Meersburg Friedrichshafen Ravensburg Lauberge de jeunesse de Ravensburg.
FTC Ravensburg Pilot plant for stock preparation
description
Transcript of FTC Ravensburg Pilot plant for stock preparation
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FTC RavensburgPilot plant for stock preparation
Ravensburg, 2011-09-30
2Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
Your Problem
• Operation faults
• New furnish qualities
• Higher quality requirements
• Design of new stock preparation systems
• Increase production
• Reduce operation costs
• Increase Yield
3Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
Our Solution
• Trials in a modern stock preparation pilot plant
• All machine in industrial scale
• Systems and sub-system trials in step with the actual practice
• Single machine trials
• Pilot plant and processses certified according ISO 9001
• Fully equipped laboratory
• Laboratory data measured according DIN, ISO, TAPPI or SCAN
4Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
Available Processes / Machines in the FTC
HD-Cleaner
MC-Screening(ø und // )
LC-PulperIntensaPulper
DrumPulper
Single and TwinDrum
HC-Pulper
VP
M 4
TrailingScreen
Fractionation
Forward and Reserve Cleaner
LC-Screening
Flotation
Washing and Thickening
Microflotation
Deflaking
Refining
Chests
Disc disperserand Kneader
HC and MC-Bleaching
5Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
Modern Process Control System FTC
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Computer Aided Sample Management
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Data Recording in our modern Paper Laboratory supported by a professional IT System
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Technological Investigations
Water and chemical analysis:
COD, water hardness ….
Paper analysis:
Strength properties, optical properties, Surface- and structure properties
Fibre analysis
Fibre morphologies,
dewatering (CSF SR…),
strength at the wet sheet
Vlab
9Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
FTC – Fiber Technology Center Ravensburg
10Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
System Trials in the FTC
• for graphical papers
• for B & P (also in combination with the paper machine)
• for special papers
• for broke systems
Loop I Loop II
Eco
Miz
er c
lean
er
Hol
e sc
reen
ing
HD
cle
aner
HC
pul
ping
Slo
t scr
eeni
ng
Flo
tatio
n 1
Dis
c fil
ter
1S
crew
pre
ssD
ispe
rger
Sto
rage
tow
er
Dis
c fil
ter
2
Flo
tatio
n 2
11Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
Sinlge Machine Trials
• Pulping curves
• Refining curves
• Bleaching curves
• Washing curves
• Screening trials
• Fractionation trials
Intensa-Pulper
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Your Benefit
• Minimize the risk for the design of new stock preparation line, rebuilds and the implementation of new process concepts
• Reduction of the operation costs
• Evaluate customized solutions
• Results are in step with the actual practice
13Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
Scope of supply Voith / Customer
Scope of supply Voith
• Prediscussion (determine objectives of the trial)
• Detailed offer
• Perforemance of the trials incl. machines and set-up times
• Detailed documentation of the trial results
Scope of supply Customer
• Furnish
• Flotation chemicals et cetera if special chemicals are required
14Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
Examples for Orders based on Pilot Trials in the FTC
Glückstadt
Leipa Schwedt
Peninsular
Osnabrück (Technocell)
Dunauvjaros (Hamburger)
Trostberg (Rieger)
Kemsley St. Regis
Daio
Lynn
15Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30
Contact:Jürgen Dockal-Baur FES Process TechnologyTel. +49 751 83 [email protected]
16Fibre Technology Center Ravensburg | Ravensburg | 2011-09-30