FRONT VIEW RIGHT SIDE VIEW NOTES: …...RETRACTABLE PROBE TUBE SUPPORT SUBFLANGE ASSEMBLY DATE...

FRONT VIEW(DOOR REMOVED)

BOTTOM VIEW

RIGHT SIDE VIEW

3" HEAT SHRINKABLESAMPLE LINE BOOT(4" BOOT OPTIONAL)

HAND REMOVABLEKNOB FOR FILTERELEMENT ACCESS

DOOR OPENS 180°

CAL GAS IN1/4" TUBE

(OPTIONAL)

SAMPLE GAS OUTLET3/8" TUBE

(1/4" TUBE OPTIONAL)

17 3/16"

17 1/16"

25 11/16"

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FORPART NO. M. WalserAPVD BY

DRAWN BY DRAWING NO.

DATE

-

270FLAYOUT & DIMENSIONS

DATE DESCRIPTION DWN APVD

SCALE SIZE SHEETNTS D 1 OF 17

E. Gardner

B 07/09/14 Revision Update MW EG

ECO#2107

ENCLOSUREP/N 5026-1015

FLANGE GASKET

150# 316SS FLANGE WITH MOUNTING BOLTS

19"

TB1-5

T2

CALIB. GASSELECT VALVE

(AV2)(OPTIONAL)

HEATER CONTROLLER(OPTIONAL)

T8

T9

VENT1/4" TUBE(OPTIONAL)

NOTES:

1). ARRANGEMENT MAY VARY ACCORDING TO GOOD ENGINEERING AND ASSEMBLY PRACTICES.

2). ENCLOSURE RATING NEMA 4X.

3). SEE SHEETS 1 THRU 3 FOR LAYOUT SEE SHEETS 4 & 7 FOR COMMON SUBASSEMBLIES. SEE SHEETS 8 THRU 10 FOR TRIPLE O-RING SUBFLANGE SUBASSEMBLIES. SEE SHEETS 11 THRU 13 FOR RETRACTABLE PROBE TUBE SUPPORT SUBASSEMBLIES. SEE SHEET 14 FOR P&ID. SEE SHEET 15 & 16 FOR WIRING DIAGRAMS. SEE SHEET 17 FOR TAG LIST.

2 1/4"

DRAIN1/4" TUBE

(OPTIONAL)

PROBE TUBE

PROBE TUBE LENGTH

SUPPORT LENGTH(OPTIONAL)

ENCLOSURE VENTP/N 4951-1078(NOT USED W/ SAFETY PURGE OPTION)

DRAIN VALVE(DV)(OPTIONAL)

VENT VALVE(NV)

(OPTIONAL)

CUTOFFSWITCH

(OPTIONAL)

5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX (775)883-6388

ISOMETRIC VIEW(DOOR OPEN)

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270FHEATER DETAILS



E. GardnerECO#

ENCLOSURE HEATER(MOUNT ON THE INTERIOR OF DOOR)

(OPTIONAL)

1" SOLOMIDE INSULATIONP/N 8001-0029

(ENTIRE ENCLOSURE)(OPTIONAL)

5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX (775)883-6388 B 07/09/14 Revision Update MW EG

2107

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DATE

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SAFETY PURGE INSTALLATIONORIENTATION VIEWS



E. GardnerECO#

Z-PURGE FLOW CONTROL PANEL

INSTALLATION VIEW (45° MOUNTING)WITH Z-PURGE

(DOOR REMOVED)(45° MOUNTING OPTION)

NOTES:

1). SAFETY PURGE IS OPTIONAL.

2). SAFETY PURGE NOT REQUIRED FOR HAZARDOUS AREA CERTIFICATION. FRONT VIEW

(FM1)FLOW METER

(PI-1)PRESSURE GAUGE

(R1)REGULATOR

VERTICAL INSTALLATION VIEWWITH Z-PURGE


HORIZONTAL INSTALLATION VIEWWITH Z-PURGE


T12

T11

T10 5200 Convair Drive Carson City, NV 89706 PH(775)883-2500 FAX (775)883-6388 B 07/09/14 Revision Update MW EG

2107

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DATE

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DETAILED SUBPLATELAYOUT



E. GardnerECO#


PARTIAL LAYOUTSOME PARTS REMOVED FOR CLARITY

3

1

2

NOTES:

COMMON PORT OF 3-WAY CALIBRATION VALVE SHOULD LINE UP WITH ELBOW BULKHEAD.

