From Alignment to Custom Strategy Development...• Achiever - visualize progress, clear tangible...
Transcript of From Alignment to Custom Strategy Development...• Achiever - visualize progress, clear tangible...
© Lean Construction Institute©BBC 2016
Unlocking the Full Potential of Teams:
From Alignment to Custom Strategy Development
Andreas Phelps & Mark Konchar / October 6, 2016
© Lean Construction Institute©BBC 2016
Owner Satisfaction
© Lean Construction Institute©BBC 2016
Industry Efficiency
Most who never
heard of Lean think
the industry is Efficient
© Lean Construction Institute©BBC 2016
Related to Schedule, Cost, Quality and Safety
˃ The highest percentage of owners (63%) say that keeping to or being ahead of the project schedule is valuable,
followed by 57% who say that having low costs or being under budget is also valuable.
63%
57%
47%
38%
33%
13%
22%
Project Schedule
Cost/Budget Control
Safety
Quality
Project Design/ServiceProvided
End User Experience
Other
• Higher among Companies with US &
International Project Locations
• Higher among Companies with $250 Million
or more in Total Capital Expenditure on
Construction Activity
• Higher among Companies less than $250
Million in Total Capital
• Expenditure on Construction Activity
Total (n=72)
Owner Definition of Value
Other includes: Construction Team, Provide
Resources to achieve its goals, be a good
Community Partner, getting what we expect,
value is weighted to lifecycle costs, meeting
LEED energy expectations, a building that is
maintainable
© Lean Construction Institute©BBC 2016
Satisfaction compared to Value
Total (n=81)
-21%
-61%
-17%
-49%
24%
6%
46%
10%
Completed Ahead of Schedule
Typical Project
Best Performing Project
Completed Under Budget
Completed Behind Schedule Completed Over Budget
Performance from Approval of Capital Project
(% of Best/ Typical Projects)
© Lean Construction Institute©BBC 2016
Change Your Space, Change Your
Culture: How Engaging Workspaces
Lead to Transformation and Growth
© Lean Construction Institute©BBC 2016
WHY SmartStart®
Surface Problems
• Budget overruns
• Quality issues
• Schedule delays
• Safety issues
• Administrative overload
SmartStart® helps to lead clients and their team to custom solutions.
It starts with seeing, understanding and fixing the root causes.
Underlying Causes
• Poor planning and
coordination
• Late decisions
• Expertise missing
• Unforeseen conditions
• Misunderstanding
• Communication
challenges
• Bad meetings
Root Causes
• Interpersonal conflicts
• Motivation challenges
• No decision making
protocol
• Lack of clarity – values,
risks
• Misalignment
• Lack of accountability
• Unclear process
© Lean Construction Institute©BBC 2016
Summary
Single Factor That Most Contributes to a Best Performing Project:
˃ Owners identified the project team as their overwhelmingly top priority when asked an open-ended question about
what they consider to be the most important factor(s) that made their Best Performing Project as good as it was.
˃ This chart shows all the factors that appeared in more than 10% of the responses.
43%
21%
16%
14% 14%
12%
Team Strategy/Project Goals Early Involvement Communication Budget/Estimate Collaboration
© Lean Construction Institute©BBC 2016
Most Important Factor – TEAM
Percentage Reporting the Highest (4/4)
Team Dynamics Ratings
10% 9%11%
5%
68%
61%
54%
40%
Perception of TeamChemistry
Integration of Project TeamMembers
Commitment of TeamMembers to Same Project
Goals
Timeliness of Decision MakingRelated to Issue Resolution
Typical Project Best Performing Project
Not just about the “A” team – about
coaching, supporting, nurturing through lean
tools… through delivery they have to work
differently…
© Lean Construction Institute©BBC 2016
Custom Strategy Development
Three Buckets of Strategies
based on the
team strengths
and dynamic
BEHAVIORAL
based on
owner’s broader
business case
CLIENT VALUES
based on the
challenges of the
project
TECHNICAL
How do we weave these into a custom, comprehensive, and common-sense strategy?
