FRONT CONTROL VALVES AND OUTLETS - BROEN-LAB...SS outlet Delivered with 90° rear wall connection...

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BROEN-LAB UNIFLEX™

FRONT CONTROL VALVES

AND OUTLETS

PREMIUM

TA B L E O F C O N T E N T S

Content Page

Table of Content 2

BROEN-LAB UNIFLEXTM PREMIUM 4

Product Overview 5

Valves & Outlets

Water ............................................................................................................................................................6-10

Special Water .........................................................................................................................................11-13

Coolant Water .......................................................................................................................................14-15

Burning Gases .......................................................................................................................................16-18

Technical 2.0 Gases / Vacuum / High Flow ..............................................................................19-22

Technical 4.0 Gases / Oxygen ........................................................................................................23-25

Pure 5.0 Gases .......................................................................................................................................26-27

Pure 6.0 Gases .......................................................................................................................................28-29

Corrosive Gases ....................................................................................................................................30-31

Mounting Accessories 32

Mounting InstructionsValves and Outlets for All Media ...................................................................................................................................33

Outlets for Fume Hoods with a Double Wall Construction ..............................................................................33

Pipe InstallationWater / Special Water (SS model) / Technical and Burning Gases (4.0 and 5.0 Gases) ........................34

Special Water (PP models only) / Corrosive Gases 35

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B R O E N - L A B U N I F L E X T M P R E M I U M

BROEN-LAB UniFlexTM PREMIUM line offers a very high quality and durability combined with the complete program, which ads up to low LCC (Life Cycle Costs). Our PREMIUM line takes the standards in the market to a higher level.

T H I S I S B R O E N - L A B U N I F L E X ™BROEN-LAB UniFlexTM is a unique and patented connection, which allows customers to choose from various connection methods, such as hoses, CU-, PEX of stainless steel pipes, without changing the valve itself. It provides unique flexibility, not only for the installer, but also for the end-user. Due to the flexibility of the system, the quick installation and savings on fit-tings, this system offers lower TIC (Total Installed Costs).

T H I S I S B R O E N - L A B U N I F L E X ™ P R E M I U M

B R O E N - L A B O F F E R S C U S T O M E R B E N E F I T S

Safe and Simple Installation Complete Range – One Stop Shopping Just-In-Time Deliveries

One Valve – More Connections Approved as a Complete System Customization to Meet Customer Needs

Media Indication According to EN 13792 Uniform Design / Dimensions Fewer connections points

Double Sealing 100 % Testing BROEN-LAB POLYCOAT – Powder Coating

M O R E E F F I C I E N C Y

M O R E P L U G & P L AY

M O R E S I M P L I C I T Y

M O R E Q U A L I T Y

➟➟➟➟

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P R O D U C T O V E R V I E W

BROEN-LAB UniFlexTM connection fittings and adaptors for Cu, SS, PEX and PA pipes

For more information about BROEN-LAB UniFlexTM hoses, connection fittings and adaptors, please contact your BROEN-LAB representative or refer to www.BROEN-LAB.com

page 8-10

page 12-13

page 15

page 17-18

page 21-22

page 24-25

page 27

page 29

page 31

OUTLETS

FLANGE(Optional, to be ordered separately,

See page 30)

BROEN-LAB UniFlexTM flexible hoses

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FRONT CONTROL VALVES

page 6-7

page 11

page 14

page 16

page 19

page 23

page 26

page 28

page 30

W AT E RF R O N T C O N T R O L V A L V E S

Media Without service valve With service valve

Potable water, cold 25115071001 25115081001

Potable water, hot 25115071002 25115081002

Non-potable water, cold 25115071007 25115081007

Non-potable water, hot 25115071008 25115081008

WPC

WPH

WNC

WNH

Model

Delivered with mounting accessories

Service valve

S P E C I F I C AT I O N SHandle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Headwork: Ceramic Opening/closing function: 180° Temperature range: 0-90°CMax. working pressure: 10 bar / 147 psiTest pressure: 1 x working pressureInlet/outlet: BROEN-LAB UniFlexTM

Weight: 0.7 kg

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: EPDMPlastics: POMLubricant: Silicone basedCeramics: Al-oxyd 96%

O R D E R I N G I N F O R M AT I O NFor standard configuration please refer to the item numbers below.

Other options:

- a valve for different medium - a valve for front side mounting - a valve without mounting kit - national approvals

For further information, please contact your BROEN-LAB representative.

Available with or without service valve according to product numbers listed below

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W AT E RF R O N T C O N T R O L V A L V E S - M I X E R

Media regulation cartridge With two step opening cartridge

Potable water, tempered 25115291035 25115311035

Non-potable water, tempered 25115291037 25115311037

Model


S P E C I F I C AT I O N SHandle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Cartridge: Ceramic (with flow and temperature regulation or two step opening)Temperature range: 0-90°CMax.working pressure: 10 bar / 147 psiTest pressure: 1 x working pressureInlet/outlet: BROEN-LAB UniFlexTM

Weight: 0.6 kg

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: EPDMPlastics: POMLubricant: Silicone basedCeramics: Al-oxyd 96%


Other options:

- a valve without mounting kit


With flow and temperature

WPT

WNT

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W AT E RO U T L E T S

S P E C I F I C AT I O N S BROEN-LAB UniFlexTM outlets have an integrated media indication according to EN 13792.Inlet/outlet: BROEN-LAB UniFlexTM

Max. wall thickness: 20mmWeight: 0.5 kg (swivel spout: 0.7 kg)

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: EPDMLubricant: Silicone based


Other options:

- other media - flange - non-return valve - fixed nozzle - other standout - straight rear wall connection - wall thickness 20-40mm - double wall mounting - table mounting - additional support in case of a thin panel - national approvals


