Fuzion Creative Presentation 2016

C R E A T I V E

Fuzion Design is a multi-disciplinary creative studio, specialising

in brand identity, strategic thinking, graphic design & advertising.

Our approach to design is straightforward: we take our creativity, skills and individuality along with the objectives set by our clients, and turn them into a commercial success for our clients, large and small, in a no-nonsense manner.

Each project is seen as a chance to create something uniquely designed on a bespoke level for every client, with engaging results for our them and their businesses. This is not about “pretty pictures”, fashionable fonts and colours. It is about creating something unique for our clients, helping them to be instantly recognisable standing out in a world of noise, so that they gain a better position in a crowded marketplace.

It’s vital that each organisation, service or product is showcased in the best possible manner so that their clients have a better understanding and accurate impression of the businesses who are engaging with them.

About UsFuzion Design

Portfolio

The love of great design is what brought our award winning team into this industry. We create branding that works across traditional and online platforms, that works on stationery and websites, on letterheads and social media, on promotional literature and adverts, on vehicles and exhibition stands. We innovate, generating a buzz and energy around our clients and their offerings and this is what keeps us continually challenging ourselves to create better design every day and from this, creating great solutions for our clients.

Our experienced team have designed work for national supermarkets (including signage, POS, advertising, direct marketing, above & below the line communications), promotional materials for mega-yachts and financial institutions, designed packaging for the food & drinks industries, medicines and consumer goods, websites, email campaigns and online advertising (web banners etc.), exhibition stands, promotional materials, property brochures and worked on publishing projects (book covers, typesetting and layouts).

We, in the design team, work in tandem with the PR and social media teams in Fuzion ensuring we get the most effective integrated results for our clients.

About UsFuzion Design

Portfolio

onealbertquay is the latest of a range of the highest quality developments built by John Cleary Developments.

Fuzion designed the branding for the building which was rolled out across printed materials that included the brochure pictured, and large format banners, hoardings, a website and other items.

Fuzion Design Portfolio JCD | onealbertquay

Fuzion Design Portfolio JCD | onealbertquay

The Cork Region Brand Marketing project was an initiative established by Cork City and County Councils to give an effective master brand plan to Cork and the Cork region.

Fuzion took part in the background research, workshops, collation and the design of this information, published in late 2014.

Cork RegionalMarketing

Fuzion Design Portfolio


A temporary website was designed and built for the project to assist in both gathering and spreading information related to the project.


McAfee

McAfee had three different versions of this document that all existed in parallel with each other, before we were asked to assist them.

None of the three existing versions made much sense, and none of which bore any resemblance to the other versions. Our task was to take this incredibly complicated path and to make it a clear and concise journey for users & participants in their tasks.


Following the first version of the “Translation Services” map, we were asked by McAfee to create a second infographic for the “Engineering Services” in a similar manner, again making another deep, complicated process more transparent and accessible for everyone.

McAfeeFuzion Design

Portfolio

Intel

Following the amalgamation of McAfee and Intel, Fuzion has been asked to create a sub-brand for the Security Globalization department based in Cork.

This branding is being launched internally on Intel’s intranet as a series of animated header slides, using the metaphor of the train maps already created for the McAfee Translation Factory, and will be seen by over 107,000 staff members globally.


Green 50 is an initiative that aims to bring a sense of environmental responsibility and care to the workplace.

Fuzion has designed the branding, all of the printed materials, and the website for Green 50.

Green 50Fuzion Design

Portfolio

Scotch Hall

Fuzion has been worked with Scotch Hall on its customer facing communications to create dynamic and exciting print materials for occasions such as Halloween and Christmas and for initiatives such as their summer promotion and their Scotch Hall Scoundrel competitions.

These were rolled out over a number of different formats in print, both internally and externally, and over both print media and online.


Scotch HallFuzion Design

Portfolio

BioMarin

BioMarin is based in one of the old Pfizer plants in Ringaskiddy, Co. Cork.

Fuzion has been asked to create a wide range of signage and internal brand touch points, helping to create brand awareness both for the staff and visitors to the plant.


BioMarin

This brand awareness will include patient stories and the large format printing explaining BioMarin’s core philosophies & cultures throughout the plant.


Active ConnexVAPPS/Security/Events

AC Security

Active Connex

AC VAPPS

AC Event

AC Security

AC VAPPS

AC Event

Fuzion has designed all of the master brand and sub-branding for Active Connex, a global player in the mega events (the Rugby World Cup, Olympic Games etc.) maintaining a unified look and feel across the wide range of sub-brands that they have rolled out.


Security barrier branding & PowerPoint Presentation

v

Active ConnexVAPPS/Security/Events


Fuzion Design Portfolio Capital South

When we looked at the development, we looked to convert the confidence that it would bring into a tangiable marketing piece for the development, and through to Cork.

From looking at the site - based on the maritime and commercial trading history of the city, its history and surroundings, the area began to show its merits as a graphic device and the concept for the branding & marketing began.

Fuzion Design Portfolio Capital South

The proposed marketing suite was designed to reflect both the optimism of the project, and that of Cork City, while tying in with the architecture of the building and design of the brochure.

Nova Broadband came to us early in 2013 with a simple PR ask, but on examining what they are all about and how they do what they do, we suggested that they were not what we refer to as “PR ready”.

NovaBroadband

Nova Broadband! New name, new face & great new packages!

The original website


Over the next few months we took them on a journey that has included a full rebranding, and a complete overhaul of their website, giving them the power of looking like the player in the broadband industry that they really are.

