4 8 m 1 x 4 m - 1 x 4 m 1 8 4 9 m 1 x 4 m - 1 x 5 m 1 8 410 m 1 x 5 m - 1 x 5 m 1 8 411 m 1 x 5 m - 1 x 6 m 1 10 512 m 1 x 6 m - 1 x 6 m 1 12 613 m 1 x 4 m 1 x 5 m 1 x 4 m 2 12 614 m 1 x 5 m 1 x 4 m 1 x 5 m 2 12 615 m 1 x 5 m 1 x 5 m 1 x 5 m 2 12 616 m 1 x 5 m 1 x 6 m 1 x 5 m 2 14 717 m 1 x 5 m 1 x 6 m 1 x 6 m 2 16 818 m 1 x 6 m 1 x 6 m 1 x 6 m 2 18 919 m 1 x 4 m 2 x 5 m 1 x 5 m 3 16 820 m 1 x 5 m 2 x 5 m 1 x 5 m 3 16 821 m 1 x 5 m 2 x 5 m 1 x 6 m 3 18 922 m 1 x 4 m 2 x 6 m 1 x 6 m 3 22 1123 m 1 x 5 m 2 x 6 m 1 x 6 m 3 22 1124 m 1 x 6 m 2 x 6 m 1 x 6 m 3 24 1225 m 1 x 5 m 3 x 5 m 1 x 5 m 4 20 1026 m 1 x 4 m 3 x 6 m 1 x 4 m 4 26 1327 m 1 x 4 m 3 x 6 m 1 x 5 m 4 26 1328 m 1 x 4 m 3 x 6 m 1 x 6 m 4 28 1429 m 1 x 5 m 3 x 6 m 1 x 6 m 4 28 1430 m 1 x 6 m 3 x 6 m 1 x 6 m 4 30 1531 m 1 x 5 m 4 x 5 m 1 x 6 m 5 26 1332 m 1 x 4 m 4 x 6 m 1 x 4 m 5 32 1633 m 1 x 4 m 4 x 6 m 1 x 5 m 5 32 1634 m 1 x 4 m 4 x 6 m 1 x 6 m 5 34 1735 m 1 x 5 m 4 x 6 m 1 x 6 m 5 34 1736 m 1 x 6 m 4 x 6 m 1 x 6 m 5 36 1837 m 1 x 4 m 1 x 5 m / 4 x 6 m 1 x 4 m 6 36 1838 m 1 x 4 m 5 x 6 m 1 x 4 m 6 38 1939 m 1 x 4 m 5 x 6 m 1 x 5 m 6 38 1940 m 1 x 4 m 5 x 6 m 1 x 6 m 6 40 2041 m 1 x 5 m 5 x 6 m 1 x 6 m 6 40 2042 m 1 x 6 m 5 x 6 m 1 x 6 m 6 42 2143 m 1 x 4 m 1 x 5 m / 5 x 6 m 1 x 4 m 7 42 2144 m 1 x 4 m 6 x 6 m 1 x 4 m 7 44 2245 m 1 x 4 m 6 x 6 m 1 x 5 m 7 44 2246 m 1 x 4 m 6 x 6 m 1 x 6 m 7 46 2347 m 1 x 5 m 6 x 6 m 1 x 6 m 7 46 2348 m 1 x 6 m 6 x 6 m 1 x 6 m 7 48 2449 m 1 x 4 m 1 x 5 m / 6 x 6 m 1 x 4 m 8 48 2450 m 1 x 4 m 7 x 6 m 1 x 4 m 8 50 2551 m 1 x 4 m 7 x 6 m 1 x 5 m 8 50 2552 m 1 x 4 m 7 x 6 m 1 x 6 m 8 52 2653 m 1 x 5 m 7 x 6 m 1 x 6 m 8 52 2654 m 1 x 6 m 7 x 6 m 1 x 6 m 8 54 2755 m 1 x 4 m 1 x 5 m / 7 x 6 m 1 x 4 m 9 54 2756 m 1 x 4 m 8 x 6 m 1 x 4 m 9 56 2857 m 1 x 4 m 8 x 6 m 1 x 5 m 9 56 2858 m 1 x 4 m 8 x 6 m 1 x 6 m 9 58 2959 m 1 x 5 m 8 x 6 m 1 x 6 m 9 58 2960 m 1 x 6 m 8 x 6 m 1 x 6 m 9 60 3061 m 1 x 4 m 1 x 5 m / 8 x 6 m 1 x 4 m 10 60 3062 m 1 x 4 m 9 x 6 m 1 x 4 m 10 62 3163 m 1 x 4 m 9 x 6 m 1 x 5 m 10 62 3164 m 1 x 4 m 9 x 6 m 1 x 6 m 10 64 3265 m 1 x 5 m 9 x 6 m 1 x 6 m 10 64 3266 m 1 x 6 m 9 x 6 m 1 x 6 m 10 66 3367 m 1 x 4 m 1 x 5 m / 9 x 6 m 1 x 4 m 11 66 3368 m 1 x 4 m 10 x 6 m 1 x 4 m 11 68 3469 m 1 x 4 m 10 x 6 m 1 x 5 m 11 68 3470 m 1 x 4 m 10 x 6 m 1 x 6 m 11 70 35

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25Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Combined long elements

Number of press connectors

Panel length

Panel width300 mm

Panel width450 mm

Panel width600 mm

Panel width750 mm

Panel width900 mm

Panel width1050 mm

Panel width1200 mm

Panel width1350 mm

Panel width1500 mm

3 m - - - - - - - - - 4 m - - - - - - - - - 5 m - - - - - - - - - 6 m - - - - - - - - - 7 m 2 3 4 5 6 7 8 9 10 8 m 2 3 4 5 6 7 8 9 10 9 m 2 3 4 5 6 7 8 9 1010 m 2 3 4 5 6 7 8 9 1011 m 2 3 4 5 6 7 8 9 1012 m 2 3 4 5 6 7 8 9 1013 m 4 6 8 10 12 14 16 18 2014 m 4 6 8 10 12 14 16 18 2015 m 4 6 8 10 12 14 16 18 2016 m 4 6 8 10 12 14 16 18 2017 m 4 6 8 10 12 14 16 18 2018 m 4 6 8 10 12 14 16 18 2019 m 6 9 12 15 18 21 24 27 3020 m 6 9 12 15 18 21 24 27 3021 m 6 9 12 15 18 21 24 27 3022 m 6 9 12 15 18 21 24 27 3023 m 6 9 12 15 18 21 24 27 3024 m 6 9 12 15 18 21 24 27 3025 m 8 12 16 20 24 28 32 36 4026 m 8 12 16 20 24 28 32 36 4027 m 8 12 16 20 24 28 32 36 4028 m 8 12 16 20 24 28 32 36 4029 m 8 12 16 20 24 28 32 36 4030 m 8 12 16 20 24 28 32 36 4031 m 10 15 20 25 30 35 40 45 5032 m 10 15 20 25 30 35 40 45 5033 m 10 15 20 25 30 35 40 45 5034 m 10 15 20 25 30 35 40 45 5035 m 10 15 20 25 30 35 40 45 5036 m 10 15 20 25 30 35 40 45 5037 m 12 18 24 30 36 42 48 54 6038 m 12 18 24 30 36 42 48 54 6039 m 12 18 24 30 36 42 48 54 6040 m 12 18 24 30 36 42 48 54 6041 m 12 18 24 30 36 42 48 54 6042 m 12 18 24 30 36 42 48 54 6043 m 14 21 28 35 42 49 56 63 7044 m 14 21 28 35 42 49 56 63 7045 m 14 21 28 35 42 49 56 63 7046 m 14 21 28 35 42 49 56 63 7047 m 14 21 28 35 42 49 56 63 7048 m 14 21 28 35 42 49 56 63 7049 m 16 24 32 40 48 56 64 72 8050 m 16 24 32 40 48 56 64 72 8051 m 16 24 32 40 48 56 64 72 8052 m 16 24 32 40 48 56 64 72 8053 m 16 24 32 40 48 56 64 72 8054 m 16 24 32 40 48 56 64 72 8055 m 18 27 36 45 54 63 72 81 9056 m 18 27 36 45 54 63 72 81 9057 m 18 27 36 45 54 63 72 81 9058 m 18 27 36 45 54 63 72 81 9059 m 18 27 36 45 54 63 72 81 9060 m 18 27 36 45 54 63 72 81 9061 m 20 30 40 50 60 70 80 90 10062 m 20 30 40 50 60 70 80 90 10063 m 20 30 40 50 60 70 80 90 10064 m 20 30 40 50 60 70 80 90 10065 m 20 30 40 50 60 70 80 90 10066 m 20 30 40 50 60 70 80 90 10067 m 22 33 44 55 66 77 88 99 11068 m 22 33 44 55 66 77 88 99 11069 m 22 33 44 55 66 77 88 99 11070 m 22 33 44 55 66 77 88 99 110

26 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information | Number of press connectors

Panel width A B C D

[mm] [mm] [mm] [mm] [mm]

300 75 150 75 150

450 75 225 150 225

600 150 300 150 300

750 150 375 225 375

900 225 450 225 450

1050 225 525 300 525

1200 300 600 300 600

1350 300 675 375 675

1500 375 750 375 750

Connections on Galaxis radiant ceiling panels

Connection, male thread: 1“ connection same end,

3/8“ drain valve, 3/8“ air vent 1 1/4“ connection, same end

3/8“ drain valve, 3/8“ air vent 1“ connection, opposite end

3/8“ drain valve 1 1/4“ connection, opposite end

3/8“ drain valve

Other connections on request, especially if the minimumflowrateperpipeorpanelisnotachieveddue to wide temperature spreads or low return temperatures.

