for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT...
Transcript of for the Automotive Industry - PHD, Inclitstore.phdinc.com/pdf.asp?filename=PLK01A.pdf · PORT...
PLK01A
for the Automotive IndustryPLk SERIES PLK
PIN LOCATING CLAMP
Weld Field Immune Switches
IDEAL FOR PART CLAMPING IN WELD AREAS
Enclosed Finger
2(800) 624-8511www.phdinc.com/plk PLK01A
© Copyright 2008, by PHD, Inc. All Rights Reserved. Printed in the U.S.A.
ORDERING DATA: SERIES PLK CLAMPS
INDEX:Ordering Data Page 2
Benefi ts Page 3
Dimensions Page 4
Engineering Data Page 5
Options & Kits Pages 6 to 10
Lock Adjustment Procedure Page 11
Exploded View & Parts List Page 12
TO O
RDER
SPE
CIFY
:M
odel
, Uni
t Size
and
Stro
ke, D
esig
nNo
., Pi
n Si
ze, M
ater
ial T
hick
ness
,an
d Ad
ditio
nal O
ptio
ns if
des
ired.
PLK
505
- 1
505
-50
mm
Bor
e5
mm
Cla
mp
Stro
ke51
0 -5
0 m
m B
ore
10 m
m C
lam
p St
roke
NOTE
S:1)
a.Lo
ck m
ay b
e pr
eset
at f
acto
ry fo
r mat
eria
l thi
ckne
ss in
.004
in [0
.1 m
m] i
ncre
men
ts.
b.Lo
ck ra
nge
is fr
om 0
to .1
56 in
[0 to
4.0
mm
].c.
If M
T se
ctio
n is
left
blan
k, c
lam
p w
ill b
e se
t for
1 m
m m
ater
ial t
hick
ness
.2)
Mag
net w
ill b
e in
stal
led
if cy
linde
r sw
itche
s ar
e or
dere
d.3)
Met
ric u
nits
hav
e m
etric
por
ts, i
mpe
rial u
nits
hav
e im
peria
l por
ts.
MAT
ERIA
L TH
ICKN
ESS
LOCK
ADJ
USTM
ENT
(See
Not
e 1)
-
DESI
GN N
O.1
- Im
peria
l5
- Met
ric
MT0
7 -(
0.7
mm
) .02
7 in
MT1
0 -(
1.0
mm
) .03
9 in
MT2
0 -(
2.0
mm
) .07
8 in
-- P
S1D9
UNIT
SIZ
E &
CLAM
P ST
ROKE
1250
B -
12.5
0 m
m d
ia. P
in w
ith -.
05 m
m T
oler
ance
1550
B -
15.5
0 m
m d
ia. P
in w
ith -.
05 m
m T
oler
ance
1850
B -
18.5
0 m
m d
ia. P
in w
ith -.
05 m
m T
oler
ance
2450
B -
24.5
0 m
m d
ia. P
in w
ith -.
05 m
m T
oler
ance
PIN
SIZE
/STY
LE
1850
B-
MT0
7-
BLAN
K - S
tand
ard
Posi
tion
(FD4
)FD
2 - P
ositi
on 2
FING
ER D
IREC
TION
BLAN
K - (
PP1)
Sta
ndar
d Po
sitio
n 1
PP2
- Pos
ition
2PP
3- P
ositi
on 3
PP4
- Pos
ition
4Po
rts in
Pos
ition
1 re
quire
d fo
rPS
/PRx
xx.PO
RT P
OSIT
ION
- LAA PO
RT F
ITTI
NGS
(BOT
H PO
RTS)
BLAN
K- N
o Fi
tting
sLA
A- 9
0� S
wiv
el E
lbow
, Met
alLB
B- 9
0� S
wiv
el E
lbow
, Pla
stic
BLAN
K - N
o Se
nsor
Pxxx
x- P
ositi
on S
enso
r (
See
Posi
tion
Sens
or O
ptio
n Co
de)
SWIT
CH O
PTIO
NS
- R01 MIS
CELL
ANEO
US O
PTIO
NSBL
ANK
- Non
eR0
1- S
enso
r Fla
gR0
2- D
oubl
e Ro
d
SW00
-
BLAN
K- N
o M
agne
t (se
e No
te 2
)SW
00- M
agne
t for
Sw
itche
s In
stal
led
SW41
- 1 N
PN S
witc
h In
stal
led
SW42
- 2 N
PN S
witc
hes
Inst
alle
dSW
51- 1
PNP
Sw
itch
Inst
alle
dSW
52- 2
PNP
Sw
itche
s In
stal
led
CYLI
NDER
SW
ITCH
OPT
ION
CONN
ECTO
R PO
