FRICK QUANTUM™ LX/HD SYSTEM INTERFACE … panel is accomplished by routing a recommended CAT-5...

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INSTALLATION-OPERATION-MAINTENANCE FRICK ® QUANTUM™ LX/HD SYSTEM INTERFACE PANEL Version 2.0x Form 090.030-IOM (OCTOBER 2013) INSTALLATION-OPERATION-MAINTENANCE File: SERVICE MANUAL - Section 90 Replaces: 090.030-O (MAR 12) Dist: 3, 3a, 3b, 3c

Transcript of FRICK QUANTUM™ LX/HD SYSTEM INTERFACE … panel is accomplished by routing a recommended CAT-5...

INSTALLATION-OPERATION-MAINTENANCE

FRICK® QUANTUM™ LX/HDSYSTEM INTERFACE PANEL

Version 2.0x

Form 090.030-IOM (OCTOBER 2013) INSTALLATION-OPERATION-MAINTENANCE

File: SERVICE MANUAL - Section 90Replaces: 090.030-O (MAR 12)Dist: 3, 3a, 3b, 3c

QUANTUM™ LX/HD SYSTEM INTERFACE PANELINSTALLATION-OPERATION-MAINTENANCE

090.030-IOM (OCT 13)Page 2

Table of Contents

OVERVIEW OF A TYPICAL SYSTEM............................................................................................................................................3

INTRODUCTION TO THE SYSTEM INTERFACE PANEL...................................................................................................................3

General Description.............................................................................................................................................................3

BASIC SIP CONNECTIONS .........................................................................................................................................................4

LOCATING THE ETHERNET CONNECTIONS...................................................................................................................................5

For a Quantum™ LX with a Q4 Processor.............................................................................................................................5

For a Quantum™ LX or HD with a Q5 Processor...................................................................................................................5

On the SIP Side...................................................................................................................................................................5

CALIBRATING THE SIP................................................................................................................................................................6

Touch Screen Calibration.....................................................................................................................................................6

SIP PAGE INTRODUCTION...........................................................................................................................................................7

General Information.............................................................................................................................................................7

LIST Page.....................................................................................................................................................................8

MANAGE PANELS Page.................................................................................................................................................9

MANAGE TAGS Page...................................................................................................................................................11

ABOUT Page...............................................................................................................................................................12

CONFIGURATION Page................................................................................................................................................13

ALARM Page...............................................................................................................................................................14

SIP MAINTENANCE

Q5 Controller Board............................................................................................................................................................5

Q5 Board Jumpers, LED’s and Connectors...........................................................................................................................17

Operator Interface.............................................................................................................................................................18

Description.................................................................................................................................................................18

Display Assembly........................................................................................................................................................18

Display Replacement............................................................................................................................................18

Touch Screen Description...........................................................................................................................................19

Using a Mouse.....................................................................................................................................................19

Power Supply....................................................................................................................................................................20

SIP Replacement Parts......................................................................................................................................................21

Wiring Schematic..............................................................................................................................................................22

Warning

The Quantum™ LX and HD Controllers has the capability of being modifi ed by the user/owner in order to obtain different performance characteristics. Any modifi cation to the standard default settings may have a severe negative impact on the operation and performance of the equipment. Any modifi cation to these control settings is the sole responsibility of the user/owner and Frick disclaims any liability for the consequences of these modifi cations. It is possible that the modifi cation of these settings may cause improper operation and performance that results in property damage, personal injury or death. It is the responsibility of the user/owner to evaluate and assess the consequences of their actions prior to modifying the controls for this unit.

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OVERVIEW OF A TYPICAL SYSTEM

Frick by Johnson Controls builds numerous cooling, refrig-eration, air handling and gas extraction products and control packages, which include the following:

• Compressors (for refrigeration/cooling or natural gas extraction)

• Evaporators• Condensers & Vessels• Hygienic air units (AcuAir)

The individual Frick packages mentioned above are controlled by a computer based machine control system, known as the Quantum™ control panel. The controller continuously moni-tors the conditions and operation of its attached package and its various subsystems. It also directs the operation of its indi-vidual components. It is fully self-contained.