Radiant ceiling panel (example: panel width 600 mm)

Connection side

1 Radiant panel

2 28 x 1.5 mm precision steel pipe

3 Manifold

4 Fixing and suspension rail

5 Connecting socket with male thread

6 Insulation, inserted


1 Connecting socket with male thread nominal connection width 1“ or 1 1/4“

2 3/8“ drain valve

3 3/8“ air vent

Front view of connection, same end (example showing panel width 600 mm) Top view of connection, same end (example showing panel width 600 mm)

1 1 1

2

3

1

2

2 2

1 1

2 2

1 1

6

1

2

2

2

2

5

7

3

3

5

4

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27Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Connections on Galaxis radiant ceiling panels

Example:Panel width 600 mm, panel length 4 m.1-point suspension with ceiling dowel,opposite end connection

Detail: Cover panel for manifold and return bend

1

6 4

5

2

3

4

5

6

Trapezoidal bracket Beam clampTimber eyelet

screw Ceiling dowel

Coordinate all suspension brackets to the statics of the building!Everyradiantceilingpanelneedstobefixedataminimum of four suspension points.Only use closed turnbuckles type 161 to ensure impact resistance from balls, see 1-point suspension installation set for sports halls.

1 Radiant ceiling panel element

2 Fixing and suspension struts

3 Thermal insulation, factory-fitted

4 Manifold and return bend


6 Combined regulating valve as a flow controller

(Example)

75751501507575

75751501501501507575

75751501501501501501507575

225225150150150150225225

225225150150150150150150225225

Panelwidth300 mm

Panel width 450 mm

Panel width 600 mm

Panel width 750 mm

Panel width 900* mm

1)Amaximumfixingspacingof4mispossibleuptoapanelwidthof900mm.

Brackets

Max.4mfixingspacing

28 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information | Brackets

Example: Panel width 900 mm, panel length 8 m. Triangular suspension with ceiling dowel, same end connection

Detail: Cover plate for connecting points

1

9

8

4

9

45

2

3

Trapezoidal bracket

Beam clamp Ceiling dowel

Only use closed turnbuckles Type 161 to ensure impact resistance from balls, referring to 1-point suspension installation set for sports halls.

1 Radiant ceiling panel element

2 Fixing and suspension struts

3 Thermal insulation, factory-fitted

4 Manifold and return bend


7 Press connectors (accessories)

8 Cover panel for connection points

9 Balancing valve combination

225225150150150150150150150150225225

200 200175175150 150150150150150175 175200200

225225150150152152150150150150152152150150225225

225225150150152152150150150150150150152152150150225225

Panel width 1050 mm

Panel width 1200 mm

Panel width 1350 mm

Panel width 1500 mm

Triangular suspensionsee page 54

1-point suspensionsee page 55

8

7Max.4mfixingspacing

Max.4mfixingspacing

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29Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Suspensions

The heat load is calculated in accordance with the latest version of DIN EN 12831. The total heat output should match the standard heat load. Also refer to the following information: If additional heaters are used, the heat output from

the radiant ceiling panels should amount to a minimum of 60% of the calculated standard heat load. To avoid radiation shadows, the distance of the

radiant ceiling panels from each other as per the Fig. on page 25 should not be exceeded. The use of radiant ceiling panels if not

recommended if additional ventilation units with air exchange rates of over 3 1/h are used.

The heat outputs of Kampmann Galaxis radiant ceiling panels have been tested in line with DIN EN 14037. The outputs apply to a run of radiant ceiling panels with top thermal insulation and a

thickness of 40 mm, raw density approx. 25 kg/m³, λ=0.04W/mK, turbulentpipeflow, aluminium foil on top.

Standard heat outputs:The technical data on pages 36 and 37 list standard heat outputs in accordance with DIN EN 14037 at a standard excess temperature of 55 K for the respective radiant ceiling panels.

Design heat outputsThe heat outputs tested in accordance with DIN EN 14037 can be taken from the technical data on pages 19 and 20, depending on the mean excess temperature. Intermediate values can be interpolated in a linear manner.

preferably align the radiant ceiling panels to the longest outside wall

if possible selecting long lengths in a 2-metre grid allowspaceforconnectionsandsufficientwidth

for separate runs at right angles

In the event of outside walls with a corner with a higher heat requirement due to poor thermal insulation, large areas of glazing, doorways etc., we recommend positioning an additional radiant panel run at right angles to the main run along the short outside wall.

Provide for radiant ceiling runs with the longest length possible to ensure an even temperature spread and cost savings.Galaxis radiant ceiling panels are available as standard with panel lengths with a 1-metre grid, intermediate dimensions on request, taking into particular consideration any separate transverse runs.

take into consideration the installation conditions, such as roof construction (e.g. beams and ties) and hall equipment (e.g. crane runway, shelving, lighting) the approximate value 0.5 m is assumed as the

suspension height for the estimated calculation (for precise values, refer to the „Minimum suspension height“ table on page 31)

1. Determining the standard heat load

2. Determining the primary alignment and panel length

3. Calculating the total panel length

4. Determining the installation height

Panel length L [m] = Room length (room width) - 2 m

Ltot = nSB · L

Ltot[m] = totalpanellengthnSB[-]= numberofradiantpanelruns(seeunder5)L[m] = panellength(seeunder2)

Design information

Installation height H [m] = Hall height - 0.5 m

Hal

l hi

ght

H ≈ 0,5 m

30 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information | Design information

Minimum installation heightsMinimum installation heights must be observed for reasons of comfort in areas in which people spend longer periods of time (e.g. workplaces). Radiant ceiling panels positioned too low can cause thermal discomfort if the radiant ceiling panels are arranged densely together or if people spend a long time directly underneath them. Installation heights below 3 metres are therefore only permitted for areas not

continuously occupied by peopleand only if the water temperatures are correspondingly low. Do not exceed the minimum installation heights Hmin depending on the mean excess temperature and with medium radiant panel density(i.e.centre-to-centrepanelspacing≈installation height).

Minimum suspension height Thefixingsmustbecapableofabsorbingchangesin length by the radiant ceiling panels expanding in heating mode. Therefore allow for minimum

installation heights depending on the panel length and mean water temperatures.

Type 030000 045000 060000 075000 090000 105000 120000 135000 150000

Panel width [mm] 300 450 600 750 900 1050 1200 1350 1500

Mean excess temperature Δt[K]

Minimum installation height Hmin in m

30 - - - - 3.6 3.7 3.7 3.8

40 - - - 3.2 3.3 3.7 4.0 4.0 4.2

50 - - 3.2 3.3 3.5 3.9 4.3 4.4 4.6

60 3.1 3.1 3.4 3.6 3.8 4.3 4.7 4.8 5.0

70 3.3 3.3 3.6 3.8 4.1 4.6 5.1 5.2 5.3

80 3.5 3.5 3.8 4.1 4.4 4.9 5.4 5.5 5.7

90 3.6 3.7 4.1 4.4 4.7 5.2 5.8 5.9 6.0

100 3.8 3.9 4.3 4.7 5.0 5.6 6.1 6.2 6.4

110 4.0 4.1 4.5 4.9 5.3 5.9 6.5 6.7 6.9

Radiant ceiling panelPanel length L

Minimum suspension height in mm

Meanwater temperature

< 75°

Meanwater temperature

< 100°

10 m 200 210

20 m 220 240

30 m 240 270

40 m 270 310

50 m 300 350

60 m 330 380

70 m 360 410

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31Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Minimum installation heights

To achieve even thermal radiation, do not allow the centre-to-centre spacing of the radiant panels to be greater than the installation height.

Allow for 1/4 of the installation height H along outside walls and around the edge due to the lack of overlapping thermal radiation.

The use of wider radiant ceiling panels can also compensate for cold spots in the above areas in the event of high heat losses and the requirements for even temperature distribution.

Therequiredheatoutputpermetreofpanelisfirstcalculated, as shown below, to determine the correct panel width.

The correct panel width is selected based on the heat output table on pages 19 and 20.

Thereafter, check the selection results in terms of minimuminstallationheight,minimumwaterflowrate, pressure drop etc. against the design process on pages 38 and 39.

Take into consideration the heat output QS [W] per manifold pair.

Refer to pages 38 and 39 for further design details.

5. Determining the number of panel runs

6. Determining the panel widths

Design information

nSB=room width (Room length)

+ nAW

installation height H

nSB[-] =numberofradiantpanelrunsnAW[-] =numberofexternalwallsintheprimarydirection

qlfd. m = F HL

L ges

F HL [W]=standardheatload(seeunder1.)

