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QUALITY CONTROL MANUAL

FOR SHOP FABRICATION, FIELD INSTALLATION & ERECTION OF PRESSURE PIPING SYSTEMS IN ACCORDANCE WITH CSA B51, ASME B31.1 POWER PIPING & ASME B31.3 PROCESS PIPING, CATEGORY “A” FITTINGS MANUFACTURING.

AND REPAIRS AND ALTERATIONS OF BOILER AND PRESSURE VESSELS, PIPING

AND FITTINGS IN ACCORDANCE WITH CSA-B51, THE NATIONAL BOARD INSPECTION CODE AND ORIGINAL CODES OF CONSTRUCTION

AND SHOP & FIELD CONSTRUCTION, REPAIRS & ALTERATIONS OF PRESSURE

VESSELS IN ACCORDANCE WITH ASME SECTION VIII, DIV. 1 & CSA B51

FOR

FULLER INDUSTRIAL

1470 FALCONBRIDGE HWY. P.O. BOX 2368, STATION A

SUDBURY, ONTARIO CANADA P3A 4S8

PHONE: (705) 524-3777 FAX: (705) 524-6777

65 NELSON ROAD LIVELY ONTARIO

P3Y-1P4 PHONE: (705) 682-2777

FAX: (705) 682-4777

CONTROLLED MANUAL #: __________________

AUTHORIZED BY: ____________________________

FULLER INDUSTRIAL


TABLE OF

CONTENTS

PAGE 1 OF 1 DEC./2007 REV. (1) Q.C.M. 2.1 TABLE OF CONTENTS Section Description Date Issued Rev. 2.0 Title Page DEC./2007 1 2.1 Table of Contents DEC./2007 1 2.2 Statement Of Authority DEC./2007 1 2.3 Revision Control Record DEC./2007 1 2.4 Organizational Chart DEC./2007 1 2.5 Manual Revision Control DEC./2007 1 2.6 Drawings, Design, Calculations and Specifications DEC./2007 1 2.7 Material Control DEC./2007 1 2.8 Examination and Inspection Program DEC./2007 1 2.9 Correction of Non-conformances DEC./2007 1 2.10 Welding Control DEC./2007 1 2.11 Non-destructive Examination DEC./2007 1 2.12 Heat Treatment DEC./2007 1 2.13 Calibration DEC./2007 1 2.14 Field Construction DEC./2007 1 2.15 Repairs and Alternations DEC./2007 1 2.16 Records Retention DEC./2007 1 2.17 The Authorized Inspector DEC./2007 1 2.18 TSSA Repair Program DEC./2007 1 2.19 Piping Field Assembly DEC./2007 1 Doc. # Description Date Issued Rev. 01 Document Transmittal DEC./2007 1 02 Distribution Log DEC./2007 1 03 Purchase Order DEC./2007 1 04 Receiving Inspection Report DEC./2007 1 05 Hold Tag DEC./2007 1 06 Acceptance Tag DEC./2007 1 07 Inspection and Test Checklist DEC./2007 1 08 Non-conformance Report DEC./2007 1 09 Welders Record Log DEC./2007 1 10 Calibration Record DEC./2007 1 11 Scrap Tag DEC./2007 1 12 Name Plate DEC./2007 1 13 Test Data Report DEC./2007 1 14 Repair Report DEC./2007 1 Authorized By QC Manager: ______________________ Date: _________________ Accepted by (AI): _______________________________ Date: _________________

FULLER INDUSTRIAL


STATEMENT OF AUTHORITY

PAGE 1 OF 1 DEC./2007 REV. (1) Q.C.M. 2.2 STATEMENT OF AUTHORITY

This manual contains the requirements deemed necessary by Fuller Industrial to meet all of the requirements of the ASME Boiler & Pressure Vessel Code, CSA Standard B51 including shop fabrication, field assembly and erection of pressure vessels and piping systems in accordance with CSA B51, ASME B31.1 Power Piping and ASME B31.3 Process Piping Codes, Piping Category A Fitting Welded/Non-welded Construction and for the construction, repair and alterations of boilers and pressure vessels, piping and fittings in accordance with the requirements of CSA-B51, the National Board Inspection Code and the original codes of construction.

The Quality Control Manager has the authority and responsibility for enforcing the Quality Control System described, and the organizational freedom to identify Quality Control problems and to initiate, recommend and provide solutions, including the authority to stop work when necessary.

In the event of conflict between the Quality Control Manager and other personnel, problems shall be brought to me for final resolution in accordance with the applicable Code requirements.

Authorized By: Date: __________________ Mr. Jeff Fuller President Authorized By: Date: __________________

Mr. Chris Bayford Q.C. Manager

FULLER INDUSTRIAL


REVISION CONTROL RECORD

PAGE 1 OF 1 DEC./2007 REV. (1) Q.C.M. 2.3 REVISION CONTROL RECORD

REV. # SEC. PARA. DESCRIPTION Q.C.

MGR. A.I.

FULLER INDUSTRIAL


ORGANIZATIONAL CHART

PAGE 1 OF 1 DEC./2007 REV. (1) Q.C.M. 2.4 ORGANIZATIONAL CHART

QUALITYCONTROLMANAGER

PURCHASINGAGENT

MATERIALHANDLING

PRODUCTION SALESMANAGER

PLANNINGTEAM

PRODUCTIONPERSONNEL

ENGINEER CONTROLLER

PRESIDENT

RECEPTION

INSIDE SALES

OPERATIONS

SALES TEAM ACCOUNTINGTEAM

RUBBERLINING FABRICATION DESIGN

ENGINEER SALES REPS.

FULLER INDUSTRIAL


MANUAL REVISION CONTROL

PAGE 1 OF 1 DEC./2007 REV. (1) Q.C.M. 2.5 MANUAL REVISION CONTROL 1.0 The Quality Control Manager is responsible for the control, preparation, revision,

distribution and implementation of this Quality Control Manual. 1.1 The Quality Control Manager reviews ASME Code addendums and makes any required

changes to the manual within six (6) months of the addendum issue date. 1.2 Revision of the manual will be carried out by changing any affected portion/s , advancing

the revision number on each page of that section and adding the revision number enclosed in a triangle in the right hand column adjacent to each change, for all revisions after Rev. (0). (Original Issue.)

1.3 All proposed revisions shall be submitted to the Authorized Inspector for acceptance

prior to inclusion or implementation. This acceptance will be indicated by signing of the accepted, revisions shown on a “Revision Control Record” (see section 2.3).

1.4 The Revision Control Record, Table of Contents and all revised section/s will be updated

to indicate all revisions and presented to the Authorized Inspector for acceptance. After acceptance by the AI, a copy of these documents will be distributed to all controlled manual holders for inclusion in their copy. Insertion of revisions is the responsibility of each recipient. Acknowledgement of receipt is indicated on the “Transmittal Form” (Doc. 01), which is returned to the Quality Control Manager.

1.5 A “Distribution Log” (Doc. 02) of controlled manual holders shall be maintained by the

Quality Control Manager. Only holders of controlled manual will receive revisions as described in 1.2 above.

1.6 If uncontrolled copies of the manual are issued, they will be current at the time of issue,

but will not be logged nor will they be updated as new revisions are issued.

FULLER INDUSTRIAL


DRAWINGS, DESIGN CALCULATIONS AND

SPECIFICATIONS

PAGE 1 OF 2 DEC./2007 REV. (1) Q.C.M. 2.6 DRAWINGS, DESIGN CALCULATIONS AND SPECIFICATIONS 1.0 When an order is received by Quality Control Manager, a work order number is allocated

to the contract. This work number will be referenced on all items and documentation associated with the contract, to ensure identification and traceability.

1.1 The Quality Control Manager is responsible for the review of the customer’s

calculations, specifications and drawings to assure Code compliance can be obtained. 1.2 Design calculations and drawings not supplied by the customer will be produced

internally by the company Engineer (in-house or retained) to ensure compliance to the applicable Code sections. This approval will be indicated by the signature and date on the documents.

1.3 For designs requiring Canadian Registration the Quality Control Manager will also

submit the documentation to the appropriate Provincial authority and will file the registered designs upon receipt.

1.4 Control and distribution of drawings is the responsibility of Quality Control Manager

who will issue all drawings, procedures etc. using a “Document Transmittal” (Doc. 01). Disposal of superseded drawings and shop prints is the responsibility of the recipient.

1.5 All materials to be used in Code fabrication will be specified by the Quality Control

Manager who will reference the appropriate SA or SB material specification for which allowable stresses are listed in the applicable Code section.

1.6 A Bill of Material either shown on the drawings or attached to the drawings is produced

and approved by Quality Control Manager or Designate, who will ensure that the appropriate SA or SB specifications are listed. This is to be used by Purchasing as the basis for material procurement

1.7 Drawings issued for fabrication will reference required welding procedures, non-

destructive examinations, heat treatment and hydrostatic tests required. 1.8 All revisions to drawings, calculations, procedures etc. shall be treated in the same

manner as the originals.

FULLER INDUSTRIAL


DRAWINGS, DESIGN CALCULATIONS AND

SPECIFICATIONS

PAGE 2 OF 2 DEC./2007 REV. (1) Q.C.M. 2.6 1.9 Fluid service category for ASME B31.3 only as follows: It is the owners responsibility to specify the category of piping system as required by the

ASME B31.3 Process Piping Code. The B31.3 Fluid Service Category shall be defined in the design as:

- Normal Fluid Service - Category “D” Service - Category “K” Service - Category “M” Service - Severe Cyclic Service

FULLER INDUSTRIAL


MATERIAL CONTROL

PAGE 1 OF 3 DEC./2007 REV. (1) Q.C.M. 2.7 MATERIAL CONTROL 1.0 All material is ordered from the “Purchase Order” (Doc. 03) which be prepared by the

applicable Purchasing Agent. 1.1 The Purchasing Agent will ensure that all material is ordered to the ASME Code Section

II, SA or SB specification, or identical specification as allowed by the ASME Code. No substitution of material shall be permitted without the approval of the applicable Purchasing Agent and the concurrence of the Authorized Inspector.

1.2 All “Purchase Orders” are prepared by the applicable Purchasing Agent using the

information provided on the bill of material, and shall include as a minimum the following

a) Purchase Order Number; b) Date and job number reference; c) Material description, identification, specifications, Code section,

dimension, type, class designation, grade, date of issue and applicable drawing with revision;

d) Requirements for copies of mill test reports from the producing mill, or certificates of compliance when specified by the Code;

e) Partial Data Reports for parts manufactured by sub-vendors; f) Requirements that heat treated vessel shell sections, heads and other

pressure boundary parts of carbon and low alloy steel plates fabricated by cold forming shall be certified by the vendor;

g) Requirements for the identification of subdivided material in accordance with the applicable material specification;

h) For PWHT services, the requirements to furnish time-temperature charts and equipment calibration records;

i) For calibration services, the requirements to furnish records traceable to national standards; or

j) For NDE services, the requirement to furnish evaluation reports, legible, traceable and in accordance with Section V.

1.3 Prior to submitting the Purchase Order, the Purchasing Agent will review all

requirements for acceptance and sign upon completion. One copy is forwarded to the supplier and a copy is maintained in the applicable work order file.

1.4 When the material specified on the bill of material is not available, substitute material

shall not be used without the review and acceptance of the Retained Engineer, QC Manager and the AI for code material.

FULLER INDUSTRIAL


MATERIAL CONTROL

PAGE 2 OF 3 DEC./2007 REV. (1) Q.C.M. 2.7 RECEIVING INSPECTION 2.0 Upon receipt, the Quality Control Manager or Designate checks the material and quantity

received after unloading in the receiving area, and if satisfied signs the shipping notice, packing slip or bill of lading.

2.1 The Quality Control Manager has the responsibility of accepting all documentation

received with the material, and will compare the physical and chemical properties as stated on the copies of the original mill test reports for compliance with Section II of the ASME Code, plus any other special ASME Code requirements.

2.2 After verifying the identification markings, including heat, slab or lot numbers, the

Quality Control Manager will then place a copy in the work order file. All other documentation will then be checked such as partial data reports, certificates of compliance etc., and if acceptable, place them in the work order file.

2.3 When material is found to be acceptable, it is marked with the purchase order number. If

for stock it will be marked with the applicable purchase order number. If found nonconforming it is clearly identified with “Hold” and handled in accordance with Section 2.9 of this manual.

2.4 Items too small to accommodate markings, will be suitably bundled and tagged with a

“Acceptance Tag” (Doc. 06) with the work order or purchase order number. 2.5 All other documentation will then be checked such as partial data reports, formed head

certification, certificates of compliance etc., and if they are in order the Q.C. Manager or Designate will initial them, enter the work order number on them and place them in the job package.

CUSTOMER SUPPLIED MATERIAL 3.0 Material for Code work supplied by the Customer will be subject to the same incoming

inspection requirements as material ordered by Fuller Industrial, and must be accepted in the same way before being released for fabrication.

FULLER INDUSTRIAL


MATERIAL CONTROL

PAGE 3 OF 3 DEC./2007 REV. (1) Q.C.M. 2.7 WELDING MATERIAL 4.0 Welding Material will be procured by the applicable Purchasing Agent on the applicable

Purchase Order. 4.1 All welding material will be ordered to Section II, Part C, of the ASME Code (SFA

Specification), and the Quality Control Manager or Designate will be responsible for checking and accepting incoming welding material as being incompliance with the purchase order and ASME requirements.

4.2 Any damaged or nonconforming welding material will be rejected and returned to the

supplier and the reason noted on the purchase order copy. MATERIAL ORDERED FOR STOCK 5.0 No material is ordered for stock. All ordered material is specific to the work order.

Unused components are returned to the supplier and any drops will not be used for future jobs.

FULLER INDUSTRIAL


EXAMINATION AND INSPECTION PROGRAM

PAGE 1 OF 3 DEC./2007 REV. (1) Q.C.M. 2.8 EXAMINATION AND INSPECTION PROGRAM 1.0 When ASME Code work is scheduled for production the Quality Control Manager shall

be responsible for ensuring that it is in strict accordance with the ASME B31.1, ASME B31.3 or section I and VIII, Division 1 of the ASME Code & CSA B51, the latest revision of the accepted drawings, Jurisdiction and Customer requirements.

1.1 For construction, repairs and alterations to boilers and pressure vessels, the Quality

Control Manager will prepare an “Inspection and Test Checklist” (Doc. 07) which will list all the important stages of fabrication that require examination, and will provide columns for sign off and dating of inspections performed by the Quality Control Manager or Designate when each function is complete.

1.2 The Inspection and Test Checklist will also list the welding procedures to be used, NDE

or heat treatment requirements, and any other special inspection functions required. The Inspection and Test Checklist will also provide columns for hold points, sign offs, and dating of any inspections performed by the Authorized Inspector. No work shall proceed past these hold points until signed off.

1.3 The Quality Control Manager or Designate will be responsible for examination and

testing of parts before, during and after fabrication ensuring that all required inspection points are signed off and accepted before the next step of fabrication proceeds. Parts and/or workmanship that fail to meet any of the requirements will be identified and held as being nonconforming as per Q.C.M. 2.9.

1.4 All required markings per ASME Section II on material will be transferred prior to

cutting into two or more parts, and this operation will be verified by the Quality Control Manager or Designate. The job number must be specified on all items and parts to maintain traceability throughout fabrication.

1.5 In addition to the inspection functions detailed in the scope of work, the Quality Control

Manager or Designee shall ensure that.

a) Welding is completed as per weld procedure specifications; b) N.D.E., including radiography is carried out if required, and any

subsequent repairs completed satisfactorily; c) Welds are ground if required, nozzles radiussed and a full dimensional

check made on weld reinforcements, fillet welds etc. to ensure design and Code conformity;

d) Heat treatment charts, radiographs and any N.D.E. reports are reviewed and accepted prior to the hydrostatic Test being applied.

FULLER INDUSTRIAL



PAGE 2 OF 3 DEC./2007 REV. (1) Q.C.M. 2.8

e) Adequate supports are provided, properly installed and fastened as per the attached Table.

f) Flexible hoses have CRN’s and are of the correct pressure/temperature rating and type for the service.

1.6 No weld repairs will be allowed to be made to any pressure retaining material without

prior consultation with the Authorized Inspector for concurrence with the proposed repair procedure.

1.7 The Quality Control Manager or Designate will be responsible for performing the final

inspection and monitoring the final Hydrostatic Test, which will also be witnessed by the Authorized Inspector and that the Job file documentation such as Material Certification, Partial Data Reports, N.D.E. Reports, Heat Treatment charts etc. have been accepted and signed off where necessary.

1.8 The Hydrostatic Test procedure shall be in conformance with the requirements of the

applicable ASME Code section and contractual requirements if any and include the following:

a) All Welding and repairs must be completed before testing; b) Suitable means will be provided to ensure the exclusion of all air within

the piping; c) All welds will be visible and reinforcing pad tell tale holes left unplugged

during the test; d) A currently calibrated pressure gauge supplied by the Quality Control

Manager or Designate will be attached to the highest point on the vessel or piping system. It shall be graduated to not less than 1 2 times and approximately twice but not more than 4 time the test pressure;

e) The test pressure shall be as per the accepted drawing and applicable Code requirements. Held for approximately 15 minutes with sufficient time to allow for a complete visual examination of the piping, boiler or pressure vessel, and shall not be exceeded by more than 6% for power boilers.

1.9 For hydrostatic and pneumatic testing of piping, the requirements shall be implemented

as described in ASME B31.1, Section 137 or B31.3, Section 345 as applicable. 1.10 For piping and pressure vessels only, should a pneumatic test be permitted, special

precautions must be taken to ensure personnel safety and the provisions of the applicable Code section/s adhered to. (E.g. Section VIII, Division 1, UW-50). Pneumatic tests are not permitted on boilers.

FULLER INDUSTRIAL



PAGE 3 OF 3 DEC./2007 REV. (1) Q.C.M. 2.8 1.11 The Quality Control Manager or Designate shall be responsible for the preparation of the

Repair Data Report, Alteration Data Report or Manufacturers Data Report along with the Nameplate (Doc. 13). It will be reviewed for correctness and certified by the master on behalf of the company.