NovaBroadband

Nova Broadband! New name, new face & great new packages!


Johnson & Perrott

Johnson & Perrott approached us to rebrand their operations; the fleet leasing and the motor retailing outlets, as they felt that the branding at the time was dated and tired.

So we created a brand marque that was both modern and dynamic, but deeply rooted in the rich heritage of not only J&P, but reflective of the entire motor industry.

Collateral items included master branding, signage, websites, vehicle livery, tax & insurance holders, all stationery and printed material, social media, keyrings, carpets, advertising & comms collateral.


Comhlamh is an Irish organisation open to anyone interested in social justice, human rights & global development issues.

We have worked on a number of publications for them over the past two years, for both print and online publication.

http://issuu.com/comhlamh/docs/final_report_2014

http://comhlamh.org/wp-content/uploads/2013/09/Models-of-International-Volunteering.pdf

http://issuu.com/comhlamh/docs/new-evidence-on-overseas-volunteeri

Comhlamh ReportsFuzion Design

Portfolio

DePuy

This series of posters are on display in DePuy, in their plant in Ringaskiddy, as a set to explain the how, the who and the why of DePuy, and accompanied large format display boards on the plant floor continuing the messaging.

We continued to work with DePuy on subsequent projects including newsletters & other internal communications.

DePuy

This series of posters are on display in DePuy, in their plant in Ringaskiddy, as a set to explain the how, the why and the why of DePuy, and accompanied large format display boards on the plant floor continuing the messaging.

ENERGY MANAGEMENT

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STRATEGY OVERVIEW:

REDUCE COST OF ENERGY PER UNIT SHIPPED IN THE PLANT BY 50% BY 2015

REDUCE CO2 EMISSIONS PER UNIT SHIPPED BY 50% BY 2015

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SUSTAIN

ABILITY

COST • CAMPUS IRELAND

• ENERGY PROCUREMENT TEAM

• ENERGY QUOTE CONSULTANTS

– 3 YEAR AGREEMENT

• FUNDING SOURCES

USAGE • ISO50001

• ENERGY EFFICIENCY PROJECTS

• AWARENESS

• COLLABORATION

SUSTAINABILITY • WIND TURBINES

• BIOMASS FIRED HEATING SYSTEMS

• RESEARCH PROJECTS AND

COLLABORATION

• COMBINED HEAT & POWER

ISO 50001

• 2009 FIRST COMPANY IN EUROPE TO BE

ACCREDITED EN16001

• 2011 FIRST J&J COMPANY ISO 50001 ACCREDITED

• METHODOLOGY OF HOW WE MANAGE

OUR ENERGY

• BENEFITS:

• METHODOLOGY OF HOW WE IDENTIFY SIGNIFICANT ENERGY USERS

• MANAGE THOSE SEU’S

• EFFICIENCY PROJECTS

• METRICS

• INTERNAL AUDITS ( NOW PART OF HSEE GROUP AUDITING SCHEDULE)

• EXTERNAL AUDITING BY CERTIFICATION EUROPE

• RELATIONSHIP WITH SEAI – GRANT ASSISTANCE

• 2011 FIRST J&J COMPANY ISO 50001 ACCREDITED

• METHODOLOGY OF HOW WE IDENTIFY SIGNIFICANT ENERGY USERS

• INTERNAL AUDITS ( NOW PART OF HSEE GROUP AUDITING SCHEDULE)

Site Electrical Consumption Breakdown

GENERAL SMALL

UTILITIES

2%

PRODUCTION

LEEDS AREA

2%

OFFICES

3%

CHILLED WATER

TOTAL ELECTRICAL

7%

PRODUCTION ELEC OTHER

40%

COMPRESSED AIR TOTAL

ELECTRICAL

16%

OTHER

[DB13+DB14]

11%

DUST EXTRACTION

TOTAL ELECTRICAL

11%

ENERGY PROCUREMENT

TECHNICAL PEER REVIEW

RESEARCH INITIATIVES

JOHNSON & JOHNSON WORLDWIDE

SUSTAINABILITY ENERGY EXCELLENCE AWARD

2011

CHP SYSTEM

$550K/ANNUM ACHIEVED

ADDITIONAL SAVINGS FROM WIND TURBINE

CAMPUS IRELAND COLLABORATION

HYDROXYAPATITE PLASMA SPRAYING

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BENEFITS:

• DEVELOP DEPUY EXPERTISE

IN HA PLASMA SPRAYING

• IN-PROCESS CONTROL

• REAL-TIME DATA AND

PART GENEALOGY

• CAPABILITY TO RUN OVER

100,000 PARTS PER YEAR

• PRODUCE SAVINGS OF OVER

$3 MILLION ANNUALLY

• BIOLOGICAL RESPONSE & MATERIAL RESPONSE ARE

DETERMINED BY THE SURFACE PROPERTIES OF IMPLANT

• UNDERSTAND WHICH FACTORS INFLUENCE

PROPERTIES OF COATING

• CTQ’S DETERMINED BY STRUCTURED DOE ANALYSIS

WITH STATE OF THE ART MATERIAL CHARACTERIZATION

• ROBUST MANUFACTURING TECHNOLOGIES TO

REPEATABLY DEPOSIT SURFACE COATINGS

DOE’S CONDUCTED TO UNDERSTAND THE VARIOUS EFFECTS OF PROCESS

PARAMETERS ON COATING CHARACTERISTICS:

