Furukawa Ot
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TROCELLEN CLASSICTROCELLEN classic, our core product line, consists of horizontally foamed XLPO material manu
factured in rolls or sheets. Since 1972 these foams are regarded as an industry standard based on
their proven application performance. Within this product line we produce two foam variations that
differ in cross-linking technique:
Chemically crosslinked foams (C-foams) are characterized by their very abrasion resistant surface
and excellent thermomouldability, which makes them suitable for very technical applications.
Physically crosslinked foams (P-foams). Due to the physical cross-linking process our p-foams show
very specific properties, differing from c-foams especially in surface and cell structure, but also in
other values like thermal properties, tensile strength, compression set, shrinkage or fogging values.
TROCELLEN classic rolls and sheets are typically offered in densities between 25kg/m3 and
250kg/m3. The thickness varies between 2 mm and 20 mm. We developed a wide range of foam
modifications which can be characterized by certain specific properties, e.g.: Fire resistance, Tempe-
rature resistance, Softness, Hardness (Rigidity).
TROCELLEN VERTICALThese physically cross-linked polyolefin foams offer massive potential for a wide range of applica-
tions, where very thin foams with a smooth surface and a fine cell structure are required.
TROCELLEN vertical is produced in thicknesses between 0,5 and 6mm and in densities varying from
25 to 180kg/m3.
Crosslinking by irradiation and vertical foaming technology also permits the incorporation of poly-
propylene (PP) as a base resin for foam production. Foams manufactured from PP show a higher
temperature resistance.
TROCELLEN BLOCOur product line TROCELLEN bloc offers chemically cross-linked blockfoams manufactured by
using a discontinuous foaming process. These foams can be produced in higher thicknesses and
show a very smooth cell structure after removing the skin.
TROCELLEN bloc is manufactured in densities of 25, 30, 45 and 100kg/m3. Low densities are origi-
nally produced in 100mm thickness, while our high density foam is produced in 40mm thickness.
All products can be splitted to obtain thin layers, starting from 5mm upwards.
TROCELLEN GmbH
TROCELLEN UK
TROCELLEN France S.a.r.l.
TROCELLEN Ibrica S.A.
TROCELLEN S.E.A. Sdn Bhd
TROCELLEN Italia S.p.A.
Polifoam Plastic Processing Co.Ltd.
Polifoam Polska Sp. z o.o.
TROCELLEN Rus
Sales Office Furukawa OtsukaConverting Foam Production
AS POWERFUL AS THE PEOPLE An overview of the product lines
A company and its products are as powerful as the people
behind it. With conviction and also with unusual ideas if required.
This is how we work. As developers, producers, problem solvers
and service providers in one. Our most important goal is to find
efficient solutions for the most diverse demands. Which is why we
also conduct intensive product development in cooperation with
our customer. This ensures that our products are perfect. Also
in terms of environmental protection. We have already reached a
very high standard, because sustainability and the protection of
our environment are firmly anchored in our corporate philosophy.
The environmental aspects are considered in every management
decision, in all functions and on all process levels. For years, we
have been working on avoiding environmental burdens and aim to
reintroduce all raw materials used into the recycling loop in a sen-
sible and energy-efficient manner. For us, this is part of innovative
product development.
For a better overview, we have divided our very diverse products
into three groups, based on the production method
SHOE
World-leading supplier of cross-linked polyolefin foams
www.trocellen.com | [email protected]
INTERNATIONAL AS THE CUSTOMERSThe shortest routes to our locations
FOOTWEAR BUSINESS UNIT
The Business Unit Shoe has a multi-disciplinary team that is edi-
cated to servicing the technical needs of footwear customers and
exploring innovative concepts. This Business Unit Shoe integrates
all services and expertise to meet the high levels of demand that
the footwear industry requires today.
The Business Unit Shoe has under the same roof: fully trained
staff; equipment for special testing; and facilities to carry out dif-
ferent converting trials, such as, special laminations and Perfora-
ting thermomoulding PE foam.