SITI
ON1
- Par
alle
l to
finge
rs9
- Per
pend
icul
ar to
fing
ers
(Pos
ition
9 n
ot a
vaila
ble
with
switc
h op
tion
A)
SWIT
CH O
PTIO
NN
- No
Switc
hA
- 5-p
in A
C/DC
Sw
itch
(Tur
ck)
D- 4
-pin
PNP
DC
Switc
h (P
+ F
)E
- 4-p
in P
NP D
C Sw
itch
(Tur
ck)
F- 4
-pin
PNP
DC
Switc
h (E
fect
or)
H- 4
-pin
NPN
DC
Switc
h (P
+ F
)J
- 4-p
in N
PN D
C Sw
itch
(Tur
ck)
SWIT
CH H
OUSI
NG P
OSIT
ION
1 - P
ositi
on 1
HOUS
ING
OPTI
ONP
- Pos
ition
al S
ensi
ng
SENS
ING
OPTI
ONS
- Sta
ndar
dR
- Rev
erse
d
POSI
TION
SEN
SOR
OPTI
ON C
ODE
MOD
EL
3(800) 624-8511www.phdinc.com/plkPLK01A
Major Benefi ts• Completely enclosed fi nger/pin• Available in pin diameters from 12.5 to 24.5 mm diameter• 5 or 10 mm clamping stroke • NAAMS™ mounting• Short pin length for blind applications• Position sensing provides open or closed sensing with industry
standard AC or DC weld fi eld immune switch mounted in a protected housing
• Self-locking internal threads throughout eliminate need for thread locking adhesives or additional locking components
Industry Uses
• Automotive Assembly and Welding
SERIES PLK CLAMPS
IDEAL FOR PART CLAMPING IN WELD AREAS
enclosed fi nger provides minimum opening for metal particles and weld slag to enter
locking mechanism holds panels in place if pressure is lost
cylinder mounted switches provide a low cost solution for position sensing
NAAMS™ mounting hole pattern allows convenient mounting with
shims and L blocks
long life seals can withstand dirt and H2O present in shop air
weld fi eld immune switch option provides consistent position sensing
4(800) 624-8511www.phdinc.com/plk PLK01A
DIMENSIONS: SERIES PLK CLAMPS
All dimensions are reference only unless specifi cally toleranced.
NOTE: CLAMP SHOWN RETRACTED
2X 1/8 NPT PORT[1/8 BSPP]
4.331[110.0]
.742[18.9]
2.735[69.5]
.512[13.0]
.787[20.0]
.295[7.5]
1.181[30.0]
.295[7.5]
3.543[90.0]
4.330[110.0]
.470[11.9]
2.265[57.5]
2.480[63.0]
.476[12.1]
4X �
.3150[8.0]
1.496[38.0]
1.299[33.0]
1.282[32.6]
1.146[29.1]
1.968[50.0]
D
E
��B
��C
��A1.136[28.9]
.393[10.0]
PLK510 EXTENDED
1.181[30.0]
.433[11.0]
4X �����������h7
.939[23.9]
.196[5.0]
PLK505 EXTENDED
DIMENSIONA MAXA MIN
BCDE
in.4921.4902.984.4829.239.075
mm12.5012.4525.0012.276.071.91
PLK5xx-x-1250BMODEL NUMBER
in.6102.6083.984.6010.349.108
mm15.5015.4525.0015.278.862.75
PLK5xx-x-1550Bin
.7283
.72641.063.7191.349.108
mm18.5018.4527.0018.278.862.75
PLK5xx-x-1850Bin
.9646
.96261.378.9553.349.108
mm24.5024.4535.0024.268.862.75
PLK5xx-x-2450B
2.500[63.5]
5(800) 624-8511www.phdinc.com/plkPLK01A
