Fr350_370_390_service
description
Transcript of Fr350_370_390_service
First Edition
SERVICE MANUAL / PARTS LIST
DIGITAL MINILAB
FRONTIER
350/370/390
Main Control Unit
PP3-C929E
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INTRODUCTION
As the main control unit of the Frontier 350/370/390 scanner, we have adopted a TOSHIBA personal computer (PC) with Windows NT 4.0 installed.This service manual provides the knowledge and skills required for maintaining and servicing this main control unit (PC).
The main control unit (PC) consists of the following parts.• Motherboard
The motherboard mounts the CPU and memory.• Hard Disk Drive (HDD)
Software programs and a large amount of data are stored on the hard disk.• CD-ROM Drive
The CD-ROM drive is used for importing data from the external source.• Floppy Disk Drive (FDD)
The floppy disk is used for storing relatively small amount of data.• Timer Card
The timer card is used for turning ON the main control unit and main part of the scanner at preset time.• SCSI Card
The SCSI card is used for exchanging image and control data between the main control unit and the main part of the scanner.
• Ethernet CardThe Ethernet card is used for communicating with external devices such as the Imaging Controller.
• Power Supply UnitThe power supply unit supplies power to all the drives and cards.
Firstly, you need to know the function of each part. Secondly, you need to obtain knowledge for clarifying what part is faulty. Thirdly, you need to acquire skills to replace each part. After part replacement, hardware and software settings with the dedicated utility programs are also required (see Chapters 5 and 6).The personal computer used as the main control unit is a PC/AT-compatible machine, and the component parts such as the HDD, CD-ROM drive and FDD conform to the associated standards. However, if parts other than those recommended by Fujifilm are used, the scanner becomes unstable or inoperative. Be sure to use only Fujifilm-recommended replacement parts.
Windows NT 4.0 and Windows are the registered trademarks of Microsoft Corporation.XactCopy is the trademark of DuoCor, Inc.
NOTICE:1.Electro-optical-mechanical reproduction of this manuscript is strictly forbidden.2.Product innovations may result in specification changes without prior notice.
1. Outline 1
2. Repair Parts List and 2Preparations for Repair
3. 3A. Troubleshooting 33B. Example of Troubleshooting
4. Parts Replacement 4
5. OS Recovery Procedure 5
6. Settings After Replacing 6Backup Battery
7. Installing Hard Disk Backup Kit 7(XL/G Type Only)
8. Backup of Difference Files 8
9. Countermeasure Against HDD Failure 9(By User)
10. Countermeasure Against HDD Failure 10(By Service Personnel)
11. Appendix 1 Creating Utility FD 11
12. Appendix 2 How To Use PC Test FD 12
13. Appendix 3 Placing HDD in Dual Configuration 13and Replacing All HDDs (XL/G Type Only)
14. Parts List 14
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CONTENTS
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1. Outline ...................................................................................................................................................... 9
1.1 Qualification for Main Control Unit Maintenance .............................................................................. 91.2 Main Control Unit Component Parts ................................................................................................. 9
1.2.1 Motherboard ........................................................................................................................... 10
1.2.2 Hard Disk Drive (HDD) ........................................................................................................... 11
1.2.3 CD-ROM Drive ....................................................................................................................... 11
1.2.4 Floppy Disk Drive (FDD)......................................................................................................... 11
1.2.5 Timer Card.............................................................................................................................. 11
1.2.6 SCSI Card .............................................................................................................................. 11
1.2.7 Ethernet Card ......................................................................................................................... 11
1.2.8 Power Supply Unit .................................................................................................................. 11
2. Repair Parts List and Preparations for Repair.............................................................................. 12
2.1 List of Main Control Units.................................................................................................................. 122.2 Parts List........................................................................................................................................... 12
2.2.1 Parts List for M/L Type ........................................................................................................... 12
2.2.2 Parts List for XL/G Type ......................................................................................................... 12
2.3 Preparations for Repair..................................................................................................................... 132.3.1 Tools Required ....................................................................................................................... 13
2.3.2 Utility Software for Maintenance............................................................................................. 13
2.3.3 PC Test Program FD (only for XL/G Type)............................................................................. 14
3A. Troubleshooting ................................................................................................................................... 15
3A.1 System Abnormality........................................................................................................................ 15
3A.1.1 Start-up Failure..................................................................................................................... 15
3A.1.2 Abnormality during Operation............................................................................................... 20
3A.2 FDD Abnormality ............................................................................................................................ 21
3A.2.1 W-1503/W-1505/W-1507/Incorrect Reading or Writing Operation ....................................... 21
3A.2.2 W-1512 ................................................................................................................................. 23
3A.3 CD-ROM Drive Abnormality............................................................................................................ 24
3A.3.1 CD-ROM Reading Failure .................................................................................................... 24
3A.3.2 Program Installation Requires Too Much Time .................................................................... 25
3A.3.3 An Error Message Appears During Program Installation...................................................... 26
3B. Example of Troubleshooting ............................................................................................................ 27
3B.1 Start-up Failure ............................................................................................................................... 27
3B.1.1 Nothing is Displayed on the Monitor..................................................................................... 27
3B.1.2 During Start-up, the System Hangs Up with a Black Background (BIOS Screen) Displayed...... 27
3B.1.3 During Start-up, the System Hangs Up with Only a Blue Background Displayed ................ 27
3B.1.4 An Error Occurs While Starting Up Frontier Software .......................................................... 28
3B.2 Troubles During Operation ............................................................................................................. 28
3B.2.1 A Watson Error Occurs When Operating the Frontier .......................................................... 28
3B.2.2 Suddenly the Scanner is Turned OFF.................................................................................. 28
3B.2.3 Operating Speed of the Frontier Becomes Unusually Slow. The Mouse and Keys Do Not Function ..... 28
3B.2.4 Suddenly Only a Blue Background is Displayed and the Frontier Stops.............................. 29
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3B.3 Error Occurs During the Post-operational Check ........................................................................... 29
3B.4 Others ............................................................................................................................................. 29
4. Parts Replacement ............................................................................................................................... 30
4.0 Precautions on Faulty Parts Replacement ....................................................................................... 304.1 M/L Type........................................................................................................................................... 31
4.1.1 Side Cover Removal/Reinstallation ........................................................................................ 31
4.1.2 Top Cover Removal/Reinstallation ......................................................................................... 31
4.1.3 Connecting Grounding Wristband .......................................................................................... 31
4.1.4 Memory Card Replacement/Expansion (L Type Only) ........................................................... 32
4.1.5 Timer Card Replacement ....................................................................................................... 33
4.1.6 CD-ROM Drive Replacement ................................................................................................. 35
4.1.7 Primary Hard Disk (HDD1) Replacement ............................................................................... 37
4.1.8 Power Supply Replacement ................................................................................................... 42
4.1.9 Floppy Disk Drive (FDD) Replacement .................................................................................. 42
4.1.10 Secondary Hard Disk (HDD2) Replacement (when the secondary HDD is located under the FDD) .... 44
4.1.11 Secondary Hard Disk (HDD2) Replacement (when the secondary HDD is located under the CD-ROM drive).... 47
4.1.12 Motherboard Backup Battery Replacement............................................................................ 51
4.2 XL/G Type......................................................................................................................................... 514.2.1 Left-hand Cover Removal/Reinstallation ................................................................................ 51
4.2.2 Top Cover Removal/Reinstallation ......................................................................................... 52
4.2.3 Connecting Grounding Wristband .......................................................................................... 52
4.2.4 Timer Card Replacement ....................................................................................................... 52
4.2.5 Motherboard Backup Battery Replacement............................................................................ 53
4.2.6 Memory Card Replacement/Expansion.................................................................................. 54
4.2.7 Floppy Disk Drive (FDD) Replacement .................................................................................. 55
4.2.8 CD-ROM Drive Replacement ................................................................................................. 55
4.2.9 Secondary Hard Disk (HDD2) Replacement .......................................................................... 56
4.2.10 Primary Hard Disk (HDD1) Replacement ............................................................................... 59
4.2.11 Power Supply Replacement ................................................................................................... 63
5. OS Recovery Procedure ..................................................................................................................... 64
5.1 Outline .............................................................................................................................................. 645.2 How To Use Recovery CD................................................................................................................ 64
5.2.1 Changing the Boot Device to CD-ROM Drive......................................................................... 65
5.2.2 Recovery of Pre-installed Software ........................................................................................ 65
5.2.3 Returning the Boot Device to HDD1....................................................................................... 66
5.2.4 Disk Administrator Setting Confirmation................................................................................. 67
5.2.5 Formatting “D:” Drive .............................................................................................................. 68
6. Settings After Replacing Backup Battery ....................................................................................... 69
6.1 CMOS Initialization ........................................................................................................................... 696.2 BIOS Setup....................................................................................................................................... 70
6.2.1 Date/Time Setting for M/L Type.............................................................................................. 70
6.2.2 Date/Time Setting for XL/G Type ........................................................................................... 70
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7. Installing Hard Disk Backup Kit (XL/G Type Only) ...................................................................... 72
7.1 Outline .............................................................................................................................................. 727.1.1 Hard Disk Backup Using Hard Disk Backup Kit...................................................................... 72
7.1.2 Backup Software Service Conditions ..................................................................................... 72
7.1.3 Contents of Hard Disk Backup Kit .......................................................................................... 72
7.2 XactCopy Installation Procedure ...................................................................................................... 727.2.1 Preparing Backup Hard Disk .................................................................................................. 73
7.2.2 Installing XactCopy................................................................................................................. 75
7.2.3 Initial Backup .......................................................................................................................... 78
7.2.4 Backup Settings...................................................................................................................... 79
7.2.5 Initializing CMOS and Putting on the “HDD BACKUP KIT INSTALLED” Label...................... 81
8. Backup of Difference Files.................................................................................................................. 83
9. Countermeasure Against HDD Failure (By User)........................................................................ 84
9.1 Abnormal Operations Due To HDD Failure ...................................................................................... 849.2 How to Recover the Frontier............................................................................................................. 84
10. Countermeasure Against HDD Failure (By Service Personnel) .............................................. 87
10.1 Checking Faulty HDD ....................................................................................................................... 8710.2 Hard Disk Replacement.................................................................................................................... 8810.3 CMOS Initialization ........................................................................................................................... 9210.4 Initial Backup .................................................................................................................................... 9310.5 Backup Settings................................................................................................................................ 94
11. Appendix 1 Creating Utility FD........................................................................................................ 96
12. Appendix 2 How To Use PC Test FD ........................................................................................... 97
12.1 Outline .............................................................................................................................................. 9712.2 Test Program Startup ....................................................................................................................... 9812.3 System Configuration Test ............................................................................................................... 9812.4 Diagnostic Test ................................................................................................................................. 99
12.4.1 Selecting Diagnostic Test Menu ............................................................................................. 99
12.4.2 Memory Test........................................................................................................................... 100
12.4.3 Floppy Disk Test..................................................................................................................... 100
12.4.4 Hard Disk Test........................................................................................................................ 101
12.4.5 CD-ROM Test......................................................................................................................... 102
13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only) .... 104
13.1 Outline of HDD Quality Stabilization for the Frontier 350/370/390(Time required:about 2 hours) .......................................................................................................... 104
13.2 Hard Disk Replacement.................................................................................................................... 10513.3 Hard Disk Backup Kit Installation...................................................................................................... 107
13.3.1 Installation Preparation........................................................................................................... 107
13.3.2 Installing XactCopy................................................................................................................. 108
13.3.3 Initial Backup .......................................................................................................................... 111
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13.3.4 Backup Setting ....................................................................................................................... 112
13.4 HDD1 and HDD2 Replacement ........................................................................................................ 11413.5 Initial Backup and Setting ................................................................................................................. 116
13.5.1 Initial Backup .......................................................................................................................... 116
13.5.2 Backup Setting ....................................................................................................................... 117
13.6 Main Control Unit Installation............................................................................................................ 11913.7 CMOS Initialization After Installation ................................................................................................ 119
14. Parts List .................................................................................................................................................. 121
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1. Outline
11
1.1
1.2
1.1 Qualification for Main Control Unit Maintenance
The maintenance of the main control unit (PC) must be performed by qualified service personnel with sufficient knowledge of the PC.
● Precautions
1) The maintenance of the main control unit must be performed only by service personnel who complete the training.
2) Use only Fujifilm-recommended replacement parts. If parts other than those recommended by Fujifilm are used, the main control unit may become unstable or inoperative, and the warranty will be voided.
3) Do not repair or replace the parts by following any procedure not described in this manual.
1.2 Main Control Unit Component Parts
The main control unit (PC) consists of the following parts.
● Main Control Unit Block Diagram
The main control unit has two types of basic configurations depending on the date of manufacture: Type A and Type B. As described later, the M-type and L-type main control units have both A and B Types, and XL-type and G-type main control units have B Type only. If Type A is repaired, it is changed to Type B. Most of the main control units in the market are Type B.
Type A
Power Supply Floppy Disk Drive (FDD)
CD-ROM Drive
Secondary Hard Disk
(HDD2)
Primary Hard Disk
(HDD1)
Motherboard CPU
Timer Card
IDE1 IDE2
Slave
Master Master
SCSI Card Ethernet Card
M/L Type : The HDD2 is mounted under the FDD.
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1. Outline
1
1.2.1
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Type B
1.2.1 Motherboard
The Central Processing Unit (CPU) such as Intel Pentium II or Pentium III and memory cards are mounted on the motherboard. The motherboard has interfaces for communicating with other units (see below). There are two DIMM slots for installing the memory cards. For the Frontier 350/370, two 128MB (Note 1) memory cards or one 256MB memory card is installed. When using optional software such as Single-scan Digitizing Software or Hyper Retouch Software (B11), an additional 256MB memory card must be installed. For the Frontier 390, the 256MB and 128MB memory cards are installed as standard items.
<Slots on the Motherboard>
• ISA Slot: Earlier type of PC has ISA slots.Optional cards are connected.
• PCI Slot: Optional cards are connected.• DIMM Slot (x2): Memory cards are connected.
<Interfaces on the Motherboard>
• Primary IDE interface: The primary HDD is connected.• Secondary IDE interface: The secondary HDD and CD-ROM drive are connected.• Floppy interface: The floppy disk drive (FDD) is connected.
NOTE 1. : A byte is a series of bits of a particular length, usually 8. Computer storage space is measured in bytes. A Kilobyte (or 1 K) represents 1024 bytes and a Megabyte (1 MB) represents one thousand “K” bytes, or one million bytes.
Power SupplyFloppy Disk Drive
(FDD)Motherboard CPU
Timer Card
CD-ROM Drive
Slave
Secondary Hard Disk
(HDD2)
Primary Hard Disk
(HDD1)
IDE1 IDE2
MasterMaster
SCSI Card Ethernet Card
M/L Type : The HDD2 is mounted under the CD-ROM drive.
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1. Outline
1
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
1.2.7
1.2.8
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1.2.2 Hard Disk Drive (HDD)
Relatively large amount of data such as the Windows NT 4.0 operating system, Frontier programs and variety templates are stored in the hard disk. The hard disk drive is connected to the motherboard using the Integral Device Electronics (IDE) interface. Earlier types of the Frontier has 4GB(Note 2) or 2GB hard disks, and later types has 10GB hard disks. The Frontier has two hard disk drives. One is called Primary HDD, the other is called Secondary HDD. They are connected to the motherboard using the primary IDE and secondary IDE interfaces respectively. The primary HDD stores all the programs and data required for operating the Frontier. The secondary HDD is an auxiliary drive used for data backup. The secondary HDD works as a backup HDD (Note3) when the “Hard Disk Backup Kit” (XactCopy) is installed into the primary HDD.
1.2.3 CD-ROM Drive
The CD-ROM drive is a read-only device to read out the data in the CD-ROM conforming to the enhanced standard of audio CDs. The CD-ROM has a capacity of 640MB. The CD-ROM drive is connected to the motherboard using the secondary IDE interface as well as the HDD. The secondary HDD and CD-ROM drive connected to the same secondary IDE interface are distinguished by referring to the secondary HDD as Master and CD-ROM drive as Slave.
1.2.4 Floppy Disk Drive (FDD)
The floppy disk drive can read/write data in the floppy disk of 1.44MB format. A relatively small amount of data such as the parameters specific to the machine is stored in the floppy disk.
1.2.5 Timer Card
The timer card is used for turning ON the PC and scanner at a prescribed time. For earlier types of PC, the timer card is connected to the motherboard using the ISA slot. For later types of PC, the timer card is connected to the motherboard using the PCI slot.
1.2.6 SCSI Card
The SCSI card is used for exchanging image and control data between the main control unit and the main part of the scanner. The SCSI card is connected to the motherboard using the PCI slot.
1.2.7 Ethernet Card
The Ethernet card is used for communicating with the external device such as the Imaging Controller using the Ethernet interface. The Ethernet card is connected to the motherboard using the PCI slot.
1.2.8 Power Supply Unit
The power supply unit is used for supplying the power to all the drives and cards.
NOTE 2. : A Gigabyte (1 GB) represents one billion bytes.NOTE 3. : XactCopy supports only the 10GB HDD at the moment.
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2
2.1
2.2
2.2.1
2.2.2
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2. Repair Parts List and Preparations for Repair
2.1 List of Main Control Units
NOTE 1 : When replacing the HDD2, 4G HDD is used.NOTE 2 : The main control unit labeled “M4” is a M-Type main control unit that is changed to Type B after being repaired at the factory.
Code Part Number Type MemoryBasic
ConfigurationHDD Model
M Type 850C899002C EQUIUM6260D1F 128M+128M Type A HDD1 4G, HDD2 2G Note1 SP1500
Type A HDD1 4G, HDD2 4G
Pentium II 266MHz Type B HDD1 4G, HDD2 4G
L Type 850C899005B EQUIUM6450D2F 128M+128M Type A HDD1 4G, HDD2 4G SP2000
Pentium II 450MHz Type B HDD1 4G, HDD2 4G SP1500/SP2000
XL Type 850C899007B EQUIUM5500FF 256M Type B HDD1 10G, HDD2 10G SP1500/SP2000
Pentium III 600MHz
G Type 850C949323 EQUIUM5500FF 256M+128M Type B HDD1 10G, HDD2 10G SP2500
Pentium III 600MHz
● M Type
NOTE: M Type has two types of indications.
• No label indication
• “M4” label: M-Type main control unit that is changed to Type B (4MB HDD1) after being repaired at the factory.
● L Type
● XL Type
● G Type
“M4” label
M4
“L” Label
“XL” Label
“G” Label
G
2.2 Parts List
2.2.1 Parts List for M/L Type 2.2.2 Parts List for XL/G Type
Part Name Part Number Quantity Remarks
HDD 850C898550 2 4GB
CD-ROM Drive 850C898552 1 No resin panel
FDD 850C898553 1 No resin panel
Main Control Unit Power Supply
813C898555 1 ATX
Timer Card 857C898557 1 ISA
Screw Kit 898C898560 1 set Note 3
Part Name Part Number Quantity Remarks
HDD 850C898563 2 10GB
CD-ROM Drive 850C898552 1
FDD 850C898554 1
Main Control Unit Power Supply
813C898556 1 SFX
Timer Card 857C898558 1 PCI
Screw Kit 898C898560 1 set
NOTE 3 : The screw kit is prepared since inch-size screws are used for the main parts of the main control unit.