These intensive R&D activities and application developments
allow TROCELLEN in this environment to explore new concepts
and to find optimum and innovative solutions.
Together with their customers, TROCELLEN have been continuo-
usly focusing its R&D activities to meet the increasing demand
for more comfortable and light weight solutions, with existing fully
implemented materials in light weight ski boots, motor boots, cyc-
le, trekking and safety shoes, sandals, city shoes and slippers.
The Business Unit Shoe is constantly working with the central la-
boratory within the Trocellen Group to being new products via new
formulations to meet changing market remands.
TROCELLEN has always considered the importance of maxi-
mizing the comfort of foam used in the footwear sector, as well
as providing guidance in designing for light weight in all kinds
of shoes.
www.trocellen.com | [email protected]
foaminfunction
2007 Trocellen GmbH
TROCELLEN Ibrica S.A.C/Avila, s/n28804 Alcal de HenaresSpainPhone: +34 91 885 55 00Fax: +34 91 885 55 01
TROCELLEN Italia S.p.A.Via dei Dossi 7/9S.S. 525 del Brembo24040 Osio Sopra (BG)ItalyPhone: +39 035 50 70 11Fax: +39 035 50 21 74
TROCELLEN S.E.A. Sdn BhdLot 2213, Kg.Batu 9 Kebun Baru,Jalan Kasawari,42500 Telok Panglima GarangSelangor Darul EhsanMalaysiaPhone: +60 3 31 22 12 13Fax: +60 3 31 22 12 11
Polifoam Plastic Processing Co. Ltd. HungaryTbls u. 321097 BudapestHungaryPhone: +36 13 47 98 00Fax: +36 12 80 67 08
TROCELLEN France S.a.r.l.2, Alle de la Fresnerie78330 Fontenay le FleuryFrancePhone: +33 130 85 93 40Fax: +33 130 85 93 44
TROCELLEN GmbH UK OfficeCentral Chambers, 77 Westborough Scarborough, North YorkshireYO11 1 TP United KingdomPhone: +44 1723 376 111Fax: +44 1723 376 444
Polifoam Plastic Polska Sp. z o.o.ul. Zgierska 4095070 Aleksandrw LdzkiPolandPhone: +48 42 712 12 96Fax: +48 42 712 12 89
HeadquartersTROCELLEN GmbH DeutschlandMlheimer Strae 2653840 TroisdorfGermanyPhone: +49 2241 85 04Fax: +49 2241 85 37 53
TROCELLEN Italia S.p.A.Sales OfficeVia Dante, 320040 Caponago (MI)ItalyPhone: +39 02 959 621Fax: +39 02 959 62 235
TROCELLEN Rus141402 Moskovskaja oblastHimki-2, post box 186Russian FederationPhone: +7 495 739 44 38Fax: +7 495 739 44 21
VER
TIC
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LASS
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AS LIVELY AS LIFE ITSELF What the foam company is all about
Foam accompanies you in many areas of your life. And TROCELLEN makes
sure its there. As Europes leading supplier of cross-linked PO foams. Since
2005 a subsidiary of the Japanese companies Furukawa Electric and Otsuka
Chemical. Together we make our foams successful worldwide.
With more than 600 employees at nine locations, we offer solutions for the
widest range of industries and applications. Our Sport and Shoe, Automotive,
Construction, Insulation, Adhesive Tapes, General Conversion and Packaging
business units make products for all requirements. Flexible and perfectly geared
to the needs of our customers. In other words foam in function! As lively as
life itself.
And because this always throws up new aspects, we continuously adapt our ran-
ge of services to the current challenges. Because we want to offer you the best
results always and inspire you with the latest developments. So were
creative. Full of energy. Every day.
