G375 G35 Improving Worker Safety - satron.nl · SATRON PASVE Cs Consistency Transmitter Mounting &...
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Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, Finland Tel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected] Improving Worker Safety SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, Finland Tel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected] PASVE® Cs is a ball-type mounting and service valve for the Satron VCT optical consistency transmitter offering numerous advantages over standard insertion type devices. Its special ball valve construction allows the safe and easy insertion and removal of the transmitter without interrupting the process. Developed from over 30 years of experience with the proven Pasve design for process sensors like pH, pressure and conductivity, Pasve Cs greatly improves worker safety with installations in high pressure pipe lines. Safe transmitter insertion Unlike direct insertion ball valve installation methods, Pasve Cs totally isolates the transmitter probe from the process before insertion or removal. Operation is not affected by the presence of process pressure or high consistency slurries. Checking, cleaning and maintenance of transmitters can be safely conducted with the minimum of training as the transmitter can only be removed from Pasve Cs when isolated from the process. Especially important with corrosive and toxic chemicals, the process medium can be drained from the valve and the measuring head of the transmitter can even be flushed clean before removal. Featuring double fly out protection, Pasve requires no safety chains or cables and the removable handle prevents unauthorized or accidental removal. When in the measuring position, removal of the transmitter is mechanically prevented. Reliable operation The valve can be mounted using a single flange or welded to the process pipe with the ideal 15° angle to the flow for the best measurement condition. The collar and locking mechanism allows the transmitter to be inserted with the tip past the pipe wall for accurate consistency measurements. Uniquely shaped PTFE and graphite gaskets clean the ball surface and resist grinding effects of solid particles. Double process seals in the ball and double shaft seals not in contact with the process increase safety with installations in corrosive environments. The mechanical stopper preventing fly out is never in contact with the process medium and retains integrity even if the transmitter is damaged. All seals and gaskets are field replaceable. Service position Sensor removal Sensor cleaning Pasve body channels can be utilized to “bleed” the mounting valve Measuring position Double shaft seals ”Fly out” stopper Removal prevention while in measuring position Double process seals PASVE highlights Ball-type mounting & service valve for SATRON VCT optical consistency transmitters. Simple to disconnect the transmitter from the process for maintenance and cleaning, without stopping the process or draining the pipe. Offers greatly improved worker safety with high pressure pipelines and toxic chemicals. G375
Transcript of G375 G35 Improving Worker Safety - satron.nl · SATRON PASVE Cs Consistency Transmitter Mounting &...
G37510.12.2017SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve
Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, FinlandTel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected]
Improving Worker SafetySATRON PASVE Cs Consistency Transmitter Mounting & Service Valve
Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, FinlandTel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected]
PASVE® Cs is a ball-type mounting and service valve for the Satron VCT optical consistency transmitter offering numerous advantages over standard insertion type devices. Its special ball valve construction allows the safe and easy insertion and removal of the transmitter without interrupting the process.
Developed from over 30 years of experience with the proven Pasve design for process sensors like pH, pressure and conductivity, Pasve Cs greatly improves worker safety with installations in high pressure pipe lines.
Safe transmitter insertionUnlike direct insertion ball valve installation methods, Pasve Cs totally isolates the transmitter probe from the process before insertion or removal. Operation is not affected by the presence of process pressure or high consistency slurries. Checking, cleaning and maintenance of transmitters can be safely conducted with the minimum of training as the transmitter can only be removed from Pasve Cs when isolated from the process.
Especially important with corrosive and toxic chemicals, the process medium can be drained from the valve and the measuring head of the transmitter can even be flushed clean before removal. Featuring double fly out protection, Pasve requires no safety chains or cables and the removable handle prevents unauthorized or accidental removal. When in the measuring position, removal of the transmitter is mechanically prevented.