L ges [m]=totalpanellength(seeunder3.)

P ≤H W ≈

H – 1,1 2

Centre-to-centre panel spacing

P

H

W

Inst

alla

tion

heig

ht

Spacing from wall


Design information

Conversion to other heating media temperaturesThe mean excess temperature is calculated using the following formula for common water temperatures:

However, if greater water temperature differences or low flowtemperaturesareused,

then the logarithmically calculated excess temperature must be used.

The design heat outputs in accordance with DIN EN 14037, Part3withmeanexcesstemperaturesofΔtcanbecalculatedusingtheconstantsandcoefficientsgiveninthetechnical data on pages 19-20 in accordance with the following formula.

Minimum water flow rateTheminimumflowrateneededfortheheatoutputisjustasimportant as the mean excess temperature of the radiant ceiling panels.Therequiredflowrateisdependentonthereturntemperature and the connection (opposite end or same end).Wateronlyflowsthroughthepipesinaturbulentflowwhentheseminimumvaluesareensured.Iftheflowrateisbelowtheminimumrecommendedvalues,thentheflowthroughthepipeswillbelaminar,witharesultingsignificantlossofoutput.

SymbolsΔt [K] = meanexcesstemperaturetw1 [°C] = flowtemperaturetw2 [°C] = returntemperatureti [°C] = standardinsidetemperatureΔtIn [K] = logarithmically calculated excess temperatureK [-] = heatoutputconstantn [-] = heatoutputcoefficient

- ti (1)

(4)Q=K.Δtn

tw2 - ti

tw1 - ti

< 0,7 (2)

tIn= tw1 - tw2

tw1 - ti (3) tw2 - ti

InΔ

Δ t =

tw1 + tw2

2

Mindest-Heizmittelstrom je Rohr

5050 100

100

150

200

Min

des

t-H

eizm

itte

lstr

om

je R

oh

r in

l/h

Rücklauftemperatur in °C

Anschlusswiderstand z

An

sch

luss

wid

erst

and

z

[Pa]

A

A

Heizmittelmassenstrom m [kg/h]

5000

3000

2000

50 1005

200 500 1000 2000 5000 10000

1000

500

300

200

100

50

30

20

10

Ans

chlu

ssne

nnw

eite

1“

Ans

chlu

ssne

nnw

eite

1 /

“1 4

Wasserwiderstand pro lfd. mAnschluss wechselseitig

Was

serw

ider

stan

d r

[Pa

/m]


1000 6 7 8

10

11

9

121314

500

300

200

100

50

30

20

100 200 500 1000 2000 5000 10000

10

5

Wasserwiderstand pro lfd. mAnschluss einseitig

Was

serw

ider

stan

d r

[Pa

/m]


1000 1 2 3 4 5

500

300

200

100

50

30

20

100 200 500 1000 2000 5000 10000

10

5

Return temperature [°C]

Minimum

Galaxisflow

rateperpipe[l/h]

Minimum Galaxis flow rate per pipe

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33Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Design information

Design information

Type 030000 045000 060000 075000 090000 105000 120000 135000 150000

Panel width [mm] 300 450 600 750 900 1050 1200 1350 1500

Number of pipes 2 3 4 5 6 7 8 9 10

Return temperature tW2 [°C] Minimum Galaxis flow rate in l/h

Opposite end connection

30 404 606 808 1010 1212 1414 1616 1818 2020

40 332 498 664 830 996 1162 1328 1494 1660

50 278 417 556 695 834 973 1112 1251 1390

60 238 357 476 595 714 833 952 1071 1190

70 204 306 408 510 612 714 816 918 1020

80 178 267 356 445 534 623 712 801 890

90 158 237 316 395 474 553 632 711 790

100 138 207 276 345 414 483 552 621 690

110 126 189 252 315 378 441 504 567 630

Same end connection

30 202 404 404 606 606 808 808 1010 1010

40 166 332 332 498 498 664 664 830 830

50 139 278 278 417 417 556 556 695 695

60 119 238 238 357 357 476 476 595 595

70 102 204 204 306 306 408 408 510 510

80 89 178 178 267 267 356 356 445 445

90 79 158 158 237 237 316 316 395 395

100 69 138 138 207 207 276 276 345 345

110 63 126 126 189 189 252 252 315 315

Minimum Galaxis flow rate with panel widths


Pressure drop · Individual pressure dropThe total pressure drop of the Galaxis radiant ceiling panel system is calculated as the total pressure drop of the panel pipes and the individual pressure drop. Depending on the connection (same end or opposite end) and the type of radiant ceiling panel, the pressure drop per metre of panel can be read from the diagram below. Refer to the table below for the diagrammatical curved to be used.

Connection pressure dropThe connection pressure drop is obtained from the diagram on the left, depending on the nominal connection width and waterflowrate.The pressure drop diagrams apply to LPHW at a mean water temperature of approx. 70°C.

Design information

Connection pressure drop ZA

Panel width

Manifold connection

Connection same end

[mm] Curve no. Curve no.

300

450

600

750

900

1050

1200

1350

1500

1

1

2

2

3

3

4

4

5

6

7

8

9

10

11

12

13

14

Pressure drop diagram per metre

1000

500400

300

200

100

50

30

20

10

5100002000 50001000200100

Waterflowratem[l/h]

Pres

sure

dro

p R

[kPa

/m]

1

6 7 8

9

10

11

12

1314

2 3 4 5

5000

500

1000

200030004000

400300

200

100

504030

20

10

5100002000500 50001000100 20050

Waterflowratem[l/h]

Con

nect

ion

pres

sure

dro

p ZA

[Pa]

Symbolstw1 [°C] = flowtemperaturetw2 [°C] = returntemperatureΔtw [K] = watertemperaturedifferenceΔpw [Pa] = totalpressuredropof the radiant ceiling panelL [m] = panellengthr [Pa/m] = pressuredroppermofpanelzA [Pa] = connectionpressuredrop

Δtw=tw1 - tw2 (5)

Δpw=L· r + zA (6)

Nominal connection width 1“ Nominal connection width 1 1/4”

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35Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Design information

Design information

Connection optionsVarious connection options are available:radiant ceiling panels can be supplied with opposite end or same end connections, and also integrated in parallel or in series within the heating system.

Some basic pipe routing options are shown in the examples on pages 36 and 37. Standard connections with nominal widths refer to page 27.

Opposite end connectionsOppositeendconnectionsisbeneficialwithlongpanellengthswithcorrespondinglyhighwaterflowrates. In the event of the parallel connection of several runs of radiant ceiling panels with opposite end connections, it is possible to meet different heat outputs (e.g. production-warehouse, external wall zone-interior zone) with the temperature drop along the length.

With opposite end connections, note that the radiant ceiling panels can also freely expand.

Same end connectionsSameendconnectionsarebeneficialforeventemperature distribution and require less complex pipework.

Important: With high temperature differences,same end connections and lengths of more than 25 metres, we recommend non-standard connections to prevent the radiant ceiling panels from bending. They are available on request.

„Tichelmann system“ pipe routingDue to the extensive pipe network and the installation location directly below the ceiling, we recommend paying particular attention to correct pipe routing and dimensions with radiant ceiling panels. „Tichelmann system“ pipe routing can be used for simple systems with virtually identical pressure losses of the individual panel runs.The use of balancing valve combinations is recommended for hydraulic balancing of radiant ceiling panel runs where the individual panels have different outputs and with varying connections.

Example 1: Arrangement of radiant ceiling panels

„Tichelmann system“ pipe routing


Design information, pipe routing

Beneficialfor long radiant panel runs withcorrespondinglyhighwaterflowrates, reducing heat output along the primary direction

of the radiant panel runs, e.g. temperature drop within a single hall housing production and a warehouse.

Example 2: Parallel connection of radiant ceiling panels with opposite end connections

Example 3: Series connection of radiant ceiling panels with opposite end connections




Beneficialfor the use of identical radiant ceiling panels along

the outer wall and in the interior (the temperature drop towards the interior matches the lower heat requirement), shorter radiant ceiling panel lengths to achieve higherwaterflowrates.

Beneficialfor even temperature distribution along the

entire length of the radiant ceiling panels and the width of the room.