• PARTICLE TEMPERATURE

• PARTICLE VELOCITY

• SUBSTRATE TEMPERATURE

• COOLING RATE

• CURRENT AMPS

• ARGON FLOW RATE

• DISTANCE FROM PART

• TEMPERATURE OF PART

• HA POWDER CHARACTERISTICS

• IN-PROCESS TEST METHODS MONITOR SURFACE

ROUGHNESS POST-BLAST & POST COATING

• IN-PROCESS TEST METHODS MONITOR HA COATING

WEIGHT POST-PLASMA SPRAY

CRYSTALLINITY

THICKNESS

CHEMICAL PURITY COATING ROUGHNESS

BOND STRENGTH

POROSITY

• BIOLOGICAL RESPONSE & MATERIAL RESPONSE ARE

DETERMINED BY THE SURFACE PROPERTIES OF IMPLANT

• UNDERSTAND WHICH FACTORS INFLUENCE

PROPERTIES OF COATING

• CTQ’S DETERMINED BY STRUCTURED DOE ANALYSIS

WITH STATE OF THE ART MATERIAL CHARACTERIZATION

• ROBUST MANUFACTURING TECHNOLOGIES TO

REPEATABLY DEPOSIT SURFACE COATINGS

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ATERIA

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DEVELOPM

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PROCESS

HA PLASM

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PROCESS

PLASM

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SPRAY

PROCESS

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ESSENTIAL

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CHARACTERISTICS

HA COATING

CHARACTERISTICS

CRYSTALLINITYCRYSTALLINITY

INNOVATIVE BUSINESS SYSTEMS

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‘PROVIDE BEST IN CLASS BUSINESS SYSTEMS TO ENABLE THE MOST EFFICIENT

PROCESS AND PRODUCT DEVELOPMENT LIFECYCLE IN LIFE SCIENCES THROUGH

AN INNOVATIVE & LEAN CULTURE’

GOAL

ALIGNMENT

CHANGE

MANAGEMENT

STANDARDISATION DO IT RIGHT KAIZEN

VISUAL

MANAGEMENT

PRACTICAL

PROBLEM

SOLVING

VISUAL

MANAGEMENT

STANDARD

WORK

KAIZEN

PROCESS

VIR

TUAL

TEAM

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ALIGNMENT OF TECHNOLOGIES / PROCESSES

Technologies or processes proposed for implementation in Site A

should only be implemented if they can also be implemented in a similar

or identical process at site B (Where feasible)

CIP COMMITMENT

A CIP value must be committed to by each virtual team.

CIP value must capture the CIP’s they will implement and/or contribute

to at each site. Goal is >6% and stretch target is >8%.

CIP IMPLEMENTATION

A CIP implemented in Site A must be implemented

in site B within 6 months of implementation of site A (if applicable)

RESOURCING

2 Face-2-Face VT meetings to be held per year.

Global connect calls to be used as primary comms forum

Resources to be seconded across sites to support projects (as required)

TECHNOLOGY ROAD-MAP (TRM)

A TRM must be developed by and maintained by the virtual team

outlining the key projects & CIP’s in their SME Area or Core Competency

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CONNECTING FRONT-END

INNOVATION AND BACK-END

EXECUTION IN A SEAMLESS

CLOSED LOOP PROCESS

COMMON SYSTEM

ACROSS MD&D TO ENABLE

SHORT AND LONG TERM

SUPPLY CHAIN VALUE

IMPROVEMENT

GREATER EMPHASIS ON

DEVELOPMENT OF

TRANSFORMATIONAL

TECHNOLOGIES

TOOLKIT TO DEVELOP

A PROJECT &

TECHNOLOGY PIPELINE

MDD Cl

2

IS A BROAD VALUE

IMPROVEMENT PROCESS

COVERING QUALITY, HSE,

CONTINUITY, GROWTH AND

COST

CONNECTING FRONT-ENDCONNECTING FRONT-END

INNOVATION AND BACK-END INNOVATION AND BACK-END INNOVATION AND BACK-END

EXECUTION IN A SEAMLESSEXECUTION IN A SEAMLESSEXECUTION IN A SEAMLESSEXECUTION IN A SEAMLESSEXECUTION IN A SEAMLESS

CLOSED LOOP PROCESSCLOSED LOOP PROCESSCLOSED LOOP PROCESS

COMMON SYSTEM

ACROSS MD&D TO ENABLEACROSS MD&D TO ENABLE

SHORT AND LONG TERMSHORT AND LONG TERM

SUPPLY CHAIN VALUESUPPLY CHAIN VALUE

IMPROVEMENTIMPROVEMENT

GREATER EMPHASIS ONGREATER EMPHASIS ON

DEVELOPMENT OFDEVELOPMENT OFDEVELOPMENT OF

TRANSFORMATIONALTRANSFORMATIONALTRANSFORMATIONALTRANSFORMATIONAL

TECHNOLOGIESTECHNOLOGIESTECHNOLOGIESTECHNOLOGIES

LEAN DEVELOPMENT PROGRAMME

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AP 2

011-2

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DEVELOP, IMPLEMENT, AND SUSTAIN A LEAN

PRODUCT AND PROCESS DEVELOPMENT

PROGRAMME FOR THE DEPUY INNOVATION

CENTRE THROUGH THE APPLICATION OF

PROVEN TOOLS AND METHODS, AIMED AT

GAINING IMMEDIATE BENEFITS IN

TIME-TO-MARKET AND MANUFACTURING COST

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Programme Leader:

