Fung Manufacturing Excellence Program · in a denim factory in China SQDC Manufacturing Excellence...

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Overview Implementation Process FMEP produces win-win outcomes Today’s factories are faced with rising costs of material and labor, pressure from retailers for lower pricing, tougher business regulations and more exacting social and environmental requirements. The Fung Manufacturing Excellence Program aims to equip Li & Fung suppliers with leading manufacturing concepts helping them become more competitive, responsible and sustainable. Beginning with leadership training, the goal is to instill a renewed mind-set of excellence among factory leaders and operators. FMEP teaches Lean Manufacturing methodologies and enables hands-on practice through a real-life project. Seeing positive results fuels the passion for future improvement and promotes active learning and peer-to-peer coaching. 1. Assessment 2 Leadership Training 3. Improvement Projects* * From the inception of improvement projects, the factory’s technical staff and project members will be taught methodologies to implement and coached to achieve the project goals. (Duration depends on complexity and number of projects) Fung Manufacturing Excellence Program Materials Cost Labor Cost Energy Cost Transportation Cost Regulations Customer’s Price FMEP Highest Quality On-time Delivery Lower Cost Safe Working Environment Leader Development Employee Development Quality Delivery Occupational Safety & Health Environmental Sustainability Compliance Governance Assessment Leadership Training Improvement Projects FMEP Road Map Factory Engagement Fung Manufacturing Excellence Program | 1

Transcript of Fung Manufacturing Excellence Program · in a denim factory in China SQDC Manufacturing Excellence...

Page 1: Fung Manufacturing Excellence Program · in a denim factory in China SQDC Manufacturing Excellence Safety First High Quality ime Dy ow Cost In one year of engagement, the factory

Overview

ImplementationProcess

FMEP produces win-win outcomes

Today’s factories are faced with rising costs of material and labor, pressure from retailers for lower pricing, tougher business regulations and more exacting social and environmental requirements.

The Fung Manufacturing Excellence Program aims to equip Li & Fung suppliers with leading manufacturing concepts helping them become more competitive, responsible and sustainable.

Beginning with leadership training, the goal is to instill a renewed mind-set of excellence among factory leaders and operators. FMEP teaches Lean Manufacturing methodologies and enables hands-on practice through a real-life project. Seeing positive results fuels the passion for future improvement and promotes active learning and peer-to-peer coaching.

1. Assessment2 Leadership Training 3. Improvement Projects*

* From the inception of improvement projects, the factory’s technical staff and project members will be taught methodologies to implement and coached to achieve the project goals. (Duration depends on complexity and number of projects)

FungManufacturingExcellence Program

Materials CostLabor CostEnergy Cost

Transportation CostRegulations

Customer’s Price

FMEPHighest Quality

On-time DeliveryLower Cost

Safe Working Environment

LeaderDevelopment

EmployeeDevelopment

Quality

Delivery

OccupationalSafety

& Health

EnvironmentalSustainability

Compliance

Governance

Assessment LeadershipTraining

ImprovementProjects

FMEPRoad Map

Factory Engagement

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Page 2: Fung Manufacturing Excellence Program · in a denim factory in China SQDC Manufacturing Excellence Safety First High Quality ime Dy ow Cost In one year of engagement, the factory

SupplierBenefits

Successful implementation of Fung Manufacturing Excellent has resulted in:

• Higher productivity – higher quality, less defects/ rework

• Lower cost – reduction and elimination of non-value add wastes

• Improved lead-time – faster delivery to the customer

• Improved working conditions – safer working environment

• More motivated employees

SuccessStories

Improvements in a shirt factory in India

Testimonialsfrom a factory in Indonesia

“We had many consultants engage before, but you are different. You made us addicted to improvements. We will not give up our goal to become World-Class manufacturer. Look forward to your next coaching.”

Improvementsin a denim factory in China

SQDC

ManufacturingExcellence

SafetyFirst

HighQuality

On TimeDelivery

LowCost

In one year of engagement, the factory increased its productivity by 50%, and still strives for more.

Testimonialsfrom a home textiles product factory in China

“Joining FMEP journey and working with them has been wonderful. We learnt a lot from them and improved a lot. I clearly remember being advised to be patient and coach my people to be able to think, not just to follow my orders. Now I have more patience and more influence on my teams to continuously improve themselves and our processes”

The factory’s pilot production line reduced their workspace needs by 50% and increased productivity by 30%.

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