Addional mounting information see page 32-35

Scope of delivery

W I T H R E M O V A B L E N O Z Z L E Model / Standout

Delivered with 90° rear wall connection (max wall thickness 20mm)

S

62mm

[2 7/16” ]

107mm [4”]

60mm

[2 1/2” ]

WPC

WPH

WNC

WNH

WPT

WNT

Media 45° S = 53mm S = 75mm S = 90mm

Potable water, cold 25111011001-40 25111111001-40 25111211001-40 25111311001-40

Potable water, hot 25111011002-40 25111111002-40 25111211002-40 25111311002-40

Non-potable water, cold 25111011007-40 25111111007-40 25111211007-40 25111311007-40

Non-potable water, hot 25111011008-40 25111111008-40 25111211008-40 25111311008-40

Potable water, tempered 25111011035-40 25111111035-40 25111211035-40 25111311035-40

Non-potable water, tempered 25111011037-40 25111111037-40 25111211037-40 25111311037-40

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W AT E R

W I T H Q U I C K R E L E A S E C O U P L I N G

W I T H S W I V E L S P O U T

O U T L E T S

Media 45° S = 53mm S = 75mm S = 90mm







Model / Standout

Model / Standout



53mm [2”] U

102mm

[4 “]

WPC

WPH

WNC

WNH

WPC

WPH

WNC

WNH

WPT

WPT

WNT

WNT

Media U = 150mm U = 200mm S = 150mm S = 200mm







53mm [2”] S

210mm

[8 1/4”]

S

89mm

104mm

57mm

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W AT E RO U T L E T S

B E N C H M O U N T E D O U T L E T W I T H S W I V E L S P O U T

4 5 ° O U T L E T W I T H F I X E D O R S W I V E L S P O U T

Model / Standout

Model / Standout

Media U = 120mm U = 150mm

Potable water, cold 25113041001-40 25113001001-40

Potable water, hot 25113041002-40 25113001002-40

Non-potable water, cold 25113041007-40 25113001007-40

Non-potable water, hot 25113041008-40 25113001008-40

Potable water, tempered 25113041035-40 25113001035-40

Non-potable water, tempered 25113041037-40 25113001037-40


WPC

WPH

WNC

WNH

WPT

WNT

U

300mm

[11 3/4”]

120mm[4 1/2”]

300mm

[11 3/4”]

Media Fixed spout Swivel spout

Potable water, cold 25113071001-40 25113081001-40

Potable water, hot 25113071002-40 25113081002-40

Non-potable water, cold 25113071007-40 25113081007-40

Non-potable water, hot 25113071008-40 25113081008-40

Potable water, tempered 25113071035-40 25113081035-40

Non-potable water, tempered 25113071037-40 25113081037-40


WPC

WPH

WNC

WNH

WPT

WNT

180mm

[7”]180m

m [7”]

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Special Water

S P E C I A L W AT E RF R O N T C O N T R O L V A L V E S

Media PP valve SS valve

Distilled water 25115331003 25115351003

Deionised water, cold 25115331036 25115351036

WDI

WDC

Model


S P E C I F I C AT I O N SHandle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Headwork: Diaphragm type Opening/closing function: 1 1/2 x 360° Max. working pressure: 10 bar / 147 psiTest pressure: 1 x working pressureWeight: 0.7 kg

M AT E R I A L S W I T H M E D I A C O N TA C T


Other options:

- a valve without mounting kit - a valve for front side mounting


PP VALVETemperature range: 0-65°C Inlet/outlet: Push couplings for OD10mm pipes

SS VALVETemperature range: 0-90°C Inlet/outlet: BROEN-LAB UniFlexTM

PP VALVEDiaphragm: PTFEPlastics: PP

SS VALVEDiaphragm: PTFE Metals: SS (AISI 316)

Available in PP or Stainless Steel according to product numbers listed below

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S P E C I A L W AT E R

WDI

WDC

O U T L E T S - P P

S P E C I F I C AT I O N S O R D E R I N G I N F O R M AT I O N

BROEN-LAB UniFlexTM outlets have an integrated media indication according to EN 13792.Inlet: Push couplings for OD10mm pipesMax. wall thickness: 20mmWeight: 0.5 kg

M AT E R I A L S W I T H M E D I A C O N TA C TRubber: EPDMPlastics: PP

For standard configuration please refer to the item numbers below.

Other options:

- flange - wall thickness 20-40mm - swivel spout (U- or S-shape) - additional support in case of a thin panel



Scope of delivery

PP outlet


Media S = 53mm S = 75mm S = 90mm

Distilled water 25111161003-40 25111261003-40 25111361003-40

Deionised water, cold 25111161036-40 25111261036-40 25111361036-40


S

62mm

[2 7/16” ]

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Special Water

S P E C I A L W AT E R

WDI

WDC

O U T L E T S - S S


BROEN-LAB UniFlexTM outlets have an integrated media indication according to EN 13792.Inlet: BROEN-LAB UniFlexTM

Max. wall thickness: 20mmWeight: 0.5 kg

M AT E R I A L S W I T H M E D I A C O N TA C TRubber: EPDMMetals: Stainless Steel (AISI 316)


Other options:

- flange - straight rear wall connection - fixed nozzle with external G3/4” thread - wall thickness 20-40mm - additional support in case of a thin panel



Scope of delivery

SS outlet


Media S = 53mm S = 90mm

Distilled water 25111171003-40 25111371003-40

Deionised water, cold 25111171036-40 25111371036-40


S

62mm

[2 7/16”]

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C O O L A N T W AT E RF R O N T C O N T R O L V A L V E S


Coolant water, feed 25115031005 25115041005

Coolant water, return 25115031006 25115041006

WCF

WCR

Model


Service valve

S P E C I F I C AT I O N SHandle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Headwork: Rubber Opening/closing function: 2 x 360° Temperature range: 0-90°CMax. working pressure: 10 bar / 147 psiTest pressure: 1 x working pressureInlet/outlet: BROEN-LAB UniFlexTM Weight: 0.7 kg