A user interface is used to display graphic screens, which rep-resent various aspects of unit operation. The labeled or de-scribed function is recognized by the control processor, and appropriate action is taken.

Although the primary means of operator interaction to each package is via the built-in Quantum™ LX/HD control panel, an additional method has been created to allow multiple packages to be accessed and controlled from a single access point. This device is known as the System Interface Panel, or SIP.

Two versions of the Quantum™ control panel are compatible with the System Interface Panel; the Quantum™ LX and the Quantum™ HD.

Typical Compressor Package

The following information is presented to help the user to con-nect and interact with the SIP.

INTRODUCTION TO THE SYSTEM INTERFACE PANEL

General Description

The primary function of the System Interface Panel (SIP) is to allow a common access point for networking multiple Frick Quantum™ LX and/or HD panels together, for the purpose of monitoring and control.

This System Interface Panel (SIP) has been designed to allow an operator to effi ciently access, control and moni-tor the operation of all confi gured Quantum™ LX and HD packages from a single access point, when all units are connected through a common Ethernet network. The touch screen control panel is used for intuitive navigation.

The screen display and function is based on web browser technology, and will closely resemble the look of typical internet web browser. NOTE: If using a web browser, it is advisable to use Google Chrome, rather than Internet Explorer.

The supplied hardware platform consists of a 15 inch (mea-sured diagonally) color resistive touchscreen, and the Q5 microprocessor packaged in a Nema-4 steel enclosure. It is recommended that a properly confi gured multi-port Ethernet switch be utilized for the purpose of connecting all desired LX and HD panels.

System Interface Panel (SIP)

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BASIC SIP CONNECTIONS

The Frick SIP may be connected directly to a single Quan-tum™ LX or HD panel for a minimum system confi guration, or

it may be connected to an existing Ethernet network.

Connecting the SIP to an existing Quantum™ LX or HD con-trol panel is accomplished by routing a recommended CAT-5 Ethernet cable to each of the panels that you wish to include in your network (the recommended cables and parts may be found in any of the Quantum™ LX or HD communications manuals).

For a Single Panel (Minimum Confi guration) – Only one CAT-5 cable will need to be run from the panel, and it may plug directly into the SIP.

Quantum™ LX SIP

Crossover Cable

Quantum™ LX or HD

Note: Most pre-made, store-bought Ethernet cables are the straight pin-to-pin variety, and work in most confi gurations. However, if you want to connect two Ethernet devices directly together, in this case one SIP to one Quantum™ LX or HD panel, you will need to use a crossover Cat-5 cable. Refer to the following pictorial to construct a crossover cable:

1 2 3 4 5 6 7 8

Left (Not Crossed)

3 6 1 4 5 2 7 8

Right (Crossed)

Both Ends of a crossover-cable

CAT-5 Ethernet cable color codes

1 – White w/orange stripe 5 – White w/blue stripe

2 – Orange w/white stripe 6 – Green w/white stripe

3 – White w/green stripe 7 – White w/brown stripe

4 – Blue w/white stripe 8 – Brown w/white stripe

For multiple Panels - Each cable should be routed back from the Quantum™ LX or HD panel to a common area, where the ends can be plugged into a switch. The switch will then have a single cable that connects to the SIP (and to an optional existing Ethernet network).

Ethernet Network

Internet

Switch

SIP

Quantum™ LX Quantum™ LX

Internet

Quantum™ LX or HD Quantum™ LX or HD

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LOCATING THE ETHERNET CONNECTIONS

NOTE: All Quantum™ HD panels utilize the Q5 processor board, however, the Quantum™ LX panel may have either a Q4 or Q5 controller. Refer to the photos in this section to identify which control board is in each of the panels that you propose to confi gure for SIP usage.

For a Quantum™ LX with a Q4 processor:

The Ethernet connector for the LX Q4 panel can be found by opening the control panel door, and locating the Q4 controller, as shown here:

Ethernet Connector

Q4 Processor

Plug one end of the cable into the port as labeled. Route the cable out of the box, and to the point at which it will either tie into a switch (for multiple connections), or di-rectly to the SIP in the event of a single panel network.

