FOUNDED IN 1942

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Yuzhno-Uralskiy Heavy Engineering (YUMZ) is one of the largest Russian heavy engineering enterprises. It specializes in production of equipment for treatment and handling of loose materials, continuous casting machines (CCM), sintering machines; steel-smelting equipment, blast-furnace equipment, by-product coke equipment, forming rolls, forged pieces, and casts.

Today Yuzhno-Uralskiy Heavy Engineering is a high-powered production complex with its own engineering center.

The structure of the Design Service includes the following design departments:

— Department of general engineering;— Department of hoisting and handling equipment;— Department of sintering equipment;— Department of continuous casting machines;— Department of metallurgical engineering;— Department of electroslag refining and drilling

equipment.There are more than 250 workers employed in the

Design Service, including 220 designers directly making drawings for new machines.

For more than seventy years’ history the enterprise has accumulated and maintained large creative potential, and has formed highly qualified engineering corps. Original and effective technical and technological solutions enable Yuzhno-Uralskiy Heavy Engineering to successfully compete with foreign companies at Russian and foreign markets.

Favorable geographical position — at the border between Europe and Asia — provides convenient access to main consumers in Ural region, West Siberia, Kazakhstan and Uzbekistan. Machines and equipment by YUMZ are reliably working at metallurgical, mineral resource, and fuel and energy enterprises in more than 30 countries of Europe, Asia, CIS, and Russia.

Considerable part of enterprise output is occupied by unique equipment manufactured according to customer’s individual requests. Our experience and knowledge, continuous development of production facilities enable to provide steady improvement of technical and operational characteristics of machines and to satisfy any of our consumers’ requirements.

FOUNDED IN 1942

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Key dates of Yuzhno-Uralskiy Heavy Engineering:1942 — Orsk Heavy Engineering Works was founded.1959 — The biggest steel ladle in the world was manufactured. Its capacity was 220

tons and the weight 25 tons. There was weight-capacity ratio. 1959 — The first continuous casting machine (CCM) for NLMK was

manufactured. 1961 — Lenin prize was given for working out continuous bar-and-billet

rolling mills. 1965 — Continuous bar-and-billet rolling mills 900/700/500 were commissioned

in Krivoi Rog and Chelyabinsk Metallurgical Plant (ChMK). 1966 — The first production prototype of continuous casting machine combined

with rolling mill was manufactured and commissioned in Omutninsk Metallurgical Plant as continuous casting machine for square billets.

1966 — The works gained a government award – the Order of the Red Banner of Labor for stable performance of all government orders and contractual deliveries on time and with good quality.

1968 — The first supply of export CCM (for Tube – Rolling Plant in Riza, German Democratic Republic).

1971 — 27 items with the mark of YUMZ received the highest estimation for quality of performance State Quality Mark.

1972 — Supply of ore blending, blast-furnace, sintering equipment and of 3 CCMs for complete cycle metallurgical plant in Esfahan (Iran).

1973 — The blast furnace in Novolipetsk was commissioned. 4500 tons of equipment were supplied for it.

1974 — Equipment supply for metallurgical plant in Iskenderun (Turkey) multi-purpose transfer-reclaiming machines, pile stackers, blending machines, sintering and blast-furnace equipment, CCM complexes).

1976 — The unit consisting of 3 CCMs was commissioned in metallurgical plant of Gzelezara-Zenitsa (Yugoslavia). They were the first CCM designed completely by the plant.

1984 — The giant of industry - the CCM complex of the new generation for Oskol Elektrometallurgical Plant with output of 2,4 millions ton of billets per year were commissioned.

1984 — The first CCM with 6-strand in USSR was manufactured for Moldavian metallurgical plant.

1986 — Megaprojects concerning supply of 5 CCMs for Bhilai Metallurgical Plant (India) and of blending, transfer-reclaiming, CCM and coke plant equipment for Metallurgical plant in Karachi (Pakistan) was finished.

1992 — 6 CCMs manufactured by ORMETO-YUMZ were commissioned in Visakhapatnam Steel Plant.

1993 — Stock Corporation Yuzhuralmash was founded. 1998 — Certification of quality of some products in accordance with international

standards. Lloyd’s Register certificate was obtained.1999-2000 — Two sintering machines of МАК-75 type were supplied for JSC

ChMK in Chelyabinsk.2000 — Due to active marketing policy new trade mark was created (ORMETO-

YUMZ trademark). 2001 — Out-of-furnace steel treatment and degassing complex was commissioned. 2003 — Reconstruction of CCM in the electric steel-smelting shop of enterprise

“Severstal” was awarded to a prize of еру Russian Federation Government in the sphere of science and technology.

2003 — Supply of sintering machine of MAK-75 type for JSC Visokogorsky GOK (Nizhniy Tagil).

2004 — Bucket-wheel stacker-reclaimer 1200/1500 and conveyor coupled with it for project implementation “Enlargement of store yard of coal concentrate of coke and by-product process” for JSC “NLMK”, Lipetsk was put into operation.

Company

History

FOUNDED IN 1942

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2004 — Stepwise reconstruction of sintering machine K4-50 was completed for nonferrous metal works in Plovdiv, Bulgaria. The joint project with SMS-Demag was carried out on the reconstruction of slab casting machines for JSC “Ural Steel”.

2004 – 2006 — Supply of 4 sintering machines of МАК-138/240 type for JSC ChMK Chelyabinsk.

2005 — Ore stock yard reconstruction of JSC “ChMK”, Chelyabinsk, was carried out with delivery of equipment, that allowed releasing a current technology of the charge material preparations for sintering and blast furnace processes. Reconstruction of slab casting machines JSC “Severstal”, in Cherepovets was completed.

2005 — CJSC “Metalloinvest” purchased 100% shares of JSC “Heavy Engineering ORMETO-YUMZ”.

2008 — Cooperative engineering with SMS-Demag of combined bloom CCM in JSC Ural Steel.

2008-2009 — Manufacturing development of mud pumps and drawworks for fuel-and-energy company.

2009 — Manufacturing development of overhead cranes for metallurgical industry and power engineering.

2009-2010 — Supply of belt conveyor, including main feed conveyor of blast furnace for JSC NLMK.

2009-2010 — Supply of integrated equipment for coal yard for JSC Zaporizhstal Ukraine.

2009-2010 — Supply of sintering machine of МАК-60/120 type for Stock Company TNK KazChrome, Kazakhstan.

2010-2011 — Resumption of work of electron-beam remelting furnace ЭСП-30.— Supply of sintering machine МАК-408 to Visakhapatnam Steel Plant, India.— Construction of electroslag refining complex ЭШП 15/30У at the enterprise

as realization of a state innovation project.2011-2012 — Supply of a belt conveyor with total length of 5 km to JSC “Mikhailovsky

GOK” according to project “Construction of calciner No. 3”.2012 — Manufacturing and shipment of the first blanks for rotor shafts made of

electroslag refining casts. — Supply of a rotor-type loading machine for Ekibastuz hydroplant.2013 — Supply of equipment to Novocherkask hydroplant according to project

“Technological equipment for the fuel-delivery line of power block No. 9 of JSC “OGK-2” branch”.

— Start of work with the defense industry complex.2014 — Supply of equipment for construction of HBI-3 plant at JSC “Lebedinsky GOK”.

— Supply of equipment for an unloading complex to Argayash heat station of branch “Energosystem “Ural” of JSC “Fortum” (Chelyabinskaya oblast).

2015 — — Supply of 4-girder EOT cranes of 140/50 and 200/63 tons capacity for Esfahan Steel Company (ESCo) (Esfahan, Islamic Republic of Iran).

— Supply of equipment package under YUMZ trademark for discharge complex of TPP Sovetskaya Gavan project of JSC “RusHydro” (Khabarovsk region).

2016 — Upright converter of 320 t capacity for steelmaking has been manufactured for JSC EVRAZ-ZSMK, Novokuznetsk

— Supply of equipment for two material discharging complexes: EuroChem Murmansk Bulk Terminal (Russia) and STREK Riga Dry Cargo Terminal (Latvia).

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Metallurgical production includes:

Casting and melting workshop, containing: electric furnaces with holding capacity 50 t; 12t; 3t; 1,5t; complex steel processing facility (ladle furnace) holding capacity 70 t; vacuum vessel; cupola with forehearth capacity 5 t; as well as a bay of non-ferrous casting with electric furnaces 500 kg capacity for melting of carbon, alloy and high-alloy steels and cast irons. The workshop produces steel castings, foundry goods and non-ferrous alloy castings. The workshop contains the plants for preparing of liquid self-hardening and cold-hardening mixtures; bays of machine and hand molding.

Complex of special metallurgy, consisting of: 1. electron-beam furnace EBF (ЭСП) — 30/2500 — И1.

The principle of metal and special alloy remelting under high vacuum, using electron beam energy is used in the furnace. This complex make possible to produce steel, titanium, copper slabs and ingots. Furnace capacity is designed for 4,5 ths tons per year;

2. multi-purpose modular complex of electro-slag remelting ESR (ЭШП) 15/30. This complex includes installation fitted with multilayer control system of operational procedures, based on control of objective characteristics of metal and slag, including temperature and oxidation, level, control of primary cast structure due to bath shape control in wide band.

Small weight iron, steel and non-ferrous castings are manufactured in the shop.

Thermal-and-chipping shop where the product processing is carried out after casting. The shop contains shotblasters, hydraulic chambers – used for surface treatment of moulded pieces, heat-treatment furnaces.

Heavy press shop includes steam-hydraulic press with force 800 t and 3000 tons, and hydraulic press with force 6000 which are used for producing heavy weight forgings.

Pattern shop, where wooden and metal patterns for casts are produced.

Production of forming rolls includes:

Machine-treatment workshop with equipment for roughing and finishing of hot- and cold-forming rolls.

Heat-treatment workshop including:— vertical gas and electric furnaces;— horizontal gas bogie-type furnaces for thermal treatment of hot-

and cold-forming rolls;— induction power-current hardeners ТПЧ-700, ТПЧ-1500;— electric oil baths.

Technology

potential

FOUNDED IN 1942

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Welding engineering includes:Blanks production shop, machining shop, assembly-and-

welding shop. Production has a necessary set of technological and materials

handling equipment, which enables to produce welded units of a high degree of readiness to further processing in machine-assembly departments or finished products for shipment to the Buyer directly.

Metalwares from rolled metal and composite (rolled products + forgings + castings) metalwares with weight up to 125 tons with heat treatment for metallurgical, hoisting-and-handling, oil-and-gas production equipment, building industry from structural steels of pearlitic class (sort) and in less of austenitic class (sort). The most applied steel grades: Зпс, сп; 5пс, сп; 20; 09Г2С; 17Г1С; 10ХСНД; 25Л; 35Л; 14Х2ГМРЛ; 12Х18Н10Т.

The following welding methods are used in welded metalworks production:

• machine welding in carbonic acid medium with wires of solid cross-section and powder materi-als;

• machine welding under the melt layer;• manual arc welding with electrodes;• manual argon and arc welding with non-melting electrode;• electroslag welding (with combination of parts with thickness up

to 800mm in joint point);• contact spot welding;• arc manual and machine hard surfacing by welding, coated

electrode, filler and solid section wires surfacing;• powder materials plasma-jet hard-facing; • machine arc hard surfacing (chromium carbide and tungsten

carbide based) powder belt. Specialists and welders are qualified for welding works of the above-

mentioned equipment according to (within system) National Agency of Non-destructive Testing and Welding.

Welding procedures of hazardous technical devices (hoisting-and-handling, oil-and-and-gas producing, metallurgical equipment and building structures) are certified according to (within system) National Agency of Non-destructive Testing and Welding.

In 2012 new hydraulic 4-roll sheet-bending machine by Italian company Roссia Srl was installed:

• maximum bending thickness is 85 mm,• maximum sheet width is 3100 mm,• power is 120 kW.

Tool production includes: Two workshops manufacturing various standardized and special

cutting tools, die tooling, press molds and production accessories required for manufacturing of various products.

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Job nameMaximum diameter of working

surface, mmMaximum length of part, mm Maximum weight of part, t

Turning 8000 16 000 up to 50Grinding: circular outsidecircular inside

16002500

8000900

up to 50up to 5

Boring: on automated bayon universal machine tool

Max.length, mm Height, mm3050

12 0009300

50003000

Milling 8000 2500 50Dressing 8000 2450 45

Job name Length х width х height, mm Maximum weight of part, tBoring 12000 х 2000 х 5000 50Milling 8000 х 2500 х 2000 50Dressing 8000 х 2500 х 2450 45

Job name Maximum diameter of working surface, mm Maximum length of part,m

Turning

8000 3200900 16 000

1250 10 000

1600 10 000

Job name Maximum diameter, mm Maximum height, mm Grinding Rotary-table-grinding

2500 900

Technology

potential

Mechanical assembly production includes:

Four workshops where machining of the parts of produced equipment is done and three assembly shops where assembly and adjustment of produced equipment and its painting and packing are done.

Machining and mechanical assembly shops are specialized in:— assembling and adjustment of manufactured machines, its

painting and packing; — machining of the parts of various products of the whole

production range manufactured by the enterprise;— machining of the parts for welding for different equipment

manufactured by the enterprise;— machining of rolls for cold and hot rolling mills;— application of corrosion-resistant coatings, including varnish-

and-paint and electroplating coatings, these operations are carried out in specially equipped sections or in separate workshop;

— production of forming rolls;— industrial production.

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Parameters of toothed parts under treatment:

Types of toothed parts Module, mmWheel diameter,

mm

Wheel height, total length of gear shaft, mm

Angle of slope, degr.

Degree of accuracy

Roughness, Ra

Spur wheels and spiral wheels

1...255...30

32...60

30...1250 500...5000 500...5000

400250

20002000

0454545

78...10

10

1,66,3

12,5

Cylindrical gear-shafts1...25

10...30 30...50

30...500 250...1250 250...700

150040004000

454545

78,910

1,66,3

12,5

Worm wheels1...20

10...3050...500

300...800300500

2020

89,10

6,36,3

Straight bevel gears 6...30 200...1600 - - 8 6,3

Spiral-bevel gears 1...12 50...600 - 35 7 1,6Bars 1...8 - 1100 - 8 6,3

Structure of quality service includes:

Quality control department of mechanical assembly and welding production, quality control department of metallurgical production, central plant laboratory, metrological service, quality management system department.

The main task of the Quality Service is to influence all the stages of production manufacturing in three directions: quality ensuring; quality control; improvement of quality of production.

The quality of goods with mark YUMZ is achieved by providing it on all the stages of production manufacturing (beginning from elaboration of technical documentation and up to sale, supply and commissioning).

YUMZ is certified to ISO 9001:2008 quality management certificate for compliance to international standards.

The Enterprises Test Basis includes the following laboratories: metal-physical laboratory, X-ray laboratory, metallographic, chemical, mechanical laboratory.

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Main

products

Essential types of output productsTransfer-and-blending equipment

Purpose of equipmentDesigned for operation in outside and inside storages of ferrous

and non-ferrous metallurgy, fuel-and energy complex, coke-chemical, chemical industry, ore-dressing production and at terminal stations of bulk materials at sea and river ports. The equipment is used for material handling from railcars, stockpiling in variety of ways, including blending, material transfer on the further production area or shipping in transport, including water transport.

Production range1. Single-boom and double-boom non-rotating stackers (output up to 6000 t/h; boom reach up to 32 m).2. Rotating stackers (output up to 4500 t/h; boom reach up to 50 m).3. Reclaimer (output up to 3500 t/h; boom reach from 28 up to 50 m).4. Stacker-reclaimer (output: based on stacking up to 4000 t/h, based on reclaiming up to 3500 t/h; boom reach up to 50 m).5. Car dumpers (load capacity of unloaded cars up to 2х100 t; output 25 open cars/hour).6. Blending machines:— drum-type blending machines (output up to 5000 t/h);— rotary-type blending machines (output up to 3000 t/h);— scrapper-type blending machines (output up to 1000 t/h).7. Crushing-and-milling machines (clod size determined from height up to 1600 mm; travel speed up to 10,3 m/min).8. Mobile boring-and-milling ripper (output up to 500 t/h).9. Pushers (maximum thrust force up to 490 kN (50 t.f.).10. Self-moving and pulling –type rotary vane feeders (output up to 500 t/h).11. Transfer cars (load capacity up to 800 t; travel speed up to 18 m/min).12. Belt conveyor (output up to 6000 t/h; belt width up to 2000 mm; belt travel speed up to 3,15 m/s).13. Retractable belt feeders (output up to 1300 t/h, belt width up to 1600 mm, belt travel speed up to 2,5 m/sec.).14. Belt feeder (output up to 600 t/h, belt width up to 1600 mm, belt speed up to — adjusted up to 1,0 m/sec).15. Conveyors for blast-furnace filling (output up to 2000 t/h; belt width up to 2000 mm; belt travel speed up to 3,0 m/s).16. Positioners (manipulators) (with pulling force up to 40 t).

FOUNDED IN 1942

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Sintering and pelletizing equipment Purpose of equipment

Sintering equipment is intended for production of agglomerate, which is essentially the main part of burden in blast furnaces. The equipment has the following functions: preparation and agglomeration of sinter mix, cooling, crushing and sorting of sinter.

Pelletizing equipment is designed for raw material preparation, production and high temperature hardening of green pellets from ore concentrates.

Production range1. Conveyor-type sintering machines (sintering area from 5 up to 408 m2; output from 5 up to 560 t/h).2. Conveyor type calcining machines for limestone, concentrates, pellets firing. 3. Conveyor-type machine for drying of various materials.4. Linear sinter coolers (working surface width from 2,5 up to 3,5 m, board height for sinter layer 0,55 up to 1,3 m; output based on charged sinter from 150 up to 800 t/h).5. Drum sinter coolers (output from 80 up to 280 t/h; drum diameter up to 2,8 m; drum length up to 14 m).6. Shuttle-type sintering mixture distributor (output up to 1140 t/h; conveyor length up to 12000 mm, belt width up to 1400 mm).7. Drum-type mixers and pelletizers (of various types: СБ, ОБ, СБДК, СБФ; output up to 2000 t/h; drum diameter up to 4,2 m; drum length up to 24 m; drum rotation rate up to 9,8 rp/m).8. High-intensity mixers: two-shaft mixer output 100 t/h; vortex mixer output 800 t/h.9. Jaw sinter crusher (output up to 700 t/h; size of charged sinter lumps up to 500х1500х4000 mm).10. Single-roll crusher (output up to 1000 t/h; size of charged sinter lumps 700х1500х4000).11. Inertial sinter crusher with output up to 300 t/h.12. Toothed double-roll cold sinter crusher with output up to 450 t/h.13. Pallet cars for sintering and pelletizing machines (fire grate area from 2,02 up to 6,9 m2; travelling roller diameter up to 300 mm).14. Scrapper devices (scrapper travel speed up to 0,54 m/sec; winch traction force up to 2000 kgf).15. Conveyor feeders (output up to 400 t/h; conveyor belt width from 800 up to 1200 mm).16. Sinter screen ГСТ-61, ГИС-2000х500017. Double-valve gate.18. Belt and apron feeders.19. Disk feeder (ДТ-20).20. Pan pelletizer with disc diameter up to 7,5 m. 21. Rocking stacker

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Main

products

Continuous casting machines and equipment for steel rolling

Purpose of equipmentDesigned for procurement of stock steel by continuous casting

method on continuous casting machines (CCM) and for procurement, transferring and processing of finished steel.

Production range1. Complete CCM for producing:— billets, section 100 х 100...200х200 mm;— blooms, section 210...350 х 210...470 mm;— slabs, section 150...250 х 500...2500 mm;— round billets, diameter 150...600 mm.2. Separate assemblies, mechanisms and spare parts of CCM: — turret (l/c - 2х80…2х260 t; ladle hoisting height - 600…800 mm;

time of turning at 180o – 30 sec);— mobile turrets (l/c – up to 220 t; traverse speed – 21 m/min; ladle

hoisting height up to 1000 mm);— tundish (metal capacity up to 30 t, level height 800…1000 mm);— tundish car (ground-type, semi-portal; ladle hoisting by hydralic

cylinders, electromechanic); — bloom and billet mold gear to stirrer of EMS system (tube-type

molds, composite molds with bore canals and milled grooves); — oscillating mechanism (high-accuracy, on flexible guidings;

hydraulic drive, electromechanic; oscillation frequency 20…300 osc/min; range 1…10 mm; monitoring of oscillation parameters; no need of regular maintenance);

— bloom CCM secondary cooling zone segments (water-cooled frame, water-cooled rollers; Adjustment and servicing ease; section 210…350х210...470 mm);

— segments of bending zone, casting arc, unbending zone of slab CCM (150...250 х 1000...2500 mm);

— gas-cutting machine (billet thickness – 100…350 mm; cutting width – up to 10 mm; cutting speed – 80…380 mm/min);

— chain dummy bar with resilient strip (gapless; Provide reliable start-up and keeping of stable metal level);

— stamper for bloom billets in casting line (signs quantity in the line up to 12; signs height – 150…200 mm; stamping time – 3…4 s; paint consumption per a sign – 4,5 gr.);

— tilting coolers for billet CCM (billet cross section 100х100…150х150 mm, 150х150…200х200 mm, billet length 4000…12000 mm).

3. Rolling-mill equipment:— coolers for rolled section;— spindle shafts;— sheets tilters;— cutters;— roller beds;— leveling machines.

FOUNDED IN 1942

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Hoisting-and-handling equipmentPurpose of equipmentIntended for lifting and transportation of a load hooked or held by a

load-gripping device.

Production range1. Cranes for metallurgical production:— electric overhead pouring cranes l/c from 50 up to 520 t. Operating

regime А7-А8;— loading, charging, bucket cranes l/c from 30 up to 200 t. Operating

regime А6-А7;— pratzen-crane l/c from 15 up to 18 t. Operating regime А7-А8;— overhead crab (bogging) cranes l/c from 46 up to 110 t. Operating

regime А7-А8.2. Special cranes:— grab overhead l/c up to 30 t. Operating regime А7-А8;— with magnet on the main hook l/c from 16 up to 32 t. Operating regime

А7-А8;— magnetic grab cranes l/c from 10 up to 32 t. Operating regime А7-А8;— cranes with cross-beam l/c from 10 up to 32 t. Operating regime А7-А8;— crane with bogie l/c 10 t. Operating regime А5-А7;— double bogie cranes l/c 10+10 t. Operating regime А5-А7.3. General-purpose electric overhead cranes l/c from 32 up to 320 t, crane

span from 10 up to 45 m. Operating regime А2-А8. 4. Gantry and semi gantry cranes:— for hydro-electric stations;— for materials handling operations at stations of MR;— for ship-building industry;— for river ports;— for steel and non-ferrous industries.5. Bridge type grab bucket unloaders.6. Overhead transport cranes.7. Load grippers:— two-jaw rope grab bucket;— plate hooks: single hook and double hook; — crossbeams of pouring cranes.8. Crane componets: — wheel assembly;— double-wheel balance beams with flangeless and double-flange wheels

Ø630 — 1000 mm;— gear couplings.

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Crushing – and – milling equipment Purpose of equipment

Intended for primary, medium and fine crushing of rocks, solid fuel, fine crushing of ore and other minerals and used in steel, mining, building, chemical, cement industries and other manufacturing sectors.

Production range1. Cone crushers (output from 30 up to 610 m3/hour; feeding lump

size up to 300 mm; discharge slot width adjustment range in phase of profile approaching from 5 up to 60 mm).

2. Jaw crushers (output up to 700 m3/hour; feeding lump size up to 1300 mm; discharge slot width adjustment range in phase of profile approaching from 75 up to 280 mm).

3. Roll crushers (output up to 700 t/h; maximum size of charging material lump up to 500 mm; product size 2...80 mm).

4. Hammer crusher (output up to 1200 t/h; end product size up to 20 mm; maximum size of charging material lump up to 600-800 mm).

5. Rotary crusher (production up to 70 t/hour; size of finished product up to 40 mm; maximum size of lump of charged material up to 150 mm).

6. Drum separator-crusher (output up to 300 t/h; feeding lump size up to 500 mm; lump size of crusher material up to 25 mm).

7. Transportable crushing and sorting plant (output up to 115 m3/ hour; end product sizes: screening up to 10 mm; crushed stones 10…70 mm).

8. Mills for cement production:— tube raw mills (drum diameter 3,2 m; drum length 15,02 m;

output 84 t/h);— cement tube mills (drum diameter up to 4,0 m; drum length up to

15,0 m, output up to 90 t/h).9. Ore-pulverizing mills:— ball mill with center discharge (drum inside diameter (without

lining) up to 3,2 m; drum length (without lining) up to 3,8 m);— ball mills with grating discharge (drum inside diameter (without

lining) up to 4,5 m; drum length (without lining) up to 6 m);— rod mill with center discharge (drum inside diameter (without

lining) up to 3,2 m; drum length (without lining) up to 4,5 m).

Main products

FOUNDED IN 1942

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Equipment for non-ferrous metallurgyPurpose of equipment

Designed for preparation of burden materials from copper-nickel ores, production and refining of blister, nickel concentrate production, lead refining.

Production range1. Horizontal converters with capacity of 40 to 80 t.2. Converter with lateral withdrawal of gases.3. Vertical converter with capacity of 30 t.4. Water-cooled caissons of horizontal converters.5. Drum-type drying machine.6. Multiple-bedded furnaces.7. Kiln drier.8. Anode furnaces and mixer furnaces (capacity up to 200 t).9. Autogenous smelting unit.10. Conveyor machines for casting of slag.11. Refining tanks for lead.12. Jack carts.13. Machines for repair of inwall.14. Tilting devices for casting of slag.15. Oxygen tuyeres.16. Rotating furnace for melting of lead.17. Ladles for matte with capacity of 0,8 to 10,8 m3.18. Top and Bottom ladles.19. Ladles for slag, copper.

Forming rollsPurpose of equipment

Forming rolls for section mills and sheets mills carry out the basic operation – plastic deformation (drafting) of metal for rolled metal reception.

Production range 1. Work rolls for hot rolling mills (barrel diameter up to 1400 mm;

barrel length up to 2800 mm; weight up to 32 t).2. Work rolls for cold rolling mills (barrel diameter up to 700 mm;

barrel length up to 3150 mm; weight up to 12 t).3. Cast iron rolls for section rolling mills (barrel diameter up to 1150 mm;

barrel length up to 2050 mm; weight up to 15,5 t).4. Solid-forged back-up rolls for hot and cold rolling mills (barrel

diameter up to 1500 mm; barrel length up to 3150 mm; weight up to 45 t).

5. Compound (sleeved) back-up rolls for rolling mills (barrel diameter of sleeve up to 1600 mm; barrel length of sleeve up to 2400 mm; weight up to 45 t).

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Main products

Blast-furnace equipmentPurpose of equipment

Designed for pig iron production and its transportation for downstream processing.

Production range1. Machines and gears for burden charge to blast furnace feeding

devices: — skips (capacity from 4,5 up to 20 m3);— skip winches ( load capacity up 5 to 29 t (ЛС-5, ЛС-15, ЛС-22,5,

ЛС -29), lifting speed up to 4,3 m/sec);— rope pulleys;— conveyors for blast furnace feeding (capacity up to 2000 t/h; belt

width up to 2000 mm; belt speed up to 3,0 m/s).2. Machines and mechanisms of blast furnace top arrangement: — stock distributors (small bell diameter from 1500 up to 2000 mm,

revolving hopper volume from 4,5 up to 12 m3);— charging equipment (interbell space working volume up to 45 m3,

large bell diameter up to 4800 mm); — bell beam (travel of: large bell up to 750 mm; small bell up to 900

mm; force developed in the rod of: large bell up to 90 tf; small bell up to 40 tf);

— bell control winch (maximum rope tension up to 70 tf; maximum rope speed up to 0,68 m/sec);

— bell-free rotor charging device (БРЗУ). 3. Machines and aggregates for cast iron tapping from blast furnace,

removal and conveyance of cast iron and slag: — stationary and travelling mixers;— hot-metal ladle cars;— slag cars; — iron tap-hole plug up machine;— machines for opening iron tap-holes;— temperature measuring and gas sampling machine;— bell suspension;— mounting cars.

Steelmaking equipmentPurpose of equipment

The equipment is designed for provision of manufacturing method of melted steel reception at steel plants of steel works.

Production range1. Сonverters with top blowing of 160-320 t capacity for steel

melting.2. Slag cars of 100…320 t load capacity. 3. Self-moving teeming ladle cars of load capacity up to 500 t.4. Self-moving teeming ladle cars with weighting devices up to 200 t. 5. Oxygen supply machines into converters capacity 160 t.6. Telescopic hoists for lining of converters of holding capacity up to 350 t. 7. Casting ladles of holding capacity up to 380 t. 8. Metallurgical platforms with capacity of up to 250 t.9. Metallurgical platforms load capacity up to 45 t.10. Slag pans and auto slag car pan up to 27 m3.

FOUNDED IN 1942

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Equipment for oil and gas industries Purpose of equipment

The equipment is designed for drilling of oil and gas wells.

Production range1. Mud pumps are designed for pumping of drilling mud into a

well for bottomhole and hole cleaning of rock and its carrying out at the surface, cooling of a bit, actuating of hydraulic type bottomhole motors.

Pump type: two-cylinder, three-cylinder; power up to 1180 kW, in the long term 1600 kW.

2. Drawworks are the main mechanism of trip complex of a drilling rig.Load capacity up to 500 t; rated capacity on input shaft up to 1500 kW.

3. Rotors are designed for rotation drilling tool and supporting of drill strings when borehole drilling. Rotary table opening up to 1260 mm.

4. Swivels provide a support of rotating tool when drilling and force feed of drilling fluid into rotating drill string. Load capacity up to 500 tf.

5. Hook blocks are designed to perform tripping operations, hang off a drill string, casing pipes and drilling tool in the course of drilling. Load capacity up to 500 tf.

16

Coke-oven equipment Purpose of equipment

The equipment is designed to perform working operations on servicing of coking plant chambers: charging of coal charge into oven chambers, pushing out of carbonized coke, its transportation to coke-quenching house or coke dry quenching plant.

Production range1. Coke pushers with effective capacity of coking plant chamber

from 16,0 up to 51,0 m3.2. Door-extracting machines.3. Coal charging machines4. Coke-transfer and coke-quenching cars for coking plant chambers

servicing with various capacity of chambers

Briquetting equipmentPurpose of equipmentDesigned for briquetting of various materials, ores, concentrates and metallic wastes with binding substance and without it. Briquetting equipment is used in ore-mining, metallurgical, fuel industries, as well as in processing and utilization of technogenic formations.

Production range1. Equipment set for coal charge partial briquetting unit (rated

capacity up to 50 t/h; linear force of briquetting 1-2 t/cm).2. Peat briquetting roll press (rated capacity 6 t/h; linear force of

briquetting 8-11 t/cm).3. Copper concentrate briquetting roll press (rated capacity 50 t/h;

linear force of briquetting 5,3 t/cm).4. Sodium sulfate briquetting roll press (rated capacity 5 t/h; linear

force of briquetting 4-6 t/cm).5. Screw mixer (output up to 50 t/h).

GearboxesPurpose of equipment

Gearboxes are designed to reduce main shaft angular rate for the purpose of overtorque.

Production range1. Parallel-shaft, single-, double-, triple-reduction units with vertical

or horizontal position of shafts, with input torque Tinp.

FOUNDED IN 1942

17

Forgings

Steel grades to be melt for forgings 20 25 30 35 40 45 50 60 09Г2С

4Х5МФС 10ХСНД 12Х1МФ 12ХН3А 15Х1М1Ф 17Г1С 18Г 18Х2Н1М 18ХГ20Г 20ТВД 20ФЛ 20Х 20Х13 20Х2М 20Х2Н4А 20ХН3А 24Х1МФ

24ХМ1Ф 25ГС 25Х1М1Ф 25Х1МФ 25Х2М1Ф 25ХГТ 30Х13 30ХГСА 34ХН1МА34ХН3МА 35Х2СМФ 35Х3МФ 35ХГСА 35ХМ 36Х2Н2МФА 38Х2НМ 38ХГН 38ХН3МФА

40Х 40Х13 40Х2Н2МА 40ХМА 40ХМФА 40ХН 40ХНМ 45Х 50Л50Х 50ХН 55Х 5ХНМ 60Г 60Х2СМФ 60ХГ 60ХН 8Х3СМФ65Г 70Г 75Х3МФА 75Х2СГФ 75ХМ 75ХМФА 7Х3 90ХФ 9Х2МФ

Production rangeForging designation

tons (max.)Maximum dimensions, mm Weight,

Stepped smooth rolls of circular or rectangular shape

Diameter: 1300; Length: 13000 45

Rolls for hot- and cold-rolling mils Diameter: 1500; Length: 8000 45Pinions, plugs and half couplings Diameter: 2400; Length: 1200 25Rolled rings Diameter: 4200; Length: 1200 25Disk plates Diameter: 2300; Length: 250 25Barrels Diameter: 1200; Length: 3000 25Die blocks Section: 650х1200; Length: 5000 25Crankshafts Section: 200х1200; Length: 6000 25

18

Main

products

Special metallurgy production1. Production of electron-beam furnace EBF (ЭСП) -30/2500-И1.

Production rangeBasic dimensions of ingots to be melt from various grades of

steel, titanium, copper: — diameter of circular ingots (mm) – 800, 1100, 1300 (as per mold

dimensions);— rectangular: cross section (mm) 180×1090, 320×1090 (as per

mold dimensions);— ingot length – up to 4 m.

2. Production of electro-slag refining furnace ESR (ЭШП).

Purpose of ESR:Production of high quality solid, hollow and shaped blanks from

carbon, alloyed, heavy-alloyed, including high chromium, ferritic-martensite steels for fuel, nuclear, petrochemical, heavy engineering and other manufacturing sectors:

— Forging ingots of turbine rotors of average and high pressure, including from high-chromium steels.

— Blanks for tubes and pipe bends of high-power turbine open steam.

— Weldless drawn pipes from high-alloyed heat-resistant steels and alloys.

— Compound forming rolls.— Banding rings and sleeves for rollers and rolls of metallurgical

facility.

Production range— solid ingots, diameter from 550 up to 1450 mm, length up to

9000 mm, weight up to 30 t;— hollow ingots, diameter from 550 up to 1800 mm, wall thickness

55-300 mm, length up to 9000 mm.— ingot length – up to 9 m.

