Forerunner in producing a world novelty of coated white top liner … · 2018. 10. 8. ·...
Transcript of Forerunner in producing a world novelty of coated white top liner … · 2018. 10. 8. ·...
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Forerunner in producing a world novelty ofcoated white top liner board gradesFederico Asensio, R&D&i SAICA Group DirectorKari Räisänen, Sales Director, Valmet
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Content
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
ü Where it all started fromü SAICAü The story behind the SEBOMC projectü Valmet technologyü New productü A positive surprise in the processü Summary
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That story is now making a change at theSAICA mill in Zaragoza
A board maker making better quality, reducing cost –and making white top liner without white pulp
A salt and pepper mill with a story
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
This is where it all started
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SAICA company values
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen4
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Our integration cycle
Paper,our DNA.
Its INTEGRATIONCYCLE,
the key to oursuccess
The cycleallows theRECYCLING3 millionstons of waste
Saica Pack
Saica Paper
Saica Natur
Sustainable corrugatedpaper for consumption
Paper forrecycling
RecycledPaper
47%50%
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen5
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The Circular Economy
REDUCE
RE-USE
RECYCLE
TAKE
MAKE
DISPOSE
The Circular Economyis the best model to
live by respecting thelimits of our planet
FROM… TO…
Sorting plantsRDF plantsLDPE plants
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen6
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The SAICA story – SAICA El Burgo de Ebro, Zaragoza
ü Throughout Saica’s history, innovation andstate-of-the-art technology have been keyfactors for our growth: environment, energyand new paper grades.
ü Combination of multiple factors– improving the appearance– enlarging paper portfolio with premium coated grades– the challenges with the supply of secondary fibers
ü We need it to produce white top testliners –but how
ü We wanted to replace white fibers withsomething else – but how
Source4 October, 2018 © SAICA and Valmet | Valmet Customer Days 2018 / F. Asensio and K. Räisänen7
How to make white top test liners
What was the correct formula?
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Saica, Omya, Valmet
ü We needed partners – machine supplier and the chemistry side
All three were needed
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
Board and box making Machine engineeringand design
OmyaValmetSAICA
Chemistry
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Board making
The SAICA story
ü The result of the circle of trial and improvementð Coated white top linerð Printable using standard flexo printing technology
How to make white top test liners without the white fibers?
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
SAICA, Omya and Valmet joined forcesto find the correct solution
Coating board atValmet’s
pilot facilities
Convertingprocess Flexo
printing
Boxmaking
Testing withreal customers
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Technology side of the story
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OptiCoat Layer curtain coating station
ü Good coverage is the key for the coating process at SAICAü Stabile curtainü Multilayer coatingü Good air removalü High speed
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
Curtain coating technology
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Blade coating technology
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
ü OptiCoat Jet blade coating station– Smoothens the surface after curtain
coating– Easy to operate and maintain
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Excellent quality with less energy
ü Energy efficiency as high as 80 %– Even more energy savings achieved with recently
developed Energy Save All counterparts for air dryers
ü Excellent quality– Excellent printability without mottling even with dark
colors and full coverage printed surfaces
ü Easy and safe to operate compared to IRdryers– Only temperature and fan speed need to be adjusted– Less maintenance, no need for emitter and tile
changes– Smaller fire risk
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
Air drying technology
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October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen14
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ü Result of years of research and aninvestment of over EUR 104 million
ü Unique to the market and is intended tocover all customer needs and specifications
ü 100% recycled paper
A new line of white papers
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
Always challenging the market toremain the innovation industry leader
Offering differentiated and tailored solutions: Coated and Innova
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Saica Infinite InnovaCompletely new board grade
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
Top-coated paper qualitywith conventional printing
techniques
Higher quality withlower grammage
Whiteness andintensity of colours
Higherbrightness
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October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
The harder you work, the luckier you get17
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Summary
October 5, 2018 © SAICA and Valmet | Customer Days 2018, F. Asensio and K. Räisänen
This kind of a journey is based on trustNo news comes out of hiding and being secretive
With Valmet, we have been able to follow these principlesand end up with great results!
Be open for new things – but be prepared for hard work
Don’t do it by yourself, let’s do it together!
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