NOTE 4 : The CD-ROM drive is common to all types.12
2. Repair Parts List and Preparations for Repair
2.3
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2.3 Preparations for Repair
2.3.1 Tools Required
• No.2 Phillips screwdriver • Grounding Wristband
2
2.3.1
2.3.2
0212
• Digital Tester
E161
H416
• Blower brush (commercial item)
• Dry cloth
• Cleaning FD (commercial item)
• Cleaning CD (commercial item)
2.3.2 Utility Software for Maintenance
● Recovery CD
Recovery CD is used for reinstalling Windows NT 4.0 and driver software into the main control unit. Use the appropriate Recovery CD according to the type of the main control unit. Although Recovery CDs for XL and G Types are attached to the main control unit, be sure to use the third edition because the second edition or earlier Recovery CD cannot create the partition for the “C:” drive, and cannot be used for OS recovery after HDD replacement.These Recovery CDs are already distributed to the dealers.
For M Type For L Type For XL/G Type
EZ2235
Use the CD already distributed to the dealers.
EZ2236
Use the CD already distributed to the dealers.
EZ2239
Use the third edition distributed December, 2002 to the dealers.
FRONTIER 350/370 Main Control UnitRecovery CD
EQUIUM6260D1F (M Type 266MHz)English Version
FRONTIER 350/370 Main Control UnitRecovery CD
EQUIUM6450D2F (L Type 450MHz)English Version
FRONTIER 350/370 Main Control UnitRecovery CD
EQUIUM6500FF (XL/G Type 600MHz)English Version Rev.3
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2. Repair Parts List and Preparations for Repair
2
2.3.3
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● Main Control Unit Utility CD
Data for creating the following utility FDs are stored in the Main Control Unit Utility CD. Create each utility FD by following the procedure described in Appendix 1. The Main Control Unit Utility CD will be distributed to the dealers.
• M Type Boot Device Change FD (Ver.1.0)• L Type Boot Device Change FD (Ver.1.0)• XL/G Type Boot Device Change FD (Ver.1.0)• XL/G Type Boot Device Change FD (Ver.1.4)• XL/G Type PC Test Program FD (Ver.0.03)
● Boot Device Change FD
When the main control unit is turned ON, the system BIOS program in the flash ROM on the motherboard is executed. The system BIOS reads out the boot program from the boot sector of the FDD, HDD1, HDD2 or CD-ROM and load it into the memory. The boot program loads the prescribed OS files into the memory. The Boot Device Change FD determines which device (or media) is used by the system BIOS for loading the boot program. In addition, the Boot Device Change FD has the function to initialize each BIOS parameter stored in the CMOS memory. With regard to the Boot Device Change FD for XL/G Type (Ver.1.4), the active HDD can be changed over in case of failure after installing the hard disk backup kit. When the hard disk backup kit is installed in the main control unit, be sure to use the Boot Device Change FD for XL/G Type (Ver.1.4).
2.3.3 PC Test Program FD (only for XL/G Type)
E169
For M Type (Ver.1.0) For L Type (Ver.1.0) For XL/G Type (Ver.1.0) For XL/G Type (Ver.1.4)
E169 E169 E169
Note: This FD cannot be used for the hard disk backup kit.
E169
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3A. Troubleshooting
13A
3A.1
3A.1.1
3A.1 System Abnormality
3A.1.1 Start-up Failure
Start-up failure
Replace the monitor.
Is anything displayed on the monitor?
Is the monitor display normal?
Disconnect the monitor cable and then connect it again.
Is anything displayed on the monitor?
A
END
END
Yes
YesYes
Yes
No
No
Blinking or OFF
No
Yes
No
Is the power lamp on the main control unit ON?
Is the LED lamp on the monitor ON?
OFF
ON
ON (Orange or Green)
OFF
B
Disconnect the power cable from the monitor and check the voltage
using the tester. Is the measured voltage AC200V?
Replace the monitor.
Repair the monitor power supply system.
Replace the main control unit.
Press the switch on the monitor.
No
No
A EZ2278
EZ2279
Disconnect the signal cable from the main control unit, and then connect it to another monitor.Is anything displayed on the monitor?
The power cable for another monitor must be connected to an AC outlet in the room. If the power cable is connected to an AC200V terminal of the scanner, the monitor may be broken down.
IMPORTANT
Main Control Unit Signal Cable for Monitor
Signal Cable for Another Monitor
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3A. Troubleshooting
3A
3A.1.1
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M/L Type XL/G Type
HDD Access Lamp
Power Switch
Power Lamp
HDD Access Lamp
Power Switch
Power Lamp
Start-up Sequence (Reference)
Scanner Main Control Unit Monitor
The START switch on the scanner is pressed.
The fans in the scanner rotates.
Scanner initialization
Scanner ON
Timer
The power to the main control unit is turned ON.
(The power lamp on the main control unit is turned ON.)
The HDD access lamp lights on the main control unit.
The power to the monitor is turned ON.
(The color of the LED lamp changes from orange to green.)
White characters are displayed on the monitor.
Only a blue background is displayed.
The desktop screen is displayed.
The Frontier logo screen is displayed.
3A. Troubleshooting
3A
3A.1.1
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A
Hung up with white characters displayed
on a black background
Hung up with a message displayed on a blue
background
Hung up with the Windows logo displayed
Windows starts up normally but the Frontier application
does not start up.
Remove the inserted FD.
Replace the HDD1 (see Subsection 4.2.10).
Switch over to the HDD2 (see Section 9.l).
Has Windows NT started up normally?
Is the Hard Disk Backup Kit installed?
Is a floppy disk inserted in the FDD?
System data may be corrupted.Perform OS recovery using
Recovery CD (see Chapter 5).
Has Windows NT started up normally?
Press the [Ctrl], [Alt] and [Del] keys simultaneously on the full keyboard to restart the system.
*If the same error occurs at short intervals, the main control unit may be faulty.
Yes
Yes
No
No
No
Yes
No
Yes
CMOS Setting WrongCMOS Checksum BadCMOS Display Type Wrong
Press F1 to Run SETUPPress F2 to load default values and continue_
XL/G Type
NO SYSTEM DISK Insert Pperating System
Boot Failure
ERROR0271: Check date and time settings.WARNING0251: System CMOS checksum bad - Default confirmation used.ERROR0200: Previous boot incomplete - Default confirmation used.
Press <F1> to resume, <F2> to setup.
M/L Type
END*
Replace the HDD1 (see Subsection 4.1.7/4.2.10).Has the system returned
to normal?No
Yes
(The monitor is turned ON but the Frontier does not start up.)
Backup battery (CR2032) on the motherboard discharges.
Replace the battery (see Subsection 4.1.12/4.2.5) and then reset the CMOS using the Boot Device Change FD
(see Chapter 6).
Replace the main control unit.
Replace the main control unit.
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3A. Troubleshooting
3A
3A.1.1
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Press the power switch on the main control unit.
Shut down the system by pressing the emergency stop switch.
Turn OFF the built-in circuit breaker.
Repair or replace the harness between the timer card and auxiliary
power supply.
Has the Frontier started up?
END
B
C
Turn ON the built-in circuit breaker.Press the START switch
on the scanner.Has the Frontier started up?
Yes
No
No
Yes
EZ2268 EZ2275
(The power lamp is OFF on the main control unit.)
M/L Type: Remove the Ethernet and SCSI cards (see Subsection 4.1.5).Check the harness between the timer card and power switch in the main control unit.
Harness Connector(Timer Card - Power Switch)
Timer Card
Timer Card
Harness Connector(Timer Card - Power Switch)
<M/L Type> <XL/G Type>
3A. Troubleshooting
3A
3A.1.1
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No
No
Yes
No
Yes
Yes
Disconnect the power cable from the main control unit.
Check the voltage between the cable terminals using the tester.
Is the measured voltage AC200V?
A EZ2278
Is the fan rotating?
Press the START switch on the scanner.
Has the system started up?
Check whether or not the fan is rotating by touching the fan section.
Check the AC power supply system to the scanner and repair it if necessary.
Replace the power supply unit for the main control unit
(see Subsection 4.1.8/4.2.11).Replace the main control unit.
END
C
EZ2269 EZ2280
1. Press the power switch on the main control unit more than 5 seconds to turn OFF the power.
2. Turn OFF the built-in circuit breaker.3. Remove the main control unit and then the cover (see Subsection
4.1.1/4.1.2/4.2.1/4.2.2).4. M/L Type:
Remove the HDD1 bracket (see Subsection 4.1.7).5. On the power supply unit, disconnect the connector of the harness to the
motherboard and then connect it again.6. Reinstall the main control unit and then turn ON the built-in circuit breaker.
<M/L Type> <XL/G Type>Harness Connector (Power Supply Unit - Motherboard)
Motherboard
MotherboardHarness Connector (Power Supply Unit - Motherboard)
Scanner Power-ON Circuit Block Diagram
Main Control Unit
Power Switch
Power Supply
Motherboard
Timer Card
Scanner START Switch
Scanner Section Cooling Fans (DC24V)
Scanner Built-in Circuit Breaker Monitor Power Supply AC200V
DC Main Power Supply AC200V
Auxiliary Power Supply
(The power lamp is OFF on the main control unit. The system does not start up even if the power switch on the main control unit is pressed.)
19
3A. Troubleshooting
3A
3A.1.2
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3A.1.2 Abnormality during Operation
System data may be corrupted.Perform OS recovery using
Recovery CD (see Chapter 5).
Has Windows NT started up normally?
What is the type of the main control unit?
Check the HDD1 using the PC test program FD
(see Appendix 2).Is any abnormality found?
Replace the HDD1 (see Subsection 4.1.7/4.2.10).Has the problem been solved?
M/L Type
XL/G Type
No
No
Yes
Yes
1) Operating speed of the Frontier becomes unusually slow.2) The mouse and keys on the Frontier do not function.3) Only a blue background is suddenly displayed on the monitor and the system hangs up.4) A “Dr. Watson” error is displayed on the monitor.
END
Yes
No
Yes
No
Yes
No
Is the Hard Disk Backup Kit installed?
Replace the main control unit.
Replace the HDD1 (see Subsection 4.2.10).
Replace the main control unit.
Switch over to the HDD2 (see Section 9.1).
Has Windows NT started up normally?
20
3A. Troubleshooting
3A
3A.2
3A.2.1
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3A.2 FDD Abnormality
3A.2.1 W-1503/W-1505/W-1507/Incorrect Reading or Writing Operation
Insert a floppy disk into the FDD.
Remove the floppy disk and insert it completely.
Access the FDD using Explorer.
Replace the FDD (see Subsection 4.1.9/4.2.7).
Press the START switch on the scanner to restart the system.Has the error occurred again?
Is a floppy disk inserted completely?
Is a floppy disk is inserted?
Does the FDD access lamp light?
Partially
Yes
No
No
No
Yes
Completely
Yes
No
Yes
NOTE: With regard to XL/G Type, the FDD can be checked using the PC test program FD (see Appendix 2).
The "W-1503 The floppy disk is not inserted"/
"W-1505 Incorrect floppy disk."/"W-1507 Data backup completed
abnormally"/Incorrect reading or
writing operation
END
EZ2270 EZ2277
FDD
Harness ConnectorsHarness Connectors
FDD<M/L Type> <XL/G Type>
A
1. Press the power switch on the main control unit more than 5 seconds to turn OFF the power.
2. Turn OFF the built-in circuit breaker.3. Remove the main control unit and then the cover (see Subsection
4.1.1/4.1.2/4.2.1/4.2.2).4. Connect the harness connectors of the FDD properly.5. Reinstall the main control unit and then turn ON the built-in circuit breaker.
21
3A. Troubleshooting
3A
3A.2.1
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Set the write-protect tab in the write-enable position.
Insert another normal FD.
Clean the FDD using the cleaning FD.
Replace the FDD (see Subsection 4.1.9/4.2.7).
Is the FD write-protected?
Has the error occurred again?
Has the error occurred again?
END
END
No
No
No
Yes
Yes
Yes
M/L Type XL/G Type
FDD Access Lamp
FDD Access Lamp
A
How to clean the FDD using the cleaning FD
1. Insert the cleaning FD into the FDD.2. Access the FDD using Explorer.3. Remove the cleaning FD from the FDD.
(The access lamp on the FDD lights.)
NOTE: When reinstalling A1 software after replacing the main control unit, the new FDD may not read out data in the data backup FD for the scanner or processor. This is caused by incompatibility between the old and new FDDs. If this happens, perform the procedure below.
1) Remove the FDD on the old main control unit.2) Replace the FDD on the new main control unit with the old FDD.3) Reinstall A1 software.4)Replace the old FDD with the new FDD.
22
3A. Troubleshooting
3A
3A.2.2
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3A.2.2 W-1512
The “W-1512 The FD free space insufficient.” message appears.
Replace the FDD (see Subsection 4.1.9/4.2.7).
Insert a new FD.
Perform data backup operation again.
Is data backup completed normally?
Clean the FDD using the cleaning FD.
Perform data backup operation again.Is data backup completed normally?
END
END
NOTE: Use FD in 1.44MB format.
Yes
No
No
Yes
How to clean the FDD using the cleaning FD
1. Insert the cleaning FD into the FDD.2. Access the FDD using Explorer.3. Remove the cleaning FD from the FDD.
23
3A. Troubleshooting
3A
3A.3
3A.3.1
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3A.3 CD-ROM Drive Abnormality
3A.3.1 CD-ROM Reading Failure
Data in the CD-ROM cannot be read.
Set the CD-ROM properly.(Face the print side upward.)
Clean the CD-ROM using the cleaning CD.
Insert another CD-ROM.
Replace the CD-ROM drive (see Subsection 4.1.6/4.2.8).
Is the CD-ROM set properly?
Is it a correct CD-ROM?
The access lamp lights on the CD-ROM drive?
Is the CD-ROM soiled or damaged?
Are data in the CD-ROM read out normally?
Are the cables for the CD-ROM drive properly connected in the main control unit?
Set a correct CD-ROM.
Clean or replace the CD-ROM.
The previous CD-ROM is faulty.Replace the CD-ROM.
Run the cables correctly.
No
No
No
Yes
Yes
No
Yes
Yes
Yes
No
No
Yes
EZ2271 EZ2276
<M/L Type><XL/G Type>
CD-ROM Drive
CD-ROM Drive
Harness ConnectorsHarness Connectors
How to clean the CD-ROM drive using the cleaning CD-ROM
1. Insert the cleaning CD-ROM into the CD-ROM drive.2. Access the CD-ROM drive using Explorer.3. Remove the cleaning CD-ROM from the CD-ROM drive.
24
3A. Troubleshooting
3A
3A.3.2
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3A.3.2 Program Installation Requires Too Much Time
Installation requires too much time.
Clean or replace the CD-ROM.
Perform installation using another CD-ROM.
Replace the CD-ROM drive (see Subsection 4.1.6/4.2.8).
Is the CD-ROM soiled or damaged?
Is installation completed normally?
Is installation completed normally?
END
END
Clean the CD-ROM using the cleaning CD.
Yes
Yes
Yes
No
No
No
M/L Type XL/G Type
CD-ROM Drive Access LampCD-ROM Drive
Access Lamp
How to clean the CD-ROM drive using the cleaning CD-ROM
1. Insert the cleaning CD-ROM into the CD-ROM drive.2. Access the CD-ROM drive using Explorer.3. Remove the cleaning CD-ROM from the CD-ROM drive.
25
3A. Troubleshooting
3A
3A.3.3
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3A.3.3 An Error Message Appears During Program Installation
An error message appears.
Replace the CD-ROM.
Replace the CD-ROM drive (see Subsection 4.1.6/4.2.8).
Is the CD-ROM soiled or damaged?
Is installation completed normally?
Insert the CD-ROM into another PC.Access the CD-ROM using Explorer.
Are the files in the CD-ROM displayed?
Is installation completed normally?
Is the desired operation completed normally?
END
END
Clean the CD-ROM drive using the cleaning CD-ROM.
Replace the CD-ROM.
Is installation completed normally?
END
END
Replace the HDD1 (see Subsection 4.1.7/4.2.10).
Error Message Factor
The installation program returns an error state while copying the system files.(Reading and/or writing the files may not be executed.)
The installation program returns an error state while reading the scanner version information file in the CD-ROM/HDD.
Yes
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
No
Replace the main control unit. Replace the HDD1 (see Subsection 4.2.10).
Is the desired operation completed normally?
Switch over to the HDD2 (see Section 9.1).
Is the desired operation completed normally?
Yes
Yes
Yes
No
No
No
END
Error has occurred when system files are copying.
Error has occurred when version information files are being read.
Is the Hard Disk Backup Kit installed?
26
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3B. Example of Troubleshooting
3B
3B.1
3B.1.1
3B.1.2
3B.1.3
This chapter explains the typical cases of failure caused by the main control unit.
3B.1 Start-up Failure
3B.1.1 Nothing is Displayed on the Monitor
1) Cases of Power Supply Unit Failure
Case 1: The system is not activated even if the [START] switch on the scanner is pressed.
Case 2: During the first start-up in the morning, nothing is displayed on the monitor. The HDD access lamp on the main control unit lights but does not blink.
Case 3: During the first start-up in the morning, the HDD access lamp on the main control unit remains OFF.
If nothing is displayed on the monitor, the following are thought to be the possible causes:• The monitor is faulty.• The system does not start up because the main control unit
is faulty.
If the main control unit is faulty, the following parts in the main control unit are thought to be faulty:• Power Supply Unit• Motherboard• Timer Card
If the motherboard is faulty, the main control unit must be replaced.
3B.1.2 During Start-up, the System Hangs Up with a Black Background (BIOS Screen) Displayed
1) Case of Power Supply Unit Failure
Case 1: The system does not start up in the morning because the timer does not function. The system is not activated even if the [START] switch on the scanner is pressed. Both the power and HDD access lamps are ON. AC200V to the power supply unit is provided normally.
If a voltage (+5V, +3.3 V, +12V, -12V or +5V (Standby)) of the power supply unit becomes abnormal, a reset signal is output from the power supply unit and the main control unit is started up abnormally.
2) Cases of Primary HDD Failure
Case 1: After pressing the [START] switch on the scanner, the system hangs up with “No Support Signal or No Sync” displayed.
Case 2: During the first start-up in the morning, the start-up operation stops with the BIOS screen displayed.
Case 3: After pressing the [START] switch on the scanner, start-up operation stops with “Boot Failure Insert Boot diskette in A: Press any key to when ready” displayed.
Case 4: During printing operation, suddenly only a blue background is displayed on the monitor and the system hangs up. While restarting the system, start-up operation stops with “Wait Auto-Detecting Pri Master Press F1 to Resume” displayed. When the F1 key is pressed, the system starts up normally.
If the HDD is faulty and does not respond to a command from the motherboard, start-up operation stops with an error message displayed on the BIOS screen. If the HDD responds to the command but the response indicates an error state, operation may stop with a blue background displayed.
3) Cases of Secondary HDD Failure
Case 1: The system does not start up in the morning because the timer does not function. After pressing the [START] switch on the scanner, start-up operation stops with a black background displayed. When the F1 key is pressed, the system starts up normally.
Case 2: The system does not start up in the morning because the timer does not function. After pressing the [START] switch on the scanner, start-up operation stops with “Sec slave? ATAPI In Compatible press F1 to Resume” displayed.
The secondary HDD is used only when the hard disk backup kit is installed. However, while starting up the main control unit, the system checks whether or not the HDD2 responds normally. If no response is returned from the HDD2, start-up operation stops with the BIOS screen displayed. When the F1 key is pressed, the system starts up normally. If an error state is returned from the HDD2, start-up operation stops with only a blue background displayed.
4) Case of Memory Failure
Case 1: After pressing the [START] switch on the scanner, a black background (BIOS screen) has been displayed for about 20 minutes.
During start-up, the system checks whether or not the memory functions normally while the BIOS screen is displayed. If the memory has a problem, start-up operation stops with the BIOS screen displayed.