Other options:

- a valve for front side mounting- a valve without mounting kit- a valve with simple hand operation of flow and return of

chilled water



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C O O L A N T W AT E RO U T L E T S

S P E C I F I C AT I O N S BROEN-LAB UniFlexTM outlets have an integrated media indication according to EN 13792.Inlet/outlet: BROEN-LAB UniFlexTM

Max. wall thickness: 20mmWeight: 0.5 kg Quick release coupling: double shut-off



Other options:

- flange - other standout - straight rear wall connection - wall thickness 20-40mm - double wall mounting - additional support in case of a thin panel



Scope of delivery

W I T H R E M O V A B L E N O Z Z L E A N D I N T E G R AT E D N O N - R E T U R N V A L V E Model / Standout


S

84mm

[3 1/2”]

107mm [4”]

60mm

[2 1/2”]

Media 45° S = 53mm S = 75mm S = 90mm

Coolant water, feed 25111041005-40 25111141005-40 25111241005-40 25111341005-40

Coolant water, return 25111041006-40 25111141006-40 25111241006-40 25111341006-40

WCF

WCR

W I T H Q U I C K R E L E A S E C O U P L I N G A N D N O N - R E T U R N V A L V E ( R E T U R N O N LY )

Media 45° S = 53mm S = 75mm S = 90mm

Coolant water, feed 25111021005-40 25111121005-40 25111221005-40 25111321005-40

Coolant water, return 25111051006-40 25111151006-40 25111251006-40 25111351006-40

Model / Standout


S

89mm

[3 1/2”]

104mm [4”]

57mm

[2 1/2” ]

WCF

WCR

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B U R N I N G G A S E SF R O N T C O N T R O L V A L V E S


Natural gas 25115191010 25115201010

25115191012 25115201012

Butane 25115191014 25115201014

Propane 25115191016 25115201016

Acetylene 25115191018 25115201018

Hydrogen 25115191020 25115201020

G

LPG

C H104

C H83

C H22

H2

Model


Service valve


Handle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Headwork: ceramic, press/turn Opening/closing function: 90°Max.working pressure: 7 bar / 101,5 psiTest pressure: 1.5 x working pressureInlet/outlet: BROEN-LAB UniFlexTM

Weight: 0.7 kg

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: NBRLubricant: Mineral oil based


Other options:

- a valve for different medium - a valve for front side mounting - a valve without mounting kit



Propane/Butane(liquified gases)

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B U R N I N G G A S E SO U T L E T S


BROEN-LAB UniFlexTM outlets have an integrated media indication according to EN 13792.Inlet/outlet: BROEN-LAB UniFlexTM


M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: NBRLubricant: Mineral oil based


Other options:

- other media - flange - other standout - straight rear wall connection - wall thickness 20-40mm - double wall mounting - table mounting - additional support in case of a thin panel



Scope of delivery

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B U R N I N G G A S E S

W I T H F I X E D N O Z Z L E

Media 45° S = 53mm S = 75mm S = 90mm

Natural gas 25111001010-40 25111101010-40 25111201010-40 25111301010-40

25111001012-40 25111101012-40 25111201012-40 25111301012-40

Butane 25111001014-40 25111101014-40 25111201014-40 25111301014-40

Propane 25111001016-40 25111101016-40 25111201016-40 25111301016-40

Acetylene 25111001018-40 25111101018-40 25111201018-40 25111301018-40

Hydrogen 25111001020-40 25111101020-40 25111201020-40 25111301020-40

Model / Standout

G

LPG

C H104

C H83

C H22

H2


S52m

m [2 3/64”]

84mm [3” 1/2]

37mm

[1 1/2” ]



Media 45° S = 53mm S = 75mm S = 90mm

Natural gas 25111021010-40 25111121010-40 25111221010-40 25111321010-40

25111021012-40 25111121012-40 25111221012-40 25111321012-40

Butane 25111021014-40 25111121014-40 25111221014-40 25111321014-40

Propane 25111021016-40 25111121016-40 25111221016-40 25111321016-40

Acetylene 25111021018-40 25111121018-40 25111221018-40 25111321018-40

Hydrogen 25111021020-40 25111121020-40 25111221020-40 25111321020-40

Model / Standout


S

89mm

[3 1/2”]

104mm [4”]

57mm

[2 1/2” ]

G

LPG

C H104

C H83

C H22

H2


O U T L E T S

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T E C H N I C A L 2 . 0 G A S E S / V A C U U M / H I G H F L O WF R O N T C O N T R O L V A L V E S

Media Needle Micro flow Needle Micro flow headwork headwork headwork headwork

Compressed air 25115111021 25115461021 25115121021 25115471021

Nitrogen 25115111023 25115461023 25115121023 25115471023

Carbogen Dioxide 25115111024 25115461024 25115121024 25115471024

Argon 25115111025 25115461025 25115121025 25115471025

Helium 25115111026 25115461026 25115121026 25115471026

High flow headwork High flow headwork

Low vacuum (1000 to 1 mbar) 25115151028 25115161028

CA

N2

CO2

Ar

He

V

Model


With service valve


S P E C I F I C AT I O N S Handle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Inlet/outlet: BROEN-LAB UniFlexTM

Weight: 0.7 kg Test pressure: 1.5 x working pressure

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: FKMPlastics: PVDFLubricant: Perfluoropolyether based

O R D E R I N G I N F O R M AT I O N For standard configuration please refer to the item numbers below.

Other options:

- a valve for front side mounting - a valve without mounting kit For further information, please contact your BROEN-LAB representative.