Sponsor:

Steering Team:

Marguerite O’Sullivan

Gary Clerkin

Paddy Troy (NPD)

Jim McGrath (AMT)

Kevin Bell ( Quality)

LEAN

CULTURE

LEAN

INNOVATIVE

THINKING

MANUFACTURING COST

MARKET PRICE

TIME TO MARKET

MANUFACTURING

ENGINEERING

SCIENCE &

TECHNOLOGY

ROADMAP

LEAN NEW PRODUCT

DEVELOPMENT &

PROCESS ROADMAP

GOAL

ALIGNMENT

CHANGE

MANAGEMENT

STANDARDISATION DO IT RIGHT KAIZEN

VISUAL

MANAGEMENT

PRACTICAL

PROBLEM

SOLVING

DEVELOPMENT OF COST EFFECTIVE FOUNDRY CASTING METHODS �

FP7 MARIE CURIE INDUSTRY ACADEMIC PARTNERSHIP

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SHELL

TECHNOLOGY

WAX

TECHNOLOGY

IN

SPECTIO

N

TECHNOLOGY

OBJECTIVES:

• NUMERIC MODEL VALIDATED AGAINST

PROCESS SIGNATURE TO ALLOW SYSTEM

TO TAKE INPUT AND PREDICT VALIDATED

OUTPUTS

• OPTIMISED CASTING TREE CONFIGURATIONS

DEVELOPED FOR ALL KEY MEDICAL DEVICE

PRODUCT FAMILIES

OBJECTIVES:

• CREATE MEDICAL DEVICE INVESTMENT CASTINGS

FOR ANALYSIS FROM DEVELOPED RAPID

MANUFACTURING SHELL FORMULATIONS

• MANUFACTURING LEAD-TIME REDUCED BY 50%

• 50% OF MANUFACTURING COST TO BE REDUCED

THROUGH OPTIMISATION

OBJECTIVES:

IDENTIFY OPTIMAL INSPECTION TECHNIQUES FOR

NON-DESTRUCTIVE TESTING (NDT) INSPECTION FOR

MANUFACTURING OF MEDICAL INVESTMENT CASTINGS

AUTOMATED DIMENSIONAL MEASUREMENTS:

• STATE-OF-THE-ART CMM

• MORE COMPREHENSIVE SET OF MEASUREMENTS

• TRACEABILITY OF MEASUREMENTS

• QUANTITATIVE DATA

• INSPECTION TIME DECREASED BY 50%

MODIFICATION OF SHELL SYSTEM:

IMPROVE CURRENT SHELL SYSTEM BASED ON:

• BENCHMARK TESTING

• DRYING SCHEDULES

• DIPPING SCHEDULES

• IMPROVED PROCESS CONTROL

• REDUCTION IN OVERALL SCRAP

BENCHMARK TESTING:

ASSESSMENT OF CURRENT

SHELL SYSTEMS

• MOR

• EDGE

• FRIABILITY

• SEM

• PERMEABILITY

• THERMAL EXPANSION

• PARTICLE SIZE�

OBJECTIVES:

• REDUCE OPERATING COSTS ASSOCIATED WITH WAX INJECTION

• REDUCE THE AMOUNT OF SCRAP IN THE PROCESS, WHICH WILL

RESULT IN INCREASED EFFICIENCY AND PRODUCTIVITY

• USE WAX INJECTION SIMULATION SOFTWARE (SIGMASOFT®)

TO PREDICT DEFECTS IN THE CURRENT WAX INJECTION PROCESS

(E.G. FLOW LINES, BUBBLES) AND TO INVESTIGATE WAX FLOW

MATERIAL PROPERTIES:

INVESTIGATION OF CURRENT WAX PROPERTIES

• RHEOLOGICAL PROPERTIES

• THERMODYNAMIC PROPERTIES

• MECHANICAL PROPERTIES

• CHANGE IN WAX PROPERTIES IF NECESSARY

CURRENT WORK:

• CURRENT PERCENTAGE OF REJECT PARTS PER

SHIFT (DAY AND NIGHT) IS BEING RECORDED

AND THE MAIN ROOT CAUSES FOR THE REJECTS

ARE BEING IDENTIFIED. IMMEDIATE AREAS OF

IMPROVEMENTS IN THE CURRENT WAX INJECTION

PROCESS FROM THIS INITIAL DATA COLLECTION,

HAS BEEN PROPOSED

• UPDATING WORKMANSHIP STANDARD

FOR WAX INJECTION

WAX SIMULATION:

RECREATE WAX INJECTION, USING SIGMASOFT®MODELLING PACKAGE

• TO PREDICT DEFECTS

• TO INVESTIGATE WAX FLOW

CASTING SIMULATION & PROCESS MODELLING:

• APPLICATION OF CUTTING EDGE COMMERCIAL CASTING

SIMULATION SOFTWARE TO DEPUY FOUNDRY

• MANUFACTURING DRIVEN RESEARCH GROUNDED WITHIN THE

FOUNDRY VALUE STREAM

• CASTING DEFECT ROOT-CAUSE CORRELATION VIA FOUNDRY TRIALS

AND ADVANCED CFD MODELLING CAPABILITY

CURRENT WORK:

• VALIDATION OF COMMERCIAL SIMULATION SOFTWARE RESULTS

• MOULD TEMPERATURE MEASUREMENT VIA EMBEDDED SENSORS

AND THERMAL IMAGING

• BENCHMARK STUDY OF CASTING DEFORMATION AND RESIDUAL

STRESS PREDICTION

• IN-PROCESS FEASIBILITY OF NON-CONTACT TEMPERATURE

MEASUREMENT METHODS OF LIQUID ALLOY

• RAPID PROTOTYPING OF CONCEPT TREE DESIGNS.

