Frank Wiesbrock et al- Single-Mode Microwave Ovens as New Reaction Devices: Accelerating the Living...
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Single-Mode Microwave Ovens as New ReactionDevices: Accelerating the Living Polymerization of
2-Ethyl-2-Oxazoline
Frank Wiesbrock, Richard Hoogenboom, Caroline H. Abeln, Ulrich S. Schubert*
Laboratory of Macromolecular Chemistry and Nanoscience, Eindhoven University of Technology and Dutch Polymer Institute
(DPI), P.O. Box 513, 5600 MB Eindhoven, The NetherlandsE-mail: [email protected]
Received: August 12, 2004; Revised: September 2, 2004; Accepted: September 3, 2004; DOI: 10.1002/marc.200400369
Keywords: activation energy; green chemistry; 2-oxazoline; ring-opening polymerization; single-mode microwave system
Introduction
Since their introduction at the beginning of the new
millennium, single-mode microwave reactors have found
their way into chemical laboratories all over the world.[1,2]
Besides the impressive increase in reaction rates observable
for a plethora of reactions, these single-mode systems allow
for accurate control of temperature and pressure inside the
reaction vial, rendering reproducibility and a facilitated
scale-up of the reactions performed.[3] Furthermore, by the
fast and direct heating of the reactants, numerous reactions
have been reported to give higher yields and an improved
purity of the desired products when carried out under
microwave irradiation. As an additional consequence, reac-
tions can be performed in reduced solvent amounts (green
chemistry).
Contrary to their well-established use in a steadily
growing number of organic reactions, it is only very recen-
tly that polymer chemists have discovered single-mode
microwave systems as new reaction devices. The first sets
of polymerization reactions have been performed undermicrowave irradiation. The corresponding findings show
the advantages of microwave irradiation for the polymer
synthesis, above all, the increased reaction rates and
improved polymer properties.[46] Surprisingly, and in
contrast to controlled radical polymerizations,[7] living
ionic polymerizations that represent an important class of
controlled polymerization techniques have not been inves-
tigated so far. To obtain data for this important type of
reaction, we chose the living cationic ring-opening poly-
merization (CROP) of 2-ethyl-2-oxazoline as a first
example (Scheme 1).[8] Its investigation began in 1966,[9]
Summary: The ring-opening cationic polymerization of2-ethyl-2-oxazoline was performed in a single-mode micro-wave reactor as the first example of a microwave-assistedliving polymerization. The observed increase in reactionrates by a factor of 350 (6 h !1 min) in the range from 80 to190 8C could be attributed solely to a temperature effect aswasclearly shown by control experiments andthe determinedactivation energy. Because of the homogenous microwaveirradiation, the polymerization could be performed in bulk orwith drastically reduced solvent ratios (green chemistry).
Monomer conversion, represented by theratio ln{[M0]/[Mt]},plotted against time for six temperatures in the range from80 to 180 8C, and polymerization reaction vials, showing anincrease in yellow color for those reactions performed (well)above and below 140 8C, indicating side reactions.
Macromol. Rapid Commun. 2004, 25, 18951899 DOI:10.1002/marc.200400369 2004 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
Communication 1895
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and ever since, fuelled by its promising potential applica-
tions like micellar catalysis, drug delivery, or hydro-
gels,[10,11] numerous attempts aiming at an increase of
reaction rates (normally in the range between 10 to 20 h)
and molecular weights have been reported.[11] However, no
real break-through has been achieved so far.
Experimental Part
Materials and Instrumentation
All chemicals, except for acetonitrile (Biosolve LTD), werepurchased from Aldrich. 2-Ethyl-2-oxazoline (over BaO) and
methyl tosylate were distilled and stored under argon. Aceto-nitrile was dried over molecular sieves (3 A).
Reactions were carried out in capped reactionvials uniquelydesigned for the single-mode microwavesystem EmrysLibera-
tor (Biotage, formerly PersonalChemistry). These vials wereheated, allowed to cool to room temperature, and filled with
argon prior to use. All experiments were performed on 2 mLsolutions; the polymerizations were terminated by quenching
the reaction mixtures at the favored times with water.
Gas chromatography (GC) measurements (for the determi-nation of the conversion) were performed utilizing an Inter-science Trace GC with a Trace Column RTX-5 connected to aPAL autosampler. For the injection of polymerization mixtu-
res, a special Interscience liner with additional glass wool was
used. Gel permeation chromatography (GPC) was performedon a Shimadzu system with a SCL-10A system controller, an
LC-10AD pump, an RID-10A refractive index detector, and aPLgel 5 mm Mixed-D column at 50 8C using a chloroform/
triethylamine/isopropyl alcohol (94:4:2) mixture as eluent at aflow rate of 1 mL min1 (polystyrene calibration).