3B.1.3 During Start-up, the System Hangs Up with Only a Blue Background Displayed
1) Case of Primary HDD Failure
Case 1: After pressing the [START] switch on the scanner, a blue background (with “Service Pack 5” and memory capacity displayed) does not change to the Windows NT screen but to a black background. This problem persists even if the system is restarted repeatedly.
Case 2: After pressing the [START] switch on the scanner, start-up operation stops with only a blue background displayed. Application error occurs concurrently. When the system is restarted, operation returns to normal.
If an error state is returned from the HDD2 to the motherboard, start-up operation may stop with only a blue background displayed. The same phenomenon may occur if the FDD or CD-ROM drive is faulty.
27
3B. Example of Troubleshooting
3B
3B.2
3B.1.4
3B.2.1
3B.2.2
3B.2.3
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3B.1.4 An Error Occurs While Starting Up Frontier Software
1) Case of Primary HDD Failure
Case 1: An error caused by delay in data writing has occurred at first. Start-up failure has occurred and finally start-up of the scanner has become impossible. Operation stops while in “Disk Check” state.
2) Cases Other Than Main Control Unit Failure
Case 1: During the first start-up in the morning on a specific date, the “E-1423 Downloading image processing section program failed” error occurs.→ When B3 software (DI Print/Data Writing Software for the main control unit) is installed, if the automatic virus-checking function of the attached software is set to ON on a specific day, the “E-1423” error occurs during start-up of Frontier software. The automatic virus-checking function of the attached software must be set to OFF because it interferes with the start-up operation of the Frontier.
Case 2: The “At least one service or driver failed during system startup. Use Event Viewer to examine the event log for details.” error occurs.→ BIOS Ver.1.02.05 or earlier is installed. The BIOS for the main control unit must be upgraded from Ver.1.02.05 (or earlier) to Ver. 1.02.07 (see Minilab Technical Information ED202).This error also occurs in the following cases:• The mouse is not connected• The SCSI board for B3 software is not installed.• The configuration of the operating system is
abnormal.If the configuration of the operating system is abnormal, reinstallation of the operating system is required.
3B.2 Troubles During Operation
3B.2.1 A Watson Error Occurs When Operating the Frontier
There is a high possibility that Watson errors are caused by a program bug in the Frontier application software such as A1 (Frontier Standard Software). The number of program bus and Watson errors are becoming less and less as the Frontier application software is updated. If a Watson error has occurred, the following log file and the description of the phenomenon are required for our analysis.
C:\Winnt\Drwtsn32.log
3B.2.2 Suddenly the Scanner is Turned OFF
The power supply of the main control unit may be abnormal, or the auxiliary power supply may be faulty. If the power supply to the main control unit becomes unstable, the main control unit may be turned OFF and ON repeatedly.
1) Case of Power Supply Unit Failure
Case 1: Suddenly the scanner has been turned OFF. About 10 seconds after, the scanner is automatically restarted.
Case 2: The scanner is automatically restarted while scanning film.
3B.2.3 Operating Speed of the Frontier Becomes Unusually Slow. The Mouse and Keys Do Not Function
1) Case of Primary HDD Failure
Case 1: While printing, operating speed of the Frontier becomes slow, and then the mouse and keys become inoperative. When the built-in circuit breaker is turned OFF and ON, the system is restarted but the initial (BIOS) screen has been displayed for 20 minutes or longer.
Case 2: While printing, moving speed of the mouse pointer becomes slow, and then the mouse becomes inoperative. When the built-in circuit breaker is turned OFF and ON, the system is restarted but scanner initialization starts 30 minutes later.
Case 3: While printing, the mouse and keys become inoperative. This phenomenon has occurred frequently. The system cannot be shut down even if the [Ctrl], [Alt] and [Del] keys are pressed simultaneously. When the built-in circuit breaker is turned OFF and ON, the system is restarted normally.
Case 4: While feeding film or immediately after film is inserted, the mouse and keys become inoperative. Operation speed of the Frontier may also become slow.
Case 5: When the carrier is replaced, scanner correction is not performed and then the mouse and keys become inoperative. When the system is restarted, the system returns to normal temporarily, but the same problem recurs.
Case 6: While in waiting state with the printing screen is displayed, suddenly the mouse pointer disappears and the mouse and keys become inoperative. This phenomenon has occurred about ten times for the last three days. Many of event log files has been stored.
Case 7: Suddenly only a black background is displayed while printing. After the system is restarted, one or two rolls of film can be printed, but suddenly only a black background is displayed again.
When a part of the primary hard disk is faulty, the HDD tries to access the faulty part repeatedly and printing operation seems to be slow. If the HDD reads out the data normally, printing can be continued. If not, the mouse and keys may become inoperative.
2) Cases Other Than Main Control Unit Failure
When performing Variety Print, if prints with text or mounted prints are performed continuously, operating speed of the Frontier may become slow. This phenomenon occurs since the memory used by the programs for these functions has not been released, and then available memory space has reduced. The problem of prints with text has been solved from the A1 Ver.6.6. The problem of mounted prints has been solved from the A1 Ver.7.0.
28
3B. Example of Troubleshooting
3B
3B.3
3B.4
3B.2.4
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3B.2.4 Suddenly Only a Blue Background is Displayed and the Frontier Stops
1) Case of Primary HDD Failure
Case 1: Suddenly only a blue background is displayed while printing. This problem persists even if the system is restarted.
This phenomenon is mainly caused by a hardware problem and may recur many times.
2) Cases of Memory Failure
Case 1: All keys become inoperative while printing. When restarted, only a blue background is displayed.
Case 2: Suddenly only a blue background is displayed. This phenomenon occurs frequently while printing.
If a memory error occurs while in operation or the primary HDD becomes faulty, suddenly only a blue background is displayed. A memory error occurs if the memory or motherboard is faulty.
3B.3 Error Occurs During the Post-operational Check
1) Case of HDD Failure
Case 1: During the post-operational checks, while auto-washing of the crossover racks is in progress, the “Copying files” message remains on the screen and the system is not turned OFF.
Case 2: During the post-operational checks, the “Shutting down the system” message remains on the screen and the system power is not turned OFF.
2) Cases Other Than Main Control Unit Failure
Case1: Even if the post-operational checks are performed, the system is automatically restarted.→ If Windows NT SP6 is installed by mistake, the main control unit cannot be turned OFF automatically. Reinstallation of operating system is required.
3B.4 Others
1) Case of Primary HDD Failure
Case 1: After the main control unit is replaced with a new one, software installation cannot be performed because the CD-ROM drive is not recognized frequently. The HDD is faulty. The CD-ROM drive is not faulty.
2) Cases of CD-ROM Drive Failure
Case 1: Even if the EJECT button on the CD-ROM drive is pressed, the CD tray does not come out.
Case 2: After printing about ten rolls of film, all keys become inoperative. When the system is restarted, operation returns to normal temporarily, but the same problem recurs.
Case 3: While starting up the system, an abnormal noise is heard from the HDD and the system is not started up properly.
3) Cases of FDD Failure
Case 1: During software reinstallation, the data FD for the scanner or processor cannot be read.
Case 2: A message meaning “Full of log files” is displayed and then all keys become inoperative. Even if the log files are cleared, all keys do not function.
4) Cases of LAN Card Failure
Case 1: When the connector of the Ethernet cable is connected to the LAN port on the main control unit, the orange LED on the LAN port blinks.
Case 2: The “W-1531 FDi device registration failed” error occurs.
Case 3: During installation, printing from the Imaging Controller cannot be performed.
5) Cases Other Than Main Control Unit Failure
Case 1: A transfer error occurs while sending a file from the Frontier to the Imaging Controller with C2 software.→ C2 software uses the root directory of the C: drive as a temporary buffer space for file transfer. When free space of the C: drive is reduced, data transfer cannot be executed properly. If the free space is reduced, delete C:\winnt\user.dmp, or reinstall the operating system.
Case 2: The “E-1434 A communication error occurred between the main control section and image processing section” error occurs.→ Possibility of main control unit failure is very low. This error may be caused by a faulty GIP circuit board. If the image tester is operated, the main control unit hangs up while checking the GIP circuit board. Accordingly, it is mistaken for main control unit failure. Other circuit boards in the image processing section may also be faulty.
Case 3: On the printing screen, the “CMYD” or “PASS” is displayed with bigger characters. These characters may also be displayed in italics.→ This is a software bug in A1 Ver.6.0. This problem has been solved from A1 Ver.6.6.
Case 4: All keys become inoperative while printing. When clicking any part on the screen using the mouse, key operation returns to normal.→ This is a software bug in A1 Ver.6.0. This problem has been solved from A1 Ver.6.0 SP1.
29
4
4.0
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4. Parts Replacement
4.0 Precautions on Faulty Parts Replacement
(1) When the faulty part can be clarified using the PC Test FD, etc., replace only the faulty parts. Do not remove the parts that do not have spare parts. In particular, do not remove the motherboard.
(2) Before starting operation, be sure to wear a grounding wristband. It is recommended that an anti-static mat be prepared to put the removed parts and cables on it.
(3) When removing the parts, take extremely care to avoid vibrations or impacts being delivered to the parts, and to avoid damaging the surrounding cables.
(4) When disconnecting the connector from a replacing part, pull it straight, not at a slant. Do not disconnect the cables unrelated to the replacing part.
(5) It is recommended that the removed parts and cables be put on an anti-static mat to avoid static electricity. Take care not to kick them. Mark the removed parts and organize the removed screws to reinstall them correctly.
(6) When replacing the parts, if dust is adhering around them, vacuum-clean it. While cleaning, take care not to touch the parts with the cleaner nozzle. Do not touch the terminal of the part or the connecting section of the connector by hand.Do not blow dust by using a blower brush, etc. Blown dust may be the cause of failure.Do not remove dust by using a brush, etc. Fallen hairs may be the cause of failure.
(7) If dust cannot be removed completely, do not remove it forcedly.When a part is removed or a cable is disconnected, clean dust adhering to the connecting section of the part or the groove of the cable connector with a vacuum cleaner.In particular, do not remove dust under the motherboard forcedly.
(8) Clean the outer part of the main control unit using a soft cloth. If it is heavily soiled, clean it (except for the monitor screen) using a wrung wet cloth.If chemicals such as benzine and thinner are used for cleaning, the Frontier may be deformed or discolored.
30
4. Parts Replacement
4
4.1
4.1.1
4.1.2
4.1.3
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4.1 M/L Type
4.1.1 Side Cover Removal/Reinstallation
Removal
1. Release the lock.
2. Open the side cover and then remove it.
EZ2133
Reinstallation
Reinstallation is essentially in the reverse order of removal.
4.1.2 Top Cover Removal/Reinstallation
Removal
1. Remove the side cover (see Subsection 4.1.1).
2. While lifting the left-hand side slightly, slide the top cover to the right-hand side to remove it.
EZ2138
Reinstallation
1. Place the top cover so that it projects about 2 cm from the right-hand edge of the main control unit.
2. While holding the front and rear sides, reinstall the top cover by sliding it to the left-hand side.
EZ2175
3. Reinstall the side cover.
4.1.3 Connecting Grounding Wristband
To avoid damaging the HDD due to a discharge of static electricity, be sure to wear the grounding wristband before replacing the parts. Grounding the frame of the main control unit is not necessary.
1. Wear the grounding wristband on the left wrist.
2. Slightly loosen the screw shown in the figure and then connect the grounding wire to the screw.
EZ2266
Side Cover
Lock
Top Cover
Top Cover
About 2 cm
CAUTION!
Grounding Wristband
Screw
Grounding wire
31
4. Parts Replacement
4
4.1.4
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4.1.4 Memory Card Replacement/Expansion (L Type Only)
The memory card is not registered as a replacement part. It is attached to the optional software that requires memory expansion.
NOTE: M-Type main control unit cannot expand the memory capacity.
Removal
1. Remove the side cover (see Subsection 4.1.1).
2. Release the lock and then remove the memory card (128MB).
EZ2134
Installation
1. Blow off any dirt or dust adhering to the memory card slots using the blower brush.
EZ2135
2. Wipe the connecting section of the new memory card (256MB) using a dry cloth.
EZ2136
3. Insert the memory card into the slot completely and secure it with the locks.
NOTE: Taking care of the polarity, insert the memory card completely until each lock lever functions.
EZ2137
4. Reinstall the side cover.
Locks (4)
Memory Card (128MB)
Blower Brush
Memory Card Slots
New Memory Card (256MB)
Connecting Section
Dry Cloth
Memory Card (256MB)
Locks
32
4. Parts Replacement
4
4.1.5
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4.1.5 Timer Card Replacement
Removal
1. Remove the top cover (see Subsection 4.1.2).
2. Remove the screw securing the SCSI card.
3. Pull out the SCSI card from the left-hand side.
EZ2139
4. Remove the screw securing the timer card.
5. Disconnect the connector (PJ2) from the timer card.
6. Pull out the timer card from the left-hand side.
EZ2140
Installation
NOTE: • Do not place the timer card on a metal surface. If this is done, it may cause short circuit.
• Do not remove the battery on the timer card.
1. Blow off any dirt or dust adhering to the timer card slot using the blower brush.
EZ2141
2. Wipe the connecting section of the new timer card using a dry cloth.
EZ2142
Part Name Part Number Q’ty Remarks
Timer Card 857C898557 1
SCSI Card
Screw
Timer Card
Connector (PJ2)
Screw
Blower Brush
Timer Card Slot
Dry Cloth
New Timer Card
Connecting Section
33
4. Parts Replacement
4
4.1.5
Distributed by: www.minilablaser.com
3. Insert the timer card into the slot completely.
4. Connect the connector (PJ2) to the timer card.
5. Secure the timer card with the screw.
EZ2143
6. Blow off any dirt or dust adhering to the SCSI card slot using the blower brush.
EZ2144
7. Wipe the connecting section of the SCSI card using a dry cloth.
EZ2145
8. Insert the SCSI card into the slot completely.
9. Secure the SCSI card with the screw.
EZ2146
10. Reinstall the top and side covers.
Screw
Timer Card
Connector (PJ2)
Blower Brush
SCSI Card Slot
SCSI Card
Dry Cloth
Connecting Section
Screw
SCSI card
34
4. Parts Replacement
4
4.1.6
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4.1.6 CD-ROM Drive Replacement
Removal
1. Remove the top cover (see Subsection 4.1.2).
2. Remove the two tapes securing the harness.
EZ2147
3. Pull up the two securing levers.
EZ2148
4. Pull out the CD-ROM drive partially.
EZ2149
5. Release the lock and then disconnect the audio connector.
6. Disconnect the flat cable connector and power supply connector.
EZ2150
7. Pull out the CD-ROM drive assembly.
EZ2151
8. Remove the four screws securing the retaining plate.
EZ2152
Part Name Part Number Q’ty Remarks
CD-ROM Drive 890C898552 1
Tapes (2)
Securing Levers (2)
CD-ROM Drive
Power Supply Connector
Lock
Flat Cable Connector
Audio Connector
CD-ROM Drive Assembly
Retaining Plate
Screws (4)
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4. Parts Replacement
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9. Turn the CD-ROM drive upside down and then remove the retaining plate.
EZ2153
The retaining plate has sharp edges. Handle the retaining plate with care to avoid injury.
10. Release the locks and then remove the outside resin panel.
NOTE: Discard the resin panel.
EZ2240
The retaining plate has sharp edges. Handle the retaining plate with care to avoid injury.
Installation
Installation is essentially in the reverse order of removal.
NOTE: • Set the jumper plug on the CD-ROM drive as follows.
EZ2262
• Install the new CD-ROM drive onto the retaining plate.
EZ2267
• Tighten the four screws while pressing the CD-ROM drive forward.
EZ2156
Retaining Plate
CAUTION!
Resin Panel
LocksLocks
CAUTION!
Position of HDD2 CD-ROM Drive Setting
Under FDD (A Type) Master
Under CD-ROM (B Type) Slave
Jumper Plug (Slave Position)
Jumper Plug (Master Position)
Retaining Plate
CD-ROM Drive
CD-ROM Drive (Press forward)
Screws (4)
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4. Parts Replacement
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4.1.7
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• Connect the connectors securely.• Insert the loose part of the flat cable into the space under
the connector.• Pull down the lock levers until they click.
EZ2157
4.1.7 Primary Hard Disk (HDD1) Replacement
• To avoid moisture condensation, if the HDD is very cold and there is a great difference in temperature (more than 20ºC) between the HDD and the room, let the HDD sit for about one hour to bring it to room temperature before unpacking.
• To avoid damaging the HDD due to a discharge of static electricity, do not touch the print-circuit board of the HDD. Be sure to wear the grounding wristband.
• To avoid damaging the HDD, take utmost care to avoid vibrations or impacts being delivered to the HDD. Place the HDD on soft material such as the cushion for packing.
• When carrying the HDD, hold the outside frame. If the print-circuit board or connector is held, the HDD may be deformed or damaged.
Removal
1. Remove the top cover (see Subsection 4.1.2).
2. Remove the two screws securing the HDD bracket.
EZ2158
3. Lift the HDD bracket, disengage the hooks from the holes to remove it.
EZ2159
4. Disconnect the power cable and flat cable connectors.
EZ2160
5. Remove the four screws and then the bracket from the HDD.
EZ2161
Part Name Part Number Q’ty Remarks
HDD 850C898550 1 4GB
Flat Cable (Into the space under the connector)
Lock Levers
CAUTION!
Screws (2)
HDD Bracket
HDD Bracket
Hooks
Power Cable Connector
Flat Cable Connector
BracketPrimary HDD
Screws (4)
37
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Installation
Installation is essentially in the reverse order of removal.
NOTE: • Make sure the jumper plug is set in the “Master” position.
EZ2263
• Tighten the four screws while pressing the HDD against the connector side.
EZ2164
• After installation, perform the following.
q OS Installation
1. Change the boot device to the CD-ROM drive (see Subsection 5.2.1).
2. Recover pre-installed software (see Subsection 5.2.2).
3. Return the boot device to HDD1 (see Subsection 5.2.3).
4. Set the HDD partitions by following the procedure below.
1) Click the Windows NT [Start] button.
2) Start [Program] - [Administrative Tools (Common)] - [Disk Administrator] from the Windows NT [Start] menu.
• The following dialog box appears.
3) Click the [OK] button.
4) Click the [Yes] button.
• The “Disk Administrator” screen appears.
5) Click to select “Free Space” of “Disk 0”.
Jumper Plug (“Master” Position)
Bracket
Screws (4)Primary HDD
bb
Click
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4. Parts Replacement
4
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6) Select the “Create” from the “Partition” menu.
• The “Confirm” dialog box appears.
7) Click the [Yes] button.
• The “Create Logical Drive” dialog box appears.
8) Input the following number into the “Create logical drive of size” box according to the type of the main control unit.
Drive D:
9) Click the [OK] button.
• The “Disk Administrator” screen appears.
5. Changing drive names
Change the drive names as shown in the table below.
NOTE: Since the same drive letter cannot be assigned to two or more drives, change the drive name in the following order: E→G, D→E, F→D, G→F.
1) Click to select “E:” of “Disk 1”.
• The thin frame line of “E:” changes to thick line.
2) Click to select “Assign Drive Letter” from the “Tools” menu.
• The “Assign Drive Letter” dialog box appears.
M Type L Type
Size 2047 2047
Drive Name
Before → After
(C: → C:)
D: → E:
E: → (G) → F:
F: → D:
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3) Click the [▼] button and then select “G:”.
4) Click the [OK] button.
• “E:” changes to “G:”.
5) Click to select “D:” of “Disk 1”.
• The thin frame line of “D:” changes to thick line.
6) Click to select “Assign Drive Letter” from the “Tools” menu.