• THERMAL AND MECHANICAL PROPERTY CHARACTERISATION .

MODELLING OF THE ENTIRE CASTING PROCESS –

METAL FILLING, SOLIDIFICATION, DEFECT FORMATION

AND CASTING DEFORMATION

• BENCHMARK STUDY OF CASTING DEFORMATION AND RESIDUAL

• IN-PROCESS FEASIBILITY OF NON-CONTACT TEMPERATURE

• THERMAL AND MECHANICAL PROPERTY CHARACTERISATION .

MODELLING OF THE ENTIRE CASTING PROCESS – MODELLING OF THE ENTIRE CASTING PROCESS –

METAL FILLING, SOLIDIFICATION, DEFECT FORMATION METAL FILLING, SOLIDIFICATION, DEFECT FORMATION

AND CASTING DEFORMATIONAND CASTING DEFORMATION

REDUCTION OF SHELL DRYING TIMES:

ADAPT INNOVATIVE METHODS TO REDUCE SHELL

PRODUCTION TIME.

• CREATE A SHELL SYSTEM WITH A 4 HOUR

PRODUCTION TIME

• REPLICATE BENCHMARK RESULTS TO

MAINTAIN SHELL MATERIAL PROPERTIES

• TRACEABILITY OF MEASUREMENTS

• INSPECTION TIME DECREASED BY 50%

• QUANTITATIVE DATA

• INSPECTION TIME DECREASED BY 50%• INSPECTION TIME DECREASED BY 50%

METAL INJECTION MOULDING (MIM)

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• THIS PROJECT WILL EXAMINE THE FEASIBILITY OF MANUFACTURING ORTHOPAEDIC IM

PLANTS

USING MIM TECHNOLOGY AS AN ALTERNATIVE TO TRADITIONAL CASTING OR FORGING METHODS.

• THE PROJECT IS A MULTINATIONAL PARTNERSHIP BETWEEN DEPUY CORK (IR

ELAND), D

EPUY R&D

(W

ARSAW, USA) &

MAETTA (M

ONTREAL, CANADA).

• LONG-TERM PLAN IS TO ACQUIRE THE TECHNOLOGY AND ESTABLISH IN

-HOUSE MIM BASED

MANUFACTURING AT DEPUY FACILITIES.

• PROVIDES THE POTENTIAL TO MANUFACTURE PROTOTYPE NEW PRODUCTS WITH SHORT LEAD TIMES,

DECREASING TIME-TO-MARKET.

• PROVIDES DEPUY WITH A STRATEGIC ADVANTAGE OVER COMPETITORS.

• ALLOWS DEPUY TO MANUFACTURE MARKET APPROPRIATE DEVICES AT LOW COST.

• SITE VISIT TO MAETTA

• COLLABORATION AGREEMENT IN PLACE

WITH RIGHT OF FIRST REFUSAL (ROFR) BUILT IN

• DETAILED PROJECT PLAN COMPLETED

• PHASE 1 COMPLETE AND FUNDING

FOR PHASE 2 SECURED

• PHASE 2 START Q2 2013

MAETTA

rPIM –

CAPABILITIES

• INEXPENSIVE TOOLS & DIES

• RAPID TOOL SETUP

• SUITABLE FOR PROTOTYPING

• REDUCED TIME FROM DEVELOPMENT TO LAUNCH

• COMPLEX GEOMETRIES, LARGE COMPONENTS

• POTENTIAL 20-30% REDUCTION IN IMPLANT COST

• COST STRUCTURE SUPPORTS LOW / MID VOLUMES

• HEAD START (2 YEARS+) VERSUS INDUSTRY COMPETITORS

WITH RPIM IN KNEE, HIP, INSTRUMENT MANUFACTURING

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• COLLABORATION AGREEMENT IN PLACE

WITH RIGHT OF FIRST REFUSAL (ROFR) BUILT IN

• DETAILED PROJECT PLAN COMPLETED

• PHASE 1 COMPLETE AND FUNDING

FOR PHASE 2 SECURED

• PHASE 2 START Q2 2013

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• NEAR-N

ET SHAPE &

SURFACE FIN

IS

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• CO

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ETRIES

• APPRO

PRIA

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ALL,

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PO

NENTS

• NEAR-N

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SURFACE FIN

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• CO

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ETRIES

• APPRO

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ALL,

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2 PHASE FEASIBILITY STUDY

REQUIRED INVESTMENT: $1.03M

NPV = $2,673K

IRR = 20%

PHASE 1 – MATERIALS CHARACTERISATION:

• DENSITY / CHEMISTRY

• METALLURGICAL ANALYSIS

• STATIC / DYNAMIC MECHANICAL TESTING

• BIOCOMPATIBILITY TESTING

PHASE 2 – MANUFACTURING SUITABILITY

& FUNCTIONAL TESTING:

• METROLOGY

• NDT: FPI & X-RAY

• VISUAL & MICRO-INSPECT

• FUNCTIONAL FATIGUE TESTING

• TRIBOLOGY

• PHYSIOMECHANICAL PERFORMANCE GREATER

OR EQUAL TO PREDICATE DEVICES.