LOCKING MECHANISM & MANUAL OPENING The Series PLK incorporates a locking mechanism that keeps the pin retracted and the fi nger extended so panels are trapped in position on the pin. The locking mechanism does not maintain clamp force when pressure is lost. During normal operation, air pressure moves the piston, releasing the lock, allowing the pin to extend, the fi nger to retract, and unclamp the part. To manually unlock the clamp, fi rst remove air pressure, then loosen the screw
ENGINEERING DATA: SERIES PLK CLAMPS
SPECIFICATIONS
MODELPLK5xx-x-1250BPLK5xx-x-1550BPLK5xx-x-1850BPLK5xx-x-2450B
kg1.811.811.912.04
lb223223223223
N991991991991
imperial2.562.562.562.56
metric165165165165
sec0.50.50.50.5
in3
2.472.472.472.47
cm3
40.540.540.540.5
in3
2.952.952.952.95
cm3
48.348.348.348.3
UNIT WEIGHTCLAMP FORCE87 psi [6 bar]
CLAMP FORCEFACTOR Cf
CLOSE OROPEN TIME
87 psi [6 bar]DISPLACEMENT
CLOSE OPEN
SPECIFICATIONSSEALSOPERATING TEMPERATURELUBRICATION
SERIES PLKPolyurethane
-20� to +180�F [-28� to +82�C]Factory lubricated for life
lb4.04.04.24.5
and rotate the cover out of the way. Insert a small screwdriver under the dowel pin and lift it up. This will release the lock, extend the pin, and retract the fi nger. (See diagram.) The R01 or R02 option can also manually unlock the clamp. First, remove air pressure then push the rod into the cylinder, moving the piston. This will release the lock, extend the pin, and retract the fi nger. (See diagram.)
STEP 1 STEP 2
STEP 1 STEP 2
STEP 3
WITH R01 OR R02 OPTION:
6(800) 624-8511www.phdinc.com/plk PLK01A
All dimensions are reference only unless specifi cally toleranced.
MTxx MATERIAL THICKNESS ADJUSTMENT
OPTIONS & KITS: SERIES PLK CLAMPS
FINGER DIRECTION
PPx PORT LOCATION
Lxx PORT FITTINGS
LAA (metal) or LBB (plastic) accessory provides 90° swivel fi ttings for ease of air line hook up.
FD2 FD4 (STANDARD)
1
2 3
4PP1
PP2 PP3
PP4
Provides the clamp with the adjustable lock already set for the maximum material thickness for the application. Specify the thickest material including tolerances and add .02 inches [.5 mm] for clearance.
Example: 1 mm material with a tolerance of ± 0.1 mm plus 0.5 mm clearance = 1.6 mm
Specify MT16 and the clamp will arrive preset to lock at that material thickness. The sequenced design prevents the fi nger from retracting until the pin is fully extended. The part can move the amount of clearance between the lock bracket and adjustment screw, but the extended fi nger keeps the part trapped securely on the pin.
Provides alternate fi nger directions for fl exibility and customer convenience.
Provides alternate port locations for the cylinder providing fl exibility and customer convenience.