• The “Assign Drive Letter” dialog box appears.
7) Click the [▼] button and then select “E:”.
8) Click the [OK] button.
• “D:“ changes to “E:”.
9) Click to select “F:” of “Disk 0”.
• The thin frame line of “F:” changes to thick line.
10) Click to select “Assign Drive Letter” from the “Tools” menu.
• The “Assign Drive Letter” dialog box appears.
11) Click the [▼] button and then select “E:”.
12) Click the [OK] button.
• “F:” changes to “D:”.
13) Click to select “G:” of “Disk 1”.
• The thin frame line of “G:” changes to thick line.
14) Click to select “Assign Drive Letter” from the “Tools” menu.
• The “Assign Drive Letter” dialog box appears.
15) Click the [▼] button and then select “F:”.
16) Click the [OK] button.
• “G:” changes to “F:”.
17) Select “Commit Changes Now” from the “Partition” menu.
• The “Confirm” dialog box appears.
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18) Click the [Yes] button.
• The system update complete message appears.
19) Click the [OK] button.
6. Formatting “D:” Drive
1) Click to select “D:” of “Disk 0”.
2) Select “Format” from the “Tools” menu.
3) Make sure the correct items are selected for “File System” and “Allocation Unit Size” by referring to the table below.
Drive Configuration
NOTE: Do not select “Quick Format“.
4) Click the [Start] button.
• The “D:” drive is formatted.
5) After installation, the “Disk Administrator” screen appears.
• The “Confirm” dialog box appears.
6) Click the [Yes] button.
7) Select “Start“ - “Shutdown”.
• The system is shut down.
8) Press the [START] switch on the scanner.
• The main control unit is restarted.
w Frontier Standard Software (A1) Installation (see Service Manual).
e Frontier Optional Software Installation (see the manual attached to the optional software).
Drive M Type L Type
C: File System FAT
Allocation Unit Size Default allocation size
D: File System FAT
Allocation Unit Size Default allocation size
E: File System FAT
Allocation Unit Size Default allocation size
F: File System NTFS
Allocation Unit Size 4096 bytes
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4. Parts Replacement
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4.1.8
4.1.9
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4.1.8 Power Supply Replacement
Removal
1. Remove the primary HDD bracket (see Subsection 4.1.7).
2. Remove the power cable connectors from the CD-ROM drive, JP circuit board, FDD and secondary HDD.
EZ2162
NOTE: In the illustration above shows the main control unit that has the secondary HDD under the FDD. There is another type of main control unit that has the secondary HDD under the CD-ROM drive.
3. Remove the four screws and then the power supply unit.
EZ2163
Installation
Installation is essentially in the reverse order of removal.
NOTE: The power supply voltage switch is set to 230V. Do not change the setting by removing the seal on the switch.
4.1.9 Floppy Disk Drive (FDD) Replacement
Removal
1. Remove the top cover (see Subsection 4.1.2).
2. Remove the two tapes securing the harness.
EZ2147
3. Remove the screw securing the stay.
EZ2165
4. Remove the stay by moving it as shown.
EZ2166
Part Name Part Number Q'ty Remarks
Power Supply Unit 813C898555 1
Secondary HDD Power Cable Connector (when the secondary HDD is located under the FDD)
JP Circuit Board Power Cable Connector
CD-ROM Drive Power Cable Connector
FDD Power Cable Connector
Screws (4)
Power Supply Unit
Part Name Part Number Q’ty Remarks
FDD 850C898553 1
Tapes (2)
Stay
Screw
Stay
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5. Remove the screw securing the bracket.
EZ2167
6. Remove the flat cable connector from the FDD.
EZ2168
7. When the secondary HDD is located under the FDD:Disconnect the secondary power cable connector, FDD power cable connector, flat cable (HDD to HDD) connector.When the secondary HDD is located under the CD-ROM drive:Disconnect the FDD power cable connector.
EZ2169
8. Lift the front side of the FDD bracket slightly, and then remove it by moving it to the rear side.
EZ2170
9. Disconnect the flat (signal) cable connector from the FDD.
10. Remove the four screws and then the FDD from the bracket.
EZ2171
Installation
Installation is essentially in the reverse order of removal.
Screw
Bracket
Flat Cable Connector
FDD
Flat Cable Connector
HDD Power Cable Connector
Secondary HDD Power Cable Connector
FDD Bracket
FDD
FDD Bracket
Flat (Signal) Cable Connector
Screws (4)
43
4. Parts Replacement
4
4.1.10
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4.1.10 Secondary Hard Disk (HDD2) Replacement (when the secondary HDD is located under the FDD)
• To avoid moisture condensation, if the HDD is very cold and there is a great difference in temperature (more than 20ºC) between the HDD and the room, let the HDD sit for about one hour to bring it to room temperature before unpacking.
• To avoid damaging the HDD due to a discharge of static electricity, do not touch the print-circuit board of the HDD. Be sure to wear the grounding wristband.
• To avoid damaging the HDD, take utmost care to avoid vibrations or impacts being delivered to the HDD. Place the HDD on soft material such as the cushion for packing.
• When carrying the HDD, hold the outside frame. If the print-circuit board or connector is held, the HDD may be deformed or damaged.
Removal
1. Remove the FDD bracket (see Subsection 4.1.9).
2. Remove the four screws and then the secondary HDD from the bracket.
EZ2172
Installation
Installation is essentially in the reverse order of removal.
NOTE: • Remove the jumper plug from the HDD (set in Slave state).
EZ2264
• Make sure that the flat cable connector is connected to the riser card properly.
EZ2173
• The hard disk is a precision part. Take extreme care to avoid any impacts being delivered to the hard disk.
• Make sure each connector is connected properly.• After installing the main control unit, perform the
following.
q Setting HDD Partitions
1. Make a shift start (see Section 7.2).
2. Start [Program] - [Administrative Tools (Common)] - [Disk Administrator] from the Windows NT [Start] menu.
Part Name Part Number Q’ty Remarks
HDD 850C898550 1 4GB
CAUTION!
Screws (4)
Secondary HDDFDD Bracket
No Jumper Plug (Slave State)
Flat Cable ConnectorRiser Card
44
4. Parts Replacement
4
4.1.10
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• The following dialog box appears.
3. Click the [OK] button.
4. Click the [Yes] button.
• The “Disk Administrator” screen appears.
5. Click to select “Free Space” of “Disk 1”.
6. Select the “Create” from the “Partition” menu.
• The “Confirm” dialog box appears.
7. Click the [Yes] button.• The “Create Logical Drive” dialog box appears.
8. Input the following number into the “Create logical drive of size” box according to the type of the main control unit.
Drive E:
9. Click the [OK] button.
• The “Disk Administrator” screen appears.
10. Click the “Free Space” of “Disk 1”.
11. Click the “Create” from the “Partition” menu.
b
Click
M Type L Type
Size 510 510
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• The “Confirm” dialog box appears.
12. Click the [Yes] button.
• The “Create Logical Drive” dialog box appears.
13. Input the following number into the “Create logical drive of size” box according to the type of the main control unit.
Drive F:
14. Click the [OK] button.
15. Select “Commit Changes Now” from the “Partition” menu.
• The “Confirm” dialog box appears.
16. Click the [Yes] button.
• The system update complete message appears.
17. Click the [OK] button.
w Formatting “E:” and “F:” Drives
1. Click to select “E:” of “Disk 1”.
2. Select “Format” from the “Tools” menu.
3. Make sure the correct items are selected for “File System” and “Allocation Unit Size” by referring to the table below.
M Type L Type
Size 3601 3601
b
Click
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4. Parts Replacement
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Drive Configuration
NOTE: Do not select “Quick Format”.
4. Click the [Start] button.
• Logical Drive “E:” is formatted.
5. Repeat Steps 1 to 4 for the “F:” drive.
6. When the “F:” drive is formatted, the “Disk Administrator” screen appears.
• The “Confirm” dialog box appears.
7. Click the [Yes] button.
8. Select “Start” - “Shutdown”.
• The system is shut down.
9. Press the [START] switch on the scanner.
• The main control unit is restarted.
4.1.11 Secondary Hard Disk (HDD2) Replacement (when the secondary HDD is located under the CD-ROM drive)
• To avoid moisture condensation, if the HDD is very cold and there is a great difference in temperature (more than 20ºC) between the HDD and the room, let the HDD sit for about one hour to bring it to room temperature before unpacking.
• To avoid damaging the HDD due to a discharge of static electricity, do not touch the print-circuit board of the HDD. Be sure to wear the grounding wristband.
• To avoid damaging the HDD, take utmost care to avoid vibrations or impacts being delivered to the HDD. Place the HDD on soft material such as the cushion for packing.
• When carrying the HDD, hold the outside frame. If the print-circuit board or connector is held, the HDD may be deformed or damaged.
Removal
1. Remove the CD-ROM drive bracket (see Subsection 4.1.6).
2. Pull out the secondary HDD bracket.
EZ2176
3. Disconnect the power cable and flat (signal) cable connectors from the HDD.
EZ2177
Drive M Type L Type
C: File System FAT
Allocation Unit Size Default allocation size
D: File System FAT
Allocation Unit Size Default allocation size
E: File System FAT
Allocation Unit Size Default allocation size
F: File System NTFS
Allocation Unit Size 4096 bytes
Part Name Part Number Q’ty Remarks
HDD 850C898550 1 4GB
CAUTION!
Secondary HDD Bracket
Secondary HDD
Power Cable Connector
Flat Cable Connector
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4. Turn the CD-ROM drive upside down, remove the four screws and then the secondary HDD from the bracket.
EZ2178
Installation
Installation is essentially in the reverse order of removal.
NOTE: • Make sure the jumper plug is set in Master state.
EZ2263
• The hard disk is a precision part. Take extremely care not to make an impact against the hard disk.
• Make sure each connector is connected properly.• After installing the main control unit, perform the
following.
q Setting HDD Partitions
1. Make a shift start (see Section 7.2).
2. Start [Program] - [Administrative Tools (Common)] - [Disk Administrator] from the Windows NT [Start] menu.
• The following dialog box appears.
3. Click the [OK] button.
4. Click the [Yes] button.
• The “Disk Administrator” screen appears.
5. Click to select “Free Space” of “Disk 1”.
6. Select the “Create” from the “Partition” menu.
Bracket
Screws (4)Secondary HDD
Jumper Plug (“Master” Position)
b
Click
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• The “Confirm” dialog box appears.
7. Click the [Yes] button.
• The “Create Logical Drive” dialog box appears.
8. Input the following number into the “Create logical drive of size” box according to the type of the main control unit.
Drive E:
9. Click the [OK] button.
• The “Disk Administrator” screen appears.
10. Click the “Free Space” of “Disk 1”.
11. Click the “Create” from the “Partition” menu.
• The “Confirm” dialog box appears.
12. Click the [Yes] button.
• The “Create Logical Drive” dialog box appears.
13. Input the following number into the “Create logical drive of size” box according to the type of the main control unit.
Drive F:
14. Click the [OK] button.
15. Select “Commit Changes Now” from the “Partition” menu.
M Type L Type
Size 510 510
M Type L Type
Size 3601 3601
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• The “Confirm” dialog box appears.
16. Click the [Yes] button.
• The system update complete message appears.
17. Click the [OK] button.
w Formatting “E:” and “F:” Drives
1. Click to select “E:” of “Disk 1”.
2. Select “Format” from the “Tools” menu.
3. Make sure the correct items are selected for “File System” and “Allocation Unit Size” by referring to the table below.
Drive Configuration
NOTE: Do not select “Quick Format”.
4. Click the [Start] button.
• Logical Drive “E:” is formatted.
5. Repeat Steps 1 to 4 for the “F:” drive.
6. When the “F:” drive is formatted, the “Disk Administrator” screen appears.
• The “Confirm” dialog box appears.
7. Click the [Yes] button.
8. Select “Start” - “Shutdown”.
• The system is shut down.
9. Press the [START] switch on the scanner.
• The main control unit is restarted.
Drive M Type L Type
C: File System FAT
Allocation Unit Size Default allocation size
D: File System FAT
Allocation Unit Size Default allocation size
E: File System FAT
Allocation Unit Size Default allocation size
F: File System NTFS
Allocation Unit Size 4096 bytes
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4. Parts Replacement
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4.2
4.1.12
4.2.1
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4.1.12 Motherboard Backup Battery Replacement
Normally, replace the backup battery within five years. As the backup battery, use a CR2032 (commercial item).
Removal
NOTE: • Do not mix up the motherboard battery and timer card battery.
• Do not remove the timer card battery.
1. Remove the SCSI card (see Subsection 4.1.5).
2. Release the lock and then remove the backup battery.
EZ2174
Installation
Installation is essentially in the reverse order of removal.
Install the battery with the plus (+) side facing upward. If installed upside down, it may cause battery bursting.
NOTE: After replacement, perform the following:1) CMOS Initialization (see Section 6.1)2) Date/Time Setting Using BIOS Setup Utility (see
Subsection 6.2.1)
4.2 XL/G Type
4.2.1 Left-hand Cover Removal/Reinstallation
Removal
1. Remove the two thumbscrews.
EZ2179
2. Pull the left-hand cover to the rear side, and then remove it by lifting it.
EZ2180
Reinstallation
Reinstallation is essentially in the reverse order of removal.
Backup Battery
Lock
Motherboard
CAUTION!
Thumbscrews (2)
Left-hand Cover
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4.2.2
4.2.3
4.2.4
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4.2.2 Top Cover Removal/Reinstallation
Removal
1. Remove the left-hand cover (see Subsection 4.2.1).
2. Remove the thumbscrew.
3. Pull the top cover slightly to the rear side, and then remove it as shown.
EZ2190
Reinstallation
Reinstallation is essentially in the reverse order of removal.
4.2.3 Connecting Grounding Wristband
To avoid damaging the HDD due to a discharge of static electricity, be sure to wear the grounding wristband before replacing the parts.
1. Wear the grounding wristband on the left wrist.
2. Connect the grounding wire to the post on the frame of the main control unit.
EZ2265
4.2.4 Timer Card Replacement
Removal
1. Remove the left-hand cover (see Subsection 4.2.1).
2. Disconnect the connector from the timer card.
3. Remove the screw.
4. Pull out the timer card upward.
EZ2181
Installation
NOTE: • Do not place the timer card on a metal surface. If this is done, it may cause short circuit.
• Do not remove the battery on the timer card.
1. Blow off any dirt or dust adhering to the timer card slot using the blower brush.
EZ2182
Thumbscrew
Top Cover
CAUTION!
Grounding Wristband
Grounding wire
Post on Frame
Part Name Part Number Q’ty Remarks
Timer Card 857C898558 1
Connector
Timer Card
Screw
Timer Card Slot
Blower Brush
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2. Wipe the connecting section on the new timer card using a dry cloth.
EZ2183
3. Insert the timer card into the slot completely.
4. Connect the connector to the timer card.
5. Secure the timer card with the screw.
EZ2184
6. Reinstall the left-hand cover.
4.2.5 Motherboard Backup Battery Replacement
Normally, replace the backup battery within five years. As the backup battery, use a CR2032 (commercial item).
Removal
NOTE: • Do not mix up the motherboard battery and timer card battery.
• Do not remove the timer card battery.
1. Remove the left-hand cover (see Subsection 4.2.1).
2. Release the lock and then remove the backup battery.
EZ2185
Installation
Installation is essentially in the reverse order of removal.
Install the battery with the plus (+) side facing upward. If installed upside down, it may cause battery bursting.
NOTE: After replacement, perform the following:1) CMOS Initialization (see Section 6.1)2) Date/Time Setting Using BIOS Setup Utility (see
Subsection 6.2.1)
New Timer Card
Dry ClothConnecting Section
Connector
Screw
Timer CardBackup Battery
Motherboard
Lock
CAUTION!
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4.2.6 Memory Card Replacement/Expansion
NOTE: XL Type : 256MBG Type : 128MB + 256MB
The memory card is not registered as a replacement part. It is attached to the optional software that requires memory expansion.
Removal
1. Remove the top cover (see Subsection 4.2.2).
2. Release the locks and then remove the memory card.
EZ2191
Installation
1. Blow off any dirt or dust adhering to the memory card slot using the blower brush.
EZ2192
2. Wipe the connecting section on the new memory using a dry cloth.
EZ2136
3. Insert the memory card into the slot completely and secure it with the locks.
EZ2193
4. Reinstall the top cover.
Locks
Memory Card (G Type only: 256MB)
Memory Card (G Type: 128MB)(XL Type: 256MB)
Memory Slot
Blower Brush
New Memory Card (256MB)
Connecting Section
Dry Cloth
Locks
Memory (G Type only: 128MB)
Memory (G Type: 128MB)(XL Type: 256MB)
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4.2.7
4.2.8
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4.2.7 Floppy Disk Drive (FDD) Replacement
Removal
1. Remove the top cover (see Subsection 4.2.2).
2. Disconnect the power cable and flat (signal) cable connectors.
3. Remove the two screws.
EZ2194
4. Pull out the FDD.
EZ2195
Installation
Installation is essentially in the reverse order of removal.
4.2.8 CD-ROM Drive Replacement
Removal
1. Remove the top cover (see Subsection 4.2.2).
2. Remove the three screws.
EZ2196
3. Pull out the CD-ROM drive slightly.
4. Disconnect the three connectors and then remove the CD-ROM drive.
EZ2197
Installation
Installation is essentially in the reverse order of removal.
Part Name Part Number Q’ty Remarks
FDD 850C898554 1
Flat Cable Connector
Screws (2)
Power Cable Connector
FDD
Part Name Part Number Q’ty Remarks
CD-ROM Drive 850C898552 1
Screws (3)
Connectors (3)
CD-ROM Drive
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4.2.9 Secondary Hard Disk (HDD2) Replacement
• To avoid moisture condensation, if the HDD is very cold and there is a great difference in temperature (more than 20ºC) between the HDD and the room, let the HDD sit for about one hour to bring it to room temperature before unpacking.
• To avoid damaging the HDD due to a discharge of static electricity, do not touch the print-circuit board of the HDD. Be sure to wear the grounding wristband.
• To avoid damaging the HDD, take utmost care to avoid vibrations and impacts being delivered to the HDD. Place the HDD on soft material such as the cushion for packing.
• When carrying the HDD, hold the outside frame. If the print-circuit board or connector is held, the HDD may be deformed or damaged.
Removal
1. Remove the top cover (see Subsection 4.2.2).
2. Disconnect the two connectors from the secondary HDD.
EZ2198
3. Remove the four screws and then the secondary HDD.
EZ2199
Installation
Installation is essentially in the reverse order of removal.
NOTE: • Make sure the jumper plug is set in Master state.
EZ2263
• The hard disk is a precision part. Take extreme care to avoid any impacts being delivered to the hard disk.
• Make sure each connector is connected properly.• After installing the main control unit, perform the
following:
q Setting HDD Partitions
1. Make a shift start (see Section 7.2).
2. Start [Program] - [Administrative Tools (Common)] - [Disk Administrator] from the Windows NT [Start] menu.
• The following dialog box appears.
3. Click the [OK] button.
4. Click the [Yes] button.
Part Name Part Number Q’ty Remarks
HDD 850C898563 1 10GB
CAUTION!
Connectors (2)Secondary HDD
Secondary HDDScrews (4)
Jumper Plug (“Master” Position)
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• The “Disk Administrator” screen appears.
5. Click to select “Free Space” of “Disk 1”.
6. Select the “Create” from the “Partition” menu.
• The “Confirm” dialog box appears.
7. Click the [Yes] button.
• The “Create Logical Drive” dialog box appears.
8. Input the following number into the “Create logical drive of size” box.
Drive E:
9. Click the [OK] button.
• The “Disk Administrator” screen appears.