Example 4: Parallel connection of radiant ceiling panels with same end connections04

Con

trol

s05

Ord

erin

g in

form

atio

n02

Tec

hnic

al d

ata

01 P

rodu

ct in

form

atio

n03

Des

ign

info

rmat

ion

37Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Design information, pipe routing

No. Design step Design · Calculation formulae Symbols Notes

1. Determining the standard heat load Calculation in accordance with DIN EN 12831 „Heating systems in buildings - method for calculating the standard heat load“

2. Determining the sensible primary alignment of parallel radiant ceiling panel runs

- alignment preferably parallel to the longest outside wall,-takeintoaccountfurniture/fittings(e.g.shelving,largemachinesetc.)andinstallationoptions

- with outside walls with a corner with a higher heat requirement (poor thermal insulation, high percentage of glazing), provide an additional panel run at right angles to the primary alignment if necessary

3. Selecting panel lengthinitial calculation proposal;L=roomlength(width)-2m

L [m] =panellength- select the longest possible lengths, taking into consideration:-spaceforconnectionsandsufficientwidthforseparaterunsatrightangles- installation conditions, refer also to information on design stage 4

4. Determining the installation heightinitial calculation proposal;H=hallheight-0.5m

H [m] =installationheight- take into consideration the minimum suspension height (see page 31) and installation conditions, including roof constructione.g.beamsandties),hallfittings(e.g.cranerail,shelving,lightingetc.)


initial calculation proposal;

nSB= room width (length)

+ nAW H

nSB [/] =numberofpanelrunsnAW[/] =numberofexternalwallsintheprimarydirection

- the centre-to-centre spacing of the panel should be less than the installation height, see also image on page 32

6. Calculating the total panel length Lges=nSB · L Lges[m] =totalpanellength - take into account the length particularly with separate panel runs at right angles

7. Required heat output per mCalculating the panel length

q lfd. m=

F HL

Lges

qlfd. m [W/m] = required heat output per metre panel lengthFHL [W] = standardheatloadinlinewithDINEN12831

-takeintoaccountQS=heatoutputpermanifoldpair,withthenumberofpanelrunsnSB and with the required heat output per metre of panel length, qlfd. m see step 13

8. Calculating the mean excess temperatureΔt=

tw1 +tw2 – ti

2

Δt [K] =meanexcesstemperaturetW1 [°C]=flowtemperaturetW2 [°C]=returntemperatureti [°C]=indoortemperature

-formuladoesnotapplytohighwatertemperaturedifferencesorlowflowtemperatures, see Information and calculation formulae, page 33, formula (3)

9. Selecting the type of radiant ceiling panel- selection in accordance with the table on pages 19 and 20.- select the connection type: pressing or welding (see page 10)

- consider using wider panel widths in areas that have a higher heat output (external walls, doorways) (compensation for cold areas)

10. Checking the minimum installation height - do not install below the minimum height given in the table in page 31 - radiant ceiling panels arranged too low can result in disrupted thermal comfort

11. Splitting and arranging panels: - Spacing from wall

W≈

H – 1,1

2

W [m] =spacingfromwallH [m] =installationheight - compensation for cold areas (external walls)

- Centre-to-centre panel spacing - preferably allow an even centre-to-centre panel spacing - take problem zones into account separately

12. Checking the centre-to-centre panel spacing P≤H P [m] =centre-to-centrepanelspacing - required to avoid „radiation shadows“

13. Checking the total heat output

QI=Lges · qlfd. m + nSB · QS QI [W] =totalheatoutput;qlfd. m [W/m]=designheatoutputpermetreofLges [m] =totalpanellengthnSB [/] =numberofpanelruns;QS[W]=heatoutputpermanifoldpair

see table on pages 19 and 20


14. Calculating the water temperature differenceΔt=tW1 - tW2

ΔtW[K] =watertemperaturedifferencetW1 [°C] =flowtemperaturetW2 [°C] =returntemperature

15. Selecting the type of connection:Select opposite end or same end connection.Opposite end connection; used with large panel lengths for low pressure loss. Sameend:beneficialforeventemperaturedistributionandsimplepiperouting:otherconnectionversionsonrequest.

- see also overview of connections on page 27- see also overview of connection options and pipe routing on pages 36 and 37

16. Determining the pipe routing

Initial calculation proposal;- select a sensible pipe routing or combination of connection versions on page 37

-arrangetheflowandreturnwithoppositeendconnectionstoachievethebestpossible temperature spread in the room, see also information on pages 36 and 37- with simple systems with the same panel designs, consider routing the pipe in line with the Tichelmann system (hydraulic balancing)

17. Calculating the water flow rate

m= Q

· 0,86

ΔtW

m [l/h]=waterflowrateQ [W]=heatoutputofpanels

- with series connection of several panels, use the total heat output of the partial run, otherwise the heat output of the individual panels

18. Checking the minimum water flow rate-donotallowtheflowratetofallbelowtheminimumwaterflowrategivenonthetableonpage33. -minimumwaterflowraterequiredforturbulentflowinthepipes.Shouldtheflowratebe

lower,itcanleadtosignificantfallsinoutput

19. Calculating the water pressure drop of radiant ceiling panels ΔpW=L· r + zA

ΔpW [Pa] =totalwaterflowrateofradiantceilingpanelsL [m] =panellengthr [Pa/m]=pressuredroppermofpanelzA [Pa] =connectionpressuredrop

r see Pressure drop diagrams on page 35zA s. Connection pressure drop diagram, page 35

20. Selecting the suspension system and number of fixing points

- provide triangular or 1-point suspension, at a spacing of approx. 2.0 to max. 4.0 m (max. 4 m with panel width 900 mm)- for dimensions, suspension points, minimum suspension height see pages 24, 28, 29, 31and 43- check whether the point loading is acceptable for the structural strength

-installationsetsandaccessoriesfordifferenttypesoffixings,pages54-55,57Informationonpages28and29- need for link chain with triangular suspensions as per the table on page 54, with 1-point suspension see drawings on page 55- for weights and water content, see Technical data on pages 19 and 20

Design completed

38 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information | Design process


1. Determining the standard heat load Calculation in accordance with DIN EN 12831 „Heating systems in buildings - method for calculating the standard heat load“


- alignment preferably parallel to the longest outside wall,-takeintoaccountfurniture/fittings(e.g.shelving,largemachinesetc.)andinstallationoptions

- with outside walls with a corner with a higher heat requirement (poor thermal insulation, high percentage of glazing), provide an additional panel run at right angles to the primary alignment if necessary

3. Selecting panel lengthinitial calculation proposal;L=roomlength(width)-2m

L [m] =panellength- select the longest possible lengths, taking into consideration:-spaceforconnectionsandsufficientwidthforseparaterunsatrightangles- installation conditions, refer also to information on design stage 4

4. Determining the installation heightinitial calculation proposal;H=hallheight-0.5m

H [m] =installationheight- take into consideration the minimum suspension height (see page 31) and installation conditions, including roof constructione.g.beamsandties),hallfittings(e.g.cranerail,shelving,lightingetc.)


initial calculation proposal;

nSB= room width (length)

+ nAW H

nSB [/] =numberofpanelrunsnAW[/] =numberofexternalwallsintheprimarydirection

- the centre-to-centre spacing of the panel should be less than the installation height, see also image on page 32

6. Calculating the total panel length Lges=nSB · L Lges[m] =totalpanellength - take into account the length particularly with separate panel runs at right angles


q lfd. m=

F HL

Lges

qlfd. m [W/m] = required heat output per metre panel lengthFHL [W] = standardheatloadinlinewithDINEN12831

-takeintoaccountQS=heatoutputpermanifoldpair,withthenumberofpanelrunsnSB and with the required heat output per metre of panel length, qlfd. m see step 13

8. Calculating the mean excess temperatureΔt=

tw1 +tw2 – ti

2

Δt [K] =meanexcesstemperaturetW1 [°C]=flowtemperaturetW2 [°C]=returntemperatureti [°C]=indoortemperature

-formuladoesnotapplytohighwatertemperaturedifferencesorlowflowtemperatures, see Information and calculation formulae, page 33, formula (3)

9. Selecting the type of radiant ceiling panel- selection in accordance with the table on pages 19 and 20.- select the connection type: pressing or welding (see page 10)

- consider using wider panel widths in areas that have a higher heat output (external walls, doorways) (compensation for cold areas)

10. Checking the minimum installation height - do not install below the minimum height given in the table in page 31 - radiant ceiling panels arranged too low can result in disrupted thermal comfort

11. Splitting and arranging panels: - Spacing from wall

W≈

H – 1,1

2

W [m] =spacingfromwallH [m] =installationheight - compensation for cold areas (external walls)

- Centre-to-centre panel spacing - preferably allow an even centre-to-centre panel spacing - take problem zones into account separately

12. Checking the centre-to-centre panel spacing P≤H P [m] =centre-to-centrepanelspacing - required to avoid „radiation shadows“


QI=Lges · qlfd. m + nSB · QS QI [W] =totalheatoutput;qlfd. m [W/m]=designheatoutputpermetreofLges [m] =totalpanellengthnSB [/] =numberofpanelruns;QS[W]=heatoutputpermanifoldpair



14. Calculating the water temperature differenceΔt=tW1 - tW2

ΔtW[K] =watertemperaturedifferencetW1 [°C] =flowtemperaturetW2 [°C] =returntemperature

15. Selecting the type of connection:Select opposite end or same end connection.Opposite end connection; used with large panel lengths for low pressure loss. Sameend:beneficialforeventemperaturedistributionandsimplepiperouting:otherconnectionversionsonrequest.

