FRICK QUANTUM HD COMPRESSOR CONTROL QHD Compr 2016- · PDF fileQUANTUM™ HD...

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  • OPERATION

    FRICK QUANTUM HD COMPRESSOR CONTROL PANEL

    Version 10.20

    CURRENT DESIGN MARCH 2016

    QUANTUM HD COMPRESSOR CONTROL PANEL Operation

    Form 090.040-O (MAY 2016) OPERATION

    File: SERVICE MANUAL - Section 90Replaces: 090.040-O (MAR 2016)Dist: 3, 3a, 3b, 3cRevised:

    Please check www.johnsoncontrols.com/frick for the latest version of this publication.

  • QUANTUM HD COMPRESSOR CONTROL PANELOPERATION

    090.040-O (MAY 2016)Page 2

    SECTION 1 THE QUANTUM HD CONTROL SYSTEMOVERVIEW ................................................................. 3USING A WEB BROWSER (ETHERNET) ......................... 4OPERATOR ACCESS..................................................... 5DATA ENTRY ............................................................... 5

    VIRTUAL KEYBOARD ...................................................... 6VIRTUAL NUMERIC KEYPAD ........................................... 6POP-UP SELECT UNITS BOX .......................................... 7POP-UP OUT-OF-RANGE BOX ....................................... 7

    SECTION 2 SCREEN AND MENU NAVIGATIONNAVIGATION ICONS .................................................... 9NAVIGATION MENU .................................................... 9MENU HIERARCHY .................................................... 10

    SECTION 3 OPERATING DISPLAY SCREENSOVERVIEW .................................................................11HOME ........................................................................14

    USER DEFINED ............................................................. 14DOCUMENTATION .........................................................15CONTACTS ....................................................................15

    EVENTS .....................................................................17TRENDING .................................................................18

    REAL TIME TRENDING .................................................. 18HISTORICAL TRENDING ................................................ 19

    ABOUT ..................................................................... 20STATUS .....................................................................21

    VYPER INFO ..................................................................21FILTER INFO ...................................................................21PANEL .......................................................................... 22

    Analog .................................................................. 22Digital ................................................................... 22Comms 1-3 ........................................................... 23I/O Comms ............................................................ 23Comms 1-3 Log ..................................................... 24I/O Comms Log ..................................................... 24ModBus TCP Log ................................................... 25

    REMOTE USERS ........................................................... 25DBS STARTER INFO ...................................................... 26

    ALARMS ....................................................................27CLEAN SCREEN MODE ...............................................28CONTROL SETPOINTS ............................................... 30

    CAPACITY CONTROL .................................................... 30PI CONTROL ................................................................. 32CONDENSER CONTROL ................................................ 33SEQUENCING CONTROL (ORDER) ................................. 34SEQUENCING CONTROL (CONTROL) ............................ 36LIQUID INJECTION LIOC ................................................ 37

    CALIBRATION .............................................................38PRESSURE .................................................................... 38TEMPERATURE ............................................................. 39CAPACITY VOLUME ......................................................40MOTOR DRIVE .............................................................. 41AUXILIARIES ................................................................. 42OUTPUTS ..................................................................... 43PHD MONITOR ............................................................. 44MISC ............................................................................ 45

    CONFIGURATION ....................................................... 46MAIN MENU ................................................................. 46PACKAGE ...................................................................... 46

    Oil Pump / Lubrication .......................................... 48Liquid Injection ..................................................... 49DX / Chiller Control ............................................... 50Options Discharge Butterfly Valve Control ..........51Options Economizer Butterfly Valve Control ...... 52Options Separator Condensing .......................... 53Options Separator Dewpoint ............................. 53

    COMPRESSOR .............................................................. 54DRIVE ........................................................................... 56

    Motor .................................................................... 56DBS Starter ............................................................57VSD ....................................................................... 58Vyper Control .................................................... 59

    DRIVE ContinuedVyper Cooling .................................................... 60Engine / Turbine .................................................... 61

    CAPACITY CONTROL .................................................... 62Capacity Modes .................................................... 62Mode Scheduling .................................................. 63Leaving Process Safeties ....................................... 64

    DISCHARGE/SUCTION/OIL ............................................ 65Discharge .............................................................. 65Suction / Oil .......................................................... 66Limits .................................................................... 67

    DIGITAL AUXILIARIES ................................................... 68Digital Aux Inputs .................................................. 68Digital Aux Outputs ............................................... 69Timed (Run Control) .............................................. 70Timed (Scheduled Control).....................................71

    ANALOG AUXILIARIES .................................................. 72PANEL .......................................................................... 73COMMUNICATIONS .......................................................74

    Ethernet .................................................................74Serial .....................................................................75Map File ................................................................ 76

    SECURITY ......................................................................77NOTIFICATIONS ............................................................ 78

    Groups .................................................................. 78Email ..................................................................... 79

    SEQUENCING ................................................................ 80Order .................................................................... 80Control .................................................................. 81

    CONDENSER ................................................................. 82PHD VIBRATION / TEMPERATURE ................................. 83

    Compressor Bearing Vibration .............................. 83Motor Bearing Temperature / vibration ................. 84Motor Stator Temperature .................................... 85

    PROPORTIONAL / INTEGRAL CONTROL SETUP ............ 86SUPERHEAT .................................................................. 88RETRANSMITTING OUTPUTS........................................ 89DIGITAL I/O................................................................... 90ANALOG I/O ................................................................. 91PLC I/O CONTROL ........................................................ 92

    SERVICE .....................................................................93OIL PUMP ..................................................................... 93MAINTENANCE (FACTORY) ........................................... 94MAINTENANCE (USER DEFINED)................................... 95COMMUNICATIONS ...................................................... 96DIAGNOSTICS .............................................................. 97SOFTWARE .................................................................. 98

    SECTION 4 OPERATION OVERVIEWINITIAL SETUP PROCEDURE .......................................99COMPRESSOR START-UP PROCEDURE .......................99COMPRESSOR STOPPING PROCEDURE .......................99SETUP FOR AUTOMATIC CONTROL ............................99REMOTE CONTROL OF THE COMPRESSOR .................99

    SECTION 5 WARNING/SHUTDOWN MESSAGE LISTALPHABETICAL LISTING ...........................................101

    SECTION 6 APPENDIX (OIL CONTROL LOGIC)OIL SAFETY LOGIC ................................................... 113

    PART 1: MISSING OIL PRESSURE .................................113PART 2: INSUFFICIENT MAIN OIL PRESSURE DURING LOW DIFFERENTIAL .......................................114PART 3: OIL CIRCUIT PRESSURE DROP ........................115PART 4: OIL PRESSURE FILTER DROP ...............