10. Click the “Free Space” of “Disk 1”.
11. Click the “Create” from the “Partition” menu.
• The “Confirm” dialog box appears.
12. Click the [Yes] button.
• The “Create Logical Drive” dialog box appears.
13. Input the following number into the “Create logical drive of size” box.
b
Click
XL Type/G Type
Size 2047
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Drive F:
14. Click the [OK] button.
15. Select “Commit Changes Now” from the “Partition” menu.
• The “Confirm” dialog box appears.
16. Click the [Yes] button.
• The system update complete message appears.
17. Click the [OK] button.
w Formatting “E:” and “F:” Drives
1. Click to select “E:” of “Disk 1”.
2. Select “Format” from the “Tools” menu.
3. Make sure the correct items are selected for “File System” and “Allocation Unit Size” by referring to the table below.
Drive Configuration
NOTE: Do not select “Quick Format”.
4. Click the [Start] button.
• Logical Drive “E:” is formatted.
5. Repeat Steps 1 to 4 for the “F:” drive.
XL Type/G Type
Size 7719
Drive XL/G Type
C: File System FAT
Allocation Unit Size Default allocation size
D: File System NTFS
Allocation Unit Size 4096 bytes
E: File System FAT
Allocation Unit Size Default allocation size
F: File System NTFS
Allocation Unit Size 4096 bytes
b
Click
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6. When the “F:” drive is formatted, the “Disk Administrator” screen appears.
• The “Confirm” dialog box appears.
7. Click the [Yes] button.
8. Select “Start“ - “Shutdown”.
• The system is shut down.
9. Press the [START] switch on the scanner.
• The main control unit is restarted.
4.2.10 Primary Hard Disk (HDD1) Replacement
• To avoid moisture condensation, if the HDD is very cold and there is a great difference in temperature (more than 20ºC) between the HDD and the room, let the HDD sit for about one hour to bring it to room temperature before unpacking.
• To avoid damaging the HDD due to a discharge of static electricity, do not touch the print-circuit board of the HDD. Be sure to wear the grounding wristband.
• To avoid damaging the HDD, take utmost care to avoid vibrations or impacts being delivered to the HDD. Place the HDD on soft material such as the cushion for packing.
• When carrying the HDD, hold the outside frame. If the print-circuit board or connector is held, the HDD may be deformed or damaged.
Removal
1. Remove the secondary HDD (see Subsection 4.2.9).
2. Disconnect the two connectors from the primary HDD.
EZ2200
3. Remove the four screws and then the primary HDD.
EZ2201
Installation
Installation is essentially in the reverse order of removal.
NOTE: • Make sure the jumper plug is set in the “Master” position.
EZ2263
• The hard disk is a precision part. Take extreme care to avoid any impacts being delivered to the hard disk.
• Make sure each connector is connected properly.• Do not change the factory-settings of the HDD jumper
plug.• After installation, perform the following.
q OS Installation
1. Change the boot device to the CD-ROM drive (see Subsection 5.2.1).
2. Recover pre-installed software (see Subsection 5.2.2).
3. Return the boot device to HDD1 (see Subsection 5.2.3).
Part Name Part Number Q’ty Remarks
HDD 850C898563 1 10GB
CAUTION!
Connectors (2)Primary HDD
Primary HDD
Screws (4)
Jumper Plug (“Master” Position)
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4. Set the HDD partitions by following the procedure below.
1) Click the Windows NT [Start] button.
2) Start [Program] - [Administrative Tools (Common)] - [Disk Administrator] from the Windows NT [Start] menu.
• The following dialog box appears.
3) Click the [OK] button.
4) Click the [Yes] button.
• The “Disk Administrator” screen appears.
5) Click to select “Free Space” of “Disk 0”.
6) Select the “Create” from the “Partition” menu.
• The “Confirm” dialog box appears.
7) Click the [Yes] button.
• The “Create Logical Drive” dialog box appears.
8) Input the following number into the “Create logical drive of size” box.
b
Click
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Drive D:
9) Click the [OK] button.
• The “Disk Administrator” screen appears.
5. Changing drive names
Change the drive names as shown in the table below.
NOTE: Since the same drive letter cannot be assigned to two or more drives, change the drive name in the following order: E→G, D→E, F→D, G→F.
1) Click to select “E:” of “Disk 1”.
• The thin frame line of “E:” changes to thick line.
2) Click to select “Assign Drive Letter” from the “Tools” menu.
• The “Assign Drive Letter” dialog box appears.
3) Click the [▼] button and then select “G:”.
4) Click the [OK] button.
• “E:“ changes to “G:”.
5) Click to select “D:” of “Disk 1”.
• The thin frame line of “D:” changes to thick line.
6) Click to select “Assign Drive Letter” from the “Tools“ menu.
• The “Assign Drive Letter” dialog box appears.
7) Click the [▼] button and then select “E:”.
8) Click the [OK] button.
• “D:” changes to “E:”.
XL Type/G Type
Size 7719
Drive Name
Before → After
(C: → C:)
D: → E:
E: → (G) → F:
F: → D:
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9) Click to select “F:” of “Disk 0”.
• The thin frame line of “F:” changes to thick line.
10) Click to select “Assign Drive Letter” from the “Tools” menu.
• The “Assign Drive Letter” dialog box appears.
11) Click the [▼] button and then select “E:”.
12) Click the [OK] button.
• “F:” changes to “D:”.
13) Click to select “G:” of “Disk 1”.
• The thin frame line of “G:” changes to thick line.
14) Click to select “Assign Drive Letter” from the “Tools“ menu.
• The “Assign Drive Letter” dialog box appears.
15) Click the [▼] button and then select “F:”.
16) Click the [OK] button.
• “G:“ changes to “F:”.
17) Select “Commit Changes Now” from the “Partition” menu.
• The “Confirm” dialog box appears.
18) Click the [Yes] button.
• The system update complete message appears.
19) Click the [OK] button.
6. Formatting “D:” Drive
1) Click to select “D:” of “Disk 0”.
2) Select “Format” from the “Tools” menu.
b
Click
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3) Make sure the correct items are selected for “File System” and “Allocation Unit Size” by referring to the table below.
Drive Configuration
NOTE: Do not select “Quick Format”.
4) Click the [Start] button.
• The “D:” drive is formatted.
5) After installation, the “Disk Administrator” screen appears.
• The “Confirm” dialog box appears.
6) Click the [Yes] button.
7) Select “Start” - “Shutdown”.
• The system is shut down.
8) Press the [START] switch on the scanner.
• The main control unit is restarted.
w Frontier Standard Software (A1) Installation (see Service Manual).
e Frontier Optional Software Installation (see the manual attached to the optional software).
4.2.11 Power Supply Replacement
Removal
1. Remove the top cover (see Subsection 4.2.2).
2. Disconnect the power cable connectors from the motherboard, FDD, CD-ROM drive, primary HDD and secondary HDD.
EZ2202
3. Remove the three screws and then the power supply.
EZ2203
Installation
Installation is essentially in the reverse order of removal.
Drive XL/G Type
C: File System FAT
Allocation Unit Size Default allocation size
D: File System NTFS
Allocation Unit Size 4096 bytes
E: File System FAT
Allocation Unit Size Default allocation size
F: File System NTFS
Allocation Unit Size 4096 bytes
Part Name Part Number Q’ty Remarks
Power Supply 813C898556 1
Secondary HDD
Power Cable Connectors (5)
Primary HDD
CD-ROM DriveFDD
Motherboard
Screws (3)
Power Supply
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5. OS Recovery Procedure
5.1 Outline
The problem of scanner stoppage halfway through the process of startup or of freezing during screen switching may be corrected by reinstalling Windows NT, the OS for the main control unit.If such problems happen, perform the following reinstallation procedure using the attached “Recovery CD” and boot device change FD.This OS reinstallation is also required when the primary hard disk is replaced.When the hard disk backup kit (see Chapter 7) is already installed, if immediate problems are solved by switching over to the HDD2, OS Recovery is not required.
NOTE: When the hard disk backup kit is installed, OS Recovery is not required except for particular cases.
5.2 How To Use Recovery CD
NOTE: • “Recovery CD” and the boot device change FD vary depending on the type of the main control unit. Prepare the correct CD and FD (see Subsection 2.3.2).
• With regard to Recovery CD for the XL/G Type, use the third edition.
5.2.1 “Changing the Boot Device to
CD-ROM Drive”
When the primary hard disk (HDD1) is
replaced
5.2.2
“Recovery of Pre-installed Software”
5.2.3
“Returning the Boot Device to HDD1”
5.2.5
“Formatting “D” Drive”
4.1.7/4.2.10
“Setting HDD Partitions and Formatting Each Drive”
If OS recovery is required
When the HDD is not replaced
When the HDD is replaced
OS Recovery Procedure Using
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5.2.1 Changing the Boot Device to CD-ROM Drive
NOTE: Since the boot device change FD varies depending on the type of the main control unit, the boot change device FD for another type cannot be used.
1. Insert the boot device change FD into the FD drive.
FD059
2. Press the [SYSTEM START] switch on the scanner.
• The boot device change program starts up.
3. Press the [3] key on the full keyboard to select the “3. CD-ROM Boot”.
4. Press the [Enter] key.
5. Remove the boot device change FD from the FD drive.
FD060
5.2.2 Recovery of Pre-installed Software
1. Insert the recovery CD into the CD-ROM drive.
FD061
2. Press the [Ctrl], [Alt] and [Del] keys simultaneously.
• The main control unit restarts.
• The recovery program starts up.
3. Press the [Y] key.
4. Press the [Y] key.
• Windows NT (OS) starts to be written from the recovery CD onto the main control unit HDD.
• When the operation is completed, the following screen appears.
Boot Device Change FD
Boot Device Change FD
Recovery CD
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5. Remove the recovery CD from the CD-ROM drive.
FD062
5.2.3 Returning the Boot Device to HDD1
1. Insert the boot device change FD into the FD drive.
FD059
2. Press the [Enter] key.
• The boot device change program starts up.
3. Press the [1] key to select “1. HDD1”.
4. Press the [Enter] key.
5. Remove the boot device change FD from the FD drive.
FD060
6. Press the [Ctrl], [Alt] and [Del] keys simultaneously.
• The main control unit restarts.
• M/L Type : Windows NT starts.
• XL/G Type: After the Windows NT logo screen, the Windows NT setup screen appears.
NOTE: With regard to the XL/G type, the following software license agreement setting and log-in procedures are required.
1) Click the [Next] button.
• The “Software License Agreement” screen appears.
2) Select [Yes] and then click the [Next] button.
• The “Windows NT 4.0 setup completed” screen appears.
3) Click the [Finish] button.
• Windows NT 4.0 starts up.
• The log-in screen appears.
4) Press the [Ctrl], [Alt] and [Del] keys simultaneously.
• The log-in screen prompting to input “User name” and “Password” appears.
5) Input “FRONTIER” into “User name”, and “FRONTIER” into “Password”, and then press the [Enter] key.
NOTE: Do not use the 2-byte characters.
Recovery CD
Boot Device Change FD
Boot Device Change FD
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5.2.4 Disk Administrator Setting Confirmation
Check the drive letter assignment of the HDD.
1. Click the Windows NT [Start] button.
2. Start [Program] - [Administrative Tools (Common)] - [Disk Administrator] from the Windows NT [Start] menu.
• The following dialog box appears.
3. Click the [OK] button.
4. Click the [Yes] button.
• The “Disk Administrator” screen appears.
5. Make sure that drive letters “C:” and “D:” are assigned to Disk 0 and drive letters “E:” and “F:“ to Disk 1.
• If the drive letters are assigned correctly, format the “D:” drive referring to Subsection 5.2.5.
• If the drive letters are assigned incorrectly, correct them by following the procedure below.
1) Click the drive to be changed.
2) Select “Tools” - “Assign Drive Letter ...”.
• The "Assign Drive Letter..." dialog box appears.
3) Change the drive letter assignment.
NOTE: The same drive letter cannot be assigned to two or more drives. When a drive letter in a drive is to be changed to one already used in another drive, the letter should be temporarily changed to a letter not in use in any drive in the process of changing the drive letter assignment.For example, when drive letters are assigned as shown below, it is necessary to exchange “E:” in Disk 0 and “D:” in Disk 1.
Disk 0 C: E:Disk 1 D: F:
To accomplish this, first change “D” in Disk 1 to “G:” and then change “E:” in Disk 0 to “D:”.
Disk 0 C: D:Disk 1 G: F:
Finally, change G: in Disk 1 to E:.
Disk 0 C: D:Disk 1 E: F:
4) Select “Commit Changes Now” from the “Partition” menu.
• The “Confirm” dialog box appears.
5) Click the [Yes] button.
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• The system update complete message appears.
6) Click the [OK] button.
5.2.5 Formatting “D:” Drive
Since software frequently access the “D:” drive and the file configuration may be faulty, format the “D:” drive.
1. Click to select “D:” of “Disk 0”.
2. Select “Format” from the “Tools” menu.
• The “Format D:” dialog box appears.
3. Make sure the correct items are selected for “File System” and “Allocation Unit Size” by referring to the table below.
Drive Configuration
4. Click the [Start] button.
NOTE: • Do not change the setting on the dialog box.• Do not select “Quick Format”.
5. After installation, the “Disk Administrator” screen appears.
• The “Confirm” dialog box appears.
6. Click the [Yes] button.
7. Select “Start” - “Shutdown”.
• The system is shut down.
8. Press the [START] switch on the scanner.
• The main control unit is restarted.
9. Install Frontier Standard Software (A1) and optional software.
Drive M Type/L Type XL/G Type
C:File System FAT FAT
Allocation Unit Size
Default allocation size
Default allocation size
D:File System FAT FAT
Allocation Unit Size
Default allocation size
4096 bytes
E:File System FAT FAT
Allocation Unit Size
Default allocation size
Default allocation size
F:File System NTFS NTFS
Allocation Unit Size
4096 bytes 4096 bytes
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6. Settings After Replacing Backup Battery
6
6.1
When the backup battery is replaced, set the boot device to the HDD1, and also set date and time on the BIOS setup screen.
6.1 CMOS Initialization
1. Insert the boot device change FD into the FDD.
FD059
2. Press the [START] switch on the scanner.
• Error messages may be displayed on the lower side of the screen.
M/L Type
XL/G Type
3. If an error message is displayed in Step 2, perform the following.M/L Type: Press the [F1] key.
• The boot device change program starts.
XL/G Type: Perform Steps 1) and 2) below.
1) Press the [F2] key.
• The following message appears.
2) Press the [F1] key.
• The boot device change program starts.
4. Press the [1] key to select “1. HDD1”.
5. Press the [Enter] key.
6. Remove the boot device change FD from the FDD.
FD060
7. Press the [Ctrl], [Alt] and [Del] keys simultaneously.
• The main control unit is restarted.
Boot Device Change FD
ERROR0271: Check date and time settings.WARNING0251: System CMOS checksum bad - Default confirmation used.ERROR0200: Previous boot incomplete - Default confirmation used.
Press <F1> to resume, <F2> to setup.
M/L Type
CMOS Setting WrongCMOS Checksum BadCMOS Display Type Wrong
Press F1 to Run SETUPPress F2 to load default values and continue_
XL/G Type
CMOS Data/Time Not Set
Run SETUP
Press F1 to Resume
Boot Device Change FD
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6.2 BIOS Setup
When the backup battery is replaced, set the current date and time by following the procedure below.
6.2.1 Date/Time Setting for M/L Type
NOTE: Do not change the settings other than date and time.
1. Press the [START] switch on the scanner. If this procedure is performed immediately after performing “CMOS Initialization” in Section 6.1, skip this step.
• The main control unit starts.
2. Press the [F2] key immediately after the white characters appears on the black background.
• The BIOS setup screen appears.
• The cursor is positioned on “System Time:”.
3. Select hour/minute/second by pressing the [Tab] key and set the current time by pressing the [+] or [-] key of the numeric keys on the full keyboard.Press the [+] key to put forward the hour/minute/second.Press the [-] key to put back the hour/minute/second.
NOTE: The [+] and [-] keys of the alphabet keys cannot be used.
4. Press the [↓] key to move the cursor to “year/month/date:”
5. Select year/month/date by pressing the [Tab] key and set the current date by pressing the [+] or [-] key of the numeric keys on the full keyboard.Press the [+] key to put forward the year/month/date.Press the [-] key to put back the year/month/date.
6. Press the [F10] key.
• The “Setup Confirmation” dialog box appears.
7. Press the [←] or [→] key to move the cursor to [Yes].
8. Press the [Enter] key.
• The main control unit is restarted.
6.2.2 Date/Time Setting for XL/G Type
1. Press the [START] switch on the scanner. If this procedure is performed immediately after performing “CMOS Initialization” in Section 6.1, skip this step.
• The main control unit starts.
2. Press the [Delete] key immediately after the white characters appear on the black background.
• The “AMIBIOS HIFLEX SETUP UTILITY” screen appears.
• The cursor is positioned on “Standard CMOS Setup”.
3. Press the [Enter] key.
• The “AMIBIOS SETUP - STANDARD CMOS SETUP” screen appears.
• The cursor is positioned on “Date”.
4. Select year, month or date by pressing the [↑] or [↓] key and change them by pressing the [PgUp] or [PgDn] key.
5. Select hour, minute or second by pressing the [↑] or [↓] key and change them by pressing the [PgUp] or [PgDn] key.
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6. Press the [Esc] key.
• The “AMIBIOS HIFLEX SETUP UTILITY” screen appears.
7. Press the [F10] key.
• The “Setup Confirmation” dialog box appears.
8. Press [Y] key and then the [Enter] key.
• The main control unit is restarted.
Save current settings and exit (Y/N)? Y
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7.2
7.1.1
7.1.2
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7. Installing Hard Disk Backup Kit (XL/G Type Only)
7.1 Outline
7.1.1 Hard Disk Backup Using Hard Disk Backup Kit
As the main control unit of the Frontier, a TOSHIBA personal computer is used with Windows NT 4.0 installed. The main control unit contains the hard disk unit (HDD) that stores software programs such as the Frontier standard software and a large amount of data used by the programs. If a part of a program or data is lost for some reason or HDD does not work, the Frontier may operate unusually slow or become inoperative, requiring program reinstallation or HDD replacement. If the programs and data in the HDD (HDD1) are backed up in the built-in secondary HDD (HDD2), the Frontier can continue printing by the user simply switching over to the HDD2 with simple operation by the user until service personnel solve the problem of HDD1. After performing program version updating or adding/deleting Variety Print Template data, service personnel copies the data from the HDD1 to HDD2 using the hard disk backup kit.
• Copying data from HDD1 to HDD2 (by service personnel)
• Switching over to HDD2 if HDD1 is faulty (by user)
7.1.2 Backup Software Service Conditions
Modified settings and updated production information after the last backup are not stored in the secondary HDD2. For example, when the active HDD is switched over to the HDD2, the total number of prints returns to the number which existed immediately before the last back up.
7.1.3 Contents of Hard Disk Backup Kit
1) Instruction manual (1)2) XactCopy CD-ROM (1):
This CD-ROM is used when service personnel install XactCopy.3) The “HDD BACKUP KIT INSTALLED” label:
When the installation of the HDD backup kit is completed, service personnel affix this label on the scanner.
4) Boot Device Change FD Ver.1.40 (floppy disk):If the current HDD is faulty, the user can switch over to the secondary HDD using this floppy disk.
7.2 XactCopy Installation Procedure
● Installation Procedure
● Precautions
1. If the installation of XactCopy fails, all programs may need to be reinstalled at the worst. Before starting installation, thoroughly understand the procedures and precautions.