TECHNICAL 2.0 GASES Headwork: Needle Opening/closing function: 3 x 360° Max. working pressure: 16 bar / 232 psi VACUUM / HIGH FLOW Headwork: High flow Opening/closing function: 1.5 x 360° Max. working pressure: -1 bar to 16 bar / -14.5 psi to 232 psi

Headwork: Micro flow Opening/closing function: 7.5 x 360° Max. working pressure: 16 bar / 232 psi

Without service valve

Please note that valves for vacuum as a standard delivered with a high flow headwork. High flow headwork can also be used for other media where there is a requirement for higher flow.

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T E C H N I C A L 2 . 0 G A S E S P R E S S U R E R E G U L AT O R

Inlet: female BROEN-LAB UniFlex™ with a built-in filter

Outlet: female BROEN-LAB UniFlex™

S P E C I F I C AT I O N S F L O W C H A R T

BROEN-LAB UniFlexTM pressure regulator for panel mounting with a built-in filter (mesh size 200 µm) on the inlet.Type: Non-relievingProof pressure: 15 barOperating pressure: Max. 10 barRegulating pressure range: 0,5-8.5 barInlet/outlet: BROEN-LAB UniFlexTM

Max. panel thickness: 3,5mmWeight: 0.5 kg

M AT E R I A L S W I T H M E D I A C O N TA C T

Metals: Brass, zinc die-castRubber: NBR, FKM Plastics: POMLubricant: Perfluoropolyether based

O R D E R I N G I N F O R M AT I O N


21

Regulator with Built-in Pressure Gauge Series ARG20/30/40

Applicable model

Standard SpecificationsARG30

Air1.5 MPa1.0 MPa

0.05 to 0.85 MPaSet pressure + 0.05 MPa (at relief �ow rate of 0.1 l/min (ANR))

–5 ° to 60 °C (With no freezing)Relieving type

ARG20

ARG40ARG30ARG20

0 to 1.0 MPa

0 to 0.3 MPa

0 to 150 PSI

0 to 45 PSI

Pressuregaugedisplayrange

Standard

Optional

ARG20P-270AS

ARG20P-260S

GB2-10AS

GB2-3AS

GB2-P10AS

GB2-P3AS

ARG30P-270AS

ARG30P-260S

GB3-10AS

GB3-3AS

GB3-P10AS

GB3-P3AS

ARG40P-270AS

ARG40P-260S

GB4-10AS

GB4-3AS

GB4-P10AS

GB4-P3AS

Accessory Part No.

Note 1) Assembly includes a bracket and set nuts.

1/8, 1/4ARG40

1/4, 3/8, 1/21/4, 3/8

75.004.013.0

Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa,Flow rate 20 l/min (ANR)

6

5

4

3

2

1

00 200 400 600 800

Flow rate (l/min)

Out

let p

ress

ure

(bar

)

ARG20 ARG30 Rc3/8 ARG40

04GRA03GRA02GRA

Rc1/2

0

0.6

0.5

0.4

0.3

0.2

0.1

01000 2000 3000

Flow rate ( l/min (ANR))

Out

let p

ress

ure

(MPa

)

Inlet pressure (bar)

Out

let p

ress

ure

(bar

)

2.5

2

1.5

0 2 3 4 5 6 7 8 9 10

Inlet pressure (MPa)

Out

let p

ress

ure

(MPa

)

0.25

0.2

0.15

0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1


Out

let p

ress

ure

(MPa

)

0.25

0.2

0.15

0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

0.6

0.5

0.4

0.3

0.2

0.1

00 500 1000 1500


Out

let p

ress

ure

(MPa

)

Port sizeFluidProof pressureMaximum operating pressureRegulating pressure rangeRelief pressureAmbient and fluid temperatureConstructionWeight (kg)

Model

Accessory

Bracket assembly (1)

Set nut

Pressuregauge

Flow Characteristics (Representative values) Condition: Inlet pressure 0.7 MPa

Pressure Characteristics (Representative values)

Set point Set point Set point

Media*

Compressed air 2599 366 1099

Nitrogen 2599 366 1099

Carbon Dioxide 2599 366 1099

Argon 2599 366 1099

Model

CA

N2

CO2

Ar

* Can be used for CA, N2, CO2, Ar. Not recommended for Helium (He). Do not use for Oxygen (O2)!

Input pressure p1 = 7 bar

Input pressure p1 = 7 bar

P R E S S U R E C H A R A C T E R I S T I C S

21

Regulator with Built-in Pressure Gauge Series ARG20/30/40

Applicable model

Standard SpecificationsARG30

Air1.5 MPa1.0 MPa

0.05 to 0.85 MPaSet pressure + 0.05 MPa (at relief �ow rate of 0.1 l/min (ANR))

–5 ° to 60 °C (With no freezing)Relieving type

ARG20

ARG40ARG30ARG20

0 to 1.0 MPa

0 to 0.3 MPa

0 to 150 PSI

0 to 45 PSI

Pressuregaugedisplayrange

Standard

Optional

ARG20P-270AS

ARG20P-260S

GB2-10AS

GB2-3AS

GB2-P10AS

GB2-P3AS

ARG30P-270AS

ARG30P-260S

GB3-10AS

GB3-3AS

GB3-P10AS

GB3-P3AS

ARG40P-270AS

ARG40P-260S

GB4-10AS

GB4-3AS

GB4-P10AS

GB4-P3AS

Accessory Part No.

Note 1) Assembly includes a bracket and set nuts.