USE TWO PREDRILLED HOLES FOR BLOWBACK BRACKET TO LINE UP TWO NEW HOLES.

ELBOW BULKHEAD IS PART OF DRAIN PATH FOR UNITS WITH LIQUID STOP, AND IS SAMPLE OUT FOR UNITS WITHOUT LIQUID STOP.

1

2

3

1.7

SUB PLATEP/N 5008-0322

BLOWBACK BRACKETP/N 5008-0146

DUAL BULKHEAD BRACKETP/N 5008-0238OR P/N 5008-1041


2107

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HEATER TUBE ASSEMBLY



E. GardnerECO#


2107

Assembled View

1

2

3

4

5

6Note: Use Epoxy Adhesive P/N 8006-0003 To Retain Heater Rods. (Mix Ratio: Part A to Part B 100:64)

DESCRIPTIONPART NO.DWG NO.QTYITEM

1 1 M0836 5110-0176 Heater Tube2 1 See Wiring Schematic Oven Temp Control Switch3 4 - #6-32 x 1/4" PH Screw4 2 See Wiring Schematic Heater Rod

6 1 See Wiring Schematic Low Temp Switch5 2 - #1/4-20 x 5/8" SHCS

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270FFILTER CHAMBER ASSEMBLY



E. GardnerECO#


2107

PARTS TABLE

1 1 A0152 5209-0103-SN Cap Assembly2 1 V0234 5150-1041 Silicone Insulation Blanket3 1 - - Heater Tube Assembly4 1 M0060 4980-0007 Filter Element, 2 Micron Ceramic5 1 - 4904-2002 Kalrez (Filter Element) #2-2086 1 - 4954-0025-SN Fitting, 3/8" T x 1/8" NPT, SN7 1 - 5150-0096-SN Chamber Assembly8 3 - 4951-0039-SN 1/8" NPT Plug, SN9 1 - - #6-32 x 3/8 PH Screw w/ Ext. Star Washer10 2 - 4954-0005-SN Fitting 1/4" Tube x 1/8" MNPT- SN

Item Qty DWG. # Part # Description

11 1 - See Wiring Schematic Temperature Sensor (Optional)12 1 - 4954-0096-SN Elbow 45° 1/8" MNPT x 1/4" Tube (Optional)

EXPLODED VIEW

2

1

10

12

6

9

8

7

3

4

5

COMPLETE ASSEMBLY 11

Item Qty Part No. DWG Description1 1 5110-0257 M1226 Oven Wall Side

Temp. Switch Mount & Heater Wells2 2 5110-0258 M1227 Oven Wall Top & Bottom3 2 5110-0259 M1228 Oven Base Clamps4 1 See Wiring Schematic - Switch Oven Control TS2,TS35 1 - Switch Oven Under Alarm Temp TS5, TS6

6 8 4704-0170 - 1/4-20 x 1" Socket Head7 8 4710-0019 - 1/4-20 Lock Washer8 4 4704-0001 - 6-32 x 1/4" Panhead Phillips9 2 - Heater Rods, 1.5" HTR 3,4,5, & 610 1 See P&ID - Ball Valve

2

EXPLODED VIEW

10

67 3

2 4

5

1

NOTES:

1. ONE OR TWO VALVE ASSEMBLIES PER UNIT. (DEPENDING ON NUMBER OF FILTER ISOLATION VALVES)

HEATER RODS ARE EPOXIED IN PLACE.

ASSEMBLE ITEMS & SO THEY ARE TIGHT AGAINST ONE ANOTHER.

2

9

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270FHEATED ISOLATION VALVE ASSEMBLY



E. GardnerECO#

See Wiring Schematic

See Wiring Schematic

11 1 5150-1076 - Insulation Jacket

COMPLETE ASSEMBLY

11


7

8

3 1 2

3


2107

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DATE

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270F TRIPLE O-RINGSUBFLANGE ASSEMBLY



E. GardnerECO#

FLANGE ASSEMBLY EXPLODED VIEW

BOLTS - CHAMBERSUBFLANGE RETAINING

3/8"-16 HEX HD X 1/2" LONGP/N 4704-1073

4 TYP

SECONDARY SUBFLANGEWITH TRIPLE O-RING SEAL

P/N 5150-1020

GASKET - 2" FLANGE P/N4903-1002

316SS FLANGE WITH MOUNTING BOLTS

SPLIT WASHERS4 OR 8 TYP

NUTS4 OR 8 TYP

FLAT WASHERS4 OR 8 TYP

COMPLETE ASSEMBLY

KALREZ O-RINGS #2-117P/N 4904-20213 TYP(INSTALLED INSIDE SUBFLANGE)