2. The “E:” and “F:” drives of the HDD2 cannot be used after XactCopy is installed. If the “E:” and “F:” drives are in use for some reason, be sure to make backup copies before installation.
3. A “shift start” needs be made several times in the process of installation. Whenever an instruction “Make a shift start” is given in the detailed description of the operation, perform the procedure set forth below.
HDD1 HDD2
Copying
Primary HDD Secondary HDD
HDD1 HDD2
HDD Switchover
Faulty HDD Active HDD
7.2.1
7.2.2
7.2.4
7.2.5
7.2.3
“Preparing Backup Hard Disk”
“Installing XactCopy”
“Initial Backup”
“Backup Setting”
“Initializing CMOS”
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● Procedure for making a shift start
1. Press the [START] key on the scanner.
• The system starts.• The Windows NT logo screen appears.
2. Immediately after the Windows NT logo screen disappears, press and hold down the [Shift] key on the keyboard for about one minute.
• The pointer changes to “ ” and “ ”.
3. Release the [Shift] key.
NOTE: When missing the timing for pressing the [Shift] key and the Frontier is started up, perform the post-operational checks to shut down the system and then repeat this procedure again.
7.2.1 Preparing Backup Hard Disk
This procedure separates the hard disk to be used for backup from the system to provide an environment that allows the use of XactCopy.
1. Make a shift start.
2. Select “Start” - “Administrative Tool (Common)” - “Disk Administrator”.
• The “Disk Administrator” dialog box appears.
3. Click the [OK] button.
• The “Confirm” dialog box appears.
4. Click the [Yes] button.
• The “Disk Administrator” screen appears.
5. Click to select “F:” of “Disk 1”.
• The thin frame line of “F:” changes to thick line.
6. Select “Delete” from the “Partition” menu.
• The “Confirm” dialog box appears.
7. Click the “Yes” button.
Clickc
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• The “F:” drive changes to “Free Space”.
8. Click to select “E:” of “Disk 1”.
• The thin frame line of “E:” changes to thick line.
9. Select “Delete” from the “Partition” menu.
• The “Confirm” dialog box appears.
10. Click the “Yes” button.
• The “E:” drive changes to “Free Space”.
11. Click to select “F:” of “Disk 1”.
12. Select “Delete” from the “Partition” menu.
• All the Disk 1 areas change to “Free Space”.
cClick
cClick.
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13. Select “Commit Changes Now” from the “Partition” menu.
• The “Confirm” dialog box appears.
14. Click the “Yes” button.
• The system update complete message appears.
15. Click the [OK] button.
16. Terminate the disk administrator by selecting “Partition” - “Exit”.
• The backup hard disk is now ready for use.
7.2.2 Installing XactCopy
Install hard disk backup software “XactCopy”.
1. Insert the XactCopy CD-ROM attached to the kit into the CD-ROM drive of the main control unit.
GD1621
2. Select “Start”-“Run” from the task bar.
• The “Run” dialog box appears.
3. Click the “Browse...” button.
Select “Start” - “Run” fromthe task bar.
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• The “Browse” dialog box appears.
4. Click the [▼] button on the “Browse” dialog box.
5. Click to select “N:”.
6. Select “N:\XCsetup.exe” and click the “Open” button.
• “N:\XCsetup.exe” is displayed in the “Open” box on the “Run” dialog box.
7. Click the [OK] button.
• The XactCopy installer starts and the “XactCopy” dialog box appears.
8. Click the [Install XactCopy] button.
• The “XactCopy(tm) Setup” screen appears.
9. Type in the “Key Code” attached to the XactCopy CD-ROM case from the full keyboard.
EZ2261
10. Click the [Install] button.
XactCopy CD-ROM Case
Key Code
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• The installation confirmation message appears.
11. Click the [Yes] button.
• Installation starts.
12. Click the [Next] button.
• The “Software License Agreement” screen appears.
13. Click the [Yes] button.
• The “User Information” dialog box appears.
14. Click the [Next] button.
• The “Choose Destination Location” screen appears.
15. Click the [Next] button.
• The “Select Program Folder” screen appears.
16. Click the [Next] button.
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• The “Start Copying Files” screen appears.
17. Click the [Next] button.
• Program installation starts.
• After installation is completed, the “XactCopy Scheduler Service” screen appears.
18. Click the [Yes] button.
• The “Setup Complete” screen appears.
19. Click the [Finish] button.
20. Make a shift start (see Section 7.2).
7.2.3 Initial Backup
After installation, start XactCopy and perform initial backup.
1. Start XactCopy by selecting “Start” - “Program” - “XactCopy” - “XactCopy NT”.
• XactCopy starts.
• The “XactCopy Drive Configurer” screen appears.
2. Click the [Yes] button.
• The “XactCopy NT Drive Configurer” screen appears.
3. Click the [Auto Configure] button.
• “PhysicalDrive1-10.2GB (Unused)” is displayed as “Backup Drive”.
4. Click the [Apply] button.
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• The “Important Message” dialog box appears.
5. Click the [OK] button.
• The disk setup is executed.
• When the setup is completed, the [Cancel] button changes to the [Exit] button.
6. Click the [Exit] button.
• The main screen appears.
• The “Backup Full Partition Needed” dialog box appears.
7. Click the [Yes] button.
• The “Backup Full Partition” screen appears.
8. Click the [Backup] button.
• The “XactCopy NT-IDR” screen appears
• C/D drive partition check, backup, and backup error check are performed. (It takes about 15 to 20 minutes.)
NOTE: Even when a message dialog box appears, do not click the [Skip] button.
• The “Important Message” dialog box appears.
NOTE: There is a case that this dialog box does not appear.
9. Click the [OK] button.
• The “XactCopy-Full Partition Backup” dialog box appears.
10. Click the [OK] button.
7.2.4 Backup Settings
After the initial backup, perform the backup-related settings.
1. Select “Scheduler” - “Automatic Backup Scheduler”.
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7. Installing Hard Disk Backup Kit (XL/G Type Only)
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• The “Automatic Backup Scheduler” screen appears.
2. Check that there is no check (✓ ) in the checkbox for “Notify of Pending Backup if Busy” and “Enable Automatic Backups”. If a check (✓ ) is placed in these boxes, perform the following.
(1) Remove the check mark ✔ for “Notify of Pending Backup if Busy” and “Enable Automatic Backups”.
(2) Click the [Apply] button.
3. Click the [Exit] button.
• The main screen appears.
4. Specify the files that need not be backed up.
1) Click to select the “RECYCLED” (trash) folder.
2) Press the [E] key while pressing the [Ctrl] key on the keyboard.
• The folder image turns red and the specified file fall outside the scope of backup.
3) Click to select the “PAGEFILE.SYS” (page file) folder.
4) Press the [E] key while pressing the [Ctrl] key on the keyboard.
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• The specified files are marked “X” and fall outside the scope of backup.
5. Click to select “Activities” - “Exit”.
• XactCopy is terminated.
6. Remove the XactCopy CD-ROM from the CD-ROM drive.
GD1622
7. Select “Start” - “Shutdown”.
• The system is shut down.
7.2.5 Initializing CMOS and Putting on the “HDD BACKUP KIT INSTALLED” Label
1. Insert the boot device change FD Ver.1.40 attached to the kit into the FD drive of the main control unit.
Be sure to use the boot device change FD Ver.1.40 attached to the kit. The boot device change FD Ver.1.0 attached to the main control unit cannot be used.
EZ2036
2. Press the [START] switch on the scanner.
EZ1192
• The boot device change program starts.
• About 1 minute after, the following appears.
3. Press the [1] key on the full keyboard to select “1 HDD BOOT (DEFAULT)”.
When using the numeric keys on the full keyboard, press the [Num Lock] key to place the keyboard in the “Num Lock” state. In the state other than the “Num Lock” state, numbers cannot be entered using each numeric key.
4. Press the [Enter] key.
XactCopy CD-ROM
IMPORTANT
Boot Device Change FD Ver.1.40Attached to the Kit
[START] Switch
IMPORTANT
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• About after 15 seconds, the following appears.
5. Remove the boot device change FD from the FD drive.
EZ2037
6. Press the [Ctrl], [Alt] and [Del] keys simultaneously on the full keyboard.
• Frontier software starts up normally.
7. Affix the “HDD BACKUP KIT INSTALLED” label on the scanner as shown.
EZ619
Boot Device Change FD
HDD BACKUP KIT INSTALLED
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8. Backup of Difference Files
8
After performing software version up or adding/deleting optional software, back up the difference files.
1. Make a shift start (see Section 7.2).
2. Select the “Start” - “Program” - “XactCopy” - “XactCopy NT”.
• XactCopy starts up.
3. Select the “Scheduler”- “Automatic Backup Scheduler”.
• The “Automatic Backup Scheduler” screen appears.
4. Click the [Backup] button.
• Backup is executed.
5. Click the [Exit] button.
• The main menu screen appears.
• After the hourglass indication, the “Backup completed” dialog box appears.
6. Click the [OK] button.
• The dialog box disappears.
7. Click to select “Activities” - “Exit”.
• XactCopy is terminated.
8. Select “Start” - “Shutdown”.
• The system is shut down.
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9.2
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9. Countermeasure Against HDD Failure (By User)
9.1 Abnormal Operations Due To HDD Failure
XactCopy recovers the Frontier from the following abnormal operations due to HDD failure.
If the operation of the Frontier is recovered by using XactCopy, consult your technical representative to have the HDD of the main control unit repaired as soon as possible.
● Abnormal Operations
Case 1: During startup, the system hangs up with the following message displayed. (HDD1 is faulty.)
Case 2: During startup, the system hangs up with the following message displayed. (HDD2 is faulty.)
Case 3: The Frontier experiences the following abnormality.
(A) Operation becomes slow:q Unusually long time is required for starting up the
Frontier.w Operating speed of the Frontier becomes unusually slow.
(B) All keys on the keyboard do not function. (The system cannot be shut down.)e During startup, only a blue background is displayed on
the monitor and the system hangs up.r During startup, the system hangs up with only the
Windows logo displayed.t The mouse and keys do not function.y Suddenly only a blue background is displayed on the
monitor and the system hangs up.
9.2 How to Recover the Frontier
1. Cases 1 and 2 in Section 9.1 “Abnormal Operations Due To HDD Failure”:
1) With the message displayed, insert the boot device change FD Ver.1.40 attached to the kit into the main control unit.
EZ2036
2) Press the [F1] key on the full keyboard.
3) Proceed to Step 4.
Be sure to use the Boot Device Change FD Ver.1.40 attached to the kit. The Boot Device Change FD Ver.1.0 attached to the main control unit cannot be used.
2. Cases 3 (A) q and w in Section 9.1 “Abnormal Operations Due To HDD Failure”:
1) Perform the post-operational checks to shut down the system.
2) Insert the boot device change FD Ver.1.40 attached to the kit into the main control unit.
EZ2036
IMPORTANT
Boot Device Change FD Attached to the Kit
IMPORTANT
Boot Device Change FD Attached to the Kit
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3) Press the [START] switch on the scanner.
EZ1192
4) Proceed to Step 4.
3. Cases 3 (B) e, r, t and y in Section 9.1 “Abnormal Operations Due To HDD Failure”:
1) Press and hold down the power switch on the main control unit until the scanner is turned OFF.
EZ2234
2) Turn the built-in circuit breaker of the processor OFF and ON. Turn the power switch to STANDBY on the processor.
EZ626
3) Insert the boot device change FD Ver.1.40 attached to the kit into the main control unit.
EZ2036
4) Press the [START] switch on the scanner.
EZ1192
• The boot change program starts. About 1 minute after, the following appears.
4. Cases 1 and 3:Press the [5] key on the full keyboard.Case 2:Press the [4] key on the full keyboard.
[START] Switch
Power Switch
Power Switch
Boot Device Change FD Attached to the Kit
[START] Switch
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5. Press the [Enter] key.
When using the numeric keys on the full keyboard, press the [Num Lock] key to place the keyboard in the “Num Lock” state. In a state other than the “Num Lock” state, numbers cannot be entered using each numeric keys.
• About 15 seconds after, the following appears.
6. Remove the boot device change FD from the main control unit of the scanner.
EZ2037-2
7. Press the [Ctrl], [Alt] and [Del] keys simultaneously on the full keyboard.
• In Cases 1 and 3 (when “5” is selected), the following appears on the lower side of the screen.
8. Press the [Enter] key on the full keyboard.
• Frontier software starts up normally.
IMPORTANT
Boot Device Change FD
Standby Disk Copyright 2000 DuoCor, Inc.RWRWRWDPSR drive restore — Press any key to reboot.
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10. Countermeasure Against HDD Failure (By Service Personnel)
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10.1
10.1 Checking Faulty HDD
1. Make a shift start (see Section 7.2).
2. Select “Start” - “Administrative Tool (Common)” - “Disk Administrator”.
• The “Disk Administrator” dialog box appears.
3. Click the [OK] button.
• The “Confirm” dialog box appears.
4. Click the [Yes] button.
• The “Disk Administrator” screen appears.
Normal
HDD2 is active and HDD1 is faulty
HDD1 is active and HDD2 is faulty
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5. Select “Partition” - “Exit”.
• The disk administrator is terminated.
6. Select “Start” - “Shutdown”.
• The system is shut down.
10.2 Hard Disk Replacement
• To avoid moisture condensation, if the HDD is very cold and there is a great difference in temperature (more than 20ºC) between the HDD and the room, let the HDD sit for about one hour to bring it to room temperature before unpacking.
• To avoid damaging the HDD due to a discharge of static electricity, do not touch the print-circuit board of the HDD. Be sure to wear the grounding wristband.
• To avoid damaging the HDD, take utmost care to avoid vibrations or impacts being delivered to the HDD. Place the HDD on soft material such as the cushion for packing.
• When carrying the HDD, hold the outside frame. If the print-circuit board or connector is held, the HDD may be deformed or damaged.
1. Turn OFF the built-in circuit breaker of the scanner and main power supply.
EZ933
2. Remove the six screws and then the main control unit section cover.
GD1551
3. Remove the main control unit section cover on the operator side.
4. Loosen the two screws, lift the main control unit retainer and secure it with the two screws.
GD1368
5. Disconnect the cables from the main control unit.
EZ2246
6. Remove the main control unit.
CAUTION!
Built-in Circuit Breaker
Main Control Unit Section Cover
Main Control Unit Retainer
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7. Remove the two thumbscrews.
EZ2179
8. Pull the left-hand cover to the rear side, and then remove it by lifting it.
EZ2180
9. Remove the thumbscrew.
10. Pull the top cover slightly to the rear side, and then remove it as shown.
EZ2190
11. Wear the grounding wristband on the left wrist and connect it to the post on the frame of the main control unit.
To avoid damaging the HDD due to a discharge of static electricity, be sure to wear the grounding wristband before replacing the parts.
EZ2265
12. When the HDD1 is faulty:Install the current HDD2 to HDD1, and a new HDD to the HDD2 by following the procedure below.
1) Disconnect the two connectors from the secondary HDD.
EZ2198
2) Remove the four screws and then the secondary HDD.
EZ2199
Thumbscrews (2)
Left-hand Cover
Thumbscrew
Top Cover
q
w
CAUTION!
Grounding Wristband
Grounding Wire
Post on Frame
Secondary HDDConnectors (2)
Secondary HDDScrews (4)
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3) Disconnect the two connectors from the primary HDD.
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4) Remove the four screws and then the primary HDD.
EZ2201
5) Install the removed HDD2 to the primary (HDD1) side.
6) Connect the connectors securely.
EZ2243
7) Make sure the jumper plug is set in the “Master” position.
EZ2263
8) Install a new HDD to the secondary (HDD2) side.
9) Connect the connectors securely.
EZ2241
13. When the HDD2 is faulty:Replace the HDD2 with a new HDD by following the procedure below.
1) Disconnect the two connectors from the HDD2.
EZ2198
Connectors (2)Primary HDD
Primary HDD
Screws (4)
Jumper Plug (“Master” Position)
Secondary HDDConnectors (2)
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2) Remove the four screws and then the secondary HDD.
EZ2199
3) Make sure the jumper plug is set in the “Master” position.
EZ2263
4) Install a new HDD to the secondary (HDD2) side.
5) Connect the connectors securely.
EZ2241
14. Reinstall the top cover and tighten the two thumbscrews.
EZ2244
15. Reinstall the left-hand cover and tighten the two thumbscrews.
EZ2245
16. Reinstall the main control unit, lower the main control unit retainer and secure it with the two screws.
17. Reinstall the removed covers.
18. Turn ON the main power supply and the built-in circuit breaker of the scanner.
Secondary HDDScrews (4)
Jumper Plug (“Master” Position)
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10.3 CMOS Initialization
1. Insert the boot device change FD Ver.1.40 attached to the kit into the FD drive of the main control unit.
Be sure to use the boot device change FD Ver.1.40 attached to the kit. The boot device change FD attached to the main control unit Ver.1.0 cannot be used.
EZ2036
2. Press the [START] switch on the scanner.
EZ1192
• The boot device change program starts.
• About 1 minute after, the following appears.
3. Press the [1] key on the full keyboard to select “1 HDD BOOT (DEFAULT)”.
When using the numeric keys on the full keyboard, press the [Num Lock] key to place the keyboard in the “Num Lock” state. In the state other than the “Num Lock” state, numbers cannot be entered using each numeric key.
4. Press the [Enter] key.
• About after 15 seconds, the following appears.
• Remove the boot device change FD from the FD drive.
EZ2037
5. Press the [Ctrl], [Alt] and [Del] keys simultaneously on the full keyboard.
• If the faulty HDD1 is replaced with the normal HDD2, the following message appears. Press the [Enter] key to continue operation.
• Frontier software starts up normally.
CAUTION!
Boot Device Change FD Ver.1.40 Attached to the Kit
[START] Switch
CAUTION!
Boot Device Change FD
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10.4
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10.4 Initial Backup
After installation, start XactCopy and perform initial backup.
1. With the system shift-started, start XactCopy by selecting “Start” - “Program” - “XactCopy” - “XactCopy NT”.
• XactCopy starts.
• The “XactCopy Drive Configurer” screen appears.
2. Click the [Yes] button.
• The “XactCopy NT Drive Configurer” screen appears.
3. Click the [Auto Configure] button.
• “PhysicalDrive1-10.2GB (Unused)” is displayed as “Backup Drive”.
4. Click the [Apply] button.
• The “Important Message” dialog box appears.
5. Click the [OK] button.
• The disk setup is executed.
• When the setup is completed, the [Cancel] button changes to the [Exit] button.
6. Click the [Exit] button.
• The main screen appears.
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• The “Backup Full Partition Needed” dialog box appears.
7. Click the [Yes] button.
• The “Backup Full Partition” screen appears.
8. Click the [Backup] button.
• The “XactCopy NT-IDR” screen appears
• C/D drive partition check, backup, and backup error check are performed. (It takes about 15 to 20 minutes.)
NOTE: Even when a message dialog box appears, do not click the [Skip] button.
• The “Important Message” dialog box appears.
NOTE: This dialog box may not appear.
9. Click the [OK] button.
• The “XactCopy-Full Partition Backup” dialog box appears.
10. Click the [OK] button.
10.5 Backup Settings
After the initial backup, perform the backup-related settings.
When only the faulty HDD2 is replaced with a new HDD, this procedure is not required.
1. Select “Scheduler” - “Automatic Backup Scheduler”.
• The “Automatic Backup Scheduler” screen appears.
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2. Check that there is no check (✓ ) in the checkbox for “Notify of Pending Backup if Busy” and “Enable Automatic Backups”. If a check (✓ ) is placed in these boxes, perform the following.
