FRONTLINE

Wide Range Of Manugraph Press Lines

FRONTLINE

FRONTLINE

Designed for the Customer requirements

Newspaper printing, inserts, supplements, books

and Magazine printing.

High degree of flexibility for both colour as well as Pagination.

Vertical web lead configuration to meet single colour

and four colour pagination requirement.

For Medium to high circulation Daily.

Modular configuration.

FRONTLINE

Press Speed IPH : 60,000

Cut-off mm. : 533 , 546, 560 & 578

Web Width Max. mm. : 915Min. Mm. :

700Max. Speed / No. of webs cph : II nd fold folder : 60,000 /

12 websIII rd fold folder (Rotary) : 40,000 / 4

websWeb grammage gsm : 38-60 Non Printing Gap mm. : 12

FEATURES

FRONTLINE

MAIN AGGREGATES

H PRINT UNIT 4 X4 TOWER

FRONTLINE

Print Unit - Features

• Flat / Inline cylinder stack arrangement.

• Spray Dampening System

• Three Raceway Bearings for Printing Cylinders

• Toolless Plate Lockup System

• Tension Shaft Narrow Gap Blanket Clamping System

• Plate and Blanket cylinders with hardened Bearer rings

• Auto Bearer Lubrication System

• ManuColor Remote Ink Zone Control System

• CIP3 Compatibility

• Shaftless Infeed Roller for each web with nip roller

• Inertia Roller on top of the Tower

FRONTLINE

Print Unit - Features

Shaftless Drive System Two motors per tower.

Max.Three web facility per Tower

Web Break Detectors at entry and exit of each web

Web Severer at entry and exit of web of the tower

Motorized Lateral and circumferential Registration System

Motorised Image corrector for correcting the fan-out

Belt Type web up system for single web per tower

FRONTLINE

• Nine Roller Inking Train having two Ink Form rollers and two Oscillating Roller

• Ink Duct Driven through Variable speed DC drive.

• Undershot Ink Duct having 12 Ltr. capacity

• Washing device system per train

• Oscillating roller has ± 15 mm. Constant stroke.

• Rilsan coated oscillating roller and ink take-up roller.

• Remote Ink Zone Control System with CIP3 compatibility

• Auto Tracking with Press Speed for ink Balance

Inking Unit

FRONTLINE

• Technotrans Three roller Spray Dampening.

• Dampening System with one form ,one intermediate and one oscillating roller.

• Four nozzles per bar.• Hard Chrome Plated oscillating

roller• Independent nozzle control.• Auto Tracking of nozzle opening for Ink Water balance.• Eight nozzle bars as an optional.

SPRAY DAMPENING UNIT

FRONTLINE

ManuColor Remote Ink zone Control System - Features

• 15” colour touch screen monitor

• Ink profile of each colour is displayed

as bar graph & numerical value

• Copy or swap function

• 40 mm. Zone width & 3 micron minimum step

• Control of max.16 ducts from a single

console

• Self Diagnostics & CE certification

FRONTLINE

•Maximum diameter of the reel - 1270mm

•Minimum diameter of the reel - 700mm for pasting

•Two Arm Flying Paster for Automatic Reel change

•Pneumatically Operated chuck type Reel Clamping

•Two full reels can be handled at a time

•Motorised lateral reel adjustment with auto sensors

•Dancing roller with pneumatic brake for Tension control

Standalone Flying Splicer - Features

FRONTLINE

• 2:3:4 Jaw Folder• 70,000 copies per hour• 533mm, 546mm, 560mm, 578mm cutoffs (21”, 21½”, 22”, 22¾”)• 12 web capability over lower former board• Web width (max): 915mm (36”)• Straight and collect folding options• 72º steep angle former• Up to 3-High former levels & optional 4th side former • Servo driven shaftless quarter folder with pecking style chopper , 4 tape and full brush transport control

F 1270 Jaw Folder Features

FRONTLINE

F 1270 Jaw Folder Features

• On-the-run lap adjustment; on-the-run pin timing; adjustable gain bands• On-the-run ½ fold bucket phasing• Push button change-over from half to quarter Fold • Three sets of nip rollers standard • Optional Stitcher sections • Push button air clutch engagement• Shafted or footprint shaftless drive options • Optional cross perforator with On-the–Run phasing , skip slitter or motorized tabloid- slitter

FRONTLINE

F 233 Jaw Folder Features

Maximum Printing Speed 60,000 cph.

Web width Minimum 600 mm (23.6 inches) Maximum 915 mm (36 inches)

Cut off Length 546, 578 mm (21½”, 22¾”) (Other cut-offs on request)

Jaw cylinder ratio 2 - around cutting cylinder 3 - around pln/tucking

cylinder 3 - around jaw cylinder

Type of folds Half fold (Broadsheet) Quarter fold Double Parallel Fold

FRONTLINEF 233 Jaw Folder Features

• Cylinder ratio 2:3:3• 12- Web capability • 48 pages broadsheet / 96 pages tabloid• Air cushioned 70 former• AC Servo drive for RTF• Folder drive option – shaftless or

mechanically connected• 2 or 3 sets of nip rollers with the option of

variable drive for multiwebs • Pneumatic clutch • Driven Slitter• Push button fold change over

FRONTLINEF 233 Jaw Folder Features

• On the run adjustment of

½ fold bucket phasingLapChopper phasing of ¼ fold

• Motorised diameter increment of folding cylinder

• Jaw adjustment of gripper cylinder

• Wide range of optional attachments likeQuarter Fold

2 or 3 high formers Cross perforation with on the run phasing ;

longitudinal perforation Stitcher Wide range of shaftless draw roller modules

FRONTLINE

Optional Units

• Third Fold (40,000 cph max.)

• Turner Bar

• Bay Window

• Balloon Former

• Parallel Fold

FRONTLINE

Optional Features

Close loop registration 2 mm and cut-off control

Ink replenishment system

Stacker for Folder

Cross and Longitudinal Perforation Device

Heat set package for semi-commercial application

Provision for chill water circulation through ink oscillators for semi commercial jobs.

FRONTLINE

Standard Accessories

Pneumatic Plate punching device

Pneumatic plate bending device

Screw compressor with refrigerated air dryer

MALAYALA MANORAMA

Typical configuration layout FRONTLINE

Typical configuration layout

THE HINDU

FRONTLINFRONTLINE

Typical configuration layout

THE SAKAL , PUNE

FRONTLINE

FRONTLINE

REACH US

For more details on the Manugraph presses.

Please contact :The Sales Department.MANUGRAPH INDIA LIMITED.Sidhwa House,N. A. Sawant Marg,Colaba, Mumbai – 400 005INDIA.Tel – 91+022+2287 4815Fax – 91+022+2287 0702Email – sales@manugraph.comWebsite – www.manugraph.com