Forming in Car Body Engineering 2012
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Automotive Circle International PLUS! \\ Tutorial \\ Focus-Workshops \\ Live-polls
Transcript of Forming in Car Body Engineering 2012
Automotive CircleInternational
English/German simultaneous translation
Forming in Car Body Engineering
2012The press plant facing shifting requirements
26 – 27 September 2012Bad Nauheim
Germany
PLUS!\\ Tutorial\\ Focus-Workshops\\ Live-polls
Effi cient part productionCar body part production, based on panels, profi les or castings, experiences a constant pressure: Mastering new lightweight materials, realising higher production and cost effi ciencies as well as optimising qualities, e.g. through greater manufacturing precision, constitute permanent challenges. This is also because the press plant and tool making, together with the foundry, constitute the fundament of industrial vehicle manufacturing, infl uencing, through the quality of their results, many subsequent production steps. Today, especially the processing of new lightweight car body materials such as press hardened steels, high strength aluminium alloys and, increasingly, fi bre reinforced plas-tic composites and their industrial processability are under intense discussion. Equally, demands for higher production fl exibility and a globally uniform pro-duction quality are on the agenda.
In this situation, the Automotive Circle International conference on “Forming in Car Body Engineering” again gathers its international network of automo-tive engineering experts in Bad Nauheim, Germany. With trailblazing technicalpresentations and in-depth debates, the conference again aims to defi ne today’s technical state of the art and future trends in the production of auto-motive car body parts, based on panels, profi les as well as castings.
The conference addresses …… international automotive OEM engineers responsible for the pre-develop-ment, development, planning and quality control of car body part production processes, in press plant, tool making and foundry, as well as their system suppliers and engineering service providers involved in relevant development projects.
International OEM BoardN.N. Audi AG, DE
Dr. Josef Meinhardt BMW Group, DE
Dr. Frank Weber Daimler AG, DE
Dr. Antonio Fuganti Centro Ricerche Fiat, IT
Hideki Taoka Honda Engineering Co., Ltd., JP
Dr. Michael Rupp Adam Opel AG, DE
Daniel Couratin Renault S. A. S., FR
Dr. Hubert Verhoeven Volkswagen AG, DE
Johnny K. Larsson Volvo Car Corp., SE
Conference ChairDr. Dirk Meine \\ Automotive Circle International, DE
Focus-Workshops– in English language –
As an interactive benefi t, the conference stages intensive Focus-Workshops on the afternoon of the fi rst conference day, dedicated to specifi c current issues in car body part production processes and moderated by renowned OEM experts in the particular fi eld. Choose the workshop that best suits your individual interests and bring up your aspects for discussion. Positive side effect: The Focus-Workshops effectively bring you in contact with international peers who share your interests, maximizing your networking possibilities.
Live-polls on siteDuring the two conference days, live polls among the auditorium will be held via an automated voting system, taking the opportunity to gain some insight into the considerations of this unique assembly of international car body engineering experts. The results will be displayed immediately in the conference plenum and will also be documented for all conference participants. Delegates will also have the possibility to address the conference plenum with their own questions via this system.
www.automotive-circle.com
INTERACTIVE
Conference-Board
TutorialForming & Press Technology – in German language –
Before the start of the main conference, the four-hour tutorial on “For-ming & Press Technology” offers newcomers to the fi eld the opportunity to make themselves acquainted with the fundamentals of panel forming and industrial press plant technology. In this way, participants wishing to review these fundamentals may prepare themselves in an optimal way for the high-level technical presentations of the main event.
The tutorial addresses:\\ Engineers with responsibilities in car body part development,
pre-development, process planning and production, who are in need of a fundamental overview of press plant technology
\\ Young engineers with limited practical experience
\\ Experienced engineers who have taken on new tasks concerning press plant processes wishing to refresh their knowledge
Please note that the tutorial and the main conference are indepen-dent events. Separate pre-registration for the tutorial is required, since participation is limited. Please also note that the tutorial will be held in German language!
TUESDAY, 25 SEPTEMBER 2012
– in German language –
TUTORIAL FORMING & PRESS TECHNOLOGY
14.30 h – 18.30 h– including coffee break –
Tutor: Peter Blau, Head of the Department Tooling Machines and Auto-matisation, Fraunhofer Institute for Machine Tools and Forming Technology IWU, Chemnitz, DE
CONTENTS:\\ Fundamentals of panel forming operations: Metallurgical
processes during forming, formability of various materials
\\ Simulation of forming operations
\\ Press technology from tryout to high-volume series presses; Pros and Cons of different press types
\\ Process technology for hot-forming
\\ Options for process and quality control
\\ Techniques of forming with working media: Blow forming and Hydroforming
\\ Current technical developments in press plant technology and their potential for series application
– Opportunities for further questions and discussions –
PLUS TUTORIAL
Regular updates, detailed programme and online registration at:
www.automotive-circle.com
www.automotive-circle.com Tutorial
INTERACTIVEWEDNESDAY, 26 SEPTEMBER 2012
8.45 h Welcome and conference introductionDr. Dirk Meine, Automotive Circle International, DE
9.00 h Honda’s challenge to realize extremely stylish car bodies with the world’s speediest developmentHideki Taoka, Honda Engineering Co., Ltd., JP
SESSION I PRESS HARDENING PROCESSES
9.30 h New technology for direct and effi cient quality control for press hardening process by accurate in-situ measuring of sheet cool-ing rate and die temperatureAnwar Hamasaiid, Rovalma, S.A., ES
10.00 h New developments in Laser Welded Blanks for hot stampingPaul Brettnacher, ArcelorMittal Tailored Blanks, BE
10.30 h Coffee and contacts
11.00 h Alternative sheet metal materials for press hardeningThomas Huinink, Institute of Metal Forming and Metal-forming Machines (IFUM), Leibniz Universität Hannover, DE
11.30 h Study of forming strategies for ultrahigh-strength aluminium panels in the semi-hot forming temperature rangeNikolay Sotirov, Light Metals Technologies Ranshofen, Austrian Institute of Technology, AT
12.00 h Challenges of high-effi ciency hot forming processes at Honda Kouhei Teshima, Honda Engineering Co., Ltd., JP
12.30 h Lunch break
SESSION II NEW FORMABILITIES
13.45 h Different aspects of formability in AHSSDr. Eisso Atzema, Tata Steel Research, Development & Technology, NL
14.15 h High ductility AHSSChristian Walch, voestalpine Stahl GmbH, AT
14.45 h Forming of Lightweight Profi lesProf. Dr. A. Erman Tekkaya, Institute of Forming Technology and Lightweight Construction, Technische Universität Dortmund, DE
15.15 h FOCUS-WORKSHOPS
The workshops are moderated by OEM experts in the corresponding fi eld.
– in English language –
A: Aluminium in press hardening processesOn the route towards ultrahigh strength light metal parts?
B: Globally uniform tool makingHow can faster worldwide vehicle launches be realised without compromising very high quality standards?
C: New materialsHow realistic is the series application of metal materials offside the steel banana?
D: Composite parts in car body manufacturingHow mature are (large volume) series processes, material under-standing and quality control?
– including coffee break –
SESSION III TOOL MAKING
16.45 h Shorter forming cycles, high part mechanical strength, and tailored components with high thermal conductivity tool steelsIsaac Valls, Rovalma, S.A., ES
17.15 h Tool coatings for hot forming applicationDr. Andreas Reiter, Oerlikon Balzers AG, FL
17.45 h Series application of a tool using a multifunctional panel holderWalter Hommel, Martin Heckmann, GIW Gesellschaft für innovative Werkzeugsysteme mbH, DE
18.15 h Get together
19.00 h Networking Night
Meet and network with your business partners, clients and colleagues in a relaxed atmosphere whilst enjoying good food, drinks and music.
– by invitation of the Automotive Circle International –
KEYNOTE
OEM REPORT
Conference-Programme www.automotive-circle.com www.automotive-circle.com Conference-Programme
Regular updates, detailed programme and online registration at:www.automotive-circle.com
Conference-Programme www.automotive-circle.com www.automotive-circle.com Conference-Programme
THURSDAY, 27 SEPTEMBER 2012
SESSION IV PRESS PLANT EFFICIENCY
8.00 h Simultaneous truck and car component launches in the new Daimler press shop in KuppenheimDr. Andreas Heuer, Daimler AG, DE
8.30 h First experience at BMW with the use of servo press technologyDr. Josef Meinhardt, BMW Group, DE
9.00 h Integration of mechanically attached fasteners in servo pressesArndt Pohl, Profi l Verbindungstechnik GmbH & Co. KG, DEStephan Paul, Schuler Pressen GmbH, DE
9.30 h Tribological evaluation of lubricants based on existing release informationMichael Hörning, Adam Opel AG, DE
10.00 h Coffee and contacts
10.30 h Presentation of the results of the Focus-Workshops
SESSION V COMPOSITE PARTS IN SERIES PRODUCTION
11.00 h Lightweight design in car body manufacturing by means of fi bre reinforced composite materials and thermoplasticsRoger Kaufmann, GK Formenbau AG, CH
11.30 h Lightweight under high pressure – the high pressure RTM processJens Winiarz, Hennecke GmbH, DE
12.00 h Automated pre-form manufacturing for the series production of composite RTM partsRaphael Reinhold, Brötje Automation GmbH, DE
12.30 h Lunch break
SESSION VI QUALITY CONTROL AND SIMULATION
13.45 h Automated evaluation and optimisation of panel forming processesBart Carleer, Autoform Engineering GmbH, DE
14.15 h Automated analysis and series accompanying quality control in car body engineering by means of 3D optical metrologyDr. Konstantin Galanulis, GOM Gesellschaft für optische Messtechnik mbH, DE
14.45 h Automatisation and quality control in the press plantRobert Werny, Isra Vision AG, DE
15.15 h From forming to crash – a contribution to the chain integration of simulation processesProf. Dr.-Ing. Martin Rambke, Ostfalia University of Applied Sciences, DE
15.45 h Trailblazing OEM experts defi ne their wish-list for the press plant and tool making processes of the future.