(1) Remove the check mark ✔ for “Notify of Pending Backup if Busy” and “Enable Automatic Backups”.
(2) Click the [Apply] button.
3. Click the [Exit] button.
• The main screen appears.
4. Specify the files that need not be backed up.
1)Click to select the “RECYCLED” (trash) folder.
2)Press the [E] key while pressing the [Ctrl] key on the keyboard.
• The folder image turns red and the specified file fall outside the scope of backup.
3)Click to select the “PAGEFILE.SYS” (page file) folder.
4)Press the [E] key while pressing the [Ctrl] key on the keyboard.
• The specified files are marked “X” and fall outside the scope of backup.
5. Click to select “Activities” - “Exit”.
• XactCopy is terminated.
6. Select “Start” - “Shutdown”.
• The system is shut down.
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11. Appendix 1 Creating Utility FD
This appendix explains the procedure for creating utility FDs using the MAIN CONTROL UNIT UTILITY CD.The MAIN CONTROL UNIT UTILITY CD contains the self-extracting files for creating the following utility FDs.
Utility FD Self-extracting File
1 M Type Boot Device Change FD (Ver.1.0) L_Type_BootChangeFD_Ver1.0.exe
2 L Type Boot Device Change FD (Ver.1.0) M_Type_BootChangeFD_Ver1.0.exe
3 XL/G Type Boot Device Change FD (Ver.1.0) XL_G_Type_BootChangeFD_Ver1.0.exe
4 XL/G Type Boot Device Change FD (Ver.1.4) XL_G_Type_BootChangeFD_Ver1.4.exe
5 XL/G Type PC Test FD (Ver.0.03) XL_G_Type_TestFD_Ver0.03.exe
1. Insert the MAIN CONTROL UNIT UTILITY CD into the CD-ROM drive of a PC with Windows 95/98/ME/2000/XP installed.
2. Double-click the icon corresponding to the desired utility FD.
• The “Create Floppy” dialog box appears.
3. Insert a floppy disk in 1.44MB format into the PC.
4. Click the [Create Floppy] button.
• The “Self-Extractor” dialog box appears to confirm the data copy.
NOTE: Data currently in the floppy disk are lost.
5. Click the [Yes] button.
• Data copy is executed.
• When the data copy is completed, the following dialog box appears.
6. Click the [OK] button.
• The utility FD is now ready for use.
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12. Appendix 2 How To Use PC Test FD
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12.1
12.1 Outline
The functions of the parts in the main control unit can be tested by using the PC Test FD.
NOTE: The PC Test FD can be used only for TOSHIBA PCs.
● Diagnostic Menu List
Menu Remarks Refer to
01. DIAGNOSTIC TEST 12.4
01. MEMORY TEST 12.4.2
02. KEYBOARD TEST Checks whether or not each key is operating normally.Not used for diagnosis of the main control unit.
—
03. DISPLAY TEST Tests the CRT functions.Not used for diagnosis of the main control unit.
—
04. FLOPPY DISK TEST 12.4.3
05. HARD DISK TEST 12.4.4
06. CD-ROM TEST 12.4.5
88. FDD & HDD ERROR RETRY COUNT SET Not used for diagnosis of the main control unit. —
02. LOG UTILITIES Used for displaying or saving the errors occurred dur-ing diagnosis.
—
03. SYSTEM CONFIGURATION Checks whether or not the configuration of the main control unit is correct.Perform this diagnosis first.
12.3
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12. Appendix 2 How To Use PC Test FD
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12.3
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12.2 Test Program Startup
1. Insert the PC Test FD into the FDD of the main control unit.
EZ2036
2. Press the [START] switch of the scanner.
• The PC test program starts.
• The menu screen appears.
3. When terminating this menu, select “99. EXIT” and then press the [Enter] key.
• The test program is terminated and the system is shut down.
12.3 System Configuration Test
1. Start up the test program (see Section 12.2).
• The menu screen appears.
2. Select “03. SYSTEM CONFIGURATION” by pressing the [↑], [↓], [→] or [←] key.
3. Remove the PC Test FD and then insert the FD in 2HD format.
EZ2036
PC Test FD
TOSHIBA Desk Top PC for Indent Diagnostics :Selects item
Version 0.03 (c) Copyright TOSHIBA Corp.1998- Esc :Escape
[DIAGNOSTICS MENU]
01. DIAGNOSTIC TEST
02. LOG UTILITIES
03. SYSTEM CONFIGURATION
99. EXIT
: Selects item Enter: Decision item Esc: Escape
TOSHIBA Desk Top PC for Indent Diagnostics :Selects item
Version 0.03 (c) Copyright TOSHIBA Corp.1998- Esc :Escape
[DIAGNOSTICS MENU]
01. DIAGNOSTIC TEST
02. LOG UTILITIES
03. SYSTEM CONFIGURATION
99. EXIT
: Selects item Enter: Decision item Esc: Escape
FD in 2HD Format
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12.4
12.4.1
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4. Press the [Enter] key.
• The test results are displayed.
NOTE: The system configuration is normal when only “5” is “NG”.
5. Press the [Enter] key.
• The menu screen appears.
6. Remove the floppy disk and then insert the PC Test FD.
EZ2036
12.4 Diagnostic Test
12.4.1 Selecting Diagnostic Test Menu
1. Select “01. DIAGNOSTIC TEST” in the menu screen and then press the [Enter] key.
• The “DIAGNOSTIC TEST MENU” screen appears.
2. Select the item to be tested by pressing the[↑], [↓], [→] or [←] key.
3. Press the [Enter] key.
• The screen for the selected test appears.
<<System Configuration Test: V0.02>>
1. Memory Size (639KB+00255MB) : OK 639KB+00511KB
2. Drive(s) FDD = 1 HDD=2 : OK FDD=1 HDD=2
3. HDD Test UNIT0 [F 10.2GB] : OK F 10.2 GB
UNIT1 [F 10.2GB] : NG HD Drive
4. FDD Test 2HD(1.44MB)TYPE FDD#1 : OK
5. ROM-BIOS = 1.02.07 : OK 1.02.07
6. 2nd CACHE = 256MB : OK 256MB
7. CPU TYPE - Pentium III-600MHz : OK Pentium III-600MHz(0680:18CE)
8. PS/2 MOUSE = CONNECTED : OK
9. CD/DVD Test = Installed : OK Installed
10. VRAM Capacity = 01MB Installed : 01MB Installed
11. Timer Card = Installed : OK Installed
12. SCSI Card = Installed : OK Installed
** System Configuration Test : NG
PC Test FD
TOSHIBA Desk Top PC for Indent Diagnostics :Selects item
Version 0.03 (c) Copyright TOSHIBA Corp.1998- Esc :Escape
[DIAGNOSTICS MENU]
01. DIAGNOSTIC TEST
02. LOG UTILITIES
03. SYSTEM CONFIGURATION
99. EXIT
: Selects item Enter: Decision item Esc: Escape
[DIAGNOSTIC TEST MENU]
01. MEMORY TEST
02. KEYBOARD TEST
03. DISPLAY TEST
04. FLOPPY DISK TEST
05. HARD DISK TEST
06. CD-ROM TEST
88. FDD & HDD ERROR RETRY COUNT SET
99. EXIT TO DIAGNOSTICS MENU
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12. Appendix 2 How To Use PC Test FD
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12.4.2
12.4.3
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12.4.2 Memory Test
1. Select “01. MEMORY TEST” from the diagnostic menu and then press the [Enter] key.
• The “Memory Test” screen appears.
2. Select “01. Stress test” and then press the [Enter] key.
• The “TEST PARAMETER” screen appears.
3. Select “01. Go to Test” and then press the [Enter] key.
• The memory test screen appears.
Status Indication and Countermeasure
4. Press the [Ctrl] and [Break] keys simultaneously.
• Operation returns to the “MEMORY TEST” screen.
5. Select “99. Exit to DIAGNOSTIC TEST MENU” and then press the [Enter] key.
• Operation returns to the “DIAGNOSTIC MENU” screen.
12.4.3 Floppy Disk Test
1. Select “04. FLOPPY DISK TEST” from the diagnostic menu and then press the [Enter] key.
• The “FLOPPY DISK TEST” screen appears.
2. Select “01. Sequential read” and then press the [Enter] key.
• The “TEST PARAMETER” screen appears.
3. Select “04. Test Drive Number” and then press the [Enter] key.
• The “DRIVE NUMBER” screen appears.
4. Select “1” and then press the [Enter] key.
• Operation returns to the “TEST PARAMETER” screen.
Status Indication Cause/Countermeasure
01: PARITY ERROR Abnormal memory (Replace it.)
FF: DATA CAMPARE ERROR Abnormal memory (Replace it.)
[MEMORY TEST]
01. Stress test
99. Exit to DIAGNOSTIC TEST MENU
[TEST PARAMETER]
01. Go to Test
02. Test Loop : NO
03. Error Stop : YES
MEMORY TEST IN PROCESS 1010000 ====================
Diagnostic Test
Ctrl+Break:TEST BREAK
====================
SUB-TEST : 01
PASS COUNT : 00000 ERROR COUNT : 00000
WRITE DATA : 00 READ DATA : 00
ADRESS : 01DA000 STATUS : 000
[MEMORY TEST]
01. Stress test
99. Exit to DIAGNOSTIC TEST MENU
[FLIPPY DISK TEST]
01. Sequential read
99. Exit to DIAGNOSTIC TEST MENU
[TEST PARAMETER]
01. Go to Test
02. Test Loop : NO
03. Error Stop : YES
04. Test Drive number : 1
05. Test start track number : 0
[DRIVE NUMBER]
1&2 1 2
(1: A DRIVE 2: B DRIVE)
[TEST PARAMETER]
01. Go to Test
02. Test Loop : NO
03. Error Stop : YES
04. Test Drive number : 1
05. Test start track number : 0
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5. Select “01. Go to Test” and then press the [Enter] key.
• The floppy disk test screen appears.
Status Indication and Countermeasure
6. Press the [Ctrl] and [Break] keys simultaneously.
• Operation returns to the “FLOPPY DISK TEST” screen.
7. Select “99. Exit to DIAGNOSTIC TEST MENU” and then press the [Enter] key.
• Operation returns to the “DIAGNOSTIC TEST MENU” screen.
12.4.4 Hard Disk Test
1. Select “05. HARD DISK TEST” from the diagnostic menu and then press the [Enter] key.
• The “HARD DISK TEST” screen appears.
2. Select “01. Sequential read” and then press the [Enter] key.
• The “TEST PARAMETER” screen appears.
3. Select “04. Test Drive Number” and then press the [Enter] key.
• The “DRIVE NUMBER” screen appears.
4. Select the HDD to be tested ("1&2", “1” or “2”) and then press the [Enter] key.
• Operation returns to the “TEST PARAMETER” screen.
5. Select “01. Go to Test” and then press the [Enter] key.
Status Indication Cause/Countermeasure
10: CRC ERROR Replace the FDD.
20: FDC ERROR Replace the FDD.
40: SEEK ERROR Replace the FDD.
60: NOT DRIVE ERROR Check the FDD and the related cables.
80: TIME OUT ERROR Check the FDD and the related cables.
FLOPPY DISK IN PROCESS 4011000 ====================
Diagnostic Test
Ctrl+Break:TEST BREAK
====================
SUB-TEST : 01
PASS COUNT : 00000 ERROR COUNT : 00000
WRITE DATA : 00 READ DATA : 00
ADRESS : 020001 STATUS : 100
[FLIPPY DISK TEST]
01. Sequential read
99. Exit to DIAGNOSTIC TEST MENU
[HARD DISK TEST]
01. Sequential read
99. Exit to DIAGNOSTIC TEST MENU
[TEST PARAMETER]
01. Go to Test
02. Test Loop : NO
03. Error Stop : YES
04. Test Drive number : 1
05. HDD F/W error retry : YES
06. Compare error dump : NO
07. HDC status display : NO
[DRIVE NUMBER]
1&2 1 2
[TEST PARAMETER]
01. Go to Test
02. Test Loop : NO
03. Error Stop : YES
04. Test Drive number : 1
05. HDD F/W error retry : YES
06. Compare error dump : NO
07. HDC status display : NO
101
12. Appendix 2 How To Use PC Test FD
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12.4.5
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• The hard disk test screen appears.
Status Indication and Countermeasure
6. Press the [Ctrl] and [Break] keys simultaneously.
• Operation returns to the “HARD DISK TEST” screen.
7. Select “99. Exit to DIAGNOSTIC TEST MENU” and then press the [Enter] key.
• Operation returns to the “DIAGNOSTIC TEST MENU”.
12.4.5 CD-ROM Test
Use CD-ROM for testing. (The recording surface of CD-ROM is silver.)CD-R cannot be used. (The recording surface of CD-R is blue, green, etc.)
1. Select “06. CD-ROM TEST” from the diagnostic menu and then press the [Enter] key.
• The “CD-ROM TEST” screen appears.
2. Select “01. SEQUENTIAL READ TEST” and then press the [Enter] key.
• The “TEST PARAMETER” screen appears.
3. Select “04. Test Drive Number” and then press the [Enter] key.
• The “DRIVE NUMBER” screen appears.
4. Select “2” and then press the [Enter] key.
• Operation returns to the “TEST PARAMETER” screen.
Status Indication Cause/Countermeasure
10: ECC ERROR Replace the HDD.
20: HDC ERROR Replace the HDD.
40: SEEK ERROR Replace the HDD.
80: TIME OUT ERROR Check the HDD and the related cables.
HARD DISK TEST IN PROCESS 5010000 ====================
Diagnostic Test
Ctrl+Break:TEST BREAK
====================
SUB-TEST : 01
PASS COUNT : 00000 ERROR COUNT : 00000
WRITE DATA : 00 READ DATA : 00
ADRESS : 020001 STATUS : 000
[HARD DISK TEST]
01. Sequential read
99. Exit to DIAGNOSTIC TEST MENU
CAUTION!
[CD-ROM TEST]
01. SEQUENTIAL READ TEST
99. Exit to DIAGNOSTIC TEST MENU
[TEST PARAMETER]
01. Go to Test
02. Test Loop : NO
03. Error Stop : YES
04. Test Drive number : 2
[DRIVE NUMBER]
1 2
[TEST PARAMETER]
01. Go to Test
02. Test Loop : NO
03. Error Stop : YES
04. Test Drive number : 2
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12. Appendix 2 How To Use PC Test FD
12
12.4.5
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5. Insert a CD-ROM into the CD-ROM drive.
GD1621
6. Select “01. Go to Test” and then press the [Enter] key.
• The CD-ROM test screen appears.
Status Indication and Countermeasure
7. Press the [Ctrl] and [Break] keys simultaneously.
• Operation returns to the “CD-ROM TEST” screen.
8. Remove the CD-ROM from the CD-ROM drive.
GD1622
9. Select “99. Exit to SELF DIAGNOSTIC TEST MENU” and then press the [Enter] key.
• Operation returns to the “SELF DIAGNOSTIC MENU” screen.
Status Indication Cause/Countermeasure
20: DRIVE NOT READY CD-ROM drive made no response.
40: SEEK ERROR CD-ROM and drive failure
80: TIME OUT ERROR Check the CD-ROM drive including the related cables.
CD-ROM
CD-ROM TEST IN PROCESS 0010000 ====================
Diagnostic Test
Ctrl+Break:TEST BREAK
====================
SUB-TEST : 01
PASS COUNT : 00000 ERROR COUNT : 00000
WRITE DATA : 00 READ DATA : 00
ADRESS : 020001 STATUS : 000
MAX ADRESS : 0000BC0E BLOCK LENGTH : 8000 MEDIA TYPE : OTHER CD
[CD-ROM TEST]
01. SEQUENTIAL READ TEST
99. Exit to DIAGNOSTIC TEST MENU
CD-ROM
103
13
13.1
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13.1 Outline of HDD Quality Stabilization for the Frontier 350/370/390(Time required:about 2 hours)
1. Remove the main control unit and then the covers.
2. Connect the cables to the main control unit at the rear side of the scanner.
3. To avoid damaging the HDD due to a discharge of static electricity, wear the grounding wristband.
4. Perform HDD replacement and place the HDD in dual configuration by following the procedure below.
NOTE: Make a shift start each time the system is turned OFF and ON during the procedure below.
HDD to be
removed
Current
HDD
HDD2
FUJITSU
HDD1
FUJITSU
HDD1
FUJITSU
HDD1
FUJITSU
New
HDD
HDD2
Seagate
HDD1
FUJITSU
HDD2
Seagate
HDD2
Seagate
HDD2
Seagate
HDD1
Seagate
HDD
Seagate
Symbols:
1) Replace the HDD2 with the Seagate HDD (see Section 13.2).
2) Install the hard disk backup software into the HDD1 (see Subsection 13.3.2).
3) Copy the data in the HDD1 to HDD2. (Time required: About 20 minutes) (See Subsection 13.3.3)
4) Remove the HDD1, Install the HDD2 as HDD1 and the Seagate HDD as HDD2 (see Section 13.4).
5) Copy the data in the HDD2 to HDD1.(Time required: About 20 minutes) (See Section 13.5)
6) After restarting, perform CMOS initialization using the boot device change FD Ver.1.4 (see Section 13.7).
HDD
Seagate
Backup Software
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.2
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13.2 Hard Disk Replacement
• To avoid moisture condensation, if the HDD is very cold and there is a great difference in temperature (more than 20ºC) between the HDD and the room, let the HDD sit for about one hour to bring it to room temperature before unpacking.
• To avoid damaging the HDD due to a discharge of static electricity, do not touch the print-circuit board of the HDD. Be sure to wear the grounding wristband.
• To avoid damaging the HDD, take utmost care to avoid vibrations or impacts being delivered to the HDD. Place the HDD on soft material such as the cushion for packing.
• When carrying the HDD, hold the outside frame. If the print-circuit board or connector is held, the HDD may be deformed or damaged.
1. Perform the post-operational checks to shut down the system.
2. Turn OFF the built-in circuit breaker of the scanner and main power supply.
EZ933
3. Remove the six screws and then the main control unit section cover.
GD1551
4. Remove the main control unit section cover on the operator’s side.
5. Loosen the two screws, lift the main control unit retainer and secure it with the two screws.
GD1368
6. Disconnect the cables from the main control unit.
EZ2246
7. Remove the main control unit.
8. Remove the two thumbscrews.
EZ2179
CAUTION!
Built-in Circuit Breaker
Main Control UnitSection Cover
Main Control Unit Retainer
Thumbscrews (2)
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9. Pull the left-hand cover to the rear side, and then remove it by lifting it.
EZ2180
10. Remove the thumbscrew.
11. Pull the top cover slightly to the rear side, and then remove it as shown.
EZ2190
12. Wear the grounding wristband on the left wrist and connect it to the post on the frame of the main control unit.
To avoid damaging the HDD due to a discharge of static electricity, be sure to wear the grounding wristband before replacing the parts.
EZ2265
13. Disconnect the two connectors from the secondary HDD.
EZ2198
14. Remove the four screws and then the secondary HDD.
EZ2199
15. Make sure the jumper plug is set in the “Master” position.
EZ2263
16. Install a new HDD to the secondary (HDD2) side.
Left-hand Cover
Thumbscrew
Top Cover
CAUTION!
Grounding Wristband
Grounding Wire
Post on Frame
Connectors (2)Secondary HDD
Secondary HDDScrews (4)
Jumper Plug (“Master” Position)
106
13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.3
13.3.1
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17. Connect the connectors securely.