Reliable operationThe valve can be mounted using a single flange or welded to the process pipe with the ideal 15° angle to the flow for the best measurement condition. The collar and locking mechanism allows the transmitter to be inserted with the tip past the pipe wall for accurate consistency measurements. Uniquely shaped PTFE and graphite gaskets clean the ball surface and resist grinding effects of solid particles.
Double process seals in the ball and double shaft seals not in contact with the process increase safety with installations in corrosive environments.
The mechanical stopper preventing fly out is never in contact with the process medium and retains integrity even if the transmitter is damaged. All seals and gaskets are field replaceable.
Service positionSensor removal
Sensor cleaning
Pasve body channels can be utilized to “bleed” the mounting valve
Measuring positionDouble shaft seals
”Fly out” stopper
Removal prevention while in measuring position
Double process seals
PASVE highlights
Ball-type mounting & service valve for SATRON VCT optical consistency transmitters.
Simple to disconnect the transmitter from the process for maintenance and cleaning, without stopping the process or draining the pipe.
Offers greatly improved worker safety with high pressure pipelines and toxic chemicals.
G375
G37520.05.2018SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve
Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, FinlandTel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected]
PASVE® Cs is a ball-type mounting and service valve for the Satron VCT optical consistency transmitter offering numerous advantages over standard insertion type devices. Its special ball valve construction allows the safe and easy insertion and removal of the transmitter without interrupting the process.
Transmitter connectionG1 female, seat accepts SATRON VCT transmitters with P1 process connection.
Max. operating pressure/temp.Pressure 40 bar, temperature 250°C, (see the appended table).Min. operating temp. -50°C.VCT 150° PN25.
MaterialsWetted parts: AISI316L, Duplex, Titanium, for F type. Seals PTFE or PTFE with carbon and graphite filling.
WeightPASVE Cs 4.3 kg
Technical Specifications
-50 0 50 100 150 200 250°C
10
20
30
40
Pressure/Temperature curvebar PN40/ANSI300lbs
ANSI150lbs
PASVE Cs Body
Selection table
Position switches0 None
Specification example: PASVE Cs N FD2 0 0 0 Z1 IE MC1
MC2 SFS-EN 10204-2.2 (DIN50049-2.2)MC3 SFS-EN 10204-3.1B (DIN50049-3.1B)
Material certificates0 No material certificateMC1 SFS-EN 10204-2.1 (DIN50049-2.1)
DocumentationIE English
OptionsZ1 For oxygen use Z4 Cutting ball
ActuatorMD No actuator (manually operated)
Pt100 temperature sensor0 No sensor
Seals0 PTFE + 20C + 5Gr (std.)1 PTFE 100%4 PTFE + 20C + 5Gr / AISI316 / PTFE 50 % (Hard)5 PTFE 100% / AISI316 / PTFE 50% (Hard)6 PTFE 100% / PVDF 100% (Hard)
FlangesCode TypeD DN80 PN40A ANSI 3"/150 lbsB ANSI 3"/300 lbsH ANSI 4"150 lbs G ANSI 4"/300 lbs
Wetted partsCode Material2 AISI316L6 Titanium8 Duplex (EN 1.4462)
Wetted parts (B) Code MaterialB Welded 15˚ 2 AISI316L (std.)F On flange 6 Titanium 8 Duplex
Mounting
N Flushing (with 2 seals)
Service positionSensor removal
Sensor cleaning
Pasve body channels can be utilized to “bleed” the mounting valve
Measuring positionDouble shaft seals
”Fly out” stopper
Removal prevention while in measuring position
Double process seals
SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve G37520.05.2018
Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, FinlandTel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected]
2
1
361
,7
115
A
A
ITEM NO. Number DESCRIPTION Default/QTY.
2 1016356002 VCT + kiinnitysosat 1
1 1016356002 Pasve Cs 1
Pasve Cs + VCT
26.7.2017
A4
Product
Entinen Former
TuoteScale
Belongs to
1:5
Nimi Title
kg
Massa
Suhde
Weight 1016356001Piirustus n:o Drawing no
LiittyyDesignSuunn.