ESTIMATED STUDY COMPLETION: Q4 2013

REQ

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IREM

EN

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NEW PRODUCT INTRODUCTION PLAYBOOK

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THE DEPUY CORK NEW PRODUCT & PROCESS DEVELOPMENT PLAYBOOK PROVIDES BEST PRACTICE TOOLS AND TEMPLATES

TO HELP MEMBERS EXECUTE ESSENTIAL PRODUCT INTRODUCTION PROCESS STEPS INCLUDING PROJECT PORTFOLIO SELECTION,

PRODUCT DEVELOPMENT STAGE GATES AND CULTURAL ENGAGEMENT. THESE TOOLS ARE DESIGNED TO REDUCE THE WASTE IN

THE CURRENT PRODUCT INTRODUCTION PROCESSES WHILE FOCUSING ON THE VALUE-ADDED ACTIVITIES TO SHORTEN

DEVELOPMENT TIMES AND REDUCE COST

USERS MAY USE THE NEW PRODUCT & DEVELOPMENT PLAYBOOK IN TWO WAYS:

1. AS A POINT OF REFERENCE TO GUIDE PROJECT STRUCTURE, GOALS, AND OBJECTIVES

2. AS A SOURCE OF TOOLS AND TEMPLATES TO ACHIEVE THOSE GOALS AND OBJECTIVES.

PLAYBOOK

STRUCTURE

W

ORK

BREAKDOW

N

STRUCTURES

PROCEDURES

TOOLS &

CHECKLISTS

NPI ROAD MAP

DELIVERING STANDARDISED

PROCESS & STRUCTURE

FLAWLESS ON TIME

PROJECT EXECUTION

SUSTAINING CONTINUOUS

IMPROVEMENT CULTURE

OPERATIONS R&D

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EN

ERAL

STRATEG

Y

FUNDIN

G

STRATEGY

OPERATIONAL

R&D PARTNERS

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TO

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VIRTUAL TEAMS

CLUSTER TEAM

WORLD WIDE NETWORKS OF EXPERTISE

RESEARCH CARRIED OUT EXTERNALLY

RESEARCH

COORDINATOR

CENTRE OF

EXCELLENCE –

FOUNDRY

PROCESSES

CENTRE OF

EXCELLENCE –

AUTOMATION

TECHNOLOGY

CENTRES

CENTRE OF

EXCELLENCE –

PATS

CENTRE OF

EXCELLENCE –

ENERGY

INDUSTRIAL

COLLABORATIONS

CENTRE OF

EXCELLENCE –

BIOLOGICAL

STUDIES

ACADEMIA-

INDUSTRY

CONSORTIA

INDUSTRY LED

TECHNOLOGY

CENTRES

CENTRE OF

EXCELLENCE –

MATERIALS

CORK

RAYNHAM

SUZHOU

WARSAW

BLACKPOOL

SWITZERLAND

•Defined commercialisation process•Efficiencies in Funding

•Technology leverage•Skill set sharing

01

TRL

2345

Existing

Products

678

Te

ch

no

lo

gy

a

ss

es

sm

en

t a

nd

pro

vin

g

9

Pro

du

ct im

ple

me

nta

tio

n

Pre

-p

ro

du

ct

New

Products

Aligned Development Processes

Idea

FE-G0

FE-G1

Charter

PACE-G2

PACE-G3

PACE-G6

PACE-G7

Launch

Post-Launch

Existing

and

New

Products

AE R&D

Process

R&D

Ceramic shell is removed, the partsare cut off the tree for further processing

Wax token is generatedusing a mould A wax assembly is built up (tree)

A ceramic shell is formed around the wax assembly

The wax is removed by meltingit, leaving an empty shell

Casting molten metal and let the temperaturego back to room temperature

DESIGNER POROUS MATERIALS

3.81 μm

WP 1 Project management

WP 2 Development of a pilot

plant for HA powder synthesis

WP 3 HA micro and nanopowders

WP 4Nanopatterned HA

coatings

p

WP 5Development

of PATs

WP 6 Plasma spray optimisation

WP 7 Implementation

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.

PIPELIN

E

PACKAGING TRANSFORMATION PROJECT

PACKAGIN

G

TRANSFORMATIO

N

OVERVIEW

& SCOPE

Q

UALIT

Y

& C

O

M

PLIA

N

CE

BEN

EFITS

• SIGNIFICANT QUALITY AND COMPLIANCE ENHANCEMENT

• PHASE 1 PROJECT DELIVERY FOR CORK/RAYNHAM/

WARSAW IN Q4 2013

• TOTAL PROGRAM SAVINGS OF $15M PER ANNUM

• ENHANCED PACK FORM AND FUNCTION

• INCREASED PROCESS SECURITY, REDUCED

POTENTIAL FOR MIX-UPS

• CONSISTENCY IN QC METHODS DUE TO

IN-LINE INSPECTION/TEST SYSTEMS:

• LEAK DETECTION

• VISION SYSTEMS (GEOMETRICAL CHECK)

• LABEL VERIFICATION SYSTEMS

• ELECTRONIC DATA COLLECTED FOR DEVICE

HISTORY RECORD

OVERVIEW

• SKIN-PACKAGING TECHNOLOGY:

• FEWER COMPONENTS

• FACILITATES PROCESS AUTOMATION

• REDUCES PACKAGING COST BY 70%

SCOPE

• PRIMARY PACKAGING FOR CORK

• SKIN-PACKAGING FOR RAYNHAM

• SECONDARY PACKAGING FOR CORK

• SKIN-PACKAGING FOR WARSAW

PACKAG

E

DESIG

N

• PACKAGE DESIGN CARRIED OUT

IN DEPUY WARSAW

• CO-DEVELOPMENT WITH CORK

INNOVATION CENTRE TEAM

• INDUSTRIAL DESIGN BY KINNEIR

DUFORT IN THE UK

NEW PROCESS:

• POLY PACKAGING.