For a Quantum™ LX or HD with a Q5 processor:

The Ethernet connector for the Q5 panel can be found by opening the control panel door, and locating the Q5 con-troller, as shown here:

Ethernet Connector

Q5 Processer

On the SIP Side

Open the panel door of the SIP, and look at the inside of the door. The location of the Ethernet connection within the SIP is the same location as shown above for the Q5 processor.

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4. Pressing anywhere on the screen within the fi ve second countdown will cause the screen to show the following image in the upper left corner:

5. Notice that the symbol collapses and expands. Try to touch the red dot within the circle as closely as possible. When the screen senses your touch, the symbol will move to its next calibra-tion point. Continue to touch the red dot at each new location.

6. After the last calibration point has been touched, the screen is now calibrated, and will either re-turn to the Confi guration screen (if this is where the calibration was initiated from, or it will fi nish the boot process if calibration was initiated dur-ing power cycle.

NOTE: If, for any reason, after completing the calibration, the cursor still does not appear where it should be, the calibration will need to be repeated.

Proper calibration is very important to effi cient screen opera-tion, especially when utilizing the on-screen keyboard. If the touch screen is out of a calibration, it can mean that the area being touched is actually being applied somewhere else, which can translate into the wrong button keyboard button being sensed, or the wrong setpoint area detected.

Touch Screen Calibration

As the SIP comes from the factory, calibration has already been performed, and as such, should not be needed. How-ever, it is possible that from time to time, re-calibration may be warranted. If the cursor does not move to your fi nger when you touch the screen, then the touch screen should be re-calibrated.

There are two methods by which the screen may be cali-brated. One is to perform a power cycle, the other is to access the screen calibration button (this second method will be described in the Confi guration Page section, de-scribed later).

To perform a power cycle:

1. Turn the Control Power switch to off.

2. Wait several seconds, then turn the Control Power switch back on.

3. The display will show a series of boot screens, then the HD logo will appear. Following the HD logo screen, a prompt will appear for 5 seconds, allowing access to the Screen Calibration fea-ture:

CALIBRATING THE SIP

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Header

Page List

SIP PAGE INTRODUCTIONGeneral Information

All available pages will have two areas that are identical.

Using the List page as an example:

Header - The area at the top of all pages shows the Frick logo, the name “System Interface Panel”, the IP Address, and fi nally an Alarm notifi cation (described later).

Page List - The area at the left side of all pages provides a menu to navigate between pages:

• List - Selecting this from any screen will return you to the List screen.

• Manage - Selecting this will allow you to confi gure all of the devices that will be controlled and monitored through the SIP.

• Manage Tags - Selecting this will allow custom nam-ing of panel groups.

• Confi guration - Use this page to confi gure the Ether-net settings for the SIP.

• About - An informational screen that provides infor-mation about the software that this SIP is running.

Some pages will have a slider bar as shown at the right side of the above screen. Moving the slider up or down will allow more of the screen content (if present) to be viewed.

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LIST Page

Work GroupTag Names

The List page can be thought of as a Home page. It is from here that an overall picture of the entire system can be viewed.

The List Page displays all the units recognized and accessible through the System Interface Panel by accessing the Work Group Tag Names. Any confi gured units will appear with an icon and a descriptive label. If an icon is touched, the web browser will be directed to display the Quantum™ LX/HD con-trol page that the icon has been programmed for (described later).

The following pictorial shows an example of a confi gured de-vice:

The green dot in the upper left corner of this icon indicates that the unit is operating normally and has no active alarms.

The yellow dot in the upper left corner of this icon indicates that the unit has an active alarm/warning.

A red dot will appear in the upper left corner if the unit is in shutdown.

A red banner will appear if there is a communications issue with the unit as well as the words “Comms Error” on the red bar, indicating a problem with the confi gured device such as:

• The unit may be turned off or not powered• The unit is not properly confi gured (incorrect IP ad-

dress, etc.)• Ethernet cable problem.

Notice that each confi gured device icon shown has a 4-way arrow in the upper right corner:

By touching the arrow in the icon, the device box may be moved so that the list of all icons may be re-arranged.