1/8, 1/4ARG40

1/4, 3/8, 1/21/4, 3/8

75.004.013.0

Conditions: Inlet pressure 0.7 MPa, Outlet pressure 0.2 MPa,Flow rate 20 l/min (ANR)

6

5

4

3

2

1

00 200 400 600 800

Flow rate (l/min)

Out

let p

ress

ure

(bar

)

ARG20 ARG30 Rc3/8 ARG40

04GRA03GRA02GRA

Rc1/2

0

0.6

0.5

0.4

0.3

0.2

0.1

01000 2000 3000


Out

let p

ress

ure

(MPa

)

Inlet pressure (bar)

Out

let p

ress

ure

(bar

)

2.5

2

1.5

0 2 3 4 5 6 7 8 9 10


Out

let p

ress

ure

(MPa

)

0.25

0.2

0.15

0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1


Out

let p

ress

ure

(MPa

)

0.25

0.2

0.15

0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

0.6

0.5

0.4

0.3

0.2

0.1

00 500 1000 1500


Out

let p

ress

ure

(MPa

)

Port sizeFluidProof pressureMaximum operating pressureRegulating pressure rangeRelief pressureAmbient and fluid temperatureConstructionWeight (kg)

Model

Accessory

Bracket assembly (1)

Set nut

Pressuregauge

Flow Characteristics (Representative values) Condition: Inlet pressure 0.7 MPa

Pressure Characteristics (Representative values)

Set point Set point Set point

95 ±2

65

58

47

106 ±

2

BROEN-LAB UniFlexfemale connection

BROEN-LAB UniFlexfemale connection

IN

Build-in filter

Integrated manometer in handle

Ring for panelmounting

IN

OUT

19,5

6

39,

5

Panel thickness: MAX 3,5mm

Mounting information

OUT

Can be used for: CA, N2, CO2 and AR.Not recommended for He.Do NOT use for Oxygen.

C:\LabGroup\16. 2599 - NUMBERS FINAL PRODUCTS\

Inlet / outlet connection:UniFlexUniFlex

234

D

1

C

234

B

1

A

5678

D

C

567

B

8

A

A3

MWA

TFJ

Released on TM No.Pos. Drawn

by:Design

byTMNo.DateRev. Drawn by:Designed by: Date:

Format: 259936610XX

0.363 KgCustomer drawing

Technical gases 2.0

Pressure regulator for panel mounting

24-08-15Change:

Weight:

Description:

Media:

Drawing type:

Comments:

Material:

Specification:

All dimensions maked with are inspection dimensionsUnspecified angular tolerances:Unspecified liniar tolerances:

This drawing is our property and cannot begiven to a third party, copied or otherwiseused without our permission. BROEN-LAB A/S.

Drawing No.:

With build-in filter

Standard specifications:Proof pressure: 15 barMax operating pressure: 10 barRegulating pressure range: 0.5-8.5 barNon-relieving regulatorLeak rate max. 0,01 l /min or 0,6 l /h

Materials in media contact:Rubber, NBRRubber, FKMZinc die-castPOMBrass, CW617N

N N

W W W. B R O E N - L A B . C O M- 2 0 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

D O

UTLETS

PREMIUM

T E C H N I C A L 2 . 0 G A S E S / V A C U U M / H I G H F L O WO U T L E T S


BROEN-LAB UniFlexTM outlets have an integrated media indication according to EN 13792.Inlet/outlet: BROEN-LAB UniFlexTM


M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: FKM Plastics: PVDFLubricant: Perfluoropolyether based


Other options:

- other media - flange - straight rear wall connection - wall thickness 20-40mm - double wall mounting - table mounting - additional support in case of a thin panel



Media 45° S = 53mm S = 75mm S = 90mm

Compressed air 25111001021-40 25111101021-40 25111201021-40 25111301021-40

Nitrogen 25111001023-40 25111101023-40 25111201023-40 25111301023-40

Carbon dioxide 25111001024-40 25111101024-40 25111201024-40 25111301024-40

Argon 25111001025-40 25111101025-40 25111201025-40 25111301025-40

Helium 25111001026-40 25111101026-40 25111201026-40 25111301026-40

Low vacuum (1000 to 1 mbar) 25111001028-40 25111101028-40 25111201028-40 25111301028-40

Model / Standout

CA

N2

CO2

Ar

He

V


S

52mm

[2 3/64” ]

84mm [3 1/2” ]

37mm

[1 1/2” ]


Scope of delivery

W W W. B R O E N - L A B . C O M - 2 1 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

D O

UTLETS

PREMIUM

T E C H N I C A L 2 . 0 G A S E S / V A C U U M / H I G H F L O W


O U T L E T S

Media 45° S = 53mm S = 75mm S = 90mm

Compressed air 25111021021-40 25111121021-40 25111221021-40 25111321021-40

Nitrogen 25111021023-40 25111121023-40 25111221023-40 25111321023-40

Carbon dioxide 25111021024-40 25111121024-40 25111221024-40 25111321024-40

Argon 25111021025-40 25111121025-40 25111221025-40 25111321025-40

Helium 25111021026-40 25111121026-40 25111221026-40 25111321026-40

Low vacuum (1000 to 1 mbar) 25111021028-40 25111121028-40 25111221028-40 25111321028-40

Model / Standout


S

89mm

[3 1/2”]

CA

N2

CO2

Ar

He

V

104mm [4”]

57mm

[2 1/2” ]

W W W. B R O E N - L A B . C O M- 2 2 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

D O

UTLETS

PREMIUM

T E C H N I C A L 4 . 0 G A S E S / O X Y G E NF R O N T C O N T R O L V A L V E S

Needle Micro flow Needle Micro flow Media headwork headwork headwork headwork

Compressed air 25115271021 25115501021 25115281021 25115511021

Oxygen 25115271022 25115501022 25115281022 25115511022

Nitrogen 25115271023 25115501023 25115281023 25115511023

Carbon Dioxide 25115271024 25115501024 25115281024 25115511024

Argon 25115271025 25115501025 25115281025 25115511025

Helium 25115271026 25115501026 25115281026 25115511026

Dinitrogen Monoxide 25115271027 25115501027 25115281027 25115511027

CA

O2

N2

CO2

Ar

He

N O2

Model


S P E C I F I C AT I O N S M AT E R I A L S W I T H M E D I A C O N TA C THandle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Inlet/outlet: BROEN-LAB UniFlexTM


Headwork: Needle Opening/closing function: 3 x 360° Max. working pressure: 16 bar / 232 psi


Metals: BrassRubber: FKMPlastics: PVDFLubricant: Perfluoropolyether based (Oxygen approved)All components are ultrasonically cleaned for 99,99% clean gases


Other options:

- a valve for front side mounting - a valve without mounting kit For further information, please contact your BROEN-LAB representative.