LOCKING MECHANISM HOLDS PANELS IN PLACE IF PRESSURE IS LOST
FDx
SELF SEALING SWIVELMALE ELBOW FOR 1/4"[6 mm] TUBING
PF3HEX
PF2 PF1
FITTINGS MAYSWIVEL 360� FROMLOCATION SHOWN
CLOSE PORT P1(CLAMP)
OPEN PORT P1(UNCLAMP)
LETTERDIMP1PF1PF2PF3
in1/8 NPT
.629
.885
.472
mm1/8 BSPP
16.022.512.0
PLK5xxMODEL NUMBER
OPTIONCODELAALBB
IMPERIAL62178-00371120-001
METRIC62195-00571121-001
PART NUMBER
7(800) 624-8511www.phdinc.com/plkPLK01A
90�
PS(R)1D9 = M12 x 1 CABLE CONNECTIONPS(R)1E9 = M12 x 1 CABLE CONNECTIONPS(R)1F9 = M12 x 1 CABLE CONNECTIONPS(R)1H9 = M12 x 1 CABLE CONNECTIONPS(R)1J9 = M12 x 1 CABLE CONNECTION
PS(R)1A1 = 1/2-20 UNF CABLE CONNECTIONPS(R)1D1 = M12 x 1 CABLE CONNECTIONPS(R)1E1 = M12 x 1 CABLE CONNECTIONPS(R)1F1 = M12 x 1 CABLE CONNECTIONPS(R)1H1 = M12 x 1 CABLE CONNECTIONPS(R)1J1 = M12 x 1 CABLE CONNECTION
.197 [5.0] HEXPIN RETRACTED SWITCH(FINGERS EXTENDED)(ADJUSTABLE)
3.100[78.7] 2.480
[63.0]
1.244[31.6]1.569
[39.9]
1.665[42.3]
.282[7.2]
2.199[55.9]
MATCHING CORDSETS 2 METERS LONGSWITCHOPTION
ADEFHJ
PHD PARTNUMBER
73317-00-0265440-001-0278039-00-0265440-001-0265440-001-0278039-00-02
CORDSETPART NUMBER
KB 5T-2V1-G-YE2M-PVC
RK 4.4T-2V1-G-YE2M-PVCV1-G-YE2M-PVC
RK 4.4T-2
KIT NUMBER 79947-02SWITCH HOUSING KIT
Kit includes: housing, plate, all pinsand screws required for installation.Switches sold separately.
CONNECTOR POSITION1 - Parallel to fingers9 - Perpendicular to fingers(Position 9 not available withswitch option A)
SWITCH OPTIONN - No SwitchA - 5-pin AC/DC Switch (Turck)D - 4-pin PNP DC Switch (P + F)E - 4-pin PNP DC Switch (Turck)F - 4-pin PNP DC Switch (Efector)H - 4-pin NPN DC Switch (P + F)J - 4-pin NPN DC Switch (Turck)
SWITCH HOUSING POSITION1 - Position 1
HOUSING OPTIONP - Positional Sensing
SENSING OPTIONS - StandardR - Reversed
POSITION SENSOR OPTION CODE
OPTIONS & KITS: SERIES PLK CLAMPS
PSxxx STANDARD POSITION SENSING
This option provides clamp and unclamp sensing by affi xing an aluminum housing to the side of the clamp body. The unclamp switch is fi xed needing no adjustment. The clamp switch is adjustable throughout the entire clamp stroke. Loosening the M5 screw and sliding it up or down adjusts the clamp switch position. PS positions the S02 switch to sense unclamped and the S01 switch to sense clamped. PR positions the S01 switch to sense unclamped and the S02 switch to sense clamped. See diagrams for satellite switch to quick disconnect pin number relationships.
PRxxx REVERSED POSITION SENSING
All dimensions are reference only unless specifi cally toleranced.
8(800) 624-8511www.phdinc.com/plk PLK01A
OPTIONS & KITS: SERIES PLK CLAMPS
All dimensions are reference only unless specifi cally toleranced.
1