16.00 h Farewell address and end of the conference
Regular updates, detailed programme and online registration at:
www.automotive-circle.com
Subject to change (status as of 26 June 2012)
OEM-CONCLUSIONS
OEM REPORT
OEM REPORT
OEM REPORT
YOUR PRESENCE
Exhibition & SponsoringThe accompanying exhibition as well as the various sponsoring possibilities are the perfect addition and an important part of the conference concept “Forming in Car Body Engineering”, making the stay worth-while for each delegate. You may also profi t from our communication platform in order to maintain and expand your business contacts.
Get in contact with managing engineers with responsibilities in
\\ planning and pre-development
\\ production
\\ research
involved in the “forming” process chain at automotive manufacturers and subcontractors.
Come on board as an exhibitor or conference sponsor – and benefi t from this exclusive marketing opportunity to enter the limelight of the automotive industry.
Your contact:Frauke Haentsch \\ Automotive Circle International
T +49 511 9910-340 \\ F +49 511 9910-342 \\ [email protected]
Automotive CircleInternational
Connecting outstanding experts on car body manufacturing,
painting and assembly
Regular updates, detailed programme and online registration at:www.automotive-circle.com
\\ REGISTRATION PROCEDURESVincentz Network GmbH & Co. KGAutomotive Circle InternationalPlathnerstr. 4cDE-30175 HannoverT +49 511 99 10-378F +49 511 99 [email protected]
\\ YOU CAN ALSO REGISTER ONLINE ATwww.automotive-circle.com
\\ DATE AND VENUETutorial: 25 September 2012Conference: 26 – 27 September 2012
Hotel Dolce Bad NauheimElvis-Presley-Platz 1DE-61231 Bad NauheimT +49 6032 303-0F +49 6032 303-529www.dolce-bad-nauheim-hotel.com
We kindly ask you to make your own hotel reservation. Accommodation is available at the conference hotel, which holds single rooms at the rate of € 134,– incl. breakfast. Please refer to “Automotive Circle”. The men-tioned room rate includes € 5,– breakfast per person and per day.
\\ CONFERENCE FEESTutorial: 450,– €*Conference (Standard): 1.585,– €*Conference (Early-bird): 1.485,– €*Early-bird price available until 27 August 2012.Students will get 50 % discount on standard prices on presentation of a valid student ID.* All prices plus 19 % German VAT. All confer-ences in Europe are subject to VAT. To reclaim, please contact your local tax offi ce.
\\ CONFERENCE FEES INCLUDETutorial:The participation fees include the attendance in the tutorial, list of delegates, the proceed-ings and the coffee break.Conference:Fees including full conference participation, incl. conference materials and list of dele-gates, the authority for downloading the pres-entation on the Internet, luncheons, catering and the participation in the evening network-ing event.
\\ CONFERENCE LANGUAGEThe conference will be translated simultane-ously into English and German. Please note that the contents of lectures and presenta-tions at simultaneously interpreted confer-ences are predominately composed in the English language.
\\ CANCELLATIONSFees will be refunded in full if notice of cancel-lation is received by 27 August 2012. 50 % of the conference fees will be refunded in case notifi cation of cancellation is received later, but not later than 10 September 2012. Del-egates who fail to attend without notifying the organiser will be liable for the whole confer-ence fees. Substitutions of delegates may be made at any time. Cancellations and changes should be notifi ed in writing. In all cases date of postmark shall apply. Any fees to be refund-ed will be paid after the end of the conference. The organiser reserves the right to change the programme content or to cancel the event due to important reasons. Cancellation fees of third parties that may appear in this context will not be reimbursed.
\\ DATA PROTECTIONVincentz Network produces a list of delegates for each event which may include the follow-ing information: company name, address (street, zip code, city), name and job function of delegate. This list of delegates will be made available for all participants of the event, who may use them for promotional purposes. Ob-jection against publication and circulation of this data may be made at any time until 3 weeks prior to the event and has to be made in writing to the organiser. Company’s name, city and country might be published on the Internet as reference for upcoming Automotive Circle International-conferences. By register-ing you understand that your participation and attendance at the conference may be videotaped, fi lmed and/or audio recorded. You agree that the recording may be used for any lawful purposes that Vincentz Network, or its designees, in their sole discretion, may determine. The address data are processed for customer service and information purposes in compliance with the German Federal Data Protection Law. Company’s name, city and country might be published on the Internet as reference for the upcoming conferences of Automotive Circle International.
\\ PICTURESiStockphotos, Schuler AG, Vincentz Network
Terms & Conditions
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RegistrationForming in Car Body Engineering 201225 – 27 September \\ Bad Nauheim \\ Germany
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