Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

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Filtration Group Corporate 1 Company Confidential Technology portfolio for Navy Frigates & Corvettes OPVs Coast Guard OPVs Navies Aircraft Carrier & LHDs LPDs

Transcript of Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Page 1: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

1 Company Confidential

Technology portfolio for Navy

Frigates & Corvettes

OPVs Coast Guard

OPVs Navies

Aircraft Carrier & LHDs LPDs

Page 2: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

2 Company Confidential

BilgeProtect – Customer benefits

…EXPERTISE BASED ON DECADES OF EXPERIENCE

More than 2.000 installed OWS

Page 3: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

3 Company Confidential

BilgeProtect – Customer benefits

…EXPERTISE BASED ON DECADES OF EXPERIENCE

Water

Treatment.

Around the engine

Hydraulic and lubrication applications

Water applications Around the engine

Fuel-/oil

filtration

Fuel-/oil

treatment Bilge Water

Separator

Ballast Water

Treatment

Black/Grey

Water Treatm.

Fresh Water

Generator.

Page 4: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

4 Company Confidential

BilgeProtect – Customer benefits

…EXPERTISE BASED ON DECADES OF EXPERIENCE

Water & Oil

Lub oil, cooling water

Simplex: Fuel oil, pump protection

Duplex: Fuel oil, pump protection

Seawater

Custom made (gum or welded)

Standard (norm parts)

Lub Oil

Automatic Filter (double insert)

Filter combination (by pass)

Fuel Oil (HFO)

Automatic Filter ComPlus

Filter combination (by pass)

Page 5: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

5 Company Confidential

Product portfolio – Marine application

• Bilge water deoiler

MPEB - 15ppm

PPT-BWS/MESB (PPT-BWS/MESB-VT) – 5ppm

MFEB – 1ppm

• Fuel treatment systems

KFWA, FTS, PTS

15ppm

FTS

PTS

5ppm 1ppm

KFWA

Page 6: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

6 Company Confidential

Product portfolio – Marine application

• Bilge water deoiler

BilgeProtect - 15ppm

PPT-BWS/MESB (PPT-BWS/MESB-VT) – 5ppm

MFEB – 1ppm

• Fuel treatment systems

KFWA, FTS, PTS

15ppm

FTS PTS

5ppm 1ppm

KFWA

Page 7: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

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7 Company Confidential

China / Korea October 2018

BilgeProtect - Our new smart Deoiler

Smart maintenance concept for corrective &

preventive maintenance monitoring

Storage of alarms, measurements & event data

Possibility to select required spare parts directly

on HMI

All operating and maintenance manuals as well

as drawings direct available

NFC element validation starts exchange

process and ensures dedicated performance

Remote access possibility (optional via UMTS or

VPN)

One vessel design enables smallest footprint in

the market

Low Height makes maintenance easy

Element exchange without tools and dirt free

New inner flow direction concept optimizes

separation process

Cost competitive sales price

Main Benefits Smart Features

Page 8: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

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8 Company Confidential

BilgeProtect – Customer benefits

Money

Shipyard for the CAPEX -> The BilgeProtect has a competitive sales price

– Interesting bonus and discount programs for the yards

Shipowner are not willing to bear extra costs, but like to benefit from lower OPEX

Filtration Group Company A&B Company C&D

Times to change of elements / filters per year 1 4 2

Average price of element / filter set (5m3/h) 2.000,00$ 2.000,00$ 2.500,00$

Average costs for other SP (e.g. stator) per year 500,00$ 1.000,00$ 500,00$

Yearly OPEX (spare part costs) 5m3/h OWS * 2.500,00$ 9.000,00$ 5.500,00$

After year

1 2.500,00$ 9.000,00$ 5.500,00$

2 5.000,00$ 18.000,00$ 11.000,00$

3 7.500,00$ 27.000,00$ 16.500,00$

4 10.000,00$ 36.000,00$ 22.000,00$

5 12.500,00$ 45.000,00$ 27.500,00$

10 25.000,00$ 90.000,00$ 55.000,00$ * without service or labor costs

lower OPEX by highly effective, reliable elements "Made in Germany"

Page 9: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

9 Company Confidential

BilgeProtect – Customer benefits

BilgeProtect

MPEB

Page 10: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

10 Company Confidential

BilgeProtect – Customer benefits

BilgeProtect

Size matters

Page 11: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

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11 Company Confidential

BilgeProtect – Customer benefits

…additional advantages

Worldwide service network

Warehouses with common spare parts on every continent

Possible frame deliver and service contracts with shipowners

Remote maintenance service

User-friendly, automated order system

Residual oil content: 15 ppm or 5 ppm certification according to IMO MARPOL MEPC.107(49)