With service valveWithout service valve

W W W. B R O E N - L A B . C O M - 2 3 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

D O

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PREMIUM

T E C H N I C A L 4 . 0 G A S E S / O X Y G E NO U T L E T S

S P E C I F I C AT I O N SBROEN-LAB UniFlexTM outlets have an integrated media indication according to EN 13792.Inlet/outlet: BROEN-LAB UniFlexTM


M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: FKMPlastics: PVDFLubricant: Perfluoropolyether based (Oxygen approved)All components are ultrasonically cleaned for 99,99% clean gases


Other options:

- other media - flange - removable nozzle - other standout - straight rear wall connection - wall thickness 20-40mm - table mounting - additional support in case of a thin panel



Scope of delivery

W W W. B R O E N - L A B . C O M- 2 4 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

D O

UTLETS

PREMIUM

T E C H N I C A L 4 . 0 G A S E S / O X Y G E N


Model / Standout


CA

O2

N2

CO2

Ar

He

N O2

Media 45° S = 53mm S = 75mm S = 90mm

Compressed air 25111081021-40 25111181021-40 25111281021-40 25111381021-40

Oxygen 25111081022-40 25111181022-40 25111281022-40 25111381022-40

Nitrogen 25111081023-40 25111181023-40 25111281023-40 25111381023-40

Carbon dioxide 25111081024-40 25111181024-40 25111281024-40 25111381024-40

Argon 25111081025-40 25111181025-40 25111281025-40 25111381025-40

Helium 25111081026-40 25111181026-40 25111281026-40 25111381026-40

Dinitrogen monoxide 25111081027-40 25111181027-40 25111281027-40 25111381027-40

S52m

m [2 3/64” ]

84mm [3 1/2” ]

37mm

[1 1/2” ]

O U T L E T S

CA

O2

N2

CO2

Ar

He

N O2

Media 45° S = 53mm S = 75mm S = 90mm

Compressed air 25111851021-40 25111861021-40 25111871021-40 25111901021-40

Oxygen 25111851022-40 25111861022-22 25111871022-22 25111901022-22

Nitrogen 25111851023-40 25111861023-40 25111871023-40 25111901023-40

Carbon dioxide 25111851024-40 25111861024-40 25111871024-40 25111901024-40

Argon 25111851025-40 25111861025-40 25111871025-40 25111901025-40

Helium 25111851026-40 25111861026-40 25111871026-40 25111901026-40

Dinitrogen monoxide 25111851027-40 25111861027-40 25111871027-40 25111901027-40


Model / Standout


S

89mm

[3 1/2”]

104mm [4”]

57mm

[2 1/2” ]

W W W. B R O E N - L A B . C O M - 2 5 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

D O

UTLETS

PREMIUM

P U R E 5 . 0 G A S E SF R O N T C O N T R O L V A L V E S

Media Shut-off valve Needle headwork Micro flow headwork

Compressed air 25115431021 25115421021 25115531021

Oxygen 25115431022 25115421022 25115531022

Nitrogen 25115431023 25115421023 25115531023

Carbon Dioxide 25115431024 25115421024 25115531024

Argon 25115431025 25115421025 25115531025

Helium 25115431026 25115421026 25115531026

Model


CA

O2

N2

CO2

Ar

He

S P E C I F I C AT I O N S Valve can be used for non-corrosive and inactive gases with purity coefficient up to 5.0 (99.999% pure gases).Handle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Inlet/outlet: BROEN-LAB UniFlexTM

Leak rate: < 5x10-5 mbar x l/s [Helium]


M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: FKMPlastics: PVDFLubricant: Perfluoropolyether based (Oxygen approved)All components are ultrasonically cleaned for 99,999% clean gases


Other options:

- a valve for front side mounting - a valve without mounting kit - inlet/outlet with female 1/4 NPT thread


FLOW VALVESHeadwork: Needle Opening/closing function: 3 x 360° Max. working pressure: 21 bar / 305 psi SHUT-OFF VALVEHeadwork: StopOpening/closing function: 1.5 x 360° Max. working pressure: 21 bar / 305 psi


W W W. B R O E N - L A B . C O M- 2 6 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

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PREMIUM

P U R E 5 . 0 G A S E SO U T L E T S

Media 45° S = 53mm S = 75mm S = 90mm

Compressed air 25111091021-40 25111191021-40 25111291021-40 25111391021-40

Oxygen 25111091022-40 25111191022-40 25111291022-40 25111391022-40

Nitrogen 25111091023-40 25111191023-40 25111291023-40 25111391023-40

Carbon dioxide 25111091024-40 25111191024-40 25111291024-40 25111391024-40

Argon 25111091025-40 25111191025-40 25111291025-40 25111391025-40

Helium 25111091026-40 25111191026-40 25111291026-40 25111391026-40

Model / Standout


S P E C I F I C AT I O N S Outlets can be used for non-corrosive and inactive gases with purity coefficient up to 5.0 (99,999% pure gases).BROEN-LAB UniFlexTM outlets have an integrated media indi-cation according to EN 13792.Inlet: BROEN-LAB UniFlexTM

Outlet: Female 1/4 NPTLeak rate: < 5x10-5 mbar x l/s [Helium]Max. wall thickness: 20mmWeight: 0.5 kg

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassRubber: FKMPlastics: PVDFLubricant: Perfluoropolyether based (Oxygen approved)All components are ultrasonically cleaned for 99,999% clean gases.


