Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack....

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Roll-R-Cover Fitting Instructions WWW.HSPUTELIDS.COM Full Rack Fitting Time: 180 minutes FI Doc Load Rack - Issue: 1 - 18/07/18 Page 1 of 12

Transcript of Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack....

Page 1: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Roll-R-Cover

Fitting Instructions

WWW.HSPUTELIDS.COM

Full Rack Fitting Time: 180 minutes

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 1 of 12

Page 2: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

- Read through the fitting instructions before installation of accessory.

- Always install the Roll Я Cover Wiring Kit following the workshop manual and instructions provided. Failure to do so may cause damage to the vehicle or the accessory.

- Ensure all recyclable components and packaging are discarded and recycled following local recyclingregulations.

- It is always recommended that the is fitted by a qualified automotive technician.

- Safely store and protect any removed vehicle components.

fitting

Roll Я Cover Wiring Kit

- Check that all work practices comply with safety standards.

- Please wear appropriate clothing and use safety equipment.

180 minutes

General Notes

Safety Notes

Fitting Time

Parts Supplied

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12

Page 3: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Step 1

Unpack your full rack.

Step 2

Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm drill to drill the relevant holes which the ladder rack cups would sit over. Repeat on all 4 points.

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 3 of 12

Page 4: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Step 3

Stick the gasket tape provided and cut around the holes as shown.

Step 4

Carefully mount the cups as shown using bolt, washer and nut.

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 4 of 12

Page 5: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Step 5

Carefully mount each of the 4 feet points.

Step 6

Carefully lift your roller cover unit on the car and follow roller cover fitting instructions

4 People Recommended for lift

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 5 of 12

Page 6: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Step 7

Using M8 Bolt, washers and nut provided, secure the side rail of the Roll R Cover to the inner lip of the tub on all six points. Clamps are to remain.

Step 8

Place your rear legs in the cups on all 4 points, however, do not tighten.

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 6 of 12

Roll R Cover side rails will need securing to the tub for extra strength.

Page 7: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

C

Mount the reciever

Step 9

Assemble M10 and channel nut as shown and place the cross bar on the legs.

Step 10

Measure the difference in height and cut off from the bottom of the legs where needed.

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 7 of 12

Page 8: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Step 11

Insert and mount the 4 pegs in the corners of the cross bars as shown.

Step 12

Mount your 4 eye bolts as shown using unistrut channel nut.

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 8 of 12

Page 9: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Step 13

Clean and stick your cross bar rubbers as shown. You may heat them up for ease of fitting.

Step 14

Cut to size and insert cross bar rubbers in place

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 9 of 12

Page 10: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Step 15

Carefully tie black handle and bolt as shown.

Step 16

Installed full rack

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 10 of 12

Page 11: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 11 of 12

Page 12: Full Rack · FI Doc Load Rack - Issue: 1 - 18/07/18 Page 2 of 12. Step 1 Unpack your full rack. Step 2 Notice the holes on the steel marked LR stands for the ladder rack. Use a 11mm

Step 26

ImportantYou may open tailgate when Roll R Cover is in closed position, however you MUST NOT close the tailgate when Roll R Cover curtain is in the fully closed position.

E. & O.E. This document is copyright and must not be used except as permitted below or under the Copyright Act 1968. You may reproduceand publish this document in whole or in part for your or your organisation's own personal or internal compliance, educational or non-commercial purposes. You must not alter or amend this document in any way. You must not reproduce or publish this document forcommercial gain without the prior written consent of the copyright owner.

FI Doc Load Rack - Issue: 1 - 18/07/18 Page 12 of 12