FLANGE GASKET


FLAT WASHERP/N 4710-1000

4 TYP


2107

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270F TRIPLE O-RINGFILTER LINE SUBASSEMBLY



E. GardnerECO#

FILTER CHAMBER ASSEMBLY

HEATED ISOLATION VALVE ASSEMBLY2 TYP

(2ND OPTIONAL)

3/4" NIPPLEP/N 4951-2038-SN(OPTIONAL W/ 2ND BALL VALVE)

PRIMARY SUBFLANGE W/ 3/4" MNPT316SS P/N 5150-1055-SN

FLANGE SUBASSEMBLYW/ TRIPLE O-RING SEAL

FLARE STACK PROBE TUBEP/N 5S3S-XXXX-SN

3/4" NPS JAM NUTP/N 4711-0042

SPACER W/ BOLT1/2" X .90" W/ CUTOUTP/N 4910-10204 TYP


MANUAL ISOLATION VALVE

AIR OPERATEDISOLATION VALVE

(MANUAL VALVE OPTIONAL)


2107

NOTES:

BUILDER TO VERIFY FULL RANGE OF MOVEMENT OF PROBE TUBE THROUGH SUBFLANGE.1

1

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270FTRIPLE O-RING SUBFLANGE

ASSEMBLY DETAILS



E. GardnerECO#

FLANGE

SAMPLE GAS

SECONDARYSUBFLANGE

AV1 / BV1ISOLATION BALL VALVE

PRIMARYSUBFLANGE

PROBE TUBE

DETAIL BPROBE TUBE COLLAR ASSEMBLY

A

PROBE TUBE RETRACTED

RETRACTION NOTE:

TO REMOVE PROBE TUBE FROM ACTIVE SERVICE:

1). CLOSE ISOLATION BALL VALVES AV1/BV1 & BV2.

2). DISCONNECT PNEUMATIC & ELECTRICAL CONNECTIONS TO HEATED FILTER CHAMBER & ISOLATION BALL VALVE ASSEMBLY.

3). REMOVE 4 BOLTS HOLDING PRIMARY SUBFLANGE TO SECONDARY SUBFLANGE. USE 9/16 SOCKET TO REMOVE BOLTS. BOLTS ARE MARKED WITH ON DRAWING & ARE ON TOP OF THE PRIMARY SUBFLANGE VICE PARTIALLY COVERED BY PRIMARY SUBFLANGE.

4). FULLY RETRACT PROBE TUBE TO PROBE STOP.

5). CLOSE CUSTOMER SUPPLIED PROCESS ISOLATION VALVE.

6). REMOVE REMAINING 4 SUBFLANGE BOLTS TO SEPARATE SECONDARY SUBFLANGE FROM FLANGE.

3

3

C

DETAIL C

PROBE TUBE STOP

A

A

SECTION A-A


2107

FLANGE AND PROBE TUBE SUPPORT SUBASSEMBLY

TERTIARY SUBFLANGE P/N 5155-1514

GASKET - 2" FLANGE P/N4903-1002

316SS FLANGE WITH MOUNTING BOLTS

SPLIT WASHERS4 OR 8 TYP

NUTS4 OR 8 TYP

FLAT WASHERS4 OR 8 TYP

O-RING KALREZ #2-132(INSTALLED INSIDE SUBFLANGE)

P/N 4904-2031

SPACER W/ BOLT1/2" X .90" W/ CUTOUT

P/N 4910-10204 TYP

NOTES:

1). 1/2" LONG BOLTS USE CENTER HOLE OF EACH SUBFLANGE BOLT HOLE CLUSTER. 1/2" SPACERS USE COUNTER CLOCKWISE HOLE OF EACH SUBFLANGE BOLT HOLE CLUSTER.

BUILDER TO VERIFY FULL RANGE OF MOTION OF PROBE TUBE SUPPORT THROUGH TERTIARY SUBFLANGE.

