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Future Proofing Your SystemFuture Proofing Your System(and the future)(and the future)

Presented by: Alan Walsh Honeywell ACS/IS Presented by: Alan Walsh Honeywell ACS/IS

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TDC 2000(1974)

TDC 3000(1983)

TDC 3000x(1992)

TPS(1996)

PlantScape(1996)

Scan 3000(1993)

PCDM(1988)

TotalPlant Alcont(1997)

Alcont II(1989)

Alcont I(1979)

Experion PKS combines 25+ years of systems experience into a single integrated architecture

At all stages through the development of the Honeywell DCS, SCADA & Safety Systems backward compatibility has been maintained.Gives protection for previous control system investments and an easy path for future migration

Honeywell System AncestryHoneywell System Ancestry

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EngineeringControl Builder

Profit SuiteAlert Manager

DVM Server

Digital

Video

MaintenanceAlert Manager

Loop ScoutDocumint

Comm. Tower

WebPADIntelaTracPKS

Wireless

Tools

PM Family CB

NIM HG

GUS US

Investment

Protection

DE

TPN

•T123•T123•T123•T123•T123•T123•T123

Distributed SystemArchitectureCentral Engineering Other Sites

Firewall

Business Process Integration Applications

OfficesAlert Manager

MWC

PHDHistorian

Firewall

ACE

Advanced Control

Environment

IN

WAN

Operations

Fail Safe Controller

Human InterfaceConsole Operations

HART

PM I/O

DE

LANFault Tolerant Ethernet

Experion Server

C200

ControlNet

• Profibus• DeviceNet• ControlNet• Ethernet• Serial/Modbus• FF H1

• Analog• Digital• RTD & T/C• Serial• Pulse• HART

Integrated System ArchitectureIntegrated System Architecture

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Switch BSwitch A

Non-FTENode

Node 1FTE

Node 2FTE

Node 1FTE

Switch BSwitch A

• Communication between two devices with FTE

• 4 paths for data !

• Communication between a PC with FTE and any device without FTE

• Patented Honeywell technology to make standard Ethernet robust and redundant.• No single point of Hardware or Software Failure

Fault Tolerant Ethernet (FTE)Fault Tolerant Ethernet (FTE)

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• Innovative technology integrating multiple Experion PKS clusters into a single operational system

• Inter-cluster caching reduces traffic/load on data owners by an order of magnitude

– All inter-cluster traffic marshalled via Server caches

• Operate on low cost, networks with lowest possible bandwidth

• Seamless access to points, alarms, operator messages, history etc.

• Key to a single super-scalable system– Data Published only when subscribed and

changed• Global Namespace

– Auto-discovery - no duplicate configuration

Pump1

Pump1

Temp1Pump1

Temp1

Temp1

Temp1

DSA

Distributed System Architecture (DSA)Distributed System Architecture (DSA)

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• xML-based Human Interface– Graphic language of the Web– Easy development– See same graphic in Internet Browser

or Outlook - No exports!– Standard HMI Web Technology – Object library

• Open– Open Access via Web Browser– Industry Standard File Format

• State of the Art– Microsoft Graphics Rendering Engine– Honeywell Expertise in Data Presentation & Quality– Robust & High Performance

• No Exports or Translations!• Future Proof

– Evolves as Web evolves

Display in Station

Display In Explorer

• Configurable menus• Configurable toolbar• Standard navigation• Operator security

• Convenient• Desktop display• eServer: zero footprint • Casual user

Web-based Human InterfaceWeb-based Human Interface

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• IntelaTrac PKS for Mobile Workforce Automation, Field Data Collection, and Paperless Work Order Systems containing Radio Frequency Identification Technology

• Use Experion PKS HMI on a hand held like Honeywell’s WebPAD, Compaq IPAQ 3835 and HP Jornada 720.

• Improve commissioning efficiency• Improve your sites uptime by improving the

speed that process issues are resolved

Mobile Computing SolutionsMobile Computing Solutions

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• Profit Optimizer : Dynamic plant wide optimization• Profit Controller : Robust multivariable control• Profit Bridge : Non-linear control• Profit Loop : Loop optimization using model-based

algorithm and PID control

• Full relational database for reliability and maintainability• Captures Real Time Process Data & Transitional Activities and

Events• Complex configurations for plant wide integration of all systems

using Shadow Server implementation• Work Centre PKS uses thin client visualisation tool with XML

interface to Uniformance Plant Historian (PHD). This enables PHD data on the web!

Advanced Process Control & Optimization SolutionsAdvanced Process Control & Optimization Solutions

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Alert Manager• Symptom• Fault• Action

Operator Displays

Maintenance Displays

Experion PKS Infrastructure

Scouts (Loop, etc.)• Diagnostics• Analysis• Monitoring• Symptom Generation

Vibration and other Condition

Monitoring

Collaborative Impact

Assessment

ERP Systems, SAP, CMMS, work

orders, e-mail, pagers, cell phones,etc.

Wireless(manual)

SymptomsSymptoms

Actions

Actions

DocuMint

• DE• HART• FF• 4-20

Advanced Process Control & Optimization SolutionsAdvanced Process Control & Optimization Solutions