FOUNDED IN 1942

19

CastingSteel grades to be melt for casting

12МХЛ 12Х18Н9ТЛ 15Х11МБФЛ 15Х28Л 15ХМЛ 20Г1ФЛ 20ГЛ 20ГСЛ20Х13Л 20Х25Н19С2Л 20ХГ2СМЛ 20ХМЛ 25-35Л 25ГСЛ 25ХМСФЛ 30Х24Н12СЛ

35Х23Н7СЛ 35ХГМЛ 35ХМЛ 40ГЛ 40Х24Н12СЛ 40Х9С2Л 70ХЛ Х21Н5ТЛ150ХНМЛ 110Г13Л 30ХМЛ 20МХЛ

Cast iron grades to be meltСЧ10 СЧ15 СЧ20 СЧ25 СЧ30 СЧИ-1 ВЧ-40 ВЧ-45ВЧ-50 ВЧ-60 АЧС-1 АЧС-2 АЧС-3 ЧХ-1 ЧХ-2 ЧНМШ

СПХН-41 СПХН-43 СПХН-45 СПХН-49 СПХН-60 ТШХН-45 СШХН-41 СШХН-50СШХНДМ-55

Bronze grades to be meltБр.А9ЖЗЛ Бр.ОС8-12 Бр.ОЦС 5-5-5 Бр. ОФ 10-1 БРа4

Brass grades to be meltЛЦ23А6Ж3Мц2 ЛЦ38Мц2С2

Production range:Cast products Weight,kg

iron castings 2…30 000steel castings 0,05…45000steel and iron castings made by precision casting

0,05…5

bronze castings 5…500

20

Sales geography

Heavy Engineering ORMETO-YUMZ major clients.

Metallurgical plants

In Magnitogorsk, Chelyabinsk, Severstal,

Novolipetsk, Oskol, Nizhniy Tagil, Ural Steel

(OKhMK); West-Siberian Iron and Steel plant.

Ore-dressing and processing enterprise

Lebedinsky GOK, Mikhailovsky GOK,

Gaiskiy GOK, Karelsky Okatysh: EVRAZ VGOK

(Visokogorsky GOK) Kachkanarsky GOK,

Buribaevsky GOK, Kovdorsky GOK, Olenegorsky

GOK.

Fuel-energy complex enterprises

OGK-1; OGK-2; OGK-3; OGK-4, OGK-5;

OGK-6, TGC (Territorial Generating Company)-3;

TGC-12, TGC-13, Balakovo NPP, Surgutneftegas,

Irkutskenergo, Minusinsk Heat and Power Plant;

Mosenergo; Dzerzhinsk Heating and Power Plant;

Fortum; RusHydro.

Non-ferrous plants

Norilsk Nickel, UMMC-Holding. Rusal,

Company Polyus Gold, Russian Copper Company.

Arcelor Mittal Temirtau, TNK Kazchrome,

Balkhash Mining and Metallurgical Combine,

Kazzinc, Phosphorite Pellet Plant, Balkhashtsvetmet,

Zhezkazgantsvetmet (Kazakhstan), Zaporizhstal,

Dneprovsky Iron & Steel Integrated Works, Alchevsk

Iron & Steel Works, Mariupol integrated iron-and-steel

works, Central GOK; Northern GOK, Byelorussian

Steel Works, Almalyk Mining-Metallurgical Complex,

Navoy mining and smelting Plant (Uzbekistan),

Moldavian Metallurgical Plant (Moldavia).

Russia CIS Countries

FOUNDED IN 1942

21

84 CCMs47 stacker-reclaimers52 stackers9 reclaimers60 blending machines40 car dumpers39 car pushers2 positioner 51 rotary-vane feeders 134 belt conveyors1 transborder22 drilling and milling installations 42 crushed ore stirers 38 cranes 1 material handling machine about 1000 cone crushers

SAIL Plants (India), Paksteel (Pakistan),

Esfahan Steel Plant (Iran), Dunaferr (Dunayvarosh,

Hungary), Iskenderun Metallurgical Plant (Turkey),

Plovdiv (Bulgaria), Helwan Iron and Steel Works

(Egypt), Ankaro (Cuba); Abu-Tartur (Egypt);

Visakhapatnam Steel Plant (India); Smeredovo (The

former Yugoslavia); TPS (NTPC Ramagundam)

(India); STREK SIA (Latvia).

25 four-roll crushers 102 coke-pushers 100 sintering machines53 linear sinter coolers 55 batch feeding machines and equipment for blast

furnace106 equipment packages for production of copper

and nickel116 equipment and machines for blast-furnace

mouth92 iron taphole plugging machine

complexes 320 pumpjacks98 skip winches25 drawworks38 mud pumps

Since 1942 ORMETO YUMZ manufactured and supplied:

Foreign countries

22

462403, Russia, Orenburg region, city Orsk, Street: prospect Mira, 12telephone number: +7 (3537) 42-84-28, +7 (3537) 42-83-14Fax: +7 (3537) 42-83-69, +7 (3537) 42-83-94E-mail: ormeto@email.orgus.ruhttp://www.ormeto-yumz.ru

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