DrawnPiirt.
Insp.Tark.
Hyväks.
9,0
ENM/JGR
Approved
1016
DETAIL BSCALE 1 : 1
36,
5
4,3
26,
8
SECTION A-ASCALE 1 : 2
B
289
G37520.05.2018SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve
Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, FinlandTel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected]
Katkoviivoituksella näytetty venttiilikiinni asennossa
26.7.2017
Belongs toSuhde
A4
Product
Entinen Former
TuoteScale
Weight
1:3
Nimi Title
kg
Massa Pasve Cs + VCT
Approved
1016356001Piirustus n:o Drawing no
LiittyyDesignSuunn.
DrawnPiirt.
Insp.Tark.
Hyväks.
9,0
ENM/JGR
1016
[Kirjoita lainaus tiedostosta tai yhteenveto jostakin kiinnostavasta kohdasta. Voit sijoittaa tekstiruudun haluamaasi tiedoston kohtaan. Voit muuttaa erotetun lainauksen tekstiruudun muotoilua Piirtotyökalut-välilehdessä.]
Consistency transmitter
Save sampler
Flushing water
Discharge pipe
Funnel/sample collector
FLO
W
0,5m
0,5m
angle 15° Direction of flow
SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve G37520.05.2018
Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, FinlandTel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected]
DN250
DN125
DN150
DN200
DN300 and over
85,7
82,2 83,8
81,4
Piirt.
Insp.Tark.
Hyväks.Approved
Belongs to
A4
Product
Entinen Former
TuoteScaleSuhde
1:1
Nimi Title
kg
MassaWeight
Piirustus n:o Drawing no
LiittyyDesignSuunn.
Drawn
3,8
Pasve Cs pipe cutout dimensions
G37520.05.2018SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve
Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, FinlandTel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected]
Entinen Former A3
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
Product
A
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
kg
Nimi Title
1:10
SuhdeScale
Tuote
B
Belongs to
A
57,
3
DN125 139,7
80
B
DN150 168,3
74
C
DN200 219,1
102
DETAIL ASCALE 1 : 1
17,5
DETAIL BSCALE 1 : 1
17,5
DETAIL CSCALE 1 : 1
17,5
Pasve Cs mechanical installation
The welding must be carried so that the body temperature remains as low as possible. Additional cooling is recommended.E
323,9 DN300
157
kg
Entinen Former
Product
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
A
A3
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
B
Nimi Title
1:10
SuhdeScale
Tuote Belongs to
D
DN250273
130
,5
DETAIL DSCALE 1 : 1
17,5
DETAIL ESCALE 1 : 1
17,5
F
355,6 DN350
173
DETAIL FSCALE 1 : 1
17,5
Entinen Former A3
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
Product
A
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
kg
Nimi Title
1:10
SuhdeScale
Tuote
B
Belongs to
A
57,
3
DN125 139,7
80
B
DN150 168,3
74
C
DN200 219,1
102
DETAIL ASCALE 1 : 1
17,5
DETAIL BSCALE 1 : 1
17,5
DETAIL CSCALE 1 : 1
17,5
Entinen Former A3
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
Product
A
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
kg
Nimi Title
1:10
SuhdeScale
Tuote
B
Belongs to
A
57,
3
DN125 139,7
80
B
DN150 168,3
74
C
DN200 219,1
102
DETAIL ASCALE 1 : 1
17,5
DETAIL BSCALE 1 : 1
17,5
DETAIL CSCALE 1 : 1
17,5
E
323,9 DN300
157
kg
Entinen Former
Product
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
A
A3
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
B
Nimi Title
1:10
SuhdeScale
Tuote Belongs to
D
DN250273
130
,5
DETAIL DSCALE 1 : 1
17,5
DETAIL ESCALE 1 : 1
17,5
F
355,6 DN350
173
DETAIL FSCALE 1 : 1