SUBFLANGE W/ PROBE TUBE SUPPORT

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270FRETRACTABLE PROBE TUBE SUPPORT

SUBFLANGE ASSEMBLY



E. GardnerECO#

COMPLETE SUB-ASSEMBLY


KALREZ O-RING #2-125P/N 4904-2030

(INSTALLED INSIDE PROBE TUBE SUPPORT)

FLAT WASHERSP/N 4710-1000

4 TYP

BOLTS - CHAMBERSUBFLANGE RETAINING

3/8"-16 HEX HD X 1/2" LONGP/N 4704-1073

4 TYP


2107

RETAINING RINGP/N 4215-1005

(INSTALLED AFTER PROBE TUBE SUPPORT INSERTION)

2

2

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-


FILTER LINE SUB-ASSEMBLY



E. GardnerECO#

FILTER CHAMBER ASSEMBLY

3/4" NIPPLEP/N 4951-2038-SN(W/ 2ND BALL VALVE)

PRIMARY SUB-FLANGE W/ 3/4" MNPT316SS P/N 5150-1055-SN

FLANGE SUBASSEMBLYW/ RETRACTABLE PROBE TUBE SUPPORT

RETRACTABLE PROBE TUBE SUPPORTFLARE STACK PROBE TUBEP/N 5S4S-XXXX-SNHEATED ISOLATION VALVE ASSEMBLY

2 TYP(2ND OPTIONAL)

SPACER W/ BOLT1" X .90" W/ CUTOUTP/N 4910-10264 TYP

3/4" NPS JAM NUTP/N 4711-0042


2107

1

NOTES:

BUILDER TO VERIFY FULL RANGE OF MOVEMENT OF PROBE TUBE THROUGH PROBE TUBE SUPPORT.

1

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DATE

-


SUBFLANGE ASSEMBLY DETAILS



E. GardnerECO#

A

A

NOTES:

TO REMOVE PROBE TUBE FROM ACTIVE SERVICE:

1). CLOSE ISOLATION BALL VALVES (AV1/BV1 & BV2).

2). DISCONNECT GAS & ELECTRICAL CONNECTIONS TO HEATED FILTER CHAMBER & ISOLATION BALL VALVE ASSEMBLY.

REMOVE 4 BOLTS HOLDING PRIMARY SUBFLANGE TO SECONDARY SUBFLANGE. USE 9/16 SOCKET TO REMOVE BOLTS. BOLTS ARE THOSE WHOSE HEADS ARE FURTHEST FROM THE FLANGE AND ARE NOT PARTIALLY COVERED.

4). FULLY RETRACT PROBE TUBE TO PROBE STOP.

REMOVE 4 BOLTS HOLDING SECONDARY SUBFLANGE TO TERTIARY SUBFLANGE. USE 9/16" SOCKET TO REMOVE BOLTS. BOLTS ARE THOSE WHOSE HEADS ARE FURTHEST FROM THE FLANGE & ARE NOT PARTIALLY COVERED.

6). RETRACT PROBE TUBE & PROBE TUBE SUPPORT TO EXTENT ALLOWED BY STOP PROBE TUBE SUPPORT SHOULD NOT BE RETRACTED FURTHER THAN ITS LENGTH TO AVOID BREAKING SEAL BETWEEN PROBE TUBE SUPPORT & TERTIARY SUBFLANGE.

7). CLOSE CUSTOMER SUPPLIED PROCESS ISOLATION VALVE.

8). REMOVE PROBE ASSEMBLY FROM FLANGE.

9). TO INSTALL PROBE ASSEMBLY: A). INSTALL PROBE ASSEMBLY INTO FLANGE. B). OPEN CUSTOMER ISOLATION VALVE & FULLY INSERT SUBFLANGE W/ PROBE TUBE SUPPORT. SECURE SUBFLANGE TO FLANGE USING 1/2" SPACER W/ BOLT. C). FULLY INSERT PROBE TUBE INTO PROBE TUBE SUPPORT. SECURE FILTER ASSEMBLY SUBFLANGE TO FLANGE USING 1" SPACER W/ BOLT. D). CONNECT GAS & ELECTRICAL CONNECTIONS TO HEATED FILTER & ISOLATION BALL VALVE ASSEMBLY. E). OPEN ISOLATION VALVE (AV1/BV1 & BV2).