If the SIP has not yet been confi gured, then this screen will have nothing listed for units.

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MANAGE PANELS Pagegg

This page provides a detailed listing of all panels that have been confi gured for this system. Panels that are confi gured here, will be displayed on the List page. A new panel coming from the factory or one that requires a new program will have this screen unpopulated, and it will need to be confi gured. Any time that a new panel is added to the system, or if an existing panel has to be updated, this page will be used to make those changes/additions.

To ADD a new panel to this list:

Select the green [Add New] button. The following screen will appear:

The selections on this screen are:

Name - By selecting inside the box below the Name designation, a graphic keyboard will appear:

Use this keyboard to enter a unique name that helps to describe the location or function that applies to the panel being added. The Name is tied with the IP ad-dress. As each IP address is unique, the Panel Name must be unique also. It is much simpler to identify a panel by a name rather than a number. Select [Ac-cept] once satisfi ed with the entry.

IP Address – By selecting the left hand box below the IP Address designation, a graphic keypad will appear:

Using the keypad, enter the IP address of the device into the four provided boxes.

Web Server Port - This is traditionally set to 80 which all web browsers understand to be the default port. It is advisable to consult with the network ad-ministrator about this value.

Panel Platform - Select the type of operating plat-form for the panel, using the following selections:

• Quantum™ LX• Quantum™ HD

Panel Type - Enter the type of panel (product) using one of the following choices:

• Condenser/Vessel• Compressor• AcuAir• Evaporator

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Once the above entries have been made, select the [Submit]button to update the Manage Panels page. The [Cancel] button will void all changes and return you to the Add Pages screen.

Once a panel or panels have been added, they will now appear on the Manage Panels page.

Actions -

Selecting this ICON will cause the Modify Panel page to appear.

Selecting this ICON will cause the Modify Tag page to appear.

Selecting this ICON will delete the entire row.

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MANAGE TAGS Pageg

DESCRIPTION: A Tag is simply a name that you may assign for a Work Group. Each Work group can contain one or multiple panels. Work Groups do not need to be created, but in facili-ties where multiple panels exist it can be a benefi t. Use the Manage Tags page to change the names of Work Groups as they appear on the List page. Work Group tag names are cus-tomizable names that can be created to allow for grouping of similar product panels. Tags can be created to represent com-mon locations, such as a freezer, dock, warehouse, etc., or by package type such as Evaporator, Compressor, etc.:

Work Group Tag Names

Confi gured panels

within a Work Group

List Panel Page

Actions -

Selecting this ICON will cause the Edit Tag page to appear (see be-low).

Selecting this ICON will delete the entire row.

Edit Tag Page

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ABOUT Pageg

This page provides information about the panel.

These pieces of information will be necessary if factory assis-tance is ever required.

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CONFIGURATION Pageg

NOTE 1: The proper setup of this screen is critical, and is best left to the network administrator to perform.

This page is used to provide all of the necessary informa-tion so that an existing network will properly recognize the SIP as a valid device when connected to an existing Ethernet network. It is basically the same type of proce-dure you would use when connecting a new desktop or laptop computer to a network. Once a network recognizes the SIP, the SIP can be accessed by any computer on the network, thereby giving the capability to view, monitor, and change parameters from anywhere on the network.

NOTE 2: It is critical that proper safeguards be in place to limit this access through passwords and any other security measures deemed necessary.

The screen consists of the following setpoint boxes:

IP Address – (Internet Protocol) Four setpoint boxes are provided here. Every machine on an Internet or Ethernet network must be assigned a unique identi-fying number, called an IP Address. The IP address is how the network identifi es each device that is at-tached. A typical IP address would look like this:

• 216.27.61.137

Gateway Address – Four setpoint boxes are provided here. The network administrator will provide this ad-dress if it is required.

Subnet Mask - Like IP addresses, a subnet mask contains four bytes (32 bits) and is often written us-ing the same “dotted-decimal” notation. Subnet masks accompany an IP address and the two values

work together. Applying the subnet mask to an IP ad-dress splits the address into two parts, an extended network address and a host address. For a subnet mask to be valid, its leftmost bits must be set to ‘1’. Conversely, the rightmost bits in a valid subnet mask must be set to ‘0’, not ‘1’. All valid subnet masks con-tain two parts: the left side with all mask bits set to ‘1’ (the extended network portion) and the right side with all bits set to ‘0’ (the host portion).