EZ2241
13.3 Hard Disk Backup Kit Installation
13.3.1 Installation Preparation
1. Move the main control unit to the rear side of the scanner.
2. Place the main control unit on a box such as a cardboard box.
3. Connect the cables to the main control unit.
EZ2242
4. Turn ON the main power supply and built-in circuit breaker of the scanner.
EZ934
5. Make a shift start (see Section 7.2).
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.3.2
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13.3.2 Installing XactCopy
Install hard disk backup software “XactCopy”.
1. Insert the XactCopy CD-ROM attached to the kit into the CD-ROM drive of the main control unit.
GD1621
2. Select “Start” - “Run” from the task bar.
• The “Run” dialog box appears.
3. Click the “Browse...” button.
• The “Browse” dialog box appears.
4. Click the [▼] button on the “Browse” dialog box.
5. Click to select “N:”.
6. Select “N:\XCsetup.exe” and click the “Open” button.
• "N:\XCsetup.exe” is displayed in the “Open” box on the “Run” dialog box.
7. Click the [OK] button.
XactCopy CD-ROM (attached to the kit)
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.3.2
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• The XactCopy installer starts and the “XactCopy” dialog box appears.
8. Click the [Install XactCopy] button.
• The “XactCopy(tm) Setup” screen appears.
9. Type in the “Key Code” attached to the XactCopy CD-ROM case from the full keyboard.
EZ2261
10. Click the [Install] button.
• The installation confirmation message appears.
11. Click the [Yes] button.
• Installation starts.
12. Click the [Next] button.
• The “Software License Agreement” screen appears.
13. Click the [Yes] button.
XactCopy CD-ROM Case
Key Code
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.3.2
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• The “User Information” dialog box appears.
14. Click the [Next] button.
• The “Choose Destination Location” screen appears.
15. Click the [Next] button.
• The “Select Program Folder” screen appears.
16. Click the [Next] button.
• The “Start Copying Files” screen appears.
17. Click the [Next] button.
• Program installation starts.
• After installation is completed, the “XactCopy Scheduler Service” screen appears.
18. Click the [Yes] button.
• The “Setup Complete” screen appears.
19. Click the [Finish] button.
20. Make a shift start (see Section 7.2).
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.3.3
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13.3.3 Initial Backup
After installation, start XactCopy and perform initial backup.
1. Start XactCopy by selecting “Start” - “Program” - “XactCopy” - “XactCopy NT”.
• XactCopy starts.
• The “XactCopy Drive Configurer” screen appears.
2. Click the [Yes] button.
• The “XactCopy NT Drive Configurer” screen appears.
3. Click the [Auto Configure] button.
• "PhysicalDrive1-10.2GB (Unused)” is displayed as “Backup Drive”.
4. Click the [Apply] button.
• The “Important Message” dialog box appears.
5. Click the [OK] button.
• The disk setup is executed.
• When the setup is completed, the [Cancel] button changes to the [Exit] button.
6. Click the [Exit] button.
• The main screen appears.
• The “Backup Full Partition Needed” dialog box appears.
7. Click the [Yes] button.
• The “Backup Full Partition” screen appears.
8. Click the [Backup] button.
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.3.4
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• The “XactCopy NT-IDR” screen appears
• C/D drive partition check, backup, and backup error check are performed. (It takes about 15 to 20 minutes.)
NOTE: Even when a message dialog box appears, do not click the [Skip] button.
NOTE: If an error has been detected, replace the HDD1 with a new one and perform the following.• OS reinstallation, setting partitions and formatting
each drive• Frontier Standard Software (A1) installation• Optional software installation• Hard disk backup software installation
• The “Important Message” dialog box appears.
NOTE: There is a case that this dialog box does not appear.
9. Click the [OK] button.
• The “XactCopy-Full Partition Backup” dialog box appears.
10. Click the [OK] button.
13.3.4 Backup Setting
After the initial backup, perform the backup-related settings.
1. Select “Scheduler” - “Automatic Backup Scheduler”.
• The “Automatic Backup Scheduler” screen appears.
2. Check that there is no check (✔ ) in the checkbox for “Notify of Pending Backup if Busy” and “Enable Automatic Backups”. If a check (✔ ) is placed in these boxes, perform the following.
112
13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.3.4
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(1) Remove the check mark ✔ for “Notify of Pending Backup if Busy” and “Enable Automatic Backups”.
(2) Click the [Apply] button.
3. Click the [Exit] button.
• The main screen appears.
4. Specify the files that need not be backed up.
1) Click to select the “RECYCLED” (trash) folder.
2) Press the [E] key while pressing the [Ctrl] key on the keyboard.
• The folder image turns red and the specified file fall outside the scope of backup.
3) Click to select the “PAGEFILE.SYS” (page file) folder.
4) Press the [E] key while pressing the [Ctrl] key on the keyboard.
• The specified files are marked “X” and fall outside the scope of backup.
5. Click to select “Activities” - “Exit”.
• XactCopy is terminated.
6. Remove the XactCopy CD-ROM from the CD-ROM drive.
7. Select “Start” - “Shutdown”.
• The system is shut down.
XactCopy CD-ROM
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.4
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13.4 HDD1 and HDD2 Replacement
• To avoid moisture condensation, if the HDD is very cold and there is a great difference in temperature (more than 20ºC) between the HDD and the room, let the HDD sit for about one hour to bring it to room temperature before unpacking.
• To avoid damaging the HDD due to a discharge of static electricity, do not touch the print-circuit board of the HDD. Be sure to wear the grounding wristband.
• To avoid damaging the HDD, take utmost care to avoid vibrations or impacts being delivered to the HDD. Place the HDD on soft material such as the cushion for packing.
1. Turn OFF the built-in circuit breaker of the scanner and main power supply.
EZ933
2. Wear the grounding wristband on the left wrist and connect it to the post on the frame of the main control unit.
To avoid damaging the HDD due to a discharge of static electricity, be sure to wear the grounding wristband before replacing the parts.
EZ2265
3. Disconnect the two connectors from the secondary HDD.
EZ2198
4. Remove the four screws and then the secondary HDD.
EZ2199
5. Disconnect the two connectors from the primary HDD.
EZ2200
CAUTION!
Built-in Circuit Breaker
CAUTION!
Grounding Wristband
Grounding Wire
Post on Frame
Connectors (2)Secondary HDD
Secondary HDDScrews (4)
Connectors (2)Primary HDD
114
13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
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6. Remove the four screws and then the primary HDD.
EZ2201
7. Install the removed HDD2 into the primary (HDD1) side.
8. Connect the connectors securely.
EZ2243
9. Make sure the jumper plug is set in the “Master” position.
EZ2263
10. Install a new HDD into the secondary (HDD2) side.
11. Connect the connectors securely.
EZ2241
12. Turn ON the main power supply and the built-in circuit breaker of the scanner.
EZ934
13. Press the [START] switch on the scanner.
EZ1192
• The following appears on the lower side of the screen.
14. Press the [Enter] key on the full keyboard.
• The system starts.
15. Make a shift start (see Section 7.2).
Primary HDD
Screws (4)
Jumper Plug (“Master” Position)
[START] Switch
Standby Disk Copyright 2000 DuoCor, Inc.RWRWRWDPSR drive restore — Press any key to reboot.
115
13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.5
13.5.1
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13.5 Initial Backup and Setting
13.5.1 Initial Backup
After installation, start XactCopy and perform initial backup.
1. With the system shift-started, start XactCopy by selecting “Start” - “Program” - “XactCopy” - “XactCopy NT”.
• XactCopy starts.
• The “XactCopy Drive Configurer” screen appears.
2. Click the [Yes] button.
• The “XactCopy NT Drive Configurer” screen appears.
3. Click the [Auto Configure] button.
• "PhysicalDrive1-10.2GB (Unused)” is displayed as “Backup Drive”.
4. Click the [Apply] button.
• The “Important Message” dialog box appears.
5. Click the [OK] button.
• The disk setup is executed.
• When the setup is completed, the [Cancel] button changes to the [Exit] button.
6. Click the [Exit] button.
• The main screen appears.
• The “Backup Full Partition Needed” dialog box appears.
7. Click the [Yes] button.
• The “Backup Full Partition” screen appears.
8. Click the [Backup] button.
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.5.2
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• The “XactCopy NT-IDR” screen appears
• C/D drive partition check, backup, and backup error check are performed. (It takes about 15 to 20 minutes.)
NOTE: Even when a message dialog box appears, do not click the [Skip] button.
• The “Important Message” dialog box appears.
NOTE: There is a case that this dialog box does not appear.
9. Click the [OK] button.
• The “XactCopy-Full Partition Backup” dialog box appears.
10. Click the [OK] button.
13.5.2 Backup Setting
After the initial backup, perform the backup-related settings.
1. Select “Scheduler” - “Automatic Backup Scheduler”.
• The “Automatic Backup Scheduler” screen appears.
2. Check that there is no check (✔ ) in the checkbox for “Notify of Pending Backup if Busy” and “Enable Automatic Backups”. If a check (✔ ) is placed in these boxes, perform the following.
117
13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.5.2
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1) Remove the check mark ✔ for “Notify of Pending Backup if Busy” and “Enable Automatic Backups”.
2) Click the [Apply] button.
3. Click the [Exit] button.
• The main screen appears.
4. Specify the files that need not be backed up.
1) Click to select the “RECYCLED” (trash) folder.
2) Press the [E] key while pressing the [Ctrl] key on the keyboard.
• The folder image turns red and the specified file fall outside the scope of backup.
3) Click to select the “PAGEFILE.SYS” (page file) folder.
4) Press the [E] key while pressing the [Ctrl] key on the keyboard.
• The specified files are marked “X” and fall outside the scope of backup.
5. Click to select “Activities” - “Exit”.
• XactCopy is terminated.
6. Select “Start” - “Shutdown”.
• The system is shut down.
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
13.6
13.7
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13.6 Main Control Unit Installation
1. Turn OFF the built-in circuit breaker of the scanner and main power supply.
EZ933
2. Disconnect the cables from the main control unit.
3. Reinstall the top cover and then tighten the two thumbscrews.
EZ2244
4. Reinstall the left-hand cover and tighten the two thumbscrews.
EZ2245
5. Reinstall the main control unit, lower the main control unit retainer and secure it with the two screws.
6. Reinstall the removed covers.
7. Turn ON the main power supply and built-in circuit breaker of the scanner.
EZ934
13.7 CMOS Initialization After Installation
1. Insert the boot device change FD Ver.1.40 attached to the kit into the FD drive of the main control unit.
Be sure to use the boot device change FD Ver.1.40 attached to the kit. The boot device change FD attached to the main control unit Ver.1.0 cannot be used.
EZ2036
2. Press the [START] switch on the scanner.
EZ1192
Built-in Circuit Breaker
IMPORTANT
Boot Device Change FD Ver.1.40Attached to the Kit
[START] Switch
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13. Appendix 3 Placing HDD in Dual Configuration and Replacing All HDDs (XL/G Type Only)
13
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• The boot device change program starts.
• About 1 minute after, the following appears.
3. Press the [1] key on the full keyboard to select “1 HDD BOOT (DEFAULT)”.
When using the numeric keys on the full keyboard, press the [Num Lock] key to place the keyboard in the “Num Lock” state. In the state other than the “Num Lock” state, numbers cannot be entered using each numeric key.
4. Press the [Enter] key.
• About after 15 seconds, the following appears.
5. Remove the boot device change FD from the FD drive.
EZ2037
6. Press the [Ctrl], [Alt] and [Del] keys simultaneously on the full keyboard.
• Frontier software starts up normally.
7. Affix the "HDD BACKUP KIT INSTALLED" label on the scanner as shown.
EZ619
IMPORTANT
Boot Device Change FD
HDD BACKUP KIT INSTALLED
120
121
14
14. PARTS LIST
USING PARTS LISTS AND EXPLODED VIEW ILLUSTRATIONS
Select the necessary replacement parts or assemblies referring to the pertinent section in the exploded view drawing of the equipment. Parts which are shaded are supplied as assemblies and should remain integrated as originally assembled. The numbers of the exploded drawings correspond to the drawing reference numbers in the parts lists page opposite. Select the numbers and names of required parts from the parts lists. When ordering parts, not only the part number and name, but also the equipment name and serial number should be included with the order. The Part No. Index List at the end of the Parts List includes the numbers of all equipment parts in ascending order, along with the Exploded Drawing Index Nos. and Drawing Nos. Names of fasteners, such as screws and washers, are abbreviated in the exploded drawings. For metal fastener specifications, see the "Standard Marking System for Metal Fasteners" page. The introduction of improved parts may in certain instances result in part number changes without prior notice.
NOTE1 : The numbers indicated in the Parts List "Qty" column designate the quantity of a particular part incorporated in a single piece of equipment. lt should be noted, however, that some parts may appear more than once in a parts list.
NOTE2 : For increased viewability, every number assigned to an assembly shown in an exploded view is indicated by a white numeral on a black background (e.g., ). When ordering, however, use regular numerals (e. g., A01) which appear in parts lists.
The one-year guarantee dose not apply to the parts marked with the symbol "❉" which include consumables.
The parts marked with an open circle "o" can be repaired for reuse. When ordering replacements for parts to be repaired, add "-K" to the part numbers. Example:The replacement for part No. "A319A8210913" to be repaired should be ordered as "A319A8210913-K. "Please see to it that parts marked with "o" are returned together with repair slips, when their replacements are received.
NOTE3 : AII parts marked with "❉" or "�" are always available. Other parts may not always be in stock, resulting in delayed delivery.
NOTE4 : The parts marked with "�" in the part list indicates a product, not a part. When ordering, refer only to the product name abbreviations given in the part number column.
NOTE5 : The type and manufacturer's name are given in the column of Remarks for information. The parts may not fit all machines so they should be ordered by referring to part numbers.
The Parts List is intended for exclusive use by technical service personnel authorized by Fuji Photo Film Co. , Ltd. (including personnel to whom technical servicing is commissioned by Fuji Photo Film Co., Ltd. ) To avoid possible electric shock or other personal injury, no person other than the authorized technical service personnel is allowed to attempt to gain access to the interior of the equipment by screwing the cover or other parts off. Use of the Parts List by anyone else but the authorized technical servicepersonnel is forbidden.
AO1
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01EQUIUM 6260D1F (PV26D1FB)
HDD
FDD
TIMER-CARD
CD-ROM DRIVE
POWER SUPPLY
HDD
01
0203
04
05
06
EZ PC M TYPE 01 A01
07
FRONTIER 350
122
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01FRONTIER 350
� EQUIUM 6260D1F (PV26D1FB)
DrawingRef. No. Part No. Part Name Qty Remarks01-01� 850C898553 FDD 1 Whithout bezel01-02� 850C898550 HDD 2 4GB Seagate01-03� 857C898557 Card,timer 1 ISA01-04� 850C898550 HDD 2 4GB Seagate01-05� 813C898555 Power,supply 1 ATX
DrawingRef. No. Part No. Part Name Qty Remarks01-06� 850C898552 Drive,CD-ROM 101-07� 898C898560 Kit,screw 1
01-A01 850C899004B PC maintenance ass'y 1�"
123
14
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02EQUIUM 6450D2F (PV45D2FB)
FDD TIMER-CARD
CD-ROM DRIVE
POWER SUPPLY
HDD
HDD
01
07
02
03
04
06
05
A01EZ PC L TYPE 01
FRONTIER 350/370
124
14
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02FRONTIER 350/370
� EQUIUM 6450D2F (PV45D2FB)
DrawingRef. No. Part No. Part Name Qty Remarks02-01� 850C898553 FDD 1 Without bezel02-02� 857C898557 Card,timer 1 ISA02-03� 850C898550 HDD 2 4GB Seagate02-04� 813C898555 Power,supply 1 ATX02-05� 850C898550 HDD 2 4GB Seagate
DrawingRef. No. Part No. Part Name Qty Remarks02-06� 850C898552 Drive,CD-ROM 102-07� 898C898560 Kit,screw 1
02-A01 850C899006B PC maintenance ass'y 1�"
125
14
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03 EQUIUM 5500FF (PA-EQ60PDCF2)(PA-EQ60PDCF6)
01
02
04
03
06
05FDD
CD-ROM DRIVE
POWER SUPPLY
HDD
HDD
EZ PC 02
TIMER-CARD
SCSI-CARD
A01
07
FRONTIER 350/370
126
14
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03FRONTIER 350/370
� EQUIUM 5500FF (PA-EQ60PDCF2) (PA-EQ60PDCF6)
DrawingRef. No. Part No. Part Name Qty Remarks03-01� 857C898558 Card,timer 1 PCI03-02� 850C898563 HDD 2 10GB Seagate03-03� 850C898563 HDD 2 10GB Seagate03-04� 813C898556 Power,supply 1 SFX03-05� 850C898552 Deive,CD-ROM 1
DrawingRef. No. Part No. Part Name Qty Remarks03-06� 850C898554 FDD 103-07� 898C898560 Kit,screw 1
03-A01 850C899008C PC maintenance ass'y 1�"
127
14
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04 EQUIUM 5500FF (PA-EQ60PDCF4)(PA-EQ60PDCF8)
01
02
04
03
06
05FDD
CD-ROM DRIVE
POWER SUPPLY
HDD
HDD
EZ PC 02
TIMER-CARD
SCSI-CARD
A01
07
FRONTIER 390
128
14
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04FRONTIER 390
� EQUIUM 5500FF (PA-EQ60PDCF4) (PA-EQ60PDCF8)
DrawingRef. No. Part No. Part Name Qty Remarks04-01� 857C898558 Card,timer 1 PCI04-02� 850C898563 HDD 2 10GB Seagate04-03� 850C898563 HDD 2 10GB Seagate04-04� 813C898556 Power,supply 1 SFX04-05� 850C898552 Deive,CD-ROM 1
DrawingRef. No. Part No. Part Name Qty Remarks04-06� 850C898554 FDD 104-07� 898C898560 Kit,screw 1
04-A01 850C949370B PC maintenance ass'y 1�"
129
14
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Request for FeedbackFujifilm’s Technical Division Photo Products Marketing would be most grateful if you would take copies of thisform, one for each manual being used, then complete and send them to us by FAX or E-mail.Your opinions will contribute greatly to an accurate assessment of the overall quality of each manual.All questions can be answered by ticking [✓ ] the appropriate box(es), but in addition to these answers, pleaseprovide us with your written comments in the lined spaces following each block of questions.
< Questionnaire >
Manual Title and Reference NumberTitle :
Reference Number :
Your Name and CompanyName :
Company :
Your E-mail Address and FAX NumberE-mail Address :
FAX Number :
Question 1 • How would you rate this equipment-related manual overall?
(1) Very thorough (2) Good
(3) Slightly substandard (4) Substandard
• If you have ticked (3) or (4), please give us your reasons.
Question 2 • Have you found any technical errors, errors in spelling, or missing words in this manual?
Yes No
• If you have ticked (Yes), please let us know what these errors and missing words are.
Question 3 • How would you rate the writing (language, choice of words/phrases, etc.) and the illustrations/
diagrams, etc.?
(1) Clear and easy to follow (2) Should be simplified
(3) Difficult to follow
(1)’ [Illustrations, etc.] Of adequate size
(2)’ [Illustrations, etc.] Too small
(3)’ [Illustrations, etc.] Difficult to follow
• If you have ticked (2), (3) or (3)’, please give us your reasons.
Additional Comments/Requests
FAX ; 81-3-5484-0454E-mail ; [email protected]
Please return this questionnaire to FAX No. : Tokyo 81-3-5484-0454,or to this address E-mail address : [email protected]
FRONTIER 350/370/390 Main Control UnitSERVICE MANUAL/PARTS LIST
PP3-C929E
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FUJI PHOTO FILM CO., LTD.
26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.
Printed on Recycled Paper
Ref.No.PP3-C929E TD-03.03-FG (LF) Printed in Japan
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