3

5

SECTION A-A

B

DETAIL BPROBE TUBE SUPPORT ASSEMBLY

SAMPLE GAS

SECONDARYSUBFLANGE

AV1 / BV1ISOLATION BALL VALVE

PRIMARYSUBFLANGE

PROBE TUBE

PROBE TUBE SUPPORT

TERTIARYSUBFLANGE

5

3

FLANGE

PROBE TUBE RETRACTED

C

DETAIL C


2107

PROBE TUBE STOP

PROBE TUBE SUPPORT STOP

FLARE FLOW

Item Qty Description UAI Part No.Solenoid Valve -24VDC - 2 WaySolenoid Valve -115VAC - 2 WaySolenoid Valve - 230VAC - 2 WayValve, Toggle Air ActuatedSolenoid Valve - 24VDC 3 WaySolenoid Valve - 115VAC - 3 WaySolenoid Valve - 230VAC - 3 WayAcid Blocker AssemblyValve, Ball Air Actuated 3/4" FNPTValve, Ball 3 Way Air ActuatedCheck Valve - KalrezBall Valve - Swagelok - 2 Way 3/4" FNPT2 Way Bleed Valve W/ Needle 1/4" TubeHeater SpargerLiquid TrapValve, Ball - 2 Way

4955-00104955-00024955-00054955-02564955-01324955-01314955-01405110-0015

4955-1080-SW-SN4955-1063-SW-SN

4955-0254-SN4955-1042-SW-SN

4955-02615110-2146

4955-1046-SN4955-1047-SN

1111111111121111

SV20SV20SV20AV20SV22SV22SV22ABAV1AV3CV1BV1, 2NVHSWTDV

UMBILICAL

AV20/SV20

CV1

AV1/BV1

AB

NOTES:

1). ALL WETTED METAL PARTS SHALL BE SILCONERT COATED.

2). ALL FITTINGS TO BE 1/4" TUBE UNLESS OTHERWISE SPECIFIED.

3). BV2 IS OPTIONAL

SAMPLE OUT MAY BE 1/4" TUBE OR 3/8" TUBE.

IF AIR CONTROL IS USED FOR BLOWBACK (AV20), FILTER ISOLATION VALVE (AV1), OR CAL GAS SELECT VALVE (AV3), ADDITIONAL INSTRUMENT AIR LINES WILL BE IN UMBILICAL. ADD TAGS T6, T13, & T14 AS APPROPRIATE.

INCLUDED WITH SAFETY PURGE OPTION.

AV3 OPTIONAL - SEE ALTERNATE CAL GAS ARRANGEMENT FOR CAL GAS IN & SAMPLE OUT FOR OPTION W/OUT AV3. (FLOOD CAL.)

SV22 OPTIONAL - NOT REQUIRED IF AV3 IS AIR CONTROLLED

LIQUID TRAP (WT) & DRAIN VALVE (DV) OPTIONAL.

BV2

3 WAY VALVE TYPICAL

NC

C

NO

LEGEND

TUBING BY OTHERS

2 WAYNORMALLY CLOSED

BULKHEAD FITTING

3/8" TUBE SAMPLE OUTLET

1/4" TUBE INSTRUMENT AIR INLET60 PSIG MINIMUM - 120PSIG MAXIMUM

1/4" TUBE CAL GAS INLET

1/4" TUBE

3/8" TUBE

1/4" TUBE

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DATE

-

270FP&ID



E. GardnerECO#

5

5

HS

PIPI-1

FI FM1

R1SET @ 10PSIG

PURGE PANEL

ENCLOSURE

PV

WT

DV

WATER TRAP DRAIN

AV3

INSTR AIR @ <120 PSIG-40°F. DEWPOINT

FILTER

4

4

6

6

FILTER

BLOWBACK IN

SAMPLE OUT

ALTERNATE CAL GAS ARRANGEMENT 7

T3

T4

WT

T7

T4

T3

T1

T5

NV

BLEED VENT

7SV22 8

7

8

9

9

9

DRAIN

DV


1/4" TUBE INST AIR INLETFOR AV1 OPERATION (2 TYP)

T14


2107

T1

(F OPTION)

CONDUIT AND WIRING NOTES:

1). ELECTRICAL CLASSIFICATION: MEETS SPECIFICATIONS FOR CLASS 1, DIV2, GRPS B, C, & D.

3). COLOR CODE: 115VAC

AC POWER DC POWER SIGNAL & ALARM - YELLOW HOT - BLACK POSITIVE - RED NEUTRAL - WHITE NEGATIVE - BLUE GROUND - GREEN

4). USE HIGH TEMPERATURE TERMINAL BLOCKS.