NOTE 3: In the event the web server port or IP ad-dress settings are changed, the panel may need to perform a reboot before these changes take effect. This it will do automatically, and the user will be noti-fi ed when this is about to occur.

There are three button selections at the right side of this screen when viewed locally at the panel. If viewing the SIP remotely through a web browser, only the Calibration button will appear:

Calibration - Selecting this button will cause the screen to be replaced with the Calibrate Touch Screen page, as described on the CALIBRATING THE SIP page. Simply fol-low steps 4, 5 and 6 on the CALIBRATING THE SIP page to perform a screen calibration.

Upgrade Software - This feature is reserved for future use.

Remove Setpoints - If this button has been selected, you will be prompted with a warning message asking if you would like to continue. If you answer YES to the prompt, ALL setpoint values will be reset to factory default.

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ALARM pageg

The Alarm Page can be accessed from any page by simply selecting the red button in the upper right corner. If no alarms are present within the system, that Alarms button will show zero, otherwise, the number of active alarms will be shown within the button.

All confi gured panels will be listed on this page, each panel will be shown on it’s own row. Notice that there is a PLUS symbol

at the beginning of each row. Selecting this PLUS symbol will show the actual alarm message that is active for that panel (if any alarms are present). The third column will show a blue button with a number in it, representing the number of alarms for that panel. Selecting the Alarm button for any panel, will allow you to remotely view that particular panel.

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SIP MAINTENANCE

Q5 CONTROLLER BOARD

INTRODUCTION

Frick® Controls has released the latest version of the Quantum ™ Control System. The micro-processor is the brains of the system and is referred to as the Q5. A photo of this board appears here:

FEATURES

The Q5 board includes the following features:

• 6 total USB ports (4 are dedicated, 2 are available)• 10/100/1000 Mbps Ethernet Connection• External Video monitor connection• LED indicators to verify proper operation of various

on board areas (power, Ethernet connectivity, etc.)• 2 GB RAM memory• Battery to maintain date and time

WHAT SHOULD OCCUR WHEN APPLYING POWER

When powering up, the following sequence of events are indicative of a properly working main processor board:

• The six LED’s in the lower left corner should turn on solid.

• The on-board “buzzer” should “beep” once.

• The display should show several DOS (text) style screens. A penguin image will appear in the up-per left corner of the screen as the boot se-quence progresses.

• A Windows style screen with the letters HD will appear.

• The List (Home) page will appear.

WHAT IF THE SIP LIST PAGE IS NOT SHOWN

If the List page is not shown, check the following items:

1. If no LED’s are lit on the Q5 board, then check AC and DC power. Refer to the Power Supply sec-tion.

2. Check if the lighting of the LED’s is occurring as described in the What Should Occur When Ap-plying Powering section.

• If the powering up sequence continues to repeat without displaying the List page, then there is a booting problem.

3. Check all plugged connectors for proper seating.

4. Check if an error message is displayed when booting.

• Be sure to write down any error messages exactly as they appear, as well as the top line on the screen where the message ap-pears.

5. Check that the software is OK:

• Is the correct software installed?

• Did you just install new software?

6. Check the display. If the Q5 board is booting but you have no display, check the following:

• Check the LED backlight sticks. Look very closely at the display to see if anything is visible on the screen. If only a portion look darkened, it may be that one of the back-lights has failed. If the entire screen is dark (and it is not is sleep mode), use a beam type source of good lighting, such as a fl ashlight, look for any ghost type image. If it appears that there is something on the screen but very dark, the problem may be with either the backlight harness, the display or the Q5 board. Check to ensure that both ends of the backlight harness is plugged in securely. There is a sticker on the display mounting plate, that will have a part number that de-scribes the type of display.

• Verify that both the display cable and the backlight cable are fi rmly seated. It may be necessary to remove the video cable from the back of the LCD display and re-seat it to be sure it is connected properly. Note: This is a small connector. Caution should be observed so that it is not damaged due to excessive force.