© Lean Construction Institute
Case Study 1: Portland Building Reconstruction
©BBC 2016
THE PORTLAND
BUILDING
Type: Reconstruction
Location: Portland, OR
Scale: $140,000,000
© Lean Construction Institute
Behavioral Alignment - Proactively Shift the Dynamic
Behavioral Strategies
LEVERAGE COMMON STRENGTHS• Relator - Colocation, F2F time, small groups, build
personal relationships, collaborative reviews
• Responsibility - risk of micromanagement, need clear roles
and conditions of satisfaction
MANAGE POTENTIAL CONFLICTS• Analytical vs. Strategic - level of detail in planning and
speed of responding to changes
• Discipline vs. Adaptability - thrive in consistency versus
change, need for routine versus flux
MOTIVATIONAL STRATEGIES• Achiever - visualize progress, clear tangible tasks,
importance of regular deliverables.
• Restorative - proactively identify risks, problem solving
sessions
METRICS
• 1.2-1.5x increase in productivity from working with natural strengths
• Healthier and more engaged team dynamic
Design Team:
RELATOR
ACHIEVER
RESPONSIBILITY
DISCIPLINE
ANALYTICAL
GC Team:
RESPONSIBILITY
RESTORATIVE
ADAPTABILITY
STRATEGIC
RELATOR
© Lean Construction Institute
Case Study 2: Hotel/Convention Center Project
©BBC 2016
CONFIDENTIAL CLIENT
Type: Hotel/Convention
Center
Scale: $100,000,000
[representative photo]
© Lean Construction Institute
Client #1aOther
Stakeholders
Client #1b
Client #2b
Client #2a
Client #2c
Client #2d
Client
Client
Pleas Mitchell
Architect 2
Architect 1
Michael Hite
Chad Brewer
Balfour Beatty
Design Team
Consultants
Architect 3
Master Planner
Planner 2
Planner 3
Planner 1
Subcontractors
General Partner Meeting
Meets: Quarterly
Purpose: Updates and coordination
among owner stakeholders.
OAC MeetingsMeets: biweekly
Purpose: Discuss and manage coordination,
schedule, budget, and design items. Provide list
of items to SCM for input, review, and decisions.
May have different OAC meetings for master
planning, hotel, and other projects.
Design Meetings
Meets: bi-weekly
Purpose: Discuss design and cost
options, make recommendations to
the OAC and/or SCM.
Project Meeting
Meets: bi-weekly
Purpose: Manage the coordination
needed to drive/support/inform the
construction process.
City
Roy Evans
Hotel/Convention Project – Before Governance Alignment
City Rep
METRICS
• $30,000 per
month in
meetings
• 17-22 people in
each meeting
• 2-4 weeks
between
discussions and
subsequent
decisions
© Lean Construction Institute
Client
Client
Balfour Beatty
Design Team
Master Planner
City
Hotel/Convention Project – After Governance Alignment
METRICS
• $13,000 per
month in
meetings (down
$17k/mo)
• 6-12 people in
each meeting
• 2 weeks between
discussions and
subsequent
decisions
Client #1aOther
Stakeholders
Client #1b
Client #2b
Client #2
Client #2c
Client #2d
City Rep
Pleas Mitchell
Architect 2
Architect 1
Michael Hite
Chad Brewer
Consultants
Architect 3 Planner 2
Planner 3
Planner 1
Subcontractors
Roy Evans
General Partner Meeting
Meets: Quarterly
Purpose: Updates and coordination
among owner stakeholders.
Steering Committee Meeting
Meets: monthly
Purpose: Contracts, major schedule, scope,
and milestone decisions. Will discuss hotel
and bigger vision. Manage political process.
OAC MeetingsMeets: biweekly
Purpose: Discuss and manage coordination, schedule,
budget, and design items. Provide list of items to SCM
for input, review, and decisions. May have different OAC
meetings for master planning, hotel, and other projects.
Design Meetings
Meets: bi-weekly
Purpose: Discuss design and cost options, make
recommendations to the OAC and/or SCM.
Project Meeting
Meets: Weekly
Purpose: Manage the coordination needed to
drive/support/inform the construction process.