Microwave-Assisted Polymerizations of 2-Ethyl-2-Oxazoline
Unless indicated otherwise, solutions with an initial 2-ethyl-2-oxazoline concentration of 4 M and a ratio of [EtOx]/[TsOMe] 60 were used in the polymerization reactions;
consequently, a typical stock solution (4 M) with a volume of25 mL was composed of 9.914 g of 2-ethyl-2-oxazoline,0.3104 g of methyl tosylate, and 11.707 g of acetonitrile. This
stock solution was divided into different vials. For each
investigated temperature, six polymerizations were performedwith different reaction times.
For the concentration series in the range from 4 to 9.9 M, theratio of [EtOx]/[TsOMe] was kept at a value of 60. In the caseof the chain extension experiments (at 140 8C), the first block
was prepared in acetonitrile solution (4 M, [EtOx]/[TsOMe]
10; reaction time of 100 s). For the second reaction step, the
additional 2-ethyl-2-oxazoline (80 units per TsOMe) was add-ed without additional solvent (reaction time of 800 s).
Results and Discussion
A first kinetic investigation on the cationic ring-opening
polymerization of 2-ethyl-2-oxazoline(EtOx)initiated with
methyl tosylate (TsOMe) showed that the speed of the poly-
merization increases with temperature and is, in contrast toconventional heating, not limited to the boiling point of
acetonitrile (828C). At 80 8C, the typical temperature for
conventional heating, the conversion rate only reaches 59%
within 1 h independently of the heating source (microwave
irradiation or conventional heating); completion of the
polymerization takes 6 h. At 1908C, on the other hand, the
pressure inside the vial reaches 11 bars and the reaction is
completed in less than 1 min. Going beyond temperatures of
140 8C, however, induces (minor) side reactions[12] as
indicated by the increasing yellowish color of the reaction
liquids. The polydispersity index (PDI) values actually stay
below 1.2 even for the reaction temperature of 2008C,
exhibitingonlyaminorincreasecomparedtothestandard1.1
of this series. Consequently, because of the higher reaction
temperatures attainable with the single-mode microwave
system, the polymerization is accelerated by factors of 350
(80! 190 8C) and 70 (80! 140 8C), respectively.
The living nature of this polymerization was proven in
the temperature range between 80 and 180 8C by monitor-
ing the time dependence of the conversion rates and the
number-average molecular weights (Mn) of the correspond-
ing polymers for six representative temperatures (Figure 1
and 2). The power supplied to maintain the reaction temper-
ature was found to be independent of the conversion,
exhibiting a comparable absorption of the microwaveirradi-ation by the monomer and the polymer in the presence of
acetonitrile. The monomer conversion at a given temper-
ature (obtained by GC and represented by the ratio ln{[M0]/
[Mt]}) depends linearly on time, illustrating the first order
kinetics of the polymerization reaction (Figure 1, left). A
control experiment at 1408C with conventional heating in a
high-pressure NMR tube revealed the same reaction speed
(Figure 1, open symbols) and afforded polymers with
analogous properties. In addition, the livingness of the
polymerization is successfully illustrated by the linear
dependence of the number-average molecular weights (Mn)
Scheme 1. Schematic representation of the cationic ring-opening polymerization of2-ethyl-2-oxazoline initiated by methyl tosylate.
1896 F. Wiesbrock, R. Hoogenboom, C. H. Abeln, U. S. Schubert
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on monomer conversion (Figure 2, left). Minor deviations
from the overall linearity are observable for the low andhightemperatures of the investigatedrange (80 and1808C),
which might be a consequence of the occurrence of side-
reactions.[12] For 140 8C, on the other hand, side reactions
have been found to be repulsed to a minimum, and the
number-average molecular weights perfectly comply with
the theoretical values. All polymers exhibit remarkably low
polydispersity indices (PDIs ca. 1.1). The final proof for the
livingness of the microwave polymerization was provided
by chain extension experiments at 140 8C. The GPC traces
before and after the second monomer addition clearly
demonstrate the existence of living chain ends, allowing for
the preparation of a 9 kDa polymer (PDI 1.17) from a
1 kDa (pre-)polymer (PDI 1.10), or, in terms of monomer
units: to incorporate 90 monomers into each polymer chain
in a two-step process (10 80) (Figure 1, right).