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BATTERY FUNCTION AND REPLACEMENT

The Q5 board utilizes a battery to maintain correct date and time for the purpose of stamping warnings and shut-downs with the date and time that they occurred. If the date and time are not being maintained properly, this may indicate that the battery is not functioning, and should be replaced. The battery may be ordered through Baltimore Parts (P/N 333Q0001786) or may be purchased at most electronic shops (manufacturers P/N CR-2032).

The battery is fully assessable, but is surrounded by sensi-tive electronic components, so care should be taken when changing.

To replace the battery, ensure that the Control Power switch has been turned OFF.

Q5 BOARD PICTORIAL

NOTE 1: The triangle symbol ( ) denotes Pin 1 on connectors. Refer to the chart on the following page for jumper settings.NOTE 2: Do NOT remove the CN4 jumper. Removal of this jumper will cause the processor to not power up.NOTE 3: Although the Q5 board is the main controller, most of customer connections will be to the Interface board, as shown later.

Locate the Battery socket, as shown on the following drawing:

Once a static wrist band is properly donned, place your fi ngernail under the edge of the battery, and gently lift up. The battery should release itself from the socket easily. Take a new battery and place it into the holder in the same orientation as the old battery (the side with the writing must be facing out). Return the Control Power switch back to ON.

CN1000

CN1Ethernet

Connector

CN_POWER1Power

ConnectorFlash Card

located under the board

here

USBPorts

EthernetLED’s

JLVDS3

JLVDS2

CMOS1

CN3

INVERTER1Inverter

Connector

POWER LED’s

DIMM1

USBPorts

LVDS1Display

Connector

CRT1Video

Monitor

BH1Battery

FUSE

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JUMPER TABLE

Jumper Title

Function Jumper SettingJumper

TitleFunction Jumper Setting

CMOS1 (CMOS Clear)

Normal (default)

1 2 3

1 - 2 Closed CN3

(Touch Panel Type Selector)

5-Wire Touch Screen

1 2 3 1-2 Closed

Clear CMOS

1 2 3

2 - 3 Closed

8-Wire Touch Screen

(default)

1 2 3

2-3 Closed

CN1000 (LCD

Resolution Selector)

24-bit 800x600

6

4

2

5 3

1

1-3 Closed &

2-4 Closed JLVDS2(Backlight Level Se-

lector)

0– 5V(default)

1

2

3 2-3 Closed

24-bit 1024x768(default)

6

4

2

5 3

1

3-5 Closed&

2-4 Closed0 – 2.5V

1

2

3

1-2 Closed

18-bit 800x600

6

4

2

5 3

1

1-3 Closed&

4-6 Closed JLVDS3(Backlight Control Mode)

Voltage Mode

1 2 3 1-2 Closed

18-bit 640x480

6

4

2

5 3

1

3-5 Closed&

4-6 Closed

PWM Mode(Pulse Width Modulation)

(default)

1 2 3

2-3 Closed

NOTE 1: The triangle symbol ( ) denotes Pin 1 on connectors.NOTE 2: Jumper CN4 is not shown on this chart, as it must always be installed.

LED DEFINITION TABLE

LED Title Label Color Function

Power LED’s

LED1 Red 5VSB

LED2 Red 3VSB

LED3 Green VCC 12V

LED4 Green VCC 5V

LED5 Green VCC 3V

LED6 Blue Power On OK Status

CN1000 (LCD

Resolution Selector)

1000MB Green Giga – LAN Speed

100MB Yellow 100MB - LAN Speed

10MB Red 10MB –LAN Speed

ACTGreen (Blinks)

LINK Activity

Q5 BOARD JUMPERS, LED’S AND CONNECTORS

CONNECTOR PINOUT TABLE

Connector Title

Pin Function

CN_PWR1(Power Input)

1 Ground (GND)

2 Ground (GND)

3 VCC 12V

4 VCC 5V

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OPERATOR INTERFACE

DESCRIPTION

The Quantum™ SIP Operator Interface consists of two components: A color 15” (diagonally measured) graphic display and a resistive touchscreen and a membrane touch overlay. The display is used to view information coming from the Q5 controller, while the touchscreen allows the operator to navigate the menus.