© Lean Construction Institute
Case Study 3: Universal Studios Cabana Bay
©BBC 2016
UNIVERSAL STUDIOS
CABANA BAY
Type: Hospitality
Location: Orlando, FL
Scale: $220,000,000
© Lean Construction Institute
Improvement Area #3
Improvement Area #2
Identify
Issue/Cos
t Event
Create
Cost
Event
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Notify Owner
via Log
Review
Submit
CE
Proposal
Requesti
ng OCO
Negotiate
CE
Proposal
w/ Owner
Owner
Issues
Directive
BBC
Signs
Directive (i.e. Cost
Event)
Owner
Issues
OCO (1
per month)
Execute
OCO
OCO
Distributio
n Form
Create
CCO
(1 per
sub)
CCO
Signed by
Sub
Push to
JDE
Issue Pay
App
Fund Sub
Internal
Budget
Transfer
Other
Directives
Issue
Directive
for
internal
Approval
Prepare
Directive
(Proj
Coord)
Complete
Directive
Form
(R.I.s)
Draft
Scope
(R.I.s)
Draft
Directive
Change Initiated
• RFIs
• ASI
• field issues
• Owner change
• Owner idea
exploration
Inte
rna
l C
ost
Create
CCO
(1 per
sub)
CCO
Signed by
Sub
Push to
JDE
Issue Pay
App
Fund Sub
Improvement Area #1
When identifying issues/directives, discuss them with the team
prior to starting the administrative process. This should result in
clearer, solution-oriented/confirming RFIs & Directives. These
could be discussed immediately after site visits and during the
regular weekly meeting no Friday.
Improvement Area #1
Universal Rule Joy
BBC Subs
Responsibility Legend
Owner/RJ Initiated
BBC Initiated
Process Optimization
METRICS
• Less rework in
scope definition
(5 hrs of rework) X
30 Change Orders X
$150/hr = $22,500
• Timely + informed
decisions
(5 hrs of re-meeting) X
80 Change Orders X
$200/hr = $80,000
Fewer work stoppages in
the field = >$100k
© Lean Construction Institute
Improvement Area #3
Improvement Area #2
Identify
Issue/Cos
t Event
Create
Cost
Event
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Notify Owner
via Log
Review
Submit
CE
Proposal
Requesti
ng OCO
Negotiate
CE
Proposal
w/ Owner
Owner
Issues
Directive
BBC
Signs
Directive (i.e. Cost
Event)
Owner
Issues
OCO (1
per month)
Execute
OCO
OCO
Distributio
n Form
Create
CCO
(1 per
sub)
CCO
Signed by
Sub
Push to
JDE
Issue Pay
App
Fund Sub
Internal
Budget
Transfer
Other
Directives
Issue
Directive
for
internal
Approval
Prepare
Directive
(Proj
Coord)
Complete
Directive
Form
(R.I.s)
Draft
Scope
(R.I.s)
Draft
Directive
Change Initiated
• RFIs
• ASI
• field issues
• Owner change
• Owner idea
exploration
Inte
rna
l C
ost
Create
CCO
(1 per
sub)
CCO
Signed by
Sub
Push to
JDE
Issue Pay
App
Fund Sub
Improvement Area #2
• Ensure that certain individuals are empowered to make decisions in
the Friday meeting.
• Communicate assumptions/questions prior to the Friday meeting, so
that the focus can be on issue resolution (instead of missing
information).
• Provide timely subcontractor pricing and/or BBC to provide estimates
• Close the deal once we are down to about 5% discrepancy.
Improvement Area #1
Universal Rule Joy
BBC Subs
Responsibility Legend
Owner/RJ Initiated
BBC Initiated
Process Optimization
METRICS
• Less rework in
scope definition
(5 hrs of rework) X
30 Change Orders X
$150/hr = $22,500
• Timely + informed
decisions
(5 hrs of re-meeting) X
80 Change Orders X
$200/hr = $80,000
Fewer work stoppages in
the field = >$100k
© Lean Construction Institute
Improvement Area #3
Improvement Area #2
Identify
Issue/Cos
t Event
Create
Cost
Event
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Create
Cost
Item(1 per
trade)
RFQ to
Subs
Review/N
egotiate
Notify Owner
via Log
Review
Submit
CE
Proposal
Requesti
ng OCO
Negotiate
CE
Proposal
w/ Owner
Owner
Issues
Directive
BBC
Signs
Directive (i.e. Cost
Event)
Owner
Issues
OCO (1
per month)
Execute
OCO
OCO
Distributio
n Form
Create
CCO
(1 per
sub)
CCO
Signed by
Sub
Push to
JDE
Issue Pay
App
Fund Sub
Internal
Budget
Transfer
Other
Directives
Issue
Directive
for
internal
Approval
Prepare
Directive
(Proj
Coord)
Complete
Directive
Form
(R.I.s)
Draft
Scope
(R.I.s)
Draft
Directive
Change Initiated
• RFIs
• ASI
• field issues
• Owner change
• Owner idea
exploration
Inte
rna
l C
ost
Create
CCO
(1 per
sub)
CCO
Signed by
Sub
Push to
JDE
Issue Pay
App
Fund Sub
Improvement Area #3
• Package issues as <$1.5M for quicker approval (as long as they are
related). Above $1.5M, the OCO has to go to the bank for approval.
• Figure out timing of monthly meetings related to OCOs.
> Items to be included in OCO are settled on the 1st of each month
> OCO is issued on the 15th of each month
> Pay App is issued on the 20th of each month.
Improvement Area #1
Universal Rule Joy
BBC Subs
Responsibility Legend
Owner/RJ Initiated
BBC Initiated
Process Optimization
METRICS
• Less rework in
scope definition
(5 hrs of rework) X
30 Change Orders X
$150/hr = $22,500
• Timely + informed
decisions
(5 hrs of re-meeting) X
80 Change Orders X
$200/hr = $80,000
Fewer work stoppages in
the field = >$100k
© Lean Construction Institute
Case Study 4: Wiseburn Unified School District
©BBC 2016
WISEBURN UNIFIED
SCHOOL DISTRICT
Type: K-12
Location: El Segundo, CA
Scale: $140,000,000
© Lean Construction Institute
Wiseburn USD High School Project
SHOWCASE THE STORY
There are some amazing stories coming out of this project. Use them! Seek opportunities to showcase and develop case
studies.
INVOLVE THE BEST PEOPLE
“Hire the best people and get out of their way.”
OPTIMIZE PHASING TO WORK WITH FUNDING
With the various funding sources and timing, it is critical for the team to come up with creative ways to phase the work and
entice alternative short-term and long-term funding/income strategies.
©BBC 2016
Potential Strategy Ensure that everyone on the team knows and various stories of this project and can look for opportunities to
enhance them through their work and engagement with others.
Highly collaborative team environment, clear mission, clear milestones, clear roles and responsibilities,
engage the greater community in celebration and awareness.
Turning key spaces into profit centers (e.g. the gym, pool, 8000 ft2 of shell space, conference center,
theater), lifecycle costing analysis, balance future flexibility & durability, full program milestone planning,
creative phasing, short-term financing strategies.
Potential Strategy
Potential Strategy
© Lean Construction Institute
Wiseburn USD High School Project
SHOWCASE THE STORY
There are some amazing stories coming out of this project. Use them! Seek opportunities to showcase and develop case
studies.
INVOLVE THE BEST PEOPLE
“Hire the best people and get out of their way.”
OPTIMIZE PHASING TO WORK WITH FUNDING
With the various funding sources and timing, it is critical for the team to come up with creative ways to phase the work and
entice alternative short-term and long-term funding/income strategies.
©BBC 2016
Potential Strategy Ensure that everyone on the team knows and various stories of this project and can look for opportunities to
enhance them through their work and engagement with others.
Highly collaborative team environment, clear mission, clear milestones, clear roles and responsibilities,
engage the greater community in celebration and awareness.
Turning key spaces into profit centers (e.g. the gym, pool, 8000 ft2 of shell space, conference center,
theater), lifecycle costing analysis, balance future flexibility & durability, full program milestone planning,
creative phasing, short-term financing strategies.
Potential Strategy
Potential Strategy
© Lean Construction Institute
Wiseburn USD High School Project
SHOWCASE THE STORY
There are some amazing stories coming out of this project. Use them! Seek opportunities to showcase and develop case
studies.
INVOLVE THE BEST PEOPLE
“Hire the best people and get out of their way.”
OPTIMIZE PHASING TO WORK WITH FUNDING
With the various funding sources and timing, it is critical for the team to come up with creative ways to phase the work and
entice alternative short-term and long-term funding/income strategies.