• SPINE PACKAGING.

• CORAIL STEMS PACKAGING.

• HIP STEMS

NEW TECHNOLOGY:

• LASER CUTTING

• BLISTER/POUCH PACKAGING.

• NON DESTRUCTIVE INLINE TESTING. (PAT)

LOCATIONS:

• DEPUY,CORK.

• RAYNHAM/WARSAW/SUZHOU

AUTO

M

ATIO

N

PLATFO

RM

FU

TU

RE

STRATEG

Y

DEPUY ORTHO PACKAGING STRATEGY

A

IM

S

O

VERVIEW

& SCO

PE

PACKAGING STRATEGY VISION::

• “RIGHT PRODUCT, RIGHT PLACE, RIGHT TIME”

• COST REDUCTION OF 50% BY 2015 - TARGETED

• APL

• NEXT GENERATION MODULAR PACKAGING(NGMP):

• LASER CUTTING

• MODULAR PLATFORM DESIGN

• LOW VOLUME / HIGH DIVERSITY PRODUCT

• POLY PACKAGING TRANSFORMATION:

• POUCH SEAL INSPECTION

• LEVERAGE OF MODULAR PLATFORM

• ADDRESS BAR SEALER ISSUES ACROSS DEPUY

• PACKAGE FORM & FUNCTION ENHANCEMENT

OPPORTUNITIES:

• COMPLIANCE ENHANCEMENT

• MODULAR PLATFORM DEVELOPMENT

• STANDARDIZATION

• COST-EFFECTIVENESS

• FLEXIBILITY

• REUSABILITY

• SYNERGIES BETWEEN PIPELINE PROJECTS

M

O

D

U

LA

R

PLA

TFO

R

M

OP

1

OP

3

OP

2

OP

1

OP

1

OP

3

OP

3

OP

2

OP

2

AUTOMATED CLUSTER

(TRANSFER BY CENTRAL HANDLING UNIT) 3

MODULES CONNECTED

(TRANSFER BY ROBOTS/COUPLERS)2

DISCRETE MODULES

(MANUAL/AUTOMATED LOAD)1

FU

TU

R

E

S

TR

A

TEG

Y

O

VERVIEW

& SCO

PE

!!"#

$$"#

$$"#

44%

11%

6%

11%

22%

6%

PRODUCT MIX

MISSING STERILE BARRIER

MFG ERROR - MARKING

INCOMPLETE SEAL

MFG ERROR - DIMENSIONAL

MFG ERROR - ASSEMBLY

CURRENT STATE

FUTURE STATE

SUPPLY CHAIN KNOWN FIELD ACTION RC ANALYSIS

2004 - 2012(FEB)

72% OF KNOWN FIELD ACTIONS POTENTIALLY AVOIDED THROUGH

2D BARCODING & THE PACKAGING TRANSFORMATION PROGRAMS

98% POTENTIAL COVERAGE OF ALL DEPUY ORTHO PACKAGING

THROUGH PACKAGING TRANSFORMATION PROGRAMS

22%

22%

50%

6%

PRODUCT MIX

MISSING STERILE BARRIER

MFG ERROR - MARKING

INCOMPLETE SEAL

MFG ERROR - DIMENSIONAL

MFG ERROR - ASSEMBLY

SUPPLY CHAIN KNOWN FIELD ACTION RC ANALYSIS

2004 - 2012(FEB)

CURRENT STATE

Q

UALIT

Y &

CO

M

PLIA

N

CE

BEN

EFIT

S

APL

HIGH VOLUME, LOW DIVERSITY

NGMP

LOW VOLUME, HIGH DIVERSITY

POLY

POUCH-PACKED POLY PRODUCT

FU

TU

R

E

S

TR

A

TEG

Y

N/A, 2%

APL, 33%

POLY PACKAGING, 34%

NGMP, 31%

(TRANSFER BY CENTRAL HANDLING UNIT) (TRANSFER BY CENTRAL HANDLING UNIT) (TRANSFER BY CENTRAL HANDLING UNIT) (TRANSFER BY CENTRAL HANDLING UNIT) (TRANSFER BY CENTRAL HANDLING UNIT) (TRANSFER BY CENTRAL HANDLING UNIT) (TRANSFER BY CENTRAL HANDLING UNIT) (TRANSFER BY CENTRAL HANDLING UNIT) (TRANSFER BY CENTRAL HANDLING UNIT)

MODULES CONNECTED

(TRANSFER BY ROBOTS/COUPLERS)

MODULES CONNECTED

(TRANSFER BY ROBOTS/COUPLERS)(TRANSFER BY ROBOTS/COUPLERS)(TRANSFER BY ROBOTS/COUPLERS)

INNOVATIVE COMPLIANCE EXCELLENCE

V

IS

IO

N

“ENABLE THE WW DELIVERY OF

STANDARDISED INNOVATIVE

TECHNOLOGIES AND METHODOLOGIES

TO PRODUCE PRODUCT RIGHT

FIRST TIME, EVERY TIME”