- see also overview of connections on page 27- see also overview of connection options and pipe routing on pages 36 and 37


Initial calculation proposal;- select a sensible pipe routing or combination of connection versions on page 37

-arrangetheflowandreturnwithoppositeendconnectionstoachievethebestpossible temperature spread in the room, see also information on pages 36 and 37- with simple systems with the same panel designs, consider routing the pipe in line with the Tichelmann system (hydraulic balancing)


m= Q

· 0,86

ΔtW

m [l/h]=waterflowrateQ [W]=heatoutputofpanels

- with series connection of several panels, use the total heat output of the partial run, otherwise the heat output of the individual panels

18. Checking the minimum water flow rate-donotallowtheflowratetofallbelowtheminimumwaterflowrategivenonthetableonpage33. -minimumwaterflowraterequiredforturbulentflowinthepipes.Shouldtheflowratebe

lower,itcanleadtosignificantfallsinoutput

19. Calculating the water pressure drop of radiant ceiling panels ΔpW=L· r + zA

ΔpW [Pa] =totalwaterflowrateofradiantceilingpanelsL [m] =panellengthr [Pa/m]=pressuredroppermofpanelzA [Pa] =connectionpressuredrop

r see Pressure drop diagrams on page 35zA s. Connection pressure drop diagram, page 35

20. Selecting the suspension system and number of fixing points

- provide triangular or 1-point suspension, at a spacing of approx. 2.0 to max. 4.0 m (max. 4 m with panel width 900 mm)- for dimensions, suspension points, minimum suspension height see pages 24, 28, 29, 31and 43- check whether the point loading is acceptable for the structural strength

-installationsetsandaccessoriesfordifferenttypesoffixings,pages54-55,57Informationonpages28and29- need for link chain with triangular suspensions as per the table on page 54, with 1-point suspension see drawings on page 55- for weights and water content, see Technical data on pages 19 and 20

Design completed

Adapt panel length

Adapt installation height

Change number of panel runs

Adjust water temperatures

Selection impossible?

Below minimum installation height?

Sensible layout impossible?

Spacing too large P > H?

Heat output not met?

Change the connection type

Adjust the pipe routing

Flow rate below minimum flow rate?

Water pressure drop/flow rate too high?

Return

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39Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Design process


1. Determining the standard heat load FHL=70000W Calculation in accordance with DIN EN 12831


alignment parallel to the longest external wall, see layout diagram on page 41

external wall zones with higher heat requirement (windows, doors) are fed with heat along the entire length

3. Selecting panel lengthL=roomlength(width)-2mL=34-2=32m

L [m] =panellength lengths in a 1-metre grid

4. Determining the installation heightH=hallheight-0,5mH=5-0,5H=4,5m

H [m] =installationheight

take into account installation condi-tions, such as the roof construction(e.g.beamsandties),hallfittingsandfixings(e.g.cranerail,shelving,lighting etc.)


nSB= room width

+ nAW H

nSB= 20

+ 2 = 6,4 » 6

4,5

nSB [/] = numberofpanelrunsnAW[/] = numberofexternal walls in the primary direction

6. Calculating the total panel length Lges =nSB · L =6·32=192m Lges[m] =totalpanellength


q lfd. m=

F HL

=

70000

=365W/m

Lges

192

qlfd. m [W/m]= requiredheatoutput per metre of panel length

FHL [W] = standardheatloadin line with DIN EN 12831

8. Calculating the mean excess temperature Δt=tw1 +tw2

· ti =

65 + 55 =44K

2 2

Δt [K] =mean excess temperaturetW1[°C]=flowtemperaturetW2[°C]=returntemperatureti [°C]=indoortemperature

9. Selecting the type of radiant ceiling panelfrom heat output table on page 20:6 x Type 32090000, press connector connection,panel width 900 mm,

connection of the individualradiant ceiling panels withpress connectors Type 195(Accessories), see page 57

10. Checking the minimum installation heightfrom the table on page 31:-minimuminstallationheightwithΔt=44K(interpolated)type 32090000: 3.4 m

- Mounting height may not be below the minimum installation height- OK, as installation height

Continued on page 41

Example: Production hall with trapezoidal ceiling

Indoor temperature ti=16°C,Heating medium: PWW 65/55 °C,Standard heat load in line with DIN EN 12831: FHL=70000W

Design example

34 m

FactoryHall height 35 m

20 m

Officearea

Window I6 x 1,5 m

Window II6 x 1,5 m

Window III6 x 1,5 m

Doorway I4 x 4 m

Doorway II4 x 4 m

40 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information | Example: Production hall with trapezoidal ceiling

Layout diagram

6 no. radiant ceiling panels,Type 32090000- panel width 900 mm,- panel length 32 m

32 m

34 m

20 m

W≈1,7m

P P P P P

W≈1,7m

5 m

InstallationheightH=4,5m

Centre-to-centre panel spacing P = 3,2 m P < H OK


11. Splitting and arranging panels:- Spacing from wall

W≈

H – 1,1 ≈

4,5 – 1,1 ≈1,7m

2 2

W [m] =spacingfromwallH [m] =installationheight

compensation for external walls(cold areas)

- Centre-to-centre panel spacingpreferably provide for even centre-to-centre panel spacing: P=approx.3.2m

P [m] =centre-to-centre panel spacing see layout diagram (above)

12. Checking the centre-to-centre panel spacingP≤H3,2≤4,5

make sure that the centre-to-centre panel spacing is equal to or less than the installation height


QI=Lges · qlfd. m + nSB · QS

QI=(6· 32 · 385) + (6 · 135)QI=74730W

required: 70000 W

QI [W] =totalheatoutputqlfd. m [W/m]=designheatoutputpermetreofLges [m] =designheatoutputperm,tableonpages19-20.nSB [/] =umberofpanelruns;QS [W] =heatoutputpermanifoldpair,tablepage19-20=> heat output is covered

Continued on page 42

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41Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Example: Production hall with trapezoidal ceiling


14. Calculating the water temperature differenceΔt=tW1 - tW2=65-55=10K

ΔtW[K] =WatertemperaturedifferencetW1 [°C] =FlowtemperaturetW2 [°C] =Returntemperature

15. Selecting the type of connection

selected:same end connection, nominal width 1“ (overview on page 27)

-beneficialforeventemperature distribution- opposite end connection is also possible depending on the pipe routing required


selected:- parallel connection of radiant ceiling panels with „Tichelmann system“ pipe routing

- even temperature distribution along the entire length of the radiant ceiling panels and room width - see also Example 4 on page 39


m= Q

· 0,86

ΔtW m=

(32 · 385) + 135

·0,86=1071l/h

10

QS [W] =heatoutputpermanifoldpairm [l/h] =waterflowrate

Q [W] =heatoutputofthepanel,Q=L· q lfd. m + QSL [m] =panellengthqlfd m [W/m]=designoutputpermetrepanellength

18. Checking the minimum water flow raterom table on page 34, for tw2=55°C(interpolated):minimumflowrate=387l/h

or radiant ceiling panel type 32090000

OK,asm=171l/h

19. Calculating the water pressure drop of radiant ceiling panels

ΔpW =L· r + zAr =54Pa/mzA =590Pa

ΔpW =(32· 54)+590=213Pa

ΔpW [Pa] =totalpressuredropofradiantceilingpanelL [m] =panellengthr [Pa/m]=pressuredroppermofpanel,fromdiagram on page 35, curve 3 for same end connection, from table on page 35zA [Pa] =connectionpressuredrop,fromdiagramonpage35

20. Selecting the number of fixing points andsuspension system;determining the number of press connectors

selected:-16fixingsasatriangularsuspensionwithtrapeziumbracketper radiant strip(installation set type 1310)

- check whether point loads are acceptable for the structural strength; for weights of radiant ceiling panels and water content, refer to the Technical data on pages 19-20.- link chain requirement, table on page 54- number of press connectors, table on page 26

Design ended

Pos. Quantity Order data Description - Information

1. 6 no.

adiant ceiling panel, Type 32090000same end connectionnominal width 1“panellengthL=32m

- panel width 900 mm,- colour RAL 9016- 40 mm insulation, aluminium coating on the top

2. 96 no. triangular suspension installation set with trapezoidal bracket, Type 1310

-installationsetconsistingofallrequiredpartsforfixingtoatrapezoidalceiling-everyradiantceilingpanelelementneedstobefixedataminimumoffoursuspension points.

3. 77 m link chain, Type 170linkchainrequirementasperthetableonpage54forh=500mm(interpolated):g=40mmequatesto96x2x0.4m=approx.77m

4. 180 no. press connectors, type 195number of press connectors as per the table on page 26 with panel width 900 mmpanellengthof32mequatesto30x6=180no.

Example: Production hall with trapezoidal ceiling

Ordering example

42 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information | Example: Production hall with trapezoidal ceiling

DimensionsSingle elements

4 m element*

5 m element*

6 m element*

1) all dimensions in mm* including cover panel

Starting, intermediate, end elements

Starting element 4 m End element 4 m

Intermediate element 4 m





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43Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Dimensions

Design the control to ensure that there is a constantwaterflowrate.Todoso,werecommendtheinstallation of 3-way or 4-way motorised valves with aprimaryintheheatingcircuit.Thewaterflowrateremains constant with the smoothly regulated temperature in the heating circuit. Falling below the requiredminimumwaterflowratewouldleadtoreduced output from the radiant heating panel.

Lowerwatercontentcoupledwithconstantflowspeeds permit very good controllability and short responsetimes,sothatefficientheatingandaneventemperature distribution is achieved.