DISPLAY ASSEMBLY

The Display assembly consists of a 1024 x 768 resolution LCD screen (which includes LED backlight sticks, and a wiring harness). Refer to the Parts List at the end of this manual for specifi c replacement part numbers.

NOTE: Before replacing a display unit, ensure that the symptom is not actually being caused by a bad back-light LED stick, harness or jumper setting.

DISPLAY REPLACEMENT

1. Shut off control power.

2. Carefully unplug the touchscreen connector from the Q5 board. Ensure that you are familiar with the relocation of this connector.

3. Remove the six nuts that mount the display plate to the door.

4. Carefully lay the display plate down on a table or bench, with the display side up.

5. Loosen the four screws located on the display plate as shown in detail A that follows.

6. Once all four screws have been loosened, care-fully slide the display out of the slotted mounting holes.

7. Remove the four screws and washers located at the sides of the display.

8. Reinstall the new display by reversing steps 7 and 6, in that order. Use the tool marks left by the hardware to position the new display.

9. Reinstall the display plate back into position on the panel door, and loosely reinstall the six hex nuts, do not tighten yet.

10. Carefully reconnect the display and backlight connectors on the back of the display.

11. Look at the display from the front of the panel door. Ensure that the display is centered in the display opening. Once centered, tighten the six nuts. Re-centering the display may be necessary after these steps have been completed.

12. Verify the Q5 Motherboard Display jumper set-tings per the table shown at on the previous page.

A

DETAIL A

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TOUCHSCREEN DESCRIPTION

The Quantum™ SIP utilizes an 8-wire resistive touch-screen interface to facilitate operator interaction. It con-sists of a transparent sheet of glass, which covers the entire display area, and has numerous rows and columns of micro wires embedded into its surface. Touching any-where on the glass will cause an adjacent row and column of these micro wires to sense the pressure, and signals the control electronics that a connection has occurred, and converts the signal to a cursor location. The action is very similar to the way a computer mouse would be uti-lized, in that manipulating a mouse moves a cursor around on the screen, but in the case of a touchscreen, a fi nger tip causes the cursor to move. The touchscreen allows the operator to simply touch active areas of the display for the purpose of changing setpoints, selecting menus, and accessing other operational features.

If for any reason, the touch screen either doesn’t re-spond to your touch, or can’t be suffi ciently calibrated as described previously, a short term solution for screen

navigation can be achieved by using a standard USB style computer mouse until repairs can be made.

To use a USB compatable computer mouse:

NOTE: Always be aware of the presence of live AC voltage within the control enclosure!

Open the control panel door, then use the fol-lowing instructions:

Locate the two USB connections on the Q5 control board, and plug the USB end of the mouse cable into either one.

The external USB mouse is now active and ready to use.

If using a mouse, note that by moving it, the on-screen cursor will track it’s movement. Simply navigate the cursor using the mouse to simulate a fi nger tip. Click on the screen areas that you wish to access by pressing the left hand mouse button. Use the on-screen data and keyboard entry boxes that appear to enter values and text.

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POWER SUPPLY

DESCRIPTION

The power supply of the SIP control panel consists of a DIN rail mounted 12 VDC power supply, located on the inside of the front door.

This supply is adjustable and has a green LED indicator to show that it is powered.

POWER DISTRIBUTION

DC power from the power supply is wired directly to a wir-ing harness that supplies power to the Q5 control board.

MEASURING VOLTAGE

CAUTION! Measuring and adjusting the power supply voltage requires the control power switch to be ener-gized. Extreme care must be observed when taking any readings, as 120 or 230 VAC (depending on incoming sys-tem voltage) will be present next to the power supply. Adjusting the supply requires the use of a small insulated Philips screwdriver inserted into the supply to access an adjusting potentiometer. CAUTION: It is possible for the screwdriver (and the person making the adjustment) to come into contact with potentially lethal voltages. Proper Personal Protective Equipment (PPE) measures need to be observed.