17,5
Entinen Former A3
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
Product
A
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
kg
Nimi Title
1:10
SuhdeScale
Tuote
B
Belongs to
A
57,
3
DN125 139,7
80
B
DN150 168,3
74
C
DN200 219,1
102
DETAIL ASCALE 1 : 1
17,5
DETAIL BSCALE 1 : 1
17,5
DETAIL CSCALE 1 : 1
17,5
Entinen Former A3
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
Product
A
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
kg
Nimi Title
1:10
SuhdeScale
Tuote
B
Belongs to
A
57,
3
DN125 139,7
80
B
DN150 168,3
74
C
DN200 219,1
102
DETAIL ASCALE 1 : 1
17,5
DETAIL BSCALE 1 : 1
17,5
DETAIL CSCALE 1 : 1
17,5
SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve G37520.05.2018
Satron Instruments Inc., P.O.Box 22, FI-33901 Tampere, FinlandTel. +358 207 464 800, Telefax +358 207 464 801, www.satron.com, [email protected]
E
323,9 DN300
157
kg
Entinen Former
Product
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
A
A3
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
B
Nimi Title
1:10
SuhdeScale
Tuote Belongs to
D
DN250273
130
,5
DETAIL DSCALE 1 : 1
17,5
DETAIL ESCALE 1 : 1
17,5
F
355,6 DN350
173
DETAIL FSCALE 1 : 1
17,5
D
C
Product
A
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
WeightMassa
B
Nimi Title
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
Tuote
Entinen Former
kg
A3
1:10
SuhdeScale
Belongs to
G
406,4 DN400
199
H
DN450 457,2
225
DETAIL GSCALE 1 : 1
17,5
DETAIL HSCALE 1 : 1
17,5
The welding must be carried so that the body temperature remains as low as possible. Additional cooling is recommended.
E
323,9 DN300
157
kg
Entinen Former
Product
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
D
C
A
A3
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
WeightMassa
B
Nimi Title
1:10
SuhdeScale
Tuote Belongs to
D
DN250273
130
,5
DETAIL DSCALE 1 : 1
17,5
DETAIL ESCALE 1 : 1
17,5
F
355,6 DN350
173
DETAIL FSCALE 1 : 1
17,5
D
C
Product
A
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
WeightMassa
B
Nimi Title
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
Tuote
Entinen Former
kg
A3
1:10
SuhdeScale
Belongs to
G
406,4 DN400
199
H
DN450 457,2
225
DETAIL GSCALE 1 : 1
17,5
DETAIL HSCALE 1 : 1
17,5
D
C
Product
A
1 2 3 4 5 6 7 8
1 8765432
A
B
C
E
D
F F
E
WeightMassa
B
Nimi Title
15,2
ApprovedHyväks.
Tark.Insp.
Piirt.Drawn
Suunn.Design
Liittyy
Piirustus n:o Drawing no
Tuote
Entinen Former
kg
A3
1:10
SuhdeScale
Belongs to
G
406,4 DN400
199
H
DN450 457,2
225
DETAIL GSCALE 1 : 1
17,5
DETAIL HSCALE 1 : 1
17,5
G37520.05.2018SATRON PASVE Cs Consistency Transmitter Mounting & Service Valve
We reserve the right for technical modifications without prior notice.Hastelloy® is the registered trademark of Haynes International.Viton® is the registered trademark of DuPont Down Elastomer.
Typical installation with Pasve Cs and the Satron VCT optical consistency transmitter. Also shown is a Satron SAVE sampler for the controlled and safe extraction of representative pulp samples from the pipe line.
[Kirjoita lainaus tiedostosta tai yhteenveto jostakin kiinnostavasta kohdasta. Voit sijoittaa tekstiruudun haluamaasi tiedoston kohtaan. Voit muuttaa erotetun lainauksen tekstiruudun muotoilua Piirtotyökalut-välilehdessä.]
Consistency transmitter
Save sampler
Flushing water
Discharge pipe
Funnel/sample collector
FLO
W
0,5m
0,5m
angle 15°