Residual oil content: 1 ppm and less, documented in tests of DNVGL and the German Navy

Customized design to satisfy e.g. Exxonmobil 2017 (MESQAC 2017) Appendix A – F.5a

Made in EU for highest standards

Page 12: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

12 Company Confidential

Navy Projects with the German Navy OWS, FTS

Frigates

Bremen-Klasse (F-122) 8

Brandenburg-Klasse (F-123) 4

Sachsen-Klasse (F-124) 3

Baden-Würtemberg-Klasse (F-125) 4

Corvette

Braunschweig-Klasse (K-130) 5+5

Fast attack craft:

Gephard-Klasse (143 A) 10

Mine warfare

Frankenthal-Klasse 9

Kulmbach-Klasse 5

Support ships

Berlin-Klasse (Typ 702) 2

Typ 760 a 1

Costal Defense, Mobile Logistics

Page 13: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

13 Company Confidential

Navy

German Navy

Frigate F-125

Oily water separators (MF 500)

BWT (OPS 50)

PTS 600

Page 14: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

14 Company Confidential

Navy

German Navy

EGV Berlin Class Oily water separator

(Double MF 500)

Fuel Tretament 4 x PTS 800

Page 15: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

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15 Company Confidential

Navy

…some further Navies

South African Navy (6 Corvettes) PTS 600

Malayan Navy (4 Frigates) PTS600

Turkish Navy (6 Frigates “Meko”) PTS 600

France / Italy “Fremm” 16 Frigates (through MTU)

Turkish Navy “Milgem” 12 Frigates KFWA and PTS (through MTU)

Brasilian Navy 5 Frigates KFWA and E.Ö. 2000 (500L)

Page 16: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

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16 Company Confidential

Navy

…some further Navies

Mine warfareof the Turkish Navy

(Alanya Class)

NUMBER NAME Ships commission

M-265 ALANYA 21 March 2003

M-266 AMASRA 10 May 2004

M-267 AYVALIK 26 July 2005

M-268 AKÇAKOCA 27 Sep 2006

M-269 ANAMUR 17 Sep 2007

M-270 AKÇAY 27 Sep 2008

U.S.Marine – Littoral Combat Ship LCS

Page 17: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

17 Company Confidential

Navy

■ Filtration Group GmbH (MAHLE Industriefiltration (NFV)) is

Listed supplier at the German Navy since 30 Navies

Listed as NATO supplier with NATO Code Nr. C 7225

■ Delivered systems to the German Navy and Foreign Navies:

Oily Water Separators – 2 stage MPEB and Membran–Separator

Fuel Treatment Systems – KFWA

Spare parts such as Filter-Elements of the Faudi-Version, with better performance.

Page 18: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

18 Company Confidential

Navy

The patented system of the NFV membrane deoiling unit

• The system is tested and certified according to:

MEPC 107(49)

NATO / German Navy

• Characteristics are:

Only one pump for suction- and pressure build-up

Automatic backwashing without need of additional freshwater

Integrated emulsion-braker for the concentrate

Semi-automatic membrane cleaning

Automatic oil discharge

Fully automatic operation

Page 19: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

19 Company Confidential

Navy

All navy requirements are fulfilled by the Filtration Group NFV membrane deoilng system

500 h functional test:

Fulfilled by the NFV product only

Residual water in separated oil max.10%:

Also fulfilled by the NFV product

Shock and joggle test:

The NFV product was still functional after test procedure

NATO-Mixture the NFV deoiler was tested with

Page 20: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

Corporate

20 Company Confidential

Navy

Preparation of Navy units include joggle and shock tests

Standard system for the Navy

with 500 l/h Joggle- and Shock-Test according NATO – Standard

Page 21: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

Filtration Group

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21 Company Confidential

Navy

U.S.- Navy

© MAHLE Shock-tests of the OWS 2000 (2,5 m³/h)

Shock-test on a barge, USA

Page 22: Frigates & Corvettes OPVs Navies OPVs Coast Guard Corporate

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22 Company Confidential

Navy

Facet’s Helicopter Refueling Systems

are integrated packages which

include all the necessary elements for

the maintenance of the fuel quality in

the storage tanks and the supply to

the helicopters.

helicopter refueling systems