The Q5 control panel requires accurately adjusted DC voltages to function properly. Periodic measurement and adjustment of the DC power system is recommended for optimum system operation. Over time, it is possible for temperature, humidity, vibration and component age, to degrade the accuracy of these voltages. If the DC voltage begins to stray from its optimum range, mysterious prob-lems can begin to arise.

Some examples of problems could be:

• Loss of or intermittent communications failures.

• Q5 reboots for no apparent reason.

• LED's on the Q5 are lit, but nothing appears on the display.

To perform measurements and adjustment on the power supply voltage, use a reliable, calibrated Digital Volt Meter (DVM). The DVM should be accurate to 1/100 of a volt DC. With the control power switch turned ON, wait until the List page appears. This is because the graphics required to create this screen will draw more current than when the screen is not fully booted. If the screen never appears however (possibly due to a voltage problem), you will need to proceed regardless of what is or is not displayed. In order to properly measure the DC power, it must be checked at the DC power supply.

Ensure that the meter is set to the proper range (DC, 0-50

V or equivalent), as well as observing proper wire polarity. The acceptable range for the supply is as follows:

• 12 Volt Supply (+12.10 to +12.20 Vdc)

120 VACor

240 VAC

DCDCVoltageAdjust

Power Supply

+12 VDC Adjustment

Place the negative lead on the minus (-) terminal of the supply, and the positive lead on plus (+). Verify that the DVM is displaying in the range of +12.10 to +12.20.

If adjustment is required, locate the adjust-ment access hole on the supply, as previously shown. While watching the DVM, slowly rotate the screwdriver blade clockwise to increase the voltage or counter-clockwise to decrease until the voltage is correctly adjusted. NOTE: Extreme care must be used when adjusting the po-tentiometer. Adjustment should only be per-formed by qualifi ed personnel. The use of a non-conductive device is recommended.

POWER SUPPLY REPLACEMENT

If the power supply is found to be bad, or not capable of acceptable adjustment, the supply will need re-placing. Refer to the Recommended Spare Parts list for the part number.

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090.030-IOM (OCT 13)Page 21

SIP REPLACEMENT PARTSFrick

NumberSAP

NumberDescription

Control Power

639A0185H10 483963 2-Pos. Selector Switch (Control Power)

639A0185H30 483966 Latch, 3 Across (Attaches contact block to switch mechanism)

639A0185H31 483967 Normally Open Contact Block (for Control Power Switch)

639A0206H05 484047 Circuit Breaker, 5 Amp.

Display Accessories

639D0199H01 703164 15” Color Display (Indoor)

649D6101G01 1032704 Touchscreen glass w/overlay of Frick logo

Flash Cards and Software

639A0290G07 1073320 Quantum™ SIP Program Flash Card (Version 2.00)

Harnesses

639B0116H01 677556 DC power-I/O Comms harness

639D0236H01 105758 SIP Harness, Ground

639B0118H01 670744 Display Harness

639B0126H01 884854 LED Inverter Harness

639D0191H03 696516 Harness Kit, Q5 to Interface Board Interconnect

Miscellaneous

333Q0001786 N/A Battery, 3V (located on Q5 board)

Power Supply

639B0115H02 642308 DC power supply – 12 VDC

Q5 Boards

649C1158G01 1034948 Q5 (Advantech Q5) (Does not include interconnect harness kit)

639B0116H01 677556 Interface Board (Does not include interconnect harness kit)

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090.030-IOM (OCT 13)Page 22

Wiring Schematic

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090.030-IOM (OCT 13)Page 23

QUANTUM™ LX/HD SYSTEM INTERFACE PANELINSTALLATION-OPERATION-MAINTENANCE

090.030-IOM (OCT 13)Page 24

Form 090.030-IOM (2013-10)Supersedes: 090.030-O MAR 12

Subject to change without noticePrinted In USA - GUI 1M .20

2013 Johnson Controls Inc. - ALL RIGHTS RESERVED

JOHNSON CONTROLS100 CV Avenue P.O. Box 997Waynesboro, PA USA 17268-0997Phone: 717-762-2121 FAX: 717-762-8624www.johnsoncontrols.com