5). FILTER HEATER ROD SPECIFICATIONS (HTR1, 2, 3, 4, 5, 6): 3/8" Ø X 1.5" LG @ 63 WATT/115VAC - P/N 3014-0046

6). OVEN TEMP CONTROL (TS1, TS2, TS3): NORMALLY CLOSED (NC) BELOW 270°F - P/N 3103-1011.

7). LOW TEMP ALARM (TS4, TS5, TS6): BLUE (BLU) NORMALLY OPEN (NO) BELOW 225°F - P/N 3103-0012 YELLOW (YEL) NORMALLY CLOSED (NC) BELOW 225°F - P/N 3103-0013

8). ENCLOSURE HTR CONTROLLER (EH) & ENCLOSURE HEATER (HTR7) SET TO 90°C - P/N 3014-1040 & 3014-1064

9). CUTOFF SWITCH (SW1) P/N 3100-1019.

ALTERNATE JUMPER CONNECTIONS: USE INTERNAL SWITCH OPTION WIRING IN PLACE OF JUMPERS FOR INTERNAL SWITCH OPTION. USE EXTERNAL SWITCH OPTION WIRING IN PLACE OF JUMPER FOR EXTERNAL SWITCH OPTION.

FIELD TO WIRE

MOLEX CONNECTOR LEGEND

R = RECEPTACLE (FEMALE HOUSING) = SOCKET (FEMALE TERMINAL)P = PLUG ( MALE HOUSING) = PIN (MALE TERMINAL)

BLOWBACK CONTROL24VDC/115VAC/230VAC

0V / N / L2

+V / H / L1 1 2SV20

6

8

10

N

GND115VAC

5-AMP 50/60HZINPUT POWER

TB1

HTR1

C NC

TS2= 270ºFNC

HTR2

USER CONNECTIONS

7

11

12

13

1

C NC

4

3

G

OVENCHMBR

TS1= 270ºFNC

TB1-11

TB1-13

TS1-C

TS2-C

TB1-3

TB1-4

2

1

2

3

4

14

G

FILTER

AV1/BV1

C NO

TS4= 225ºFNO FILTER

GENERAL LOW TEMP ALARMDRY CONTACTS

C NO

225ºFNO AV1/BV1TS5=

TB3-1 TB3-2TB3-2 TB3-3TS4-C

TS4-NOTS5-C

15

C NC

TS3= 270ºFNC

TB1-15TB1-4

BV2

TS3-C

C NO

225ºFNO BV2TS6=

TB3-3 TB3-4

TS5-NOTS6-C

TS6-NO

C1-1P R

C2-1C3-1

C1-3P R

C1-5C2-3C2-5C3-3C3-5

C1-4R P

C1-6HTR3HTR4 C2-4

C2-6HTR5HTR6 C3-4

C3-6

C1-2P R TS1-NC

C2-2P R TS2-NC

C3-2P R TS3-NC

C6-1

C6-2C7-1C7-2C8-1

C8-2

C6-3P R

HTR1HTR2

HTR3HTR4

HTR5HTR6

5

9

2). WIRING SHALL BE IN ACCORDANCE WITH APPLICABLE NEC CODE. ELECTRICAL MATERIALS SHALL BE LABELED BY: UL, FM OR CSA (WIRE AND TERMINALS ONLY). THE FOLLOWING WIRE SIZES ARE EXCLUSIVE OF INTEGRATED COMPONENT WIRE SIZE:

AC POWER WIRE: TFE 300-VOLT INSULATION 18 AWG MINIMUM STRANDED COPPER CONDUCTOR. DC CONTROL OR SIGNAL WIRING: TFE 300-VOLT INSULATION 22 AWG MINIMUM STRANDED COPPER CONDUCTOR.