The reaction rates kp for the different temperatures were
calculated from the slopes of the ln{[M0]/[Mt]} plot
(assuming that the standard kinetic analysis[13] is still valid
under microwave irradiation). The resulting Arrhenius plot
(Figure 2, right) yields an activation energy of 73.4 kJ
mol1
, which is in excellent agreement with previousreported literature values for similar systems that range
from 68.7 to 80.0 kJ mol1.[8a,14] This also indicates that
for this polymerization system the microwave device only
serves as a very efficient heatingdevice and that there are no
intrinsic microwave effects.[15]
In the literature, a controversial discussion has arisen
whether the increase in reaction speed and the improved
purity of the products upon exposition to microwave
irradiation not only originate from the fast and direct
heating of the reactants, but also from so-called microwave
effects.[1] Apart from our observations that conversion rates
at 140 8C are independent of the heating device (microwave
irradiation vs. conventional heating) and that the activation
energy has a characteristic value, the observed acceleration
in the range from110 to 190 8C (60 min! 1 min, factor 60)
perfectly complies with the calculated factor (equal to 54)
from the Arrhenius equation. Consequently, the increase in
reaction speed is purely caused by thermal effects, as ex-
pected when utilizing a good microwave absorbing solvent
Figure 1. Left: Monomer conversion, represented by the ratio ln{[M0]/[Mt]}, plottedagainst time for six temperatures in the range from 80 to 180 8C. Right: Chain extensionpolymerization (Mn 1 000 and 9 000, respectively).
Figure 2. Left: Number average molecular weights (Mn) plotted against the conversion.Right: Corresponding Arrhenius plot.
Single-Mode Microwave Ovens as New Reaction Devices: Accelerating the Living Polymerization of 2-Ethyl-2-Oxazoline 1897
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like acetonitrile. Unfortunately, the effect of direct micro-
wave absorption by the monomer could not be investigated
since the cationic ring-opening polymerization of
2-oxazolines only proceeds in polar solvents.In addition to the increased reaction rates of the living
polymerization and the resulting shorter reaction times,
further investigations were aimed at performing the poly-
merization in reduced solvent amounts (green chemistry).
Therefore, a series of 4 to 9.9 M solutions of the monomer
(9.9 M represents bulk polymerization) was subjected to
polymerization at 1408C. The reaction times for comple-
tion can be calculated with the aid of the determined
activation energy; the molecular weights were determined
by GPC (Figure 3, left). The formation of polymers with
number-average molecular weights of the favored 6 000 is
observable for all samples. The PDI values, on the other
hand, increase with the concentration of the monomer to a
maximum of 1.18 for the bulk situation, representing a
border case of a controlled living polymerization mechan-
ism. The shoulder of the corresponding peak (Figure 3,
right) might be generated by chain transfer reactions and
subsequent chain coupling;[12] the reaction liquid, however,
stays colorless. We strongly assume that our success in
going to bulk polymerization while maintaining low PDI
values is a direct effect of the fast, direct, and homogenous
heating of the microwave system, pushing side reactions to
a minimum. In addition, the changed solvent properties
resulting from heating above the boiling point might also
decrease the occurrence of side reactions.
Conclusion
In conclusion, the single-mode microwave system has
proven to be a powerful device for performing the living
cationic ring-opening polymerization of 2-ethyl-2-oxazo-
line, overcoming the long reaction times characteristic for
that reaction when carried out under conventional heating.
The living character of the polymerization is retained under
microwave irradiation at all investigated temperatures
(80 to 180 8C). In addition, the polymerization could be
carried out in less diluted solutions under microwave
irradiation, still yielding polymers with narrow molecular
weight distributions. The improvements result fromthermal effects; additional microwave effects are not
discernible. Future investigations will be directed towards
up-scaling issues as well as the polymerization of other
2-oxazolines. Special attention will be given to the
accelerated synthesis of block copolymers.
Acknowledgements: The authors thank the Dutch PolymerInstitute (DPI), the Nederlandse Wetenschappelijk Organisatie(NWO), and the Fonds der Chemischen Industrie for financialsupport and Biotage for the collaboration.
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Single-Mode Microwave Ovens as New Reaction Devices: Accelerating the Living Polymerization of 2-Ethyl-2-Oxazoline 1899
Macromol. Rapid Commun. 2004, 25, 1895 1899 www. mrc-journal .de 2004 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim