Formwork Catalogue

8/10/2019 Formwork Catalogue

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FORMWORKS


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FORMWORKSMinimag 236

P300 254

Magnum 280

Svelt 296

Maximix 306

Climbing workform 314

Retaining walls 318

Special applications 320

Accessories and spare parts 324

VerticalFormworks


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Formworks_MINIMAG


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Formworks_MINIMAG


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VerticalFormworks

239

Company | Projects | Products

STRENGTHS

1 the standard weight of the panel is 32 kg/m 2 and it allows manual handling

without the need to use lifting equipment.

2 to assemble Minimag panels it is necessary to use: for casting up to 3.0 m in height with pressures of

60 kN/m2. This allows reducing significantly reinforcement and dismantling

times, it allows operating easily and safely because personnel can perform

all operations on the ground without the need to climb on the formwork

or to use ladders (the upper bar is placed at 2.10 m in height).

are necessary to ensure the perfect alignment of the

formworks and a quick assembly.

3 the panels of all sizes can be used both verticallyand horizontally.

4the adjustable clamp is suitable to connect plywood panels up to 150 mm

of thickness and it allows the connection to the MAGNUMsystem panels.

5 The MINIMAG system can be combined with MAGNUM panels (large

surface formworks) by using an adjustable clamp for greater flexibility and

productivity. At industrial sites where large handmade products are used

(suitable for use with the MAGNUMsystem) also when spaces or niches

are present (ideal for the MINIMAGsystem), the ability to integrate the two

lines of products allows keeping the productivity very high.

6the MINIMAGpanels can be reinforced inclined:

MODULARITY

QUICK INSTALLATION

HANDINESS

MINIMAG


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6000

4500

3000+

(da

200

a

750)

3000

L= da 200 a 750

L= da 200 a 750

L= da 200 a 750

3000

3000 3000

L= da 200 a 750

2250

240

CONNECTION CLAMP

It is possible to reinforce and dismantle the connection clamp using a simple hammer.

MINIMAGReduced reinforcement and dismantling time using only 2

contrast tie-rods.

MINIMAG panels assembly diagram.

1

2

Formworks_MINIMAG


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MAGNUMMINIMAG

120

24

MAX

13.5

120

24

MAX

18

VerticalFormworks

241


S19 adjustable vise

Adjustable clamp connecting plywood

rods up to 150 mm and MINIMAGpanels to

theMAGNUMsystem.

Reinforcement of inclined bearing walls with S19 adjustable vise.

Reinforcement of inclined bearing walls with S19 wing nut.

4

5

3

6


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3000

250

50

100

200

750 REG

750REG

750RE

G

750 REG

Y

X

XY

242

ACCESSORIES

Panels for casting of pillars adjustable from 20 cm to 60 cm at intervals of 5 cm.

The mounting holes of the bar are arranged directly on a steel blade,

which allows the quick choice of size and it ensures the life span of

the product.

Angular panels to create corner

nodes.

The unused holes are sealed

using a PVC plug with of 24

S19 adjustable vise

Pillar tie-rod

X Y

200 280

250 330

300 380

350 430400 480

450 530

500 580

550 630

600 680

Formworks_MINIMAG


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300

L-36mm

300

415

L-36m

m

VerticalFormworks

243


Lift well with dismantling conical angle bars. A single crane lift is sufficient to dismantle the complete formwork in a single session.

To complete the product range, a series of service accessories, such as undersized panels, plywood rods, plywood panels, angular hinges,

service brackets, panel sealing, support brackets, contrast beams, etc., to resolve in full safety any problem at the job site.

Dismantle by applying a

vertical and even lift to all

conical angular bars

Screw M18x100 UNI 5739

Washer 20x54 UNI 6593

And nut M18 UNI 5589

Plate 100x80x10


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PANEL CHARACTERISTICS PANEL 75X300 PANEL 60X300 PANEL 75X240 PANEL 60X240

reinforced surface m2 2,25 1,8 1,8 1,44

connecting accessories 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors 2 Minimag connectors

threaded tie rods 2 2 2 2

incidence of tie rods per m2 1,125 0,9 0,9 0,72

multi-layer characteristics 15 mm 11 layers

use per multilayer side (general data) 100 100 100 100

formwork capacity 60 kN/m2

60 kN/m2

60 kN/m2

60 kN/m2

element weight 72 kg 62,8 kg 58,7 kg 51,1 kg

incidence 32 kg/m2 34,8 kg/m2 32,6 kg/m2 35,4 kg/m2

manual handling YES YES YES YES

special panel for pillars YES YES

CONSUMABLE MATERIALS

PVC caps 4 4 4 4

PVC spacers 2 2 2 2

PVC conic spacers 4 4 4 4

CHARACTERISTICS OF MATERIALS

To ensure high quality standards and durability, the frame is manufactured in high strength steel after a process of degreasing and cleaning.

It is then painted by immersion and dried in the oven at 130 degrees. The result is a frame highly resistant to abrasion and oxidation.

The multi-layer panel has a thickness of 15 mm with phenolic surface film (220g/m2). It consists of 11 layers of birch and it has no moisture

absorption when the panel is protected. The edges are protected with paint and they can be used about 50 times per side. The weight is 9.6 kg/m2.

TheMINIMAGformwork system has been designed and manufactured at Pilosios plants in compliance with prEN15113-1/206standards,

Vertical formwork - Part 1 performance requirements, general design and assessment.

Formworks_MINIMAG


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14/104Accessories and spare parts on page 324246

TECHNICAL CHARACTERISTICS

ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG

PANELS

H= 300, H= 240

5213075 750x3000 72.0

5213060 600x3000 62.8

5213050 500x3000 56.8

5213040 400x3000 50.8

5213030 300x3000 44.8

5213020 200x3000 38.6

5212475 750x2400 58.7

5212460 600x2400 51.1

5212450 500x2400 46.2

5212440 400x2400 41.2

5212432 300x2400 36.4

5212420 200x2400 31.3

PANELS

H= 150, H= 120

5211575 750x1500 38.7

5211560 600x1500 33.7

5211550 500x1500 30.3

5211540 400x1500 27.0

5211530 300x1500 23.7

5211520 200x1500 20.2

5211275 750x1200 32.0

5211260 600x1200 27.8

5211250 500x1200 25.1

5211240 400x1200 22.2

5211232 300x1200 19.5

5211220 200x1200 19.2

ADJUSTABLE PANELS

(COLUMNS AND CORNERS)

5223075 750x3000 85.1

5222475 750x2400 72.0

Formworks_MINIMAG


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VerticalFormworks

247




ADJUSTABLE PANELS

(COLUMNS AND CORNERS)

5221575 750x1500 47.7

5221275 750x1200 42.0

INNER CORNER

(12+12)X300 COMPLETE

5233020 3000 41.3

N 8 screw M18x50 UNI 5737 Zn

N 8 washer 20x54 UNI 6593 Zn

5231520 1500 20.7



5232422 2400 34.2



5231222 1200 17.1



INNER CORNER

(25+20)

5233045 3000 78.3

5231545 1500 39.7

5232447 2400 59.0

5231247 1200 29.8





OUTER CORNER

(0+0)

5233000 3000 31.3

5231500 1500 15.7

5232402 2400 24.9

5231202 1200 12.4

INNER CORNER

WITH HINGE (20+20)

5233044 3000 91.0

5231544 1500 46.0

5232442 2400 64.1

5231242 1200 32.4

OUTER CORNER

(10+5)

5233015 3000 52.0

5231515 1500 24.8

5232417 2400 39.0

5231217 1200 20.0

Formworks_MINIMAG


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VerticalFormworks

249




STRIPPING CORNER

(30+30) COMPLETE

553300 3000 155.0


N 8 nut M18 UNI 5588 Zn


N 8 plate 100x80x10

5233240 2400 134.0




N 8 plate 100x80x10

INNER CORNER

WITH HINGE (20+25)

5233054 3000 106.0

5231554 1500 53.8

5232452 2400 77.8

5231252 1200 39.6

INFILL

BAR

5243005 50x3000 23.5

5243010 100x3000 41.3

5241505 50x1500 12.1

5241510 100x1500 21.3

5242411 100x2400 25.2

5242406 50x2400 18.8

5241211 100x1200 13.6

5241206 50x1200 8.0





CLAMP

5260000 250 2.4

ADJUSTABLE

CLAMP

5260050 395 3.0

INFILL

PANEL

5243040 400x3000 42.7

5241540 400x1500 21.6

5242442 400x2400 41.4

5241242 400x1200 21.0

REINFORCING

U BEAM

554042 400 3.5

REINFORCEMENT

CROSSBAR

556080 800 8.5

HORIZONTAL ALIGNEMENT CLAMP

COMPLETE

556070 - 7.1

N 1 wing nut S19

S19

TIE-ROD DYWIDAG

583025 17x250 0.37

583050 17x500 0.73583075 17x750 1.05

583100 17x1000 1.42

583150 17x1500 2.20

583200 17x2000 2.90

BREAKING LOAD 190 kN

ADJUSTABLE

ALIGNEMENT CLAMP

5060010 640 4.6

Formworks_MINIMAG


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SPACER

22 MM OF 200

584201 int. 22 0.3

S19

ADJUSTABLE WING NUT

583905 100x140 1.2

S19

NUT WITH WINGS

583907 57x85 0.34

S19 NUT

AND WASHER 20X54 UNI 6593 ZN

583910 - 0.11

15R20GZ - 0.02

PLATE

FOR TIE-ROD

582930 100x80x10 0.6

EXTERNAL SUPPORT

FOR TIE-ROD

5270020 - 2.7

TIE-ROD

FOR OUTER CORNERS

5250010 - 1.3

COLUMN

TIE-ROD

5250005 - 1.0

PVC PLASTIC PLUG

24

584024 24 0.001

Formworks_MINIMAG


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VerticalFormworks

255


P300

It is a universal modular formwork system suitable for any type of

site where vertical structures cast on site must be built. P300panels

are the best compromise between productivity and overhead cost

savings. They are simple and sturdy and thanks to their modularity

they are suitable both for small medium-size sites and for large ones

to build walls, bearing walls, pillars, single sided walls, plinths, and

concrete pier caps.

APPLICATIONS

P300formworks belong to Class 7 according to prEN 15113-1standards.

Their maximum resistance to pressure is 60 kN/m2.


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VerticalFormworks

257


MODULARITY

VERSATILITY

HIGH PRODUCTIVITY

SPECIAL COMPONENTS

P300

STRENGTHS

proper centering

degrees

panel sealing, support brackets, contrast beams)

of the site

P300 panels for quick and safe handling and storage of

material

special applications:special formworks can be designed and manufactured

by Pilosio in metal structural or, in combination with standard P300

formworks.

Alexandria of Egypt.


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Formworks_P300


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VerticalFormworks

259


Step footing

The P300connection block allows

connecting staggered panels for castingover sloped surfaces with steps.

CHARACTERISTICS

Base panel sized 100x300 cm equipped with a few simple accessories, such as a quick connection block that allows quick handling and

reinforcement. The frame is painted and the counter-casting surface consists of a Finnish plywood panel, 18 mm thick, that ensures high

application volume.

It is available in the following sizes:

AVAILABLE SIZES

H 300 cm H 150 cm H 100 cm adjustable panel for pillars

100x300 100x150 100x100 100x300

200x300 100x150

90x300 90x150 90x100 100x100

80x300 80x150 80x100

70x300 70x150 70x100

60x300 60x150 60x100

50x300 50x150 50x100

40x300 40x150 40x100

30x300 30x150 30x100

20x300 20x150 20x100

Panels can be used both vertically and horizontally.


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CONNECTION SYSTEM

TheP300connection clamp ensures quick assembly and perfect alignment of formworks

Spacing:1 clamp every 1.5 m2.

Advantages:

Formwork installation.

Formworks_P300


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Panel installed

horizontally.

Tie rod size 50.

P300panels can be reinforced when inclined,

both vertically and horizontally up to a

maximum inclination of 7 respect to the

vertical line. Horizontal panels with plywood

alternated between panels are used for

greater inclinations.

Angular panels to create

corner nodes and T shaped nodes.


30/104262

ACCESSORIES

Panels for casting of pillars adjustable from 20 cm to 85 cm at intervals of 5 cm.

X Y

200 260

250 310

300 360

350 410400 460

450 510

500 560

550 610

600 660

650 710

700 760

750 810

800 860

850 910

Formworks_P300


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VerticalFormworks

263


A lift well with dismantling conical angle bars. A single crane lift is needed to dismantle the complete internal formwork.

To complete the product range, a series of service accessories, such as undersized panels, tie rods, plywood panels, angular hinges, service

brackets, panel sealing, support brackets, contrast beams, etc., are available to resolve in full safety any problem at the site.


32/104


To ensure high standards of quality and durability, the frame is manufactured in high strength steel, after a process of degreasing and cleaning

is painted by immersion and dried in the oven at 130 degrees. The result is a frame highly resistant to abrasion and oxidation.

The multi-layer panel is 18 mm thick with phenolic surface film protection (220 g/m2). It consists of 11 layers of birch and has no moisture

absorption when panel is protected. The edges are protected with paint and it can be used about 100 times per side. The weight is 11.35 kg/m2.

TheP300formwork system has been designed and manufactured in factories of Pilosioaccording to prEN15113-1/206Vertical formwork -

Part 1 performance requirements, general design and assessment.

Formworks_P300


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VerticalFormworks

265


CHARACTERISTICS OF THE BASE PANEL 100X300

Reinforced surface m2 3

Connecting accessories 2 connection clamps

Threaded tie rods 3

Incidence of tie rods per m2 1

Multi-layered characteristics 18 mm 13 ply-birch 220 gr. film/m2

Use per multi-layered side 100

Formwork capacity 60 kN/m2(80 kN/m2pillars)

Element weight 110 kg

Incidence kg/m2 36,66

Manual handling NO

Special panel for pillars YES

CONSUMABLE MATERIALS

PVC caps 3

PVC spacers 3

PVC conic spacers 6

Disarming YES

Calgari, Canada.


34/104

SPECIAL APPLICATIONS

For special site requirements, the technical department of

Pilosio designs and manufactures in carpentry all the necessary

components for casting of non-standard structures.

For the casting of circular tanks the P300panels are assembled with

special plywood that allows following the curvature of the structure.

The P300 formwork combined with special parts created for that purpose,

is suitableto reinforce structures of large dimensions such as shoulders for

viaducts and circular tanks.

pin & wedge

Formworks_P300


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PANEL

100X300

551100 1000x3000 110.0

PANEL

200X300

551200 2000x3000 298.0

PANEL

H= 300

551090 900x3000 98.0

551080 800x3000 90.0

551070 700x3000 83.0

551060 600x3000 76.0

551050 500x3000 68.0

551040 400x3000 61.0

551030 300x3000 53.0

551020 200x3000 44.0

Formworks_P300


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VerticalFormworks

269




PANEL

H= 150

550100 1000x1500 62.5

550090 900x1500 54.4

550080 800x1500 50.0

550070 700x1500 45.8

550060 600x1500 41.4

550050 500x1500 37.3

550040 400x1500 33.0

550030 300x1500 28.7

550020 200x1500 23.4

PANEL

H= 100

55A100 1000x1000 45.0

55A090 900x1000 38.0

55A080 800x1000 35.0

55A070 700x1000 32.0

55A060 600x1000 29.0

55A050 500x1000 26.0

55A040 400x1000 23.0

55A030 300x1000 20.0

55A020 200x1000 17.0

COLUMN

PANEL

551105F 1000x3000 140.0





COLUMN

PANEL

550105F 1000x1500 70.5

COLUMN

PANEL

55A105F 1000x1000 52.5

INNER CORNER

(25+20)

553045 3000 78.3

553145 1500 39.7

55B045 1000 28.0

INNER CORNER

(10+10) COMPLETE

553010 3000 33.8



553110 1500 17.1



55B110 1000 11.9



Formworks_P300


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OUTER CORNER

WITH HINGE (27+27)

553260 3000 106.0

553258 1500 53.8

55B260 1000 36.9

STRIPPING CORNER

(30+30) COMPLETE

553300 3000 155.0




N 8 plate 100x80x10 Zn

STRIPPING CORNE

FOR PLINTH

553290 1500 34.3

Formworks_P300


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VerticalFormworks

275




INFILL

BAR

554005 50x3000 14.7

554105 50x1500 7.7

55C005 50x1000 5.4

554010 100x3000 9.7

554110 100x1500 10.4

55C010 100x1000 7.3

STRIPPING

INFILL BAR

554015 3000 41.0

INFILL

PANEL

554040 3000 42.7

554140 1500 21.6

55C040 1000 14.6


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SCREW ALIGNER

FOR INNER CORNER COMPLETE

K556050 - 6.6

N 1 S19 wing nut

N 2 P300 pin

SCREW ALIGNER

FOR OUTER CORNER COMPLETE

K556060 - 7.0

N 1 S19 wing nut

N 2 P300 pin

HORIZONTAL ALIGNEMENT CLAMP

COMPLETE

556070 - 7.1

N 1 S19 wing nut

S19

TIE-ROD DYWIDAG

583025 17x250 0.37

583050 17x500 0.73

583075 17x750 1.05

583100 17x1000 1.42

583150 17x1500 2.20

583200 17x2000 2.90

S19 ADJUSTABLE

WING NUT

583905 100x140 1.2

S19

WING NUT

583900 130 1.2

S19

NUT WITH WINGS

583907 57x85 0.34

S19 NUT


583910 - 0.11

15R18GZ - 0.02

PLATE

FOR TIE-ROD

582930 100x80x10 0.6


Formworks_P300


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VerticalFormworks

279




MOBILE

TIE-ROD

557020 - 3.0

P300 TIE

FOR OUTER CORNERS

555040 - 2.1

P300

COLUMN TIE-ROD

555050 - 0.8

SPACER 22 MM

OF 200

584201 int. 22 0.3

S19

WATER STOP CONNECTOR

583940 111 0.7

PLASTIC PLUG

24

584024 24 0.001

PLASTIC CONE

22

584101 22 0.002


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VerticalFormworks

281


MAGNUM

Modular formwork system for large areas, MAGNUMrepresents the ideal solution for large sites and for obtaining high productivity even in the

most severe conditions.

The base or reinforced panel of 240x300 cm, equal to 7.20 m 2 uses only 4 bar passages for the contrast tie-rods and just two clamps for

connection. Few connection accessories allow creating large reinforced areas to be handled in a single solution single-sided casting up to

7.50 m in height, climbing casting in elevation, castings of walls and pillars up to 9.0 - 10.0 m in height and any other structure cast on site.

TheMAGNUMformworks belong to class 7 according to prEN15113-1.

The maximum resistance to pressures of concrete casting is 60 kN/m2for the base version and 100 kN/m2 for the reinforced version.


50/104282

Pennsylvania USA

Formworks_MAGNUM


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VerticalFormworks

283


STRENGTHS

Pilosioformworks (411 kg) with

features that allow applications up to 60/80 kN/m 2for the reinforced panel 2

2, 1 connection clamp every 3.6 m2, bar passage with conical

bushing

Self Compacting Concrete cement

MAGNUMsystem can be combined to MINIMAGpanels by using an adjustable clamp

sealing, support brackets, contrast beams)

MODULARITY

HIGH PRODUCTIVITY

VERSATILITY

MAGNUM


52/104284

CHARACTERISTICS

MAGNUM formworks of 240x300 cm, with tie rods inside the panel and formworks of 120x300 cm (including all undersized models) with

perimeter tie- rods of large surfaces and with few accessories.

PANEL SIZES

H 300 cm H 150 cm adjustable panel for pillars

240x300 120x150 100x300

240x300 reinforced 100x150 100x150

120x300 90x150

100x300 80x150

90x300 70x150

80x300 60x150

70x300 50x150

60x300 40x150

50x300 30x150

40x300

30x300

Formworks_MAGNUM


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3000

3000

VerticalFormworks

285


CONNECTION SYSTEM

The connection clamp ensures quick assembly and perfect alignment

of panels.

Formwork installation.

Max 85 - S19

Max 87 - S34

Max 83 - S19

Max 85 - S34

Walls, inclined up to 7 compared with the vertical line can be carried out.


54/104

300

600

6003

00

280

250

600

1000 PIL

3000

X

Y

XY

1000 REG

1000

REG

1000

RE

G

1000 REG

286

ACCESSORIES

Panels for casting of pillars adjustable from 20 cm to 85 cm every 5 cm.

FORMATION OF CORNER NODES (SOLUTION 2)

By using the external angle bar, the internal

angle bar and undersized panels.

FORMATION OF CORNER NODES (SOLUTION 1)

By using the adjustable panel for pillars, the

internal angle bar and undersized panels.

X Y

200 250

250 300

300 350

350 400400 450

450 500

500 550

550 600

600 650

650 700

700 750

750 800

850 900

Formworks_MAGNUM


55/104


56/104288


To ensure high standards of quality and durability, the frame in high strength steel, after a process of degreasing and cleaning is painted by

immersion and dried in the oven at 130. The result is a frame highly resistant to abrasion and oxidation.

The multi-layer panel is 18 mm thick with phenolic surface film protection (220 g/m2). It consists of 11 layers of birch and has no moisture

absorption when panel is protected. The edges are protected with paint and it can be used about 100 times per side. The weight is 11.35 kg/m2.

TheMAGNUMformwork system has been designed and manufactured in factories of Pilosioaccording to prEN15113-1/206Vertical formwork

- Part 1 performance requirements, general design and assessment.

TECHNICAL CHARACTERISTICS Panel 240x300 Panel 120x300

Reinforced surface m2 7,2 3,6

Connecting accessories 2 MAGNUM clamps 2 MAGNUM clamps

Threaded tie rods 4 2

Incidence of tie rods per m2 1 each 1,8 m2 1 each 1,8 m2

Multi-layered characteristics 18 mm - 13 ply-birch 220 g/m2 18 mm - 13 ply-birch 220 g/m2

Use per multi-layered side 100 100

Element weight kg 404 186

Incidence kg/m2 57,08 51,66

Manual handling NO NO

Spacial panel for pillars YES YES

Consumable materials

PVC caps 0 2

PVC spacers 4 2

PVC conic spacers 8 4

Formworks_MAGNUM


57/104

332kN

332kN

332kN

350

1167

350

1167350

333

1167

3000

1167

333

1500

7500

3000

2028

3000

211kN

211kN

211kN

211kN

211kN

211kN

VerticalFormworks

289



Single sided castings with heights from 2 to 7.6 m.

Barcellona, Spain.





Formworks_MAGNUM

PANEL

TYPE 1

533240 2400x3000 411.0

- 2400x3000 443.0

reinforced panel (pressure 100 kN/m2)

PANEL

OF 120X300

533120 1200x3000 186.0

PANEL

OF 90X300

533090 900x3000 147.0

PANEL

H= 300

533180 (su richiesta) 1800x3000 297.0

533100 1000x3000 157.0

533080 800x3000 1160

533070 700x3000 106.0

533060 600x3000 98.0

533050 500x3000 85.0

533040 400x3000 75.0

533030 300x3000 64.0

ADJUSTABLE PANEL

(FOR COLUMNS AND CORNERS)

533101 1000x3000 186.0

532101 1000x1500 103.0

PANEL

H= 150

532120 1200x1500 88.0

532100 1000x1500 78.0532090 900x1500 72.0

532080 800x1500 65.0

532070 700x1500 58.0

532060 600x1500 51.0

532050 500x1500 45.0

532040 400x1500 40.0

532030 300x1500 33.0

INNER CORNER

(30+30)

533356 3000 120.8

532356 1500 62.0


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VerticalFormworks

291




OUTER CORNER

(0+0) COMPLETE

533310 3000 87.2

N 2 set square for outer corner (0+0)





N 4 P300 Zn pin

522310 1500 46.0

N 1 set square for outer corner (0+0)





N 2 P300 Zn pin

OUTER CORNER

WITH HINGE

533370 3000 137.0

532370 1500 68.0

STRIPPING CORNER

(30+30)X300 COMPLETE

553300 3000 155.0





N 4 connection brackets

INNER CORNER

WITH HINGE

533360 3000 133.0

532360 1500 67.0





INFILL PANEL

COMPLETE

534040 400x3000 55.0

N 1 tube 50x4 L= 450

N 1 S19 wing nut

532540 400x1500 29.6

N 1 tube 50x4 L= 450

N 1 S19 wing nut

INFILL

BAR

534005 50x3000 24.0

534010 100x3000 47.0

532505 50x1500 11.8

532510 100x1500 24.0

STRIPPING

FILLER

534015 100x3000 50.0

REINFORCEMENT

U BEAM

554042 400 3.5

ALIGNING DEVICE

COMPLETE

535030 - 16.5

N 2 P300 pinN 2 safety split pin of 3

MAGNUM

ALIGNING CONNECTOR

505010 - 5.3

Formworks_MAGNUM


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VerticalFormworks

293




VT MAGNUM

ADJUSTABLE ALIGNING CONNECTOR

535021 - 9.0

SCREW ALIGNER

FOR OUTER CORNER COMPLETE

K535025 - 10.2

N 1 S19 wing nut

N 2 P300 pin

S34

TIE-ROD

585037 375 1.0

585075 750 1.95

585100 1000 2.6

585150 1500 3.9

585200 2000 5.2

585250 2500 6.5

585300 3000 7.8

S34

WING NUT

585900 130 1.5

S34

ADJUSTABLE WING NUT

585905 100x140x78 1.5

S34 NUT

WITH WINGS AND PLATE FOR TIE-ROD

585907 120 (A) 0.4

585930 120x120x15 (B) 1.6

BA

S34

NUT

585910 - 0.3

PLATE FOR NUT

FOR COLUMNS

585940 110x65x8 0.5

PLATE

FOR TIE-ROD

585935 120x80x15 1.1





SELF-LOCKING

LIFTING HOOK

537101 - 8.0

TIE

FOR OUTER CORNER

535040 - 1.9

MOBILE

TIE-ROD

537020 - 3.0

PIN

FOR PANEL HOISTING

537095 - 1.0

PLASTIC PLUG

24 AND 28

584024 24 0.001

584028 28 0.001

SPACER 26 MM

OF 200

584210 2000 0.3

PLASTIC

CONE

584105 26 0.002

S19


585945 111 1.0

Formworks_MAGNUM


63/104



64/104296

Formworks_SVELT


65/104

VerticalFormworks

297


SVELT

They are modular formworks with variable radius used for curved structures cast on site. The curvature radius of panels can be easily adjusted

by using screw adjusters.

The versatility of the SVELTformwork allows carrying out walls with oval or S shaped base and even linear walls. The application fields of

SVELTformworks are mainly related to large sewage and water treatment plants, but they are also ideal for creating circular silos or piers and

also semicircular combined structures in civil construction.

Maximum resistance to the pressure of fresh concrete: 60 kN/m2.

Minimum feasible radius:

R= 350 cm with 230-240 cm wide module

R= 250 cm with 119-124 cm wide module


66/104

3000

298

Formworks_SVELT


67/104

VerticalFormworks

299


STRENGTHS

P300formworks

and the full range of accessories allow the execution of all work stages in

complete safety for all personnel

MODULARITY

VARIABLE RADIUS

MINUMUM 250 CM RADIUS

SVELT


68/104

3000

1500

1000

300

CHARACTERISTICS

width height 300 cm height 150 cm height 100 cm

240 cm outer 443,0 kg 241,0 kg 156,0 kg

230 cm inner 440,0 kg 239,0 kg 154,0 kg

124 cm outer 260,0 kg 135,0 kg 84,5 kg

119 cm inner 258,0 kg 134,0 kg 83,5 kg

CHARACTERISTICS

TheSVELTsystem consists primarily of a series of vertical frames in shaped

sheet metal, with reinforcing ribs equipped with screw-adjusters for curvature

and plywood counter casting surface.

It is a modular system that can reach 6 m in height thanks to the combination

of the various modules (base panel of 300 cm and super-elevation panels of

100 and 150 cm). The formwork has been designed to be handled complete

of super-elevation structures and accessories for subsequent uses without

deformations.

The SVELTsystem can be used in combination with climbing support brackets

for cold shut casting.

Formworks_SVELT


69/104

350

350

350350

410

870

350

350

3000

VerticalFormworks

301


The standard panel with the limited number of contrast tie rods, guarantees

the execution of perfectly smooth casting surfaces; on requests, some

rubber matrices for special exposed details.


SVELTmodules can be used for single-sided casting with the help of TL250

and TR300light shoring beams for a maximum height of 3.0 m (with maximum

casting thrust of 35 kN/m2) and with the help of TS150and TR300shoring

beams for castings up to 4.5 m in height with thrust of 45 kN/m2.

42 kN

42 kN





INNER PANEL 230X300

OUTER PANEL 240X300

671230300 2300x3000 440.0

671240300 2400x3000 443.0

INNER PANEL 119X300

OUTER PANEL 124X300

671119300 1190x3000 258.0

671124300 1240x3000 260.0

INNER PANEL 230X150

OUTER PANEL 240X150

671230150 2300x1500 239.0

671240150 2400x1500 241.0

INNER PANEL 1190X1500

OUTER PANEL 1240X1500

671119150 1190x1500 134.0

671124150 1240x1500 135.0

INNER PANEL 230X100

OUTER PANEL 240X100

671230100 2300x1000 154.0

671240100 2400x1000 156.0

INNER PANEL 119X100

OUTER PANEL 124X100

671119100 1190x1000 83.5

671124100 1240x1000 84.5

Formworks_SVELT

COMPLETE

METALLIC INFILL




Head piece

with reinforcement crossbar

REINFORCED CROSSBAR OF 80

COMBINED WITH

556080 - 8.5

TYPE 1

583900 S19 adjustable 1.20

wing nut583025 S19 tie-rod 0.37

L= 250

582930 Plate for 0.60

tie-rod

583910 S19 nut 0.11

TYPE 2

583905 S19 wing nut 1.20

555040 Tie for 2.10

outer corner

BC

F

D

A

A

E

1

2


71/104

VerticalFormworks

303




DISTRIBUTION

BEAM

673000810 810 22.3

COMPLETE

BEAMS SUPPORT

673100010 - 2.6

N 1 safety split pin

SVELT COMPLETE

BEAMS SUPPORT PIN

673100020 - 0.32

N 1 safety split pin

SVELT

TURNBUCKLE

672240320 240-320 (A) 3.5

672380580 380-580 (B) 4.6

672295475 295-475 (C) 4.1

B CA

REINFORCEMENT

U BEAM

554042 400 3.5

REINFORCEMENT

CROSSBAR

556080 800 8.5

P300

ALIGNING CONNECTOR

556000 - 5.4

SCREW ALIGNING

CONNECTOR

556020 - 4.3

P300

PIN

581010 19x148 0.33

581100 - 0.15





COMPLETE

CONNECTING ELEMENT FOR PANELS

674000010 - 4.6

N 4 nut M20 UNI 5588 ZnN 4 washer 22x60 UNI 6593 Zn

COMPLETE

OUTER TIE SUPPORT

554042 - 4.0

N 2 screw M20x40 UNI 5739 ZnN 2 nut M20 UNI 5588 Zn


S19

TIE-ROD DYWIDAG

583025 17x250 0.37

583050 17x500 0.73

583075 17x750 1.05

583100 17x1000 1.42

583150 17x1500 2.20

583200 17x2000 2.90

S19

WING NUT

583900 130 1.2

S19

ADJUSTABLE VICE

583905 100x140 1.2

S19

NUT WITH WINGS

583907 57x85 0.34

S19

NUT

583910 - 0.11

WASHER

20X54 UNI 6593 ZN

15RI8GZ - 0.02

PLATE

FOR TIE-ROD

582930 100x80x10 0.6


Formworks_SVELT


73/104

VerticalFormworks

305




COMPLETE

PROP CONNECTOR

674000020 - 1.6

N 1 pin 20 L= 120

N 1 safety split pin of 3

COMPLETE

WORKING BRACKET CONNECTOR

674000030 - 3.1

N 1 pin 20 L= 120


SVELT

REGULATING TEMPLETE

678000101 - 8.0

TIE

FOR OUTER CORNERS

555040 - 2.1

PLASTIC PLUG

24

584024 24 0.001

SPACER

22 MM OF 200

584201 int. 22 0.3

PLASTIC CONE

22

584101 22 0.002

S19


583940 111 0.7


74/104306

Formworks_MAXIMIX


75/104

VerticalFormworks

307


MAXIMIX

ThePL20-beam formwork system for walls allows creating large panels with

high capacities and limited weight.

The different heights available allow reinforcing in one-stage, walls with

heights from 3.00 to 6.00 m (standard beams) and greater heights with the

combination of more elements.

The formation of the outer angle is carried out by using standard aligners and

devices for angle bar connected with the traditional threaded rod.

The male aligner allows the coupling of individual panels. The wedge

connection clamps and aligns in a single and quick operation the alignment

of female beams.

The connection clamps allow in a quick and easy junction between the PL20

beams and female aligners. It can be used in any position.

APPLICATION FIELDS

LARGE CASTINGOF FORMWORK

LOW WEIGHT

LIMITED NUMBEROF RODS

MAXIMIX


76/104308

MAXIMIXplan. Internal angle bar 70x70 cm.

Formworks_MAXIMIX


77/104

VerticalFormworks

309


MAXIMIXmodular panels. Standard sizes 250x600, 250x500,250x400, 250x330 cm.





Formworks_MAXIMIX

BEAM PA15

L= 250-225-200-175-150-125-100-75-50

68115250 150x2500 -

68115225 150x2250 -

68115200 150x2000 -

68115175 150x1750 -

68115150 150x1500 -

68115125 150x1250 -

68115100 150x1000 -

68115075 150x750 -

68115050 150x500 -

CORNER BEAM

OF 66.5

68200665 665x665 -

ALIGNER

OF 100

68310100 50x100x1000 -

ALIGNER

OF 90

68310090 50x100x900 -

ALIGNER

OF 70

68310070 50x100x700 -

ALIGNER

WITH ADJUSTABLE ANGLE

68320060 100x600+600 -

PL20

ALINING CONNECTOR

68600000 118x550 -

CORNER BEAM

OF 17.2

68200172 152x172 -


79/104

VerticalFormworks

311




HEAD ALINING

CONNECTOR

68600005 165x450x290 -

STOPEND

BLOC

68600010 100x200 -

INFILL CONNECTION

ELEMENT

68600015 65x200 -

LOCK TURNBUCKLE

CORNER

68600020 - -

VERTICAL ALIGNMENT

CONNECTOR

68600025 200 -

PIN

19

68800019 19.5x140 -

PL20

ALIGNMENT CLAMP

68600030 - -

PL20

ALIGNMENT LOCK

68800080 72x60 -

S19 TIE-ROD

DYWIDAG

583025 17x250 0.37

583050 17x500 0.73583075 17x750 1.05

583100 17x1000 1.42

583150 17x1500 2.20

583200 17x2000 2.90






PL20

LIFTING HOOK

68700001 118x400 -

WORKING

BRACKET

68900000 710x1180+750 -

PLYWOOD SHEET

21 AND 27

09010000 21x1250x1500 26.8

09010016 27x500x2500 23.0

YELLOW

PANELS 27

10220050 27x500x2000 13.0

10230050 27x500x3000 19.5

S19

WING NUT

583900 130 1.2

S19 ADJUSTABLE

WING NUT

583905 100x140 1.2

S19 NUT


583910 - 0.11

15R18GZ - 0.02

Formworks_MAXIMIX


81/104




PL20

WOODEN BEAM

511330 3300 15.2

511390 3900 18.0

511490 4900 22.5

511590 5900 27.2

admissible bending moment

M= 5 kNm

admissible shearing stress

T= 11 kN

moment of inertia

Jx= 4613 cm4

section modulus

Wx= 461 cm3

weight

G= 4.6 kg/m

40

40

120

200

80

30


82/104


83/104

VerticalFormworks

315


CLIMBING WORKFORMS

CLIMBING SUPPORT BRACKETSfor casting in elevation without using service scaffoldings. To be combined with all MINIMAG,P300,MAGNUM,

SVELTand MAXIMIXformwork systems.

They are brackets which allow proceeding in elevation by anchoring to brackets fastened to an already existing structure. This way, it is possible

to super-elevate the casting with steps of 3 or 4 meters with no limit. For safety reasons, the system requires the use of an under-bridge as

per applicable law.

The handling of the complete module (width 3.0 m) is performed with a single crane lift.

The climbing bracket is equipped with walkway surface, safety rails and toe-boards.

The protection of climbing brackets for

bearing walls is suitable to be combined with

all Pilosioformworks.


84/104316

Formworks_CLIMBING


85/104

VerticalFormworks

317


CONTRAST CLIMBING SYSTEMfor single-sided castings. This system allows stages of casting in elevation of 2 meters at a time. The climbing

brackets have been designed also for inclined structures.


86/104

3000

333

333

1167

1167

3000

1028

1756

175

1517

1167

175

175

42kN

42kN

42kN

80kN

80kN

80kN

318

Formworks_RETAINING WALLS


87/104

332kN

332kN

332kN

350

1167

350

1167350

333

1167

3000

1167

333

1500

7500

3000

2028

3000

211kN

211kN

211kN

211kN

211kN

211kN

160kN

240kN

240kN

240kN

1960

1028

3000

1167

1167

333

333

3000

1500

4500

350

350

350

1167

1167

160kN

160kN

160kN

160kN

160kN

VerticalFormworks

319


RETAINING WALLS

For the implementation of single-sided castings, Pilosio offers a series of CONTRAST BEAMSto be combined with all formwork systems:

MINIMAG,P300,MAGNUM,SVELTand MAXIMIX.

The range allows performing single-sided casting from 3 to 7.5 m in height.The support and contrast shelves with steps in elevation of 2 meters at a time are used for heights higher than 7.5 m.

-TL250are used for a maximum height of 3.0 m.

-TR300 + TS150are used for castings with maximum height of 4.5 m.

-TIS300 + TR300are used for castings with maximum height of 6 m.

-TIS300 + TR30 + TS150are used for castings with maximum height of 7.5 m.


88/104320


SPECIAL FORMWORKS FOR CASTING OF VERTICAL STRUCTURES

For special needs, such as pier or pier caps or pillars with particular

shapes, the standard P300, MAGNUM or MINIMAG or MAGNUM

systems are combined with special customized formworks.

Completely special formworks are designed and manufactured for

particular situations. The technical department designs the best

solution and the components are completely carried out inside the

carpentry department of Pilosio.

Circular piers and any other shape.

Pier caps according to designer drawings.

Bridge parapets.

Formworks_SPECIAL APPLICATIONS

Baxcom - Bucharest RomaniaApplications of modular frame formworks combined with special components

in carpentry to perform piers and pulvinos for viaducts.


89/104


90/104322

ADJUSTABLE FORMWORKS FOR STAIRS PREFABRICATED ON SITE

In large buildings the stairs are a repetitive element for all floors. By casting the flights a few weeks earlier than the slabs, it is possible to

implement the stairs as the construction progresses. Pilosiohas developed a special formwork for casting a flight on site which is cast on

site during the other stages of work. This way, the stairs are immediately available and usable.

Formwork for stair flight with fixed rise and tread. Vertical casting.

Adjustable formwork for stair flight.

The adjustable formwork is suitable for the horizontal implementation of stair flight with rise, tread, number of steps and adjustable width and

with two landings. The formwork consists of a main frame on which the steps complete of devices for the adjustment by screw of the tread

and rise, are placed. It is possible to reduce the number of steps and the width of the structure.


Rise:height from 14 to 18 cm

Tread:with from 27 to 33 cm

Rise number:from 4 to 16

Stair width:from 90 m to 300 cm

Casting thickness:from 10 to 20 cm

Landing:n. 2, length 150 cm with screws for inclination adjustment

Formwork dimensions:870x335, height 150 cm

Formworks_SPECIAL APPLICATIONS


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VerticalFormworks

323


SEWAGE SYSTEMS AND CONDUITS ON SITE

To save costs in the execution of sewage systems of any type of profile, Pilosio

has developed a system for casting on site. The system can be of mechanical or

hydraulic type and is based on a simple principle.

The formwork complete of hinges lays on a cart. Once the casting of the sewerprofile has been carried out, by acting on the contrast screw-down it is possible

to shrink the formwork and at the same time to lower it to allow the forward

motion of the entire system for the next casting. The sewer profile can have an

ovoid, polycentric, vigentino, rectangular, square or circular shape. In polycentric,

vigentine and ovoid sewers the dismantling can be performed daily because the

profile acts like an arc. The vertical panel of formworks for DOWN excavations

can be used as inside formwork, making sure to interpose a sheet of polystyrene

and one of PVC between the casting and the shoring panel to facilitate the

dismantling.

Special formwork with hinges, with dimension of 220x220 cm and

length of 6 m, designed for module, for the contemporary casting

of vertical bearing walls and conduit room. During dismantling, thehinges allow changing the shape of the formwork approaching the

vertical parts inward and lowering the top in order to move the

entire structure under the other elements by using a cart on rails.


92/104324

ACCESSORIES

MODULAR PLYWOOD PANELS

CHARACTERISTICS MAGNUM P300 MINIMAG SVELT

230/240 CM

SVELT

119/124 CM

Thickness 18 mm 18 mm 15 mm 18 mm 2x9 mm

Weight 11,35 kg/m2 11,35 kg/m2 9,6 kg/m2 11,35 kg/m2(18 mm) 5,9 kg/m2(9 mm)

External protection phenolic film 220 g/m2 220 g/m2 220 g/m2 220 g/m2 220 g/m2

Composition (birch) 13 layers 13 layers 11 layers 13 layers (18 mm) 7 layers (9 mm)

Edges protective paint

Moisture absorption panel protected nullo

Moisture absorption panel expurgated 26,87% 26,87% 26,87% 26,87% 26,87%

Number of uses 100 per side

Disarming indispensable

Repair with filler

Thermal conductivity 147 175 mW/mk

Small deformations, holes, etc. of the plywood board can be filled. If the plywood board is much damaged, it shows some swellings due tomoisture absorption, etc., it is advisable to replace it with a new board.

Replacement of the plywood sheet:

Formworks_ACCESSORIES AND SPARE PARTS


93/104325



94/104326



Formworks_ACCESSORIES

WORKING BRACKET

COMPLETE

K591005 700 11.0


ADJUSTABLE PUSH-PULL PROP 300-460

COMPLETE

591201 3000-4600 25.0

N 1 bracket for push-pull prop

N 1 connection for push-pull prop

N 1 P300 pin



N 2 self-locking nut M20 UNI 7473 Zn


COMPLETE

591200 2100-3600 21.0



N 1 P300 pin





95/104

VerticalFormworks

327





COMPLETE

591300 5300-7000 58.0



N 1 P300 pin





COMPLETE

591310 8000x9800 101.0



N 1 P300 pin




ACCESSORIES

FOR PROP

2059P825 (A) 1.5

2059P829 (B) 2.4

581010 (C) 0.33

15COP3 (D) -

15V20100PZ (E) 0.303

15D20FZ (F) 0.067

B

D

D

A

C

C

F

E


96/104328



FIXED ARM OF 110

COMPLETE

591210 1100 5.2

(for prop 591200 and 591201)


N 2 P300 pin




ADJUSTABLE ARM OF 110-150

COMPLETE

591205 1100-1500 9.0

(for prop 591200 and 591201)


N 2 P300 pin




ADJUSTABLE ARM OF 210-360

COMPLETE

591305 2100-3600 19.0

(for prop 591200 and 591201)N 1 connection for push-pull prop

N 2 P300 pin






97/104

VerticalFormworks

329




LOWER STAGE FOR SUPPORTING BRACKET

COMPLETE

592010 1280 47.0

N 1 tube 48 L= 3320 end drilled

N 1 tubo 48 L= 2190 end drilled




(connecting tubes are excluded)

SUPPORTING BRACKET

COMPLETE

592000 1250 44.0

N 1 guardrail post L= 1500

N 1 anti-lift device support


N 1 tie-roe L= 750 with welded nut

N 1 wing nut S19




(connecting tubes are excluded)

SUPPORTING AND SHORING

BRACKET

593050 1200 378.0


98/104330



MOBILE

PLATFORM KIT

598200 - -

BRACKET ANCHORAGE WITHOUT NUT

COMPLETE

592021 - 7.9


M24 TIE-ROD FOR BRACKET ANCHORAGE

COMPLETE

592030 - 2.9


N 1 plate 100x100x10 with hole 25

CLIMBING SUPPORT BRACKET OF 240

COMPLETE

593000 (A) 80.0

N 1 bracket of 2400

(B) 11.0

N 1 guardrail post of 2400

(C) 44.3

N 1 lower stage standard of 3000

(D) 13.1

N 1 lower stage tube of 3500

(E) 15.7

N 1 lower stage crosspiece of 1200

(F) 32.0

N 1 sliding trolley of 1360

(G) 4.7

N 1 guide covering of 900

(H) 7.8

N 1 panel support(I) 25.0

N 1 push-pull prop 1900 complete

(L) 1.9

N 1 anti lifting device with S19 bar

(M) 8,7

N 2 fixing device for supporting bracket of 240

L

H

D

A

F

G

B

I

C

M

E



99/104

VerticalFormworks

331




TR300

SHORING BEAM

594301 1925x3000 355.0

TL250 COMPLETE

SHORING BEAM

K594250 2035x3000 165.0

N 1 strut L=2300



N 2 S19 wing nut

ADJUSTABLE

SUPPORTING ANCHOR

598000 - 10.5

N 1 S19 nutN 1 washer for tie-rod


TS150 COMPLETE

SHORING BEAM

K594150 734x1500 63.5




ACCESSORIES

FOR SHORING BEAMS

594410 (A) 0.60

connection bar

583900 (B) 1.20

S19 wing nut

15COP3 (C) -

safety split pin of 3

15R18GZ (D) 0.02

washer 20x54 UNI 6593 Zn

581010 (E) 0.28P300 pin

594430 (F) 5.40

panel support P300/Magnum

583910 (G) 0.11

nut S12

TIS300 COMPLETE

SHORING BEAM

K594305 3160x3000 575.0

N 1 lower element 3160x1150

N 1 upper element 2770x1850






N 10 washer 17x30 UNI 6592 ZnN 6 washer 18x48 UNI 6593 Zn

B

D

G

A

C

F

E

LONGITUDINAL

BEAM

594970 650 35.0

594900 2980 97.2


100/104332



PANEL

CONTAINER FRAME

437000 - 12.4

N 1 sliding block

N 1 bend tie-rod

N 1 bush 30 lg=40 drilled

N 1 vite M14x70 UNI 5737 Zn

N 1 nut M14

N 1 washer UNI 8842-A14 Zn (jagged)

TUBULAR

CONTAINER

436000 1200x800x870 (H) 44.1

WIRE

CONTAINER

435000 1200x800x600 (H) 35.0

WIRE

GABION

406010 1000x1000x500 (H) 8.0



101/104

VerticalFormworks

333



102/104

40

90

334



PLYWOOD SHEET SP 18

FOR MAGNUM PANEL 240X300

2053P514 2372x2972 80.0

PLYWOOD SHEET SP 18

FOR P300

09010001 975x2975x18 32.8

PLYWOOD SHEET SP 15

FOR MINIMAG DRILLED

2052P554 732x2984 21.1

2052P521 582x2984 26.8

2052P522 482x2984 13.9

2052P523 382x2984 11.1

2052P524 282x2984 8.2

2052P525 182x2984 5.3

PLYWOOD SHEET SP 15

FOR MINIMAG

09013075 732x2984 21.1

09013060 582x2984 16.8

PLYWOOD SHEET SP 18

FOR P300 DRILLED

2055P535 975x2975x18 33.1

2055P536 875x2975x18 29.8

2055P537 775x2975x18 26.4

2055P538 675x2975x18 23.0

2055P539 575x2975x18 19.6

2055P540 475x2975x18 16.2

2055P541 375x2975x18 12.8

2055P542 275x2975x18 9.5

2055P543 175x2975x18 6.1

PLYWOOD SHEET SP 18

FOR MAGNUM PANEL 120X300

2053P401 1180x2980 39.9

PROTECTION BUSHING (A)

CONIC TUBE (B)

2055PG14 28.6x1 0.012

2055P640 27x1.5 0.093

A

B

Formworks_SPARE PARTS


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VerticalFormworks

335




DISMANTLING OIL

FOR PILOSIO FORMWORK

150ILDIS - 22.3

tank 25 Lt.

PUMP FOR THE APPLICATIO

OF DISMANTLING LIQUID

150ILPOM - 4.0

capacity 11 Lt.

PVC

GUIDE BUSH

07020120 28x118 0.0038

PLYWOOD SHEET SP 18

FOR UNDER SIZED MAGNUM PANELS

2053P402 980x2980 33.1

2053P403 880x2980 29.8

2053P404 780x2980 26.4

2053P405 680x2980 23.0

2053P406 580x2980 19.6

2053P407 480x2980 16.2

2053P408 380x2980 12.8

2053P409 280x2980 9.5

MAGNUM PROTECTION BUSHING

(FOR PANEL 240X300)

2053PG01 - 0.028

SELF DRILLING

SCREW

07605533 5.5x34.5 0.0045


104/104

Formwork Catalogue

Documents

Transcript of Formwork Catalogue