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270F - 115VACWIRING SCHEMATIC



E. GardnerECO#

TB2

TB3

CAL SELECTING CONTROL24VDC/115VAC/230VAC 0V / N / L2

+V / H / L1 1 2SV22

3

4

EH-6

EH-5

G EH-4

PT100 RTDTEMPERATURE SENSOR

P/N 1150-0059(IN FILTER ASSY)

RTD OPTIONRTD FOR REMOTE TEMPERATURE

MONITORING

1

2

3

TB4

USER PT100 RTDHEATED FILTER

CONNECTION


P/N 1150-0059(ENCLOSURE)

4

5

6

USER PT100 RTDHEATED ENCLOSURE

CONNECTION

1P R

2

3

C4

EXTERNAL SWITCH OPTION (1E)

ENCLOSURE HEATERCONTROLLER (EH)

6

5

4

TB1-5

TB1-10

TB1-G

1

BRN

ENCLOSURE HEATER(HTR7)

2

BLU

3

GRN

C5P

R

312

TEMPERATURE LEAD(INTEGRAL TO CONTROLLER)

4 5

78

P

R

GRY BLK

ENCLOSURE HEATER OPTION

FILTERTEMPERATURE

TB4

-AL

+CH

-AL

+CHENCLOSURE

TEMPERATURE

TYPE "K" T/C OPTIONT/C FOR REMOTE TEMPERATURE

MONITORING

P R

THERMOCOUPLETYPE "K"


CONNECTORS TYPE "K"THERMOCOUPLEP/N 3305-0001 &P/N 3305-0002



H

2

1

H

2

1

N

G G

6

N

GND

4

3

G

5

H

2

1

SW1

INTERNAL SWITCH OPTION (1I)10 10

3

4

5

6

10

10

10

SW1

DIODE RECTIFIERS (DC)#1N4004 P/N 1000-0009

TYP

MOV (AC)SUPPRESSORP/N 1010-1001TYP

G

16

1

2

3

4

C NO

TS4= 225ºFNC FILTER


C NO

225ºFNC AV1/BV1TS5=


TS4-NOTS5-C

C NO

225ºFNC BV2TS6=

TB3-3 TB3-4

TS5-NOTS6-C

TS6-NO

C6-1

C6-2C7-1C7-2C8-1

C8-2

TB3 P R

OR


2107

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270F - 230VACWIRING SCHEMATIC



E. GardnerECO#

CONDUIT AND WIRING NOTES:

1). ELECTRICAL CLASSIFICATION: MEETS SPECIFICATIONS FOR CLASS 1, DIV2, GRPS A, B, C, & D.

3). COLOR CODE: 230VAC

AC POWER DC POWER SIGNAL & ALARM - YELLOW L1 - BROWN POS - RED L2 - BLUE NEG - BLACK GROUND - GREEN

4). USE HIGH TEMPERATURE TERMINAL BLOCKS

5). FILTER HEATER ROD SPECIFICATIONS (HTR1, 2, 3, 4, 5, 6): 3/8" Ø X 1.5" LG @ 63 WATT/115VAC - P/N 3014-0046

6). OVEN TEMP (TS1, TS2, TS3): NORMALLY CLOSED (NC) BELOW 270°F - P/N 3103-1011.

7). LOW TEMP ALARM (TS4, TS5, TS6): BLUE (BLU) NORMALLY OPEN (NO) BELOW 225°F - P/N 3103-0012 YELLOW (YEL) NORMALLY CLOSED (NC) BELOW 225° - P/N 3103-0013.

8). CUTOFF SWITCH (SW1) P/N 3100-1019.

ALTERNATE JUMPER CONNECTIONS: USE INTERNAL SWITCH OPTION WIRING IN PLACE OF JUMPERS FOR INTERNAL SWITCH OPTION. USE EXTERNAL SWITCH OPTION WIRING IN PLACE OF JUMPER FOR EXTERNAL SWITCH OPTION.

FIELD TO WIRE

2). WIRING SHALL BE IN ACCORDANCE WITH APPLICABLE NEC CODE. ELECTRICAL MATERIALS SHALL BE LABELED BY: UL, FM OR CSA (WIRE AND TERMINALS ONLY). THE FOLLOWING WIRE SIZES ARE EXCLUSIVE OF INTEGRATED COMPONENT WIRE SIZE:

AC POWER WIRE: TFE 300-VOLT INSULATION 18 AWG MINIMUM STRANDED COPPER CONDUCTOR. DC CONTROL OR SIGNAL WIRING: TFE 300-VOLT INSULATION 22 AWG MINIMUM STRANDED COPPER CONDUCTOR.