With controlled reduced water volumes, notethatcertainsmallerareasmaynotbesufficientlyheated, especially if opposite end connections are selected.

Demand-led control options, included: outsidetemperature-ledcontroloftheflow

temperature with the room temperature as the control variable

zone control of radiant ceiling panels with varying hallindoortemperatureswithweather-ledflowtemperature control

The indoor temperature is detected according to the size of the hall by one of more rooms sensors (mean value).Ideally room sensors are used, which measure the temperature perceived. With conventional room air sensors, the setpoint must be set to the lower room temperature conventionally used with radiant ceiling panels.

The operating times of radiant ceiling panels can be set using timers. It is also sensible to split them into control groups, for instance dividing them into heating zones based on the points of the compass.

We also recommend hydraulic balancing of the radiantceilingpanelswithflowcontrolvalvesorbalancing valve combinations (see page 53) or withacontrolvalvecombinationforautomaticflowcontrol (see page 58) or in accordance with the Tichelmann connection principle (pages 36 and 37).

Hydraulic control

Outside temperature-led flow temperature control

Zone control

VL =flowRL =returntAu=outdoortemperaturesensortVL=flowtemperaturesensortRi =roomtemperaturesensor

Zone l, e.g. 14°C Zone ll, e.g. 17°C

44 Kampmann technical catalogue – Galaxis radiant ceiling panelsDesign information | Hydraulic control

Thecontrolvalvecombinationcanbeusedasaflowcontroller for temperature control in the room with hydraulic balancing. Ideally, it is combined with a radiation sensor in the room or industrial design combined with a clock thermostat and/or a timer with electronic room temperature control for one or more control circuits.

FunctionThe radiation sensors directly detect the radiation heat of the radiant ceiling panels. To do so, theradiationsensormustbefittedintheeffectiveradiation range of the panels. The radiation temperature detected is processed by the clock

thermostat or a timer with integrated temperature control. Various timers are available for up to six control circuits. The control valves on the radiant ceiling panels are controlled by intermediate junction boxes.Thecontrolvalvesneedtobefittedwithelectro-thermal 2-point actuators to do this.

The control valve consists of an automatically operatingflowcontrollerandacontrolvalve.Thesetpointand/orcalculatedflowvolumeismanuallyset on the valve wheel. Unintentional adjustment is prevented by the manual wheel slotting in and an additional blocking ring. Control is regulated to the setpoint by means of the screw-on actuator.

Control with hydraulic flow control

Control diagram

1

6

4

5

2

3

1 Boiler

2 Intermediate junction box

3 Clock thermostat Type 30056

4 Room radiation temperature sensor

5 Alternatively: industrial radiation temperature sensor

6 Control valve for automatic flow control Control valve combination Type 8**

7 Ball valve Control valve combination Type 8**

8 Electronic actuator 2-point, normally closed Control valve combination Type 8**

9 Galaxis radiant ceiling panel (Example: Panel width 600 mm, same end connection)

7

9

8

Mains power230/50Hz(shieldingby others)

(alternative)

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45Kampmann technical catalogue – Galaxis radiant ceiling panels Design information | Controlwithhydraulicflowcontrol

Electromechanical control

04 Controls

Clock thermostat with integraldigital timer, Type 30056

Timer with electronicroom temperature control, Type 30076

Clock thermostat in an attractive white housing,with electronic 2-point room temperature controland digital weekly timer, power reserve approx. 4 hours, party circuit, status display, with operating mode switchAutomatic/Day/Night/Off.Adjustable switching differential.Temperature adjustment range 5 - 40 degrees C,Night setback 2 - 10 K.Protection class IP 20, switching capacity 230 V AC50 Hz, 10 (4) A.Dimensions W x H x D: 132 x 82 x 32 mm

Timer with electronic room temperature controland room temperature sensor, timer with Day/Night/Week programme, clearly arranged program dial. Programmable every 5 min/30 min, shortest switching distance 20 min/2 h, 100 hours power reserve, room temperature control, with day and night setpoint potentiometer, switched by timer, room temperature sensor in a separate housing (maximum cable length 100 m).Temperature adjustment range 0-40 degrees C,Timer: Protection class IP 20,Sensor: Protection class IP 54,Switching capacity 230V AC, 50 Hz, 8 (3) A,Timer dimensionsW x H x D: 262 x 277 x 153 mmSensor dimensionsW x H x D: 50 x 50 x 30 mm.

46 Kampmann technical catalogue – Galaxis radiant ceiling panelsControls | KaControl and electromechanical control

Radiant ceiling panel controlled byclock thermostat Type 30056

Cabling information:* Maximumroom-radiationsensorcablelengthwith1.5mm²cross-section=100m(e.g.controlcableJ-Y(ST)Y2x2x0.8mmandpairedonone terminal or at least the same value, lay separately from high-voltage cables! AllothercablescanbeJ-NYMorsimilar.Numberofwiresincludingprotectiveearthconductor.

Cabling and wiring

Voltage supply

Mains power 230 VAC

Fuse by others

Control valve combination including2-point drive 230 V AC thermal

Option:Parallel operation of up to 10 drives

room radiation temperature sensor*Residential: Type 197901051254 /

Industrial: Type 197901051255

Junctionboxonsite

(Max

. len

gth

100

m)

Junctionboxonsite

Option: Mean value accumulation via 4 sensors (bridge connection)

Clock thermostat Type 30056Dimensions W x H x D: 132 x 82 x 32 mm

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47Kampmann technical catalogue – Galaxis radiant ceiling panels Controls | KaControl and electromechanical control

Radiant ceiling panel controlled byelectronic room temperature control Type 30076

Cabling information:* Maximumroom-radiationsensorcablelengthwith1.5mm²cross-section=100m(e.g.controlcableJ-Y(ST)Y2x2x0.8mmandpairedonone terminal or at least the same value, lay separately from high-voltage cables!- AllothercablescanbeJ-NYMorsimilar.Numberofwiresincludingprotectiveearthconductor.

Cabling and wiring

Voltage supply

Mains power 230 VAC

Fuse by others



room radiation temperature sensor*Residential: Type 197901051254 /

Industrial: Type 197901051255

Junctionboxonsite

(Max

. len

gth

100

m)

Junctionboxonsite

Option: Mean value accumulation via 4 sensors (bridge connection)

Electronic room temperature control type 30076Dimensions W x H x D: 262 x 277 x 153 mm

48 Kampmann technical catalogue – Galaxis radiant ceiling panelsControls | KaControl and electromechanical control

KaController operating unit Control electronics Type 3231140

The „face“ of the KaControl system: theKaController room control unit.

With a large display and one-touch operation, the KaController offers the ultimate in operating convenience. Based on the principle of „As little as possible, as much as is needed“, even uninitiated users will soon intuitively grasp its operating options.

The basic functions for an ideal interior temperature for maximum comfort can be set on the KaController in a user-friendly way.

Product features attractively designed wall-mounted

operating units available with or without function buttons on the

side plastic housing, colour similar to RAL 9010 communication interface to the Kampmann

T-LAN bus system large display with automatic background lighting integral room temperature sensor push-turn navigator dial with endless turn/lock

function built-in weekly switching program

password-protected parameter level

The „heart“ of the KaControl system: KaControl control electronics

KaControl electronics include room temperature control to control the regulating valve combinations,with in 2-point Open/Close operation or continuously variable based on the temperature difference between the setpoint and actual temperature. The temperature is detected by a room temperature sensor or room radiation sensor. An appropriate heat request, e.g. to actuate a pump, is available as a potential-free changeover contact.Should a system fault occur, it can be detected by a further potential-free changeover contact. Two digital inputs offer the option of external access, for example to switch off or change to ECO mode.Optional interface cards (see Accessories) alsooffer the option of connecting to a higher-levelDDC/BMS system.

Product features plastic housing, IP65, colour: light grey dimensions W x H x D: 201 x 51 x 80 mm voltage supply: 230 V AC communication interface to the

Kampmann T-LAN bus system a slot for optional interface card

(either Modbus, KNX, Web, BACnet, LON)

KaControl

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49Kampmann technical catalogue – Galaxis radiant ceiling panels Controls | KaControl

Cabling information:* Layshieldedcables,IY(ST)Y0.8morsimilarseparatelyfromhigh-voltagecables!* Lay shielded cable, e.g. UNITRONIC® BUS LD 2x2x0.22 or similar separately from high-voltage cables!- AllothercablescanbeJ-NYMorsimilar.Numberofwiresincludingprotectiveearthconductor.- tLAN cable length from the master unit to the last slave unit max. 30 m. Extendible to 300 m via CANbus cards per electronics unit. Up to 29 slave electronics units possible using CANbus.- tLAN cable length from the master unit to the KaController max. 30 m.- Cable length between master unit and room radiation sensor: max. 30 m.

Radiant ceiling panel controlled by KaControlCabling and wiring

Voltage supply Operation

Terminal boxby others

KaControllerType 3210001

Mains power 230 VAC

Fuse by others

Mains power 230 VAC

Fuse by others

Voltage supply

Slot for interface card

optional

Slave unit 1

Control electronicsType 3231140

Multifunctional inputs

Room radiation temperature sensor*Residential: Type 3250104 / Industrial: Type 3250105

(Max

. len

gth

30 m

)

...