W

W

V

IR

TU

A

L

TE

A

M

IC

E T

EA

M

IN

NOVATIO

N

CENTRE

A

R

E

A

S

O

F

F

O

C

U

S

F

O

R

2

0

1

3

• ACCELERATE DEPLOYMENT OF 2D BARCODING

ACROSS CLUSTER

• DEVELOPMENT OF TECHNOLOGY ROADMAPS

• QUALITY SYSTEM DATA RETRIEVAL / ANALYSIS PROCESS SET-UP

• FDA UDI ALIGNMENT

• EQUIPMENT STANDARDISATION – LASER SYSTEMS

• MICRO 2D BARCODING DEVELOPMENT TO TRL 5

AND DEPLOYMENT

• ADDITION OF 2D BARCODE READING FUNCTIONALITY

TO THE AUTOMATED PACKAGING LINE

DEPUY – FIELD ACTIONS 2004-2012

KEY PROGRAMS AND PIPELINE FOR ICE

2D

BARCODING

MACHINE

VISION

INSPECTION

LASER

MARKING

MODULE

STANDARDISATION

VERIFY/MARK/INSPECT

BENEFITS

SIGNIFICANT REDUCTION IN CLUSTER WIDE NC’S

SIGNIFICANT REDUCTION IN CLUSTER WIDE CAPA’S

MICRO

2D

PART

MARKING

Fuzion

Design Portfolio

2013


The Sanctuary opened in Tralee and Fuzion created all of their branding collateral for this true oasis of calm and rejuvenation, from business cards, to brochures & price lists to signage.

SANCTUARYFuzion Design

Portfolio

We were tasked with taking The Crescent Shopping Centre in Limerick from a retailer-focused digital site to a consumer-focused one, with the emphasis on user friendliness and interaction.

The aim of this was to make the site a central point of contact between the centre and its users, while building both the desktop and the fully responsive mobile version of the website at the same time.

Crescent Shopping Centre Website

We were tasked with taking The Crescent

consumer-focused one, with the emphasis

central point of contact between the centre

desktop and the fully responsive mobile version of the website at the same time.


Store directory, directions & location map.

Crescent Shopping Centre Website


The Capitol

John Cleary Developments (JCD) has started the long awaited re-development of the disused cinema into a class leading selection of retail and office space.

We initially created a temporary banner that hung over the site, and have since been asked to create the hoarding that will surround over 60 meters of construction site, leading shoppers to Cork’s famous English Market along a “corridor” of infamous foodstuffs such as tripe, drisheen, and the well known Cork staple - sushi.

(Work in progress)


Manor WestShoppingCentre

Manor West Shopping Centre, just outside Tralee approached us to assist with some PR, but following a detailed consultation with us they realised that they needed much more than just PR.

We completed their rebranding, creating a vibrant and exciting image for a vibrant and exciting destination, helping to increase footfall and overall business in a very difficult time for traders.

Collateral items include the complete rebranding of the shopping centre, internal and external signage, hanging banners, lift shafts, info desks, Facebook & Twitter, website, and all printed materials.


Aquatech

Aquatech is a leading supplier of heating, solar and plumbing products to the trade.

Fuzion has worked with them for a number of years on promotional, print & retail items.


Kinsale BayFood Company

Kinsale Bay Foods is the now independent artisan food producing company, that came from the Blue Haven Group.

As part of its independence, Fuzion designed both the identity, and the entire packaging range of more than a dozen items.

The full range includes pies, soups and pâtés that sit in clusters and on their own in stores nationwide.




Fuzion also redesigned the website to reflect the new, fresh nature of the products and the company.

(There were two phases to the project, the “Blue Haven” phase followed by the “Kinsale Bay Food Co.” phase designed to lead consumers on a journey but not confuse them on the transition from one brand name to another).



Promotional items included pull up stands, personalised refrigeration units & tasting stands used in stores.


RoundTableRoundTable

RoundTable is a mediation service aimed at professionals.

Due to the nature of what they do they are restricted in how much they can advertise and what they can say.

As well as RoundTable’s printed materials, Fuzion designed and built their website where the majority of their custom comes from.


RoundTableRoundTable


rezoomo

Rezoomo is the result of a lot of hard work by a small number of individuals based in Cork, but with a sharp focus on total domination.

We helped them to look the part, so that when their recruitment business takes off they will have a brand that will stand to them, one that will hopefully become as recognisable as some of the other agencies in their market.


The FarmGrenagh

The Farm in Grenagh is a wonderful tourist spot in North Cork, with a wide range of activities for kids and adults to get their hands mucky!

We designed a range of items for their Christmas campaign that reflected their old style traditions and values using a craft based solution, rolled out over Facebook, their own website and on print materials.


The FarmGrenagh


Clients

Fuzion Design has a wide range of clients, from charities and government agencies, local authorities and development companies, to educational institutions, start-ups and multinational Fortune 500 listed companies.

We have designed everything including beer labels, vehicle wraps, websites, internal and external signage, all forms of printed materials, advertising and even honey jars.


For more information please contact:

Jonathan Leahy MaharajCreative [email protected]

or call us on 021 427 1234 (Cork)or 01 662 8556 (Dublin)

Thank you.

C R E A T I V E

Fuzion Creative Presentation 2016

Documents

Transcript of Fuzion Creative Presentation 2016