©BBC 2016
Potential Strategy Ensure that everyone on the team knows and various stories of this project and can look for opportunities to
enhance them through their work and engagement with others.
Highly collaborative team environment, clear mission, clear milestones, clear roles and responsibilities,
engage the greater community in celebration and awareness.
Turning key spaces into profit centers (e.g. the gym, pool, 8000 ft2 of shell space, conference center,
theater), lifecycle costing analysis, balance future flexibility & durability, full program milestone planning,
creative phasing, short-term financing strategies.
Potential Strategy
Potential Strategy
© Lean Construction Institute
Case Study 5: Confidential Project
©BBC 2016
CONFIDENTIAL
PROJECT
Type: Office/Corporate
Location: Washington, DC
[representative photo]
© Lean Construction Institute
Office/Corporate - Adding value on Day 1 (90 day actions)
Define Early Bid Packages
OB3 Demo Permits and Design
Testing & Commissioning Plans
Stormwater/Sewer Relocation
Dewatering Scope
Clarify site contaminants
Clarify end user requirements for AV & security, loading requirements, MEP/IT pathways
Procurement Matrix – what end user will allow to be bought through the lease
Define scope limits for WLS/CDS
Obtain temporary discharge permit
Coordination of new utilities
Curb Cut Decision
RFP for Glass
FAA Permit27
QUALITATIVE
METRICS
• Instant value add
of contractor team
within the first
weeks of contract
execution (rather
than sitting
around waiting to
provide
estimates)
• Collaborative
brainstorming and
proactive action
plan for
minimizing
potential risks
Balfour Beatty
Collaborative
Collaborative
Balfour Beatty
Balfour Beatty
Design Team
Collaborative
Balfour Beatty
Collaborative
Collaborative
Collaborative
Balfour Beatty
Owner
Design Team
© Lean Construction Institute
Case Study 6: Solitair Brickell Apartments
©BBC 2016
SOLITAR BRICKELL
APARTMENTS
Type: Multi-family
Location: Miami, FL
Scale: $113,000,000
© Lean Construction Institute
High-Rise Residential / Proactive Risk Mgmt
MAJOR RISK: Adjacent Building Ramp On-time completion (Jan 2016)
Rather than “leave it to chance” – create a set of Potential Strategies:
29
METRICS
4-month proactive
head start and
resequence to avoid
damages from
adjacent property
owner in the range of
$100k/day
• Obtain extended hours noise waiver
• Get 2 crews working on understanding existing subsoil/rock conditions
• Understand approval requirements and timing
• Make work Ready - design, submittals, trades partner planning
• Establish needed production rates to compare against daily progress
• Accelerate vertical construction; re-sequence
• Establish early tower crane and temporary power access
© Lean Construction Institute
Make the Connection
30
Three Tenants of Lean
What we have learned from Cases and Research
• Values Alignment
• Rapid, proactive
engagement
CREATE VALUE
• Behavioral
Alignment
• Governance
Alignment
RESPECT PEOPLE
• Risk Assessment
• Process
Optimization
• Governance
Alignment
ELIMINATE WASTE(Big issues and chronic leaks)
© Lean Construction Institute
Reprise: Challenges Facing our Teams
31
• Most who never heard of Lean think the industry is Efficient
• Large gaps between Satisfaction and Value
• Adept at identifying Suface problems; ill-equipped to tackle Root causes
• The illusion of “bringing the A-team”, then ignoring coaching, learning and working differently
© Lean Construction Institute©BBC 2016
Engaged interpersonal dynamics, clear
values & risks, clarity on governance,
simple team goals
Cadence of accountability to effectively
leverage the collective experience of the team
What’s possible?
Proactively informing & optimizing the potential of the design to feed construction/assembly flow
Supported Teams equipped with the tools,
training, facilitation, space and feedback
mechanisms to thrive.
© Lean Construction Institute©BBC 2016
SmartStart® is a framework to:• Create and sustain a high-performance team
• Develop a custom project strategy uniquely suited to needs
of the project and the values of the client
© Lean Construction Institute©BBC 2016
• What did you hear?
• What did you learn?
• What will you try?
© Lean Construction Institute©BBC 2016
Unlocking the Full Potential of Teams:
From Alignment to Custom Strategy Development
Andreas Phelps & Mark Konchar / October 6, 2016