Other options:

- other media - flange - straight rear wall connection - wall thickness 20-40mm - table mounting - additional support in case of a thin panel - Swagelok® tube fittings - inlet with female 1/4 NPT thread


S

27mm

[1” ]

84mm [3 1/2” ]

CA

O2

N2

CO2

Ar

He


Scope of delivery

W W W. B R O E N - L A B . C O M - 2 7 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

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PREMIUM

P U R E 6 . 0 G A S E SF R O N T C O N T R O L V A L V E S

Media Stop valve Flow valve

All media 02 460.009-9023 02 462.009-9023

Model



Valve can be used for non-corrosive and inactive gases with purity coefficient up to 6.0 (99.9999% pure gases).Handle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Headwork: Diaphragm typeOpening/closing function: 1.5 x 360° Max. working pressure: 21 bar / 305 psiTest pressure: 1.5 x working pressureInlet/outlet: Female 1/4” NTP threadLeak rate: < 10-7 mbar x l/s [Helium]Weight: 0.7 kg

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: BrassPlastics: PVDFDiaphragm: Stainless Steel Alloy


Media should be defined when ordering.

Other options:

- Swagelok® tube fittings


W W W. B R O E N - L A B . C O M- 2 8 -

BR

OEN

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UN

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ON

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PREMIUM

P U R E 6 . 0 G A S E SO U T L E T S

Swagelok® tube fittings must be ordered separately

S P E C I F I C AT I O N S

Outlets can be used for non-corrosive and inactive gases with purity coefficient up to 6.0 (99,9999% pure gases).Inlet/outlet: Female 1/4 NPT threadLeak rate: < 10-7 mbar x l/s [Helium]Weight: 0.5 kg

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: Brass (Stainless Steel for bulk head union outlet)


Swagelok® tube fittings must be ordered separately.


Media 45° Straight Bulk head union outlet

All media 02 869.529-9023 02 861.529-9023 02 566.009-9023

Models


W W W. B R O E N - L A B . C O M - 2 9 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

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PREMIUM

C O R R O S I V E G A S E SF R O N T C O N T R O L V A L V E S

Media Without service valve

Corrosive gases 25115391099

Model



Valve can be used for corrosive gases with purity coefficient up to 6.0 (99.9999% pure gases).Handle: Metal, BROEN-LAB POLYCOAT powder coated with media indication according to EN13792.Headwork: Diaphragm typeOpening/closing function: 1.5 x 360° Max. working pressure: 16 bar / 232 psiTest pressure: 1.5 x working pressureInlet/outlet: SS tubes for OD 8mmLeak rate: < 10-7 mbar x l/s [Helium]Weight: 0.7 kg

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: Stainless Steel (AISI 316L)Plastics: PVDF



Other options:

- a valve without mounting kit


W W W. B R O E N - L A B . C O M- 3 0 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

ALV

ES AN

D O

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PREMIUM

C O R R O S I V E G A S E SO U T L E T S


S P E C I F I C AT I O N S

Outlets can be used for corrosive gases with purity coefficient up to 6.0 (99.9999% pure gases).BROEN-LAB UniFlexTM outlets have an integrated media indication according to EN 13792.Inlet: OD 8mm / ID 6mmLeak rate: < 10-7 mbar x l/s [Helium]Max. wall thickness: 20mmWeight: 0.6 kg

M AT E R I A L S W I T H M E D I A C O N TA C TMetals: Stainless Steel (AISI 316L)Plastics: PVDF



Other options:

- flange - wall thickness 20-40mm - additional support in case of a thin panel


Scope of delivery


Media S = 53mm S = 75mm S = 90mm

Corrosive gases 25111501099-40 25111511099-40 25111521099-40

Model / Standout


S

52mm

[2 3/64” ]

W W W. B R O E N - L A B . C O M - 3 1 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

T CO

NTR

OL V

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PREMIUM

M O U N T I N G A C C E S S O R I E S

Illustration Description Media BROEN-LAB item No.

Flange (wall thickness 0-20mm) All media 1521057G

Flange (wall thickness 20-40mm) All media 1521178G

Nut (wall thickness 20-40mm) All media 1521054

Nut (max. wall thickness 20mm) All media 1521036

Straight rear wall connection Water, burning and 1521088 2.0 technical gases

90° rear wall connection Water, burning and 1521052 2.0 technical gases

Backside support All media 1521092

Rear wall connection for fume hoods Water, burning and with a double wall construction 2.0 technical gases M = 49 to 61 mm 2511494 M = 61 to 73 mm 2511497 M = 73 to 85 mm 2511496 M = 85 to 97 mm 2511495 M = 97 to 109 mm 2511493

Test equipment for outlets 2.0 technical gases 1521177

Ø41m

mØ

41mm

34mm

22mm

40mm

M22mm

40m

m

W W W. B R O E N - L A B . C O M- 3 2 -

BR

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M O U N T I N G I N S T R U C T I O N S

Max. 30mm

F R O N T C O N T R O L V A L V E S

1 )

1 )

2 )

2 )

O U T L E T S

Drill Ø41mmM40x1.5

Tighten the mounting nut with hand

25Nm

Tighten Allen screws with Allen key, max. 1Nm

Flange (optional) Mandatory on soft wall materials

Max. 20mmMax. 18mm incl. flange

Drill Ø18mm hole in wall

Drill Ø22mm hole in wall

Wall thickness 20-40mm

Wall thickness less than 20mm

Flange (optional) Mandatory on soft wall materials

A L L M E D I A

43mm

W W W. B R O E N - L A B . C O M - 3 3 -

BR

OEN

-LAB

UN

IFLEXTM FR

ON

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M O U N T I N G I N S T R U C T I O N S

M O U N T I N G O F O U T L E T S I N T O F U M E H O O D S W I T H A D O U B L E W A L L C O N S T R U C T I O N

Drill Ø28mm hole

1) Insert the rear wall connection through the back wall 2) Fix the outlet to the back wall by tightening the nut

5) Tighten Allen screws with Allen key, max 1Nm

3) Place the front wall

4) Position the outlet

P I P E I N S TA L L AT I O N W AT E R / S P E C I A L W AT E R ( S S M O D E L ) / T E C H N I C A L A N D B U R N I N G G A S E S ( 4 . 0 A N D 5 . 0 G A S E S )

BROEN-LAB front control valves and fume hood outlets for standard media are delivered with BROEN-LAB UniFlexTM inlet con-nections as well as outlet connection on the valves.