To s

lave

uni

t 2

(max

. 5 s

lave

uni

ts p

ossi

ble)

(Max

. len

gth

30 m

)

(Max

. len

gth

30 m

)

(Max

. len

gth

30 m

)

Option: Mean value formed via 4 sensors (bridge connection)

Master unitKaControl electronics type 3231140Dimensions W x H x D: 201 x 151 x 80

CANbus cardType 3260302

Ethernet card Type 3260402

Modbus cardType 3260102

LON type 3260501

50 Kampmann technical catalogue – Galaxis radiant ceiling panelsControls | KaControl




Slot for interface card Relay outputHeat requirement(Cooling requirement)max. 230 V AC/2 A

Relay outputFaultmax. 230 V AC/2 A

Information on interfaces:→ One slot for one of the plug-in cards→ CANbus only Kampmann internal with regard to cable length and number of slave units

Room radiation temperature sensor*Residential: Type 3250104 / Industrial: Type 3250105

Control valve combination includingcontinuous drive 24 V AC/0-10 V DC


optional

(Max

. len

gth

30 m

)

(Max

. len

gth

30 m

)


Option: Mean value formed via 4 sensors (bridge connection)


LON type 3260501

KNX cardType 3260701

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51Kampmann technical catalogue – Galaxis radiant ceiling panels Controls | KaControl

Galaxis radiant ceiling panel

05 Ordering information

Article key for panel width (Example of art. no.)

Article key for panel length (Example of art. no.)

231004 030 000045060075090105120 135 150

Panel width 300 mm Panel width 450 mm Panel width 600 mm Panel width 750 mm Panel width 900 mm Panel width 1050 mm Panel width 1200 mm Panel width 1350 mm Panel width 1500 mm

Panel length 3 m Panel length 4 m Panel length 5 m Panel length 8 m Panel length 10 m Panel length 12 m Panel length 70 m

0405081012...70

2310 03 030000

1500

1350

1200

1050

900

750

600

450

300

Panel width [mm]

52 Kampmann technical catalogue – Galaxis radiant ceiling panelsOrdering information | Galaxis radiant ceiling panel

Figure Article Properties Suitable for Art. No.

Accessories for control valve combinations

Flow control valvecombination

forconstantcontrolofthesetflowintheradiantceilingpanel,asacompletesetforflowandreturn, consisting of:Flow control valve with angled threaded connector,flatsealing,ballvalveforfillinganddrainage, angled seat as a proportional controllerwithout auxiliary energy with a continuously variable setpoint setting that can be read externally,blockableandfillable,integrationintheflowand/orreturn.Thewatermustflowthrough the valve in the direction of the arrow.Manual operation of the manual shut-offenablestheflowcontrolvalvetobeusedas a pipe shut-off valve.- maximum operating pressure 10 bar- maximum differential pressure 2 bar- max operating temperature 120°CPipe shut-off valve with angled threaded connector,flatsealing,ballvalveforfillinganddrainage; angled seat design for integrationintoflowandreturn- maximum operating pressure 16 bar- max operating temperature 150°C

all models ...

Pipe control valvecombination

for hydraulic balancing of the pipes, designed asacompletesetforflowandreturn,consistingof: pipe shut-off valve with angled threaded connector,flat-sealing,ballvalveforfillinganddrainage, angled seat design with continuously variable pre-setting. The selected pre-setting can be read off the hand wheel on two scales (basic setting on the long scaleandfineadjustmentonthecircumferentialscale); determine the pre-setting values by pressure measurement or hydraulic calculation.The pre-setting valve can be ensured by the use ofasealingwire.Installationintothefloworreturnline.Thewatermustflowthroughthevalve in the direction of the arrow.- maximum operating pressure 16 bar- max operating temperature 150°CPipe shut-off valve with angled threaded connector,flat-sealing,ballvalveforfillinganddrainage; angled seat design for integrationintoflowandreturn- maximum operating pressure 16 bar- max operating temperature 150°C

all models ...

more »

Accessories

Nominal width DN 15 DN 20 DN 25 DN 32

Flow range [kg/h] 100 – 800 100 – 1200 200 – 1900 300 – 3000

Type 615 620 625 632


Flow range [kg/h] - - - -

Type 715 720 725 732

Flow control valve combination Balancing valve combination

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53Kampmann technical catalogue – Galaxis radiant ceiling panels Ordering information | Accessories

Descriptions of suspension bracketsCaution! Only use closed turnbuckles Type 161 to ensure impact resistance from balls, referring to installation set 1-point suspension for sports halls.

Accessories –Triangular suspension brackets 1)

Components:

Description ofinstallation set:

Installation sets for triangular suspension bracketsFixing Installation set Number of components Type

Installation settriangular suspension withtrapezoidal bracket1) (without link chain), Type 1310

1 trapezoidal bracket with fixing bolt M8,1 eye bolt, male thread, M84 carabiner hooks2 turnbuckles/ (link chain)

110

140173160170

Trapezoidal brackets

Installation settriangular suspensionwithbeam clamp(withoutlink chain),Type 1320

1 beam clamp1 eye bolt, male thread, M84 carabiner hooks2 turnbuckles/ (link chain)

120140173160170

Beam clamp

Installation settriangular suspensionwithceiling dowel(withoutlink chain),Type 1350

1 percussion dowel M81 eye bolt, female thread, M84 carabiner hooks2 turnbuckles/ (link chain)

151141173160170

Ceiling dowel

Link chain requirement for triangular suspension

Link chain length g in mm

Panel width Bmm

Height h in mm400 600 800 1000 1200 1400 per additional 100 mm

300 2 x 160 2 x 340 2 x 540 2 x 740 2 x 940 2 x 1140 + 2 x 100 mm450 2 x 200 2 x 370 2 x 570 2 x 770 2 x 970 2 x 1170 + 2 x 100 mm600 2 x 230 2 x 410 2 x 600 2 x 790 2 x 990 2 x 1200 + 2 x 100 mm750 2 x 280 2 x 440 2 x 630 2 x 810 2 x 1020 2 x 1230 + 2 x 100 mm900 2 x 320 2 x 480 2 x 660 2 x 840 2 x 1050 2 x 1260 + 2 x 100 mm

1050 2 x 380 2 x 520 2 x 690 2 x 870 2 x 1080 2 x 1290 + 2 x 100 mm1200 2 x 450 2 x 570 2 x 730 2 x 900 2 x 1110 2 x 1320 + 2 x 100 mm1350 2 x 520 2 x 640 2 x 780 2 x 940 2 x 1140 2 x 1350 + 2 x 100 mm

1500 2 x 580 2 x 690 2 x 830 2 x 980 2 x 1180 2 x 1380 + 2 x 100 mm

Installation sets for triangular suspension or 1-point suspension include the necessary components for the specific fixing method. The appropriate length of link chains are also required.

1) Check the structural strength of the ceiling construction, particularly the trapezoidal beam* Required when suspending Galaxis radiant ceiling panels in sports halls.

Trapezoidal bracket M8, Type 110

Beam clamp M8,Type 120

Percussion dowelM8, Type 151

Timber eyelet screwType 150

Eye bolt M8, Type 140 male thread, Type 141 female thread

Carabiner hook,Type 173

Turnbuckle M8,Type 160, Type 161

Link chain,Type 170

54 Kampmann technical catalogue – Galaxis radiant ceiling panelsOrdering information | Accessories

Accessories for 1-point suspension 1)

Components

Description of installation set:

Installation sets for 1-point suspension

Fixing Installation set **Number of componentsfor Type 12_ _

Number of componentsfor Type 14_ _

Installation set1-pointsuspension withtrapezoidal bracket1) (withoutlink chain),Type 1210, forsports halls Type1410

1 trapezoidal bracket with fixing bolt M8, Type 1101 eye bolt, male thread M8, Type 1402 carabiner hooks, Type 1731 turnbuckle, Type 160/ (link chain), Type 170

1 trapezoidal bracket with fixing bolt M8, Type 1101 eye bolt, male thread M8, Type 1403 carabiner hooks, Type 1731 turnbuckle, Type 161/ (link chain), Type 170

Trapezoidal bracket

Installation set1-pointsuspension withbeam clamp(withoutlink chain),Type 1220, forsports halls Type 1420

1 beam clamp, Type 1201 eye bolt, male thread M8, Type 1402 carabiner hooks, Type 1731 turnbuckle, Type 160/ (link chain), Type 170

1 beam clamp, Type 1201 eye bolt, male thread M8, Type 1403 carabiner hooks, Type 1731 turnbuckle, Type 161/ (link chain), Type 170

Beam clamp

Installation set1-pointsuspensionwith timber eyelet screw(withoutlink chain),Type 1250, forsports halls Type1450

1 timber eye bolt, Type 1502 carabiner hooks, Type 1731 turnbuckle, Type 160/ (link chain), Type 170

1 timber eye bolt, Type 1502 carabiner hooks, Type 1731 turnbuckle, Type 160/ (link chain), Type 170

Timber eyelet screw

Installation set1-point suspension withceiling dowel(withoutlink chain),Type 1251, forsports halls Type1451

1 percussion dowel M8, Type 1511 eye bolt, female thread M8, Type 1412 carabiner hooks, Type 1731 turnbuckle, Type 160/ (link chain), Type 170

1 percussion dowel M8, Type 1511 eye bolt, female thread M8, Type 1412 carabiner hooks, Type 1731 turnbuckle, Type 160/ (link chain), Type 170

Ceiling dowel

**withType14__=h-293




1) Check the structural strength of the ceiling construction, particularly the trapezoidal beam* Required when suspending Galaxis radiant ceiling panels in sports halls.