RTD OPTIONRTD FOR REMOTE TEMPERATURE

MONITORING

1

2

3

TB4

USER PT100 RTDHEATED FILTER

CONNECTION



4

5

6

USER PT100 RTDHEATED ENCLOSURE

CONNECTION

1P R

2

3

C4



FILTERTEMPERATURE

TB4

-AL

CONNECTORS TYPE "K"THERMOCOUPLEP/N 3305-0001 &P/N 3305-0002

+CH

-AL

+CHENCLOSURE

TEMPERATURE

TYPE "K" T/C OPTIONT/C FOR REMOTE TEMPERATURE

MONITORING

MOLEX CONNECTOR LEGEND

R = RECEPTACLE (FEMALE HOUSING) = SOCKET (FEMALE TERMINAL)P = PLUG ( MALE HOUSING) = PIN (MALE TERMINAL)

1

2

3

4

C NO

TS4= 225ºFNO FILTER


C NO

225ºFNO AV1/BV1TS5=


TS4-NOTS5-C

C NO

225ºFNO BV2TS6=

TB3-3 TB3-4

TS5-NOTS6-C

TS6-NO

C6-1

C6-2C7-11C7-2C8-1

C8-2

TB3P R

6

8

10

L2

GND230VAC

3-AMP 50/60HZINPUT POWER

TB1

C NC

TS2= 270ºFNC

USER CONNECTIONS

7

11

12

13

C NC

4

3

G

OVENCHMBR

TS1= 270ºFNC

TB1-11

TB1-13

TS1-C

TS2-C

TB1-3

TB1-4

14

G

FILTER

AV1/BV1

15

C NC

TS3= 270ºFNC

TB1-15TB1-4

BV2

TS3-C

C1-1P R

C2-1C3-1

C1-3

TS1-NC

C2-4

C3-2

C6-3P R

HTR5

HTR6

5

9

EH-6

EN-5

G

HTR3

HTR1

C3-5C3-4

C3-3

HTR4C2-5

C2-3

HTR2C1-5C1-4

C2-2

C1-2

C3-6HTR6 TB1-16

C2-6HTR4 TB1-14

C1-6HTR2 TB1-12



TS2-NC

TS3-NC

L1

2

1

9

9

9

BLOWBACK CONTROL24VDC/115VAC/230VAC

0V / N / L2

+V / H / L1 1 2SV20

1

2

TB2

CAL SELECTING CONTROL24VDC/115VAC/230VAC 0V / N / L2

+V / H / L1 1 2SV22

3

4

DIODE RECTIFIERS (DC)#1N4004 P/N 1000-0009

TYP

MOV (AC)SUPPRESSORP/N 1010-1001TYP

EXTERNAL SWITCH OPTION (2E)

H

2

1

N

G G

6

N

GND

4

3

G

5

H

2

1

SW1

INTERNAL SWITCH OPTION (2I)9 9

3

4

5

6

SW1

G

1

2

3

4

C NO

TS4= 225ºFNC FILTER


C NO

225ºFNC AV1/BV1TS5=


TS4-NOTS5-C

C NO

225ºFNC BV2TS6=

TB3-3 TB3-4

TS5-NOTS6-C

TS6-NO

C6-1

C6-2C7-1C7-2C8-1

C8-2

TB3 P R

OR

16


P R


2107

TAG LIST

UNLESS OTHERWISE SPECIFIED, ALL TAGS ARE TO BE WHITE ON BLACK, 0.2"TALL LETTERS ON GRAVOPLY. ALL TAGS TO BE ATTACHED CLOSE TO ITEMIDENTIFIED, SUCH THAT NO OTHER COMPONENT NEARBY MAY BE MISTAKENAS THE ITEM IDENTIFIED.

= VALVE IS IN THE OPEN POSITION WHEN HANDLE IS IN LINE W/ THE CHAMBER. TURN VALVE 90° TO CLOSE.

T2

T3 = CAL GAS IN

T4 = SAMPLE OUT

**

T7 = INSTRUMENT AIR IN

T9 = BLEED VENT

****

TAG TO BE ATTACHED TO APPROPRIATE FITTING.

**

P2016

09/26/2013

-

REVREVISIONS



DATE

-

270FTAG LIST



E. GardnerECO#

T8 = DRAIN

T1 = DRAIN VALVE *

T5 = VENT VALVE

*

**

*

*

* STAINLESS STEEL TAG

T10 = PURGE RATE

T11 = PURGE PRESSURE

T12 = ENCLOSURE PRESSURE

T6 = BLOWBACK CONTROL IN** *

T13 = CAL CONTROL IN** *T14 = FILTER ISO VALVE CONTROL


** *

NOTES:

ATTACHED W/ (2) #6-32 SCREWS TO BV1/BV2 VALVE HANDLE.1

1


2107

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