Pipe installation can be done either with flexible hoses or with standard Cu, PEX or SS pipes.

BROEN-LAB has a wide range of flexible hoses available with BROEN-LAB UniFlexTM connections as well as connection fittings to fit pipes of the following sizes:

- OD 8mm- OD 10mm- OD 12mm- OD 15mm- 3/8”

For further information about flexible hoses and connection fittings, please contact you local BROEN-LAB representative or refer to www.BROEN-LAB.com

V A L V E O U T L E T

BROEN-LAB UniFlexTM connection

BROEN-LAB UniFlexTM connection fittings and adaptors for Cu, SS, PEX and PA pipes

BROEN-LAB UniFlexTM flexible hoses

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P I P E I N S TA L L AT I O N S P E C I A L W AT E R ( P P M O D E L S O N LY )

C O R R O S I V E G A S E S

Please note that PP valves and outlets for special water are delivered with push-in fittings.

BROEN-LAB recommends the following materials for pipe installation:

Please note that valves and outlets for corrosive gases are delivered in stainless steel and are prepared for orbital welding.

In case of outlet, welding process should take place before mounting into the fume hood.

BROEN-LAB recommends the following materials for pipe installation:

- PVDF (can be purchased at BROEN-LAB), LLDPE, PUR

For further information, please contact your BROEN-LAB representative or refer to www.BROEN-LAB.com

For further information, please contact your BROEN-LAB representative or refer to www.BROEN-LAB.com



Push-in fittings for OD10mm plastic tubing (10x1mm)

OD 8mm / ID 6mm

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INTERNATIONAL OFFICES

BROEN-LAB Ltd. Unit 9 Navigation Point, Golds Hill WayTipton • West Midlands DY4 OPY • U.K.Tel. +44 121 522 4515 • Fax +44 121 522 4535E-mail: [email protected]

BROEN-LAB Singapore Pte. Ltd. 10 Bukit Batok Crescent #10-02 • The Spire • Singapore 658079Tel: +65 6298 0662 • Fax: +65 6298 0468 E-mail: [email protected]

HEAD OFFICE

BROEN-LAB A/SDrejervænget 2 • DK-5610 AssensTel. +45 6376 6376 • Fax +45 6471 2476 E-mail: [email protected]

BROEN-LAB GmbHTel. +45 6376 6376 • Fax +45 6471 2476 E-mail: [email protected]

BROEN-LAB Sverige ABTel. +45 6376 6376 • Fax +45 6471 2476 E-mail: [email protected]

www.BROEN-LAB.com

INTERNATIONAL OFFICES

BROEN-LAB Ltd. Unit 9 Navigation Point, Golds Hill WayTipton • West Midlands DY4 OPY • U.K.Tel. +44 121 522 4515 • Fax +44 121 522 4535E-mail: [email protected]

BROEN-LAB Singapore Pte. Ltd. 10 Bukit Batok Crescent #10-02 • The Spire • Singapore 658079Tel: +65 6298 0662 • Fax: +65 6298 0468 E-mail: [email protected]

HEAD OFFICE

BROEN-LAB A/SDrejervænget 2 • DK-5610 AssensTel. +45 6376 6376 • Fax +45 6471 2476 E-mail: [email protected]

BROEN-LAB GmbHTel. +45 6376 6376 • Fax +45 6471 2476 E-mail: [email protected]

BROEN-LAB Sverige ABTel. +45 6376 6376 • Fax +45 6471 2476 E-mail: [email protected]

BROEN-LAB A/S ISO 9001 certi� cation In September 1991 BROEN-LAB A/S was certi� ed according to ISO 9001 as one of the � rst Danish companies. The certi� cation was carried out by Bureau Veritas, Denmark, for our Danish site in Assens.The quality management system of BROEN-LAB A/S now complies with detailed speci� cations laid down by the internationally acknowledged EN ISO 9001:2008. This certi� cation will further contribute to reputation for quality and reliability of BROEN-LAB A/S.

BROEN-LAB develops, manufactures and sells Laboratory Fittings, Emergency Shower Systems and Eye Wash Systems into a broad spectrum of laboratories and industrial loca-tions; sectors include Pharmaceutical, Food&Beverage and Academia. Our expertise and product quality ensure optimal solutions compliant to all relevant international norms setting new standards in risk mitigation in modern research and development facilities.

BROEN-LAB offer solutions that ensure the functionality,compliance, hygiene, durability and safety are of the highest priority. For over 50 years our products have been integrated into a wide variety of workplaces, laboratories, hospitals and industrial locations, with features that are assessed and de-signed to be flexible, durable and compliant offering a broad range of options tailored to each location. This inherent design integrity provides confidence in the solution adopted wherever in the world these are applied.

BROEN-LAB is a collaboration partner in the design andlayout of your next laboratory and it’s integrated safetysolutions.

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FRONT CONTROL VALVES AND OUTLETS - BROEN-LAB...SS outlet Delivered with 90° rear wall connection...

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Transcript of FRONT CONTROL VALVES AND OUTLETS - BROEN-LAB...SS outlet Delivered with 90° rear wall connection...