2 3
4 LOAD
+
–
BN
BK
BU
WH
SENSOR S01
SENSOR S02
NPN DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)
LOAD
1
2 3
4 LOAD 1
+
–
BN
BK
BU
LOAD 2WH
SENSOR S1
SENSOR S2
1
2 3
4 LOAD 1
+
–
BN
BK
BU
LOAD 2WH
SENSOR S1
SENSOR S2
12
34
LOAD 1RD/WH RD/BK
LOAD 2RD
L1
L1
5
RD/YE
L2
L2
GN
SENSOR S01
SENSOR S02
SWITCH OPTION A 71483-002-PLK Turck Part #: Ni 2-Q6.5-ADZ32-0.16-FSB 5.4X4/S304
4-WIRE AC/DC
PNP DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)
PNP DUAL NORMALLY OPEN4-WIRE DC
SENSOR S01
SENSOR S02
1
2 3
4 LOAD 1
+
–
BN
BK
BU
LOAD 2WH
PNP DUAL NORMALLY OPEN4-WIRE DC
OPTIONCODEPSxAxPRxAx
SATELLITE QUICK DISCONNECTPIN NUMBERS01 = PIN 5S02 = PIN 4
UNCLAMPEDS02S01
CLAMPEDS01S02
OPTIONCODEPSxDxPRxDx
SATELLITE QUICK DISCONNECTPIN NUMBER
S1 = PIN 4S2 = PIN 2
UNCLAMPEDS2S1
CLAMPEDS1S2
OPTIONCODEPSxExPRxEx
SATELLITE QUICK DISCONNECTPIN NUMBERS01 = PIN 4S02 = PIN 2
UNCLAMPEDS02S01
CLAMPEDS01S02
OPTIONCODEPSxFxPRxFx
SATELLITE QUICK DISCONNECTPIN NUMBER
S1 = PIN 4S2 = PIN 2
UNCLAMPEDS2S1
CLAMPEDS1S2
1/2-20 UNF
THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX
.709[18.0]
1.850[47.0]
.906[23.0]
.925[23.5]
SO1
SO2
LEDsGREEN: POWER
YELLOW: OUTPUT STATUS (S01)RED: OUTPUT STATUS (S02)
CONNECTORPOSITION 9
CONNECTORPOSITION 1
90
M12 x 1
LEDsGREEN: POWER
YELLOW: OUTPUT STATUS (S1)RED: OUTPUT STATUS (S2)
THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX
.925[23.5]
1.850[47.0]
.709[18.0]
.709[18.0]
SWITCH OPTION D 71483-001-PLK P + F Part #: NBN2-F581-160S6-E8-V1 (PNP)SWITCH OPTION H 71483-005-PLK P + F Part #: NBN2-F581-160S6-E10-V1 (NPN)
SWITCH OPTION E 71483-003-PLK Turck Part #: Ni 2-Q6.5-0.16-BDS-2AP6X3-H1141/S34 (PNP)SWITCH OPTION J 71483-006-PLK Turck Part #: Ni-2-Q6.5-AN6-0.16-FS 4.4X3/S304 (NPN)
CONNECTORPOSITION 9
CONNECTORPOSITION 1
90
.925[23.5]
LEDsGREEN: POWER
YELLOW: OUTPUT STATUS (S01)RED: OUTPUT STATUS (S02)
THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX
M12 x 1
1.850[47.0]
.709[18.0]
.713[18.1]
SWITCH OPTION F 71483-004-PLK Efector Part #: IN 5375 (PNP)
CONNECTORPOSITION 9
CONNECTORPOSITION 1
90
M12 x 1
LEDsGREEN: POWER
YELLOW: OUTPUT STATUS (S1)RED: OUTPUT STATUS (S2)
THRU HOLE FOR M5 x 0.8 SHCS.157 [4.0] HEX
.925[23.5]
1.850[47.0]
.709[18.0]
.709[18.0]
1
2 3
4 LOAD
+
–
BN
BK
BU
WH
SENSOR S1
SENSOR S2
NPN DUAL NORMALLY OPEN4-WIRE DC (V1 TYPE)
LOAD
9(800) 624-8511www.phdinc.com/plkPLK01A
OPTIONS & KITS: SERIES PLK CLAMPS
All dimensions are reference only unless specifi cally toleranced.
SW41 1 NPN SWITCH INSTALLED
SW42 2 NPN SWITCHES INSTALLED
SW51 1 PNP SWITCH INSTALLED
SW52 2 PNP SWITCHES INSTALLED
SWITCH SLOT LOCATIONS
PLK5xx
SWITCHES
When switches are ordered, they will be installed on side 2.
M8 x 1.0 THREAD
1.004[25.5]
.079[2.0]
(6.500)([165.1])
1.236[31.4]
� .157[4.0]
.110[2.8]
.177[4.5]
PIN 1(BROWN)
PIN 3(BLUE)
PIN 4(BLACK)
- DC
+ DCSINK(NPN)
BLACK
BROWN
LOAD
BLUE BLUE
LOAD
BROWN
BLACKSOURCE(PNP)
+ DC
- DC
PIN 1(BROWN)
PIN 3(BLUE)
PIN 4(BLACK)
PART NO.73360-01
DESCRIPTIONSolid State NPN (Sink) 5 - 28V DC, 165 mm Cable withQuick Disconnect
PART NO.73360-02
DESCRIPTIONSolid State PNP (Source) 5 - 28V DC, 165 mm Cable withQuick Disconnect
SPECIFICATIONS 73360-02SWITCHING LOGIC Solid State Output, Normally OpenSENSOR TYPE PNP Current SourcingOPERATING VOLTAGE 5 - 28 VDCSWITCHING CURRENT 200 mA maxSWITCHING RATING 6 W maxCURRENT CONSUMPTION 20 Ma @ 24V max (Switch Active)VOLTAGE DROP 0.5 V @ 200 mA maxLEAKAGE CURRENT 0.01 mA maxINDICATOR Green LEDCABLE � 2.8, 3C, PVCSENSITIVITY 40 GaussTEMPERATURE RANGE -10� to 70�CSHOCK 50GVIBRATION 9GENCLOSURE CLASSIFICATION IP67 (NEMA 6)PROTECTION CIRCUIT Power Source Reverse Polarity,
Surge Suppression
SPECIFICATIONS 73360-01SWITCHING LOGIC Solid State Output, Normally OpenSENSOR TYPE NPN Current SinkingOPERATING VOLTAGE 5 - 28 VDCSWITCHING CURRENT 200 mA maxSWITCHING RATING 6 W maxCURRENT CONSUMPTION 20 Ma @ 24V max (Switch Active)VOLTAGE DROP 0.5 V @ 200 mA maxLEAKAGE CURRENT 0.01 mA maxINDICATOR Red LEDCABLE � 2.8, 3C, PVCSENSITIVITY 40 GaussTEMPERATURE RANGE -10� to 70�CSHOCK 50GVIBRATION 9GENCLOSURE CLASSIFICATION IP67 (NEMA 6)PROTECTION CIRCUIT Power Source Reverse Polarity,
Surge Suppression
63549-xx CORDSET WITH FEMALE QUICK CONNECTMODEL NO.63549-0263549-05
A78.74 [2 m]196.85 [5 m]
LETTER DIM.PIN 2/4
WIRE COLORBLACK
PIN 1WIRE COLORBROWN
PIN 3WIRE COLORBLUE
A
� .402[10.2]
.689 [19.3]
1.299 [34.8]
CABLE x � .177 [4.5]
NOTE: ALL NUMBERS IN [ ] ARE METRIC AND ARE IN mm
10(800) 624-8511www.phdinc.com/plk PLK01A
R01 SENSOR FLAG
R02 DOUBLE ROD
OPTIONS & KITS: SERIES PLK CLAMPS
Provides an external fl ag on a piston rod that extends out of the bottom of the clamp.
The position of the fl ag indicates if the pin is extended or retracted. Flag travel varies with the panel thickness, 1 mm min. to 10 mm max. The white composite fl ag can be seen by optical sensing systems. Manually pushing the fl ag toward the clamp body will overcome the internal locking feature.
Provides manual unlocking ability from below the clamp. Manually pushing the external rod that extends out the bottom will overcome the internal lock.
2.735[69.5]
R1
1.378[35.0]
�
.394[10.0]R2R3
DIMENSIONR1R2R3
in.819.6651.484
mm20.816.937.7
PLK505MODEL NUMBER
in.622.8621.484
mm15.821.937.7
PLK510
DIMENSIONR4R5R6
in.473.6651.138
mm12.016.928.9
PLK505MODEL NUMBER
in.276.8621.138
mm7.021.928.9
PLK510
�
2.735[69.5]
R5
.787[20.0]
R4
R6
11(800) 624-8511www.phdinc.com/plkPLK01A
LOCK ADJUSTMENT PROCEDURE: SERIES PLK CLAMPS
1) Loosen and remove the four socket head cap screws (see exploded view item no. 10).
2) Lift the part support and rotate it 180° until the wrench hole is over the lock adjustment screw.
3) Replace the two screws to hold the part support in place during lock setup. Back the adjustment screw out until it touches the bottom of the part support.
4) Now, determine the thickest material the lock needs to hold. Add the material thickness, its tolerance, and add .02 inches [.5 mm] for clearance.
Example:
1 mm material with a tolerance of ± .1 mm + .5 mm clearance = 1.6 mm setup dimension
5) Place a 1.6 mm setup part (or feeler gage) under the fi nger and close clamp with pressure.
SHIM SHIM SHIM
1/2 TURN
DETAIL A DETAIL B DETAIL C
6) With the fi nger clamping the 1.6 mm setup part, turn the lock screw in gently until you feel it touch the top of the lock lever. Once it touches, back it off 1/2 turn.
7) Drop air pressure on the clamp and try to pull the pin and fi nger up with the setup part. The pin should move very little and the fi nger will stay extended. (The PLK’s sequenced design prevents the fi nger from retracting until the pin is fully extended. The part can move the amount of clearance between the lock bracket and adjustment screw, but the extended fi nger keeps the part trapped securely on the pin.)
8) Now, extend the pin with pressure or the manual opener. Remove the two screws holding the part support in place. Lift and rotate it 180° to hide the lock adjustment screw and retighten the four screws to 46 in-lb [5.2 Nm]. The lock is set.
12
PLK01A
pdf 6/08 7565PHD, Inc.9009 Clubridge Drive
P.O. Box 9070, Fort Wayne, Indiana 46899 U.S.A.Phone (260) 747-6151 • Fax (260) 747-6754
www.phdinc.com • [email protected]
PHDinEurope GmbHArnold-Sommerfeld-Ring 252499 Baesweiler, Germany
Tel. +49 (0)2401 805 230 • Fax +49 (0)2401 805 232www.phdinc.com • [email protected]
EXPLODED VIEW & PARTS LIST: SERIES PLK CLAMPS
ITEMNO.
123455678
910111213141516171819
DESCRIPTIONPart Support AssemblyLocating Pin AssemblyFingerDrive RodBody Assembly PLK510Body Assembly PLK505Sequence CamLock Bracket AssemblyCylinder Assembly Standardwithout Magnet R01 (flag rod)
R02 (double rod)Cylinder Assembly Standardwith Magnet R01 (flag rod)SW00, 41, 42, 51, 52 R02 (double rod)Cover PlatePart Support Mounting ScrewsSocket Set ScrewCover Plate Mounting ScrewDowel PinSleeveCover PlateSwitch Cover Mounting ScrewsTension SpringDowel PinCylinder Mounting Screws
IMPERIAL
79969-01-01-01-179969-01-03-01-179969-01-02-01-179969-01-01-02-179969-01-03-02-179969-01-02-02-1
CLAMP SIZE
1250
METRIC
79969-02-01-01-179969-02-03-01-179969-02-02-01-179969-02-01-02-179969-02-03-02-179969-02-02-02-1
IMPERIAL
79969-01-01-01-179969-01-03-01-179969-01-02-01-179969-01-01-02-179969-01-03-02-179969-01-02-02-1
1550
METRIC
79969-02-01-01-179969-02-03-01-179969-02-02-01-179969-02-01-02-179969-02-03-02-179969-02-02-02-1
IMPERIAL
79969-01-01-01-179969-01-03-01-179969-01-02-01-179969-01-01-02-179969-01-03-02-179969-01-02-02-1
1850
METRIC
79969-02-01-01-179969-02-03-01-179969-02-02-01-179969-02-01-02-179969-02-03-02-179969-02-02-02-1
IMPERIAL
79969-01-01-01-179969-01-03-01-179969-01-02-01-179969-01-01-02-179969-01-03-02-179969-01-02-02-1
2450
METRIC
79969-02-01-01-179969-02-03-01-179969-02-02-01-179969-02-01-02-179969-02-03-02-179969-02-02-02-1
79944-01-125079943-01-125079952-01-125079954-01-1250
79946-0179946-0279958-0179945-01
74747-0159104-08617424-13659104-09917831-00979957-00179962-0059104-0182579-04517831-05959104-127
79944-01-155079943-01-155079952-01-155079954-01-1550
79944-01-185079943-01-185079952-01-185079954-01-1550
79944-01-245079943-01-245079952-01-245079954-01-1550
10
SEE LOCKADJUSTMENT
PROCEDURE
-FD4 FINGERDIRECTION
-FD2 FINGER DIRECTION
NOTES:1) -FD4 FINGER DIRECTION SHOWN IS STANDARD2) PORT POSITION SHOWN IN POSITION 1
44 in-lb
125 in-lb
26 in-lb
26 in-lb
1
2
3
4
11
5
12
9
6
13
147
15
17
18
8
19
16