Trapezoidal bracket M8, Type 110

Beam clamp M8,Type 120

Percussion dowelM8, Type 151

Timber eyelet screwType 150

Eye bolt M8, Type 140 male thread, Type 141 female thread

Carabiner hook,Type 173

Turnbuckle M8,Type 160, Type 161

Link chain,Type 170

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Figure Article Properties Type key/Type

Accessories

Cover panel for manifold and return bend

- to conceal the manifold and return bend- madeof1.0mmthicksheetsteel,traffic white RAL 9016 powder-coated- install using screws to the outer edge of the radiant panel- includingfixingscrews

Cover panel for connection points

- to cover the connecting points with an overlap to absorb length differences- madeof1.0mmthicksheetsteel,traffic white RAL 9016 powder-coated- use for designs with press connectors and welding- fixingwithoutscrewsbyclampingtothe panel- required number, see table on page 25

Ball deflection guard

If radiant ceiling panels are freely suspendedhorizontallyinsportshalls,werecommendfittingan additional angled upper panel to prevent balls from becoming stuck.- made of 0.6 mm thick sheet steel,- install using screws to the outer edge of the radiant ceiling panel edge- includingfixingscrews- only use with cover plate for manifold and return bend and cover plate for connecting points

Kampmann Galaxis radiant ceiling panels have been tested for ball impact resistance by theMFPA Material Test Centre Leipzig, Examination report No. UB 2.1/13-567-1 and -2.1/13-567-2 Use turnbuckles Type 161 with closed o-ringsinstead of turnbuckles Type 160.

Accessories

030 801045060075090105120 135 150


030 805045060075090105120 135 150


030 901045060075090105120 135 150


Panel width Weight Type

[mm] [kg]

300 0.75 030801

450 1.13 045801

600 1.50 060801

750 1.88 075801

900 2.25 090801

1050 2.63 105801

1200 3.00 120801

1350 3.39 135801

1500 3.75 150801


[mm] [kg]

300 0.62 030805

450 0.93 045805

600 1.24 060805

750 1.55 075805

900 1.86 090805

1050 2.17 105805

1200 2.48 120805

1350 2.79 135805

1500 3.10 150805


[mm] [kg]

300 1.44 030901

450 2.16 045901

600 2.88 060901

750 3.60 075901

900 4.32 090901

1050 5.04 105901

1200 5.76 120901

1350 6.48 135901

1500 7.20 150901

Cover panel for manifold and return bend

Cover panel for connection points Ball deflection guard


Figure Article Properties Type key/Type

Accessories

Fixing brackets for variable installation

whenusingfixingbracketsType180,itis possible to install the Galaxis radiant ceiling panels in variable suspension positions in a longitudinaldirection.Theyarefixedbetweenthe suspension rails with screws to the edges.Drill holes on the mounting bracket along the entire length of the panel of the radiant ceiling panel enable the panel to be installed in 25 mm increments.

180

Installation rail.Type 130

for universal installation ofGalaxis radiant ceiling panels combined withholding clamps with sliding nuts, Type 122

130

Press connectorsfor pipe connections between the long units,refer to the table on page 12 for the required number

195

Reinforced hoses

consisting of age- and temperature-resistantEPDM with stainless steel sheath, nickel-plated brass connections female/male, with union nut andflatseal,length500mm,foroperatingpressure of 10 bar and operating temperature of -20°C to 110°C, combined with the control valvecombinationforautomaticflowcontrol,see page 53

DN 15 215

DN 20 220

DN 25 225

DN 32 232

120

22

2 m

12

33

6

45

38

40

14

Installation rail.Type 130

Holding clampwith sliding nut, Type 122

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Thermostats

ElectronicClock thermostatwith integraldigital timer,Type 30056

digital timer with day, night, week program,power reserve, adjustable night setback.230 V, protection class IP 20

all models 196000030056

Control accessories, electro-mechanical

Timerwith electronicroom temperature control,Type 30076

timer with day, night and week programme,power reserve, electronic room temperature control per switch group with 2 setpoint dials 0 - 40°C for day and night temperature setting and room temperature sensor.When using radiation sensors (see below),the respective room temperature sensorscannot be used!

1 control circuit 196000030076

Room radiation tempe-rature sensor*

installation: surface-mountedcolour: pure white (similar to RAL 9010)semi-circular in black protection class: III (in accordance with EN 60730)protection class: IP 30 (in accordance with EN 60529)dimensions W x H x D: 79 x 81 x 42 mmtofitelectronicclockthermostatand/ortimer

all models 197901051254

Industrial radiation temperature sensor

industrial radiation temperature sensorinstallation: surface-mounted colour: pure white (similar to RAL 9010) semi-circular in blackprotection class: III (in accordance with EN 60730)protection class: IP 65 (in accordance with EN 60529)dimensions W x H x D: 64 x 72 x 53.4 mmtofitelectronicclockthermostatand/ortimer

all models 197901051255

Control valve combinationasaflowcontroller*forflowandreturn

designedasacompletesetforflowandreturn,consistingofaflowcontrolvalveforautomaticflowcontrolandtemperaturecontrol,ballvalveand thermoelectric actuator 230 V AC normally closed;each one with threaded connector and angle for the connection sockets of the panels.- maximum operating pressure 16 bar- max operating temperature 120°C

DN 15 231000000815

DN 20 231000000820

DN 25 231000000825

DN 32 231000000832

more »


Flow range [kg/h] 90 - 450 180 - 1300 400 - 2000 600 - 3600

Type 615 620 625 632

Control valve combination

Accessories

* also with 24 V actuator and with 24 V actuator, 0-10 V for KaControl applications or for on-site actuation



KaControl control accessories

KaControllerType 3210001,24 V DC,Room control unit

room control unit, wall-mounted, high-grade design, plastic housing, colour similar to RAL 9010, large LCD multifunctional display, integrated room temperature sensor, communication interface to Kampmann T-LAN bus system, automatically switching LED backlight, press/turn dial with click stop function, individually adjustable basic display, integrated day, night and week program, password-protected parameter level for C1 control option

196003210001

KaControl control electronicsfor DSP in wall-mounted housing.Type 3231140

to control radiant ceiling panels 196003231140

KaControlresidential radiation temperature sensorType 3250104,

protection class IP30 196003250104

KaControlindustrial radiation temperature sensor Typ 3250105,

protection class IP65 196003250105

KaControlResidential temperature sensorType 3250110

wall-mounted housingprotection class IP20

196003250110

KaControlIndustrial room temperature sensorType 3250112

wall-mounted, 50 x 65 x 45 mm, 5 mm,colour: white, similar to RAL 9010, protection class IP54

196003250112

more »

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KaControl control accessories

KaControlCANbus cardType 03260301

for single and multi-circuit control zones 196003260301

KaControlModbus cardType 3260101

BMS (slave) for controller, parameterisable C1 196003260101

KaControlEthernet cardType 3260401

BACnet interface, web server 196003260401

KaControlLonWorks cardType 3260501

for control PCBs and programmable controllers 196003260501

KaControl KNX cardType 3260701

BMS (slave) for controller 196003260701

more »



Components

LED lighting stripclear, 4000 Kball impact-proof

LED installation light 26 W, ball-deflectiondesign with clear cover, light colourNeutral white (4000 K) and a luminous flux ofup to 4040 lm, length 560 mm, including integrated control module

231000005410

LED lighting stripclear, 5000K,ball impact-proof

LED installation light 26 W, ball-deflectiondesign with clear cover, light colourNeutral white (5000 K) and a luminous flux ofup to 4040 lm, length 560 mm, including integrated control module

231000005510

Connecting cable 7 m

connecting cable 5-pin.socket/open cable, halogen-free,length 7 m

LED lighting strip 231000005027


connecting cable 5-pin.socket/plug, halogen-freelength 2 m


Connecting cable3 m






The impact-proof cover has a clear design with a luminosity of 100% of the internal lighting power of the LED, thereby producing maximum brightness.

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63Rubrik Kampmann technical catalogue – Galaxis radiant ceiling panels

422/

12/1

6 RO

W

Kampmann.co.uk/galaxis

Kampmann GmbHFriedrich-Ebert-Str. 128 - 13049811 Lingen (Ems)Germany

T +49 591 7108-660F +49 591 7108-173 E [email protected] Kampmann.eu

Kampmann UK Ltd.Dial House, Govett Avenue Shepperton, Middlesex, TW17 8AG Great Britain

T +44 (0)1932 228592 F +44 (0)1932 228949E [email protected] Kampmann.co.uk

www.kampmann.de/galaxis

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