We live foam. TROCELLEN the foam company
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LiningStuffing
- Agglomerate foam + adhesive PE
- EVA foam + adhesive PE
- Polyethylene foam + adhesive PE
- HLC polyurethane foam + adhesive PE
- A sandwich of two or more materials listed above
Reinforcements
- Extruded EVA
Insole
- Thermoformed PE
- Felt
- Block PE
Stuffing for Tongue
(the same materials asstuffing)
- Agglomerate foam
+ adhesive PE
- EVA foam + adhesive PE
Reinforcements
- Extruded EVA
Stuffing
- Agglomerate foam + adhesive PE
- EVA foam + adhesive PE
- Polyethylene foam + adhesive PE
- HLC polyurethane foam + adhesive PE
- A sandwich of two or more materials
listed above
Lining
- PE foam+ MTP polyurethane foam + fabrics
- HLC polyurethane foam + fabrics + MTP polyurethane foam + fabrics
- MTP polyurethane foam + fabrics
Upper
- PE + different types of textiles
- PE + aluminium film + textiles
Tip Stuffing
- EPDM + textiles
Stuffing for collar
- PE + adhesive
- EVA + adhesive
- HLC or reticulated poly-
urethane foam + adhesive *
- EPDM + adhesive
- Agglomerate foam + adhesive
* for reticulated foam the adhesive could be in stripes, too
Insole
- Thermoformed PE + fabric or leather
- Just simple PE cut
- EVA foam
- Block PE
- Felt
Upper
- Perforated or not perforated PE foam
+ synthetic fabric (PES; PA, PP, EL VI, CO)
Internal Lining
- MTP or HLC polyurethane foam + fabrics (on one or both sides)
Stuffing for Tongue
- PE + adhesive
- EVA + adhesive
- HLC or reticulated polyurethane foam + adhesive *
- EPDM + adhesive
- Agglomerate foam + adhesive* for reticulated foam the adhesive could be in stripes, too
SANDALS
TROCELLEN polyethylene foams can be used to fill sandals
soles in order to lighten them. PE Foams with EVA additives can
be found in applications in production of insoles for injected
sandals. EPDM foam laminated to elastic textiles is a valid solu-
tion for upper.
SKI BOOTS
There are two different constructions of internal ski boots: the
traditional one (see above drawing) where different types of ma-
terials, PE, EPDM, Extruded EVA, agglomerate and polyurethane
foams are sewn together and the thermoformed one in which the
entire boot is produced using PE foam laminated to textile and
then thermoformed.
TREKKING SHOES
As the drawing above shows, TROCELLEN can be used with
adhesive for stuffing, perforation and lamination to Nylon for
Upper and combined with different types of textiles, anti-shock
gel or EVA for insoles.
MOTOR BOOTS
These types of sport shoes require comfortable and at the same
time resilient materials. For this reason R&D men find it
useful to combine our TROCELLEN PE foams with polyuretha-
ne foams and/or elastic materials like EPDM foam used for stuf-
fing.
STREET SHOES
Expanded foam products from TROCELLEN are used in very
diverse forms in shoe construction, for example as cuff cushio-
ning, inner lining, upper materials (with very finely perforated
PE foam) and eyelet reinforcements.
SLIPPERS
Main application of TROCELLEN products in this type of shoes
is for insoles, lining and uppers.
SOLE INLAYS
Consist of various types of PE foam heat-laminated or sewn with
numerous textiles, active carbon materials, leather etc. and then
thermally moulded or stamped flat.
CYCLE SHOES
Breathable lining and comfortable insoles are a must for cycle
shoes. These characteristics can be satisfied by new particular
textiles laminated to polyurethane foams and insoles produced
with innovative foams like: TROCELLEN comfort.03 &/or D03
foams laminated to absorbent textiles and perforated under the
toe-end.
.
SAFETY SHOES
Protection against steel (or other material) safety heel and anti-
static/conductive insoles are the applications for TROCELLEN
converted products. Conductive PE -and Polyurethane foams
with adhesive in strips are products created on purpose for safe-
ty shoes.