1.12 For piping parts or systems the master shall complete the TSSA Piping Systems

Installation Test Data Report and present it to the Authorized Inspector for his signature and date when accepted.

SUGGESTED PIPE SUPPORT SPACING

SUGGESTED MAXIMUM SPACING

Water Service Steam, Gas or Air Service Nominal Pipe Size NPS (inches) Feet Metres Feet Metres

1

7

2.1

9

2.7

2

10

3.0

13

4.0

3

12

3.7

15

4.6

4

14

4.3

17

5.2

6

17

5.2

21

6.4

8

19

5.8

24

7.3

12

23

7.0

30

9.1

16

27

8.2

35

10.7

20

30

9.1

39

11.9

24

32

9.8

42

12.8

GENERAL NOTES: (a) Suggested maximum spacing between pipe supports for horizontal straight runs of

standard and heavier pipe at maximum operating temperature of 750 F (400 C). (b) Does not apply where span calculations are made or where there are concentrated loads

between supports, such as flanges, valves, specialities, etc. c) The spacing is based on a fixed beam support with a bending stress not exceeding 2300

psi (15.86 MPA) and insulated pipe filled with water or the equivalent weight of steel pipe for steam, gas or air service, and the pitch of the line is such that a sag of 0.1 inches (2.5 mm) between supports is permissible.

FULLER INDUSTRIAL


CORRECTION OF NONCONFORMITIES

PAGE 1 OF 2 DEC./2007 REV. (1) Q.C.M. 2.9 CORRECTION OF NONCONFORMITIES 1.0 Nonconformities are those conditions found during receiving, in-process or final

inspection, in material or documentation, that fail to meet the applicable ASME Code sections, jurisdictional, customer contract or Quality Control Manual requirements.

1.1 Non-conformities may be identified as follows:

a) Use-as-is b) Repair or Rework using an approved procedure c) Scrap d) Return to Vendor

1.2 When a non-conformance is discovered the Quality Control Manager shall identify the

nonconforming item with “HOLD Tag” (Doc 05) and, where size permits, the affected item will be segregated from any conforming items in a “Hold Area”. Larger items shall be considered segregated if they are conspicuously identified with HOLD. The reason for the nonconformity will be briefly noted on the HOLD by the Operating Personnel, who will initial it and then notify Quality Control Manager.

1.3 The Quality Control Manager will be responsible for preparing a “Non-conformance

Report” (Doc. 08) which will be numbered for easy reference. This report will describe the item(s) affected: nonconforming condition, work order number, drawing number and part number (if applicable). No work will be allowed to proceed on the assembly until satisfactory disposition of the nonconformity has been provided.

1.4 Nonconformities will be reviewed for disposition by the Quality Control Manager and/or

Designate. Upon resolution of the proposed action which must be approved by the Quality Control Manager. The Authorized Inspector will be asked for concurrence before the disposition is implemented. The Authorized Inspector will be given the opportunity to designate additional “HOLD Points” on a revised Inspection and Test Checklist should any welding repairs be proposed including repairs to base material. Authorized Inspector concurrence must also be obtained for any welding procedures to be utilized.

1.5 “Use-as is” dispositions require an engineering resolution and the Quality Control

Manager will review and approve such dispositions. The AI’s concurrence shall be obtained for this disposition.

FULLER INDUSTRIAL


CORRECTION OF NONCONFORMITIES

PAGE 2 OF 2 APRIL/2004 REV. (0) Q.C.M. 2.9 1.6 Items deemed as scrap may be disposed of without further input from the AI. 1.7 When disposition of the non-conformance is resolved and final inspection of the

disposition is complete, the Quality Control Manager will complete the Non-conformance Report, obtain signatures of those concerned and forward copies of the report to the affected personnel. All Non-conformance Reports will be made available to the Authorized Inspector for review. Copies of all non-conformance reports shall be maintained by the Quality Control Manager.

1.8 The Quality Control Manager will be responsible for removing the AHOLD@ and

retaining Non-conformance Reports in the work order File, and for maintaining an effective follow up program to ensure prompt action is taken to remedy the cause of nonconformities.

1.9 Materials, parts and/or documentation deemed as scrap on the Non-conformance Report

shall be identified on the existing Hold by the Quality Control Manager and removed from the work area immediately so that they cannot be used for Code work.

FULLER INDUSTRIAL


WELDING CONTROL

PAGE 1 OF 4 APRIL/2004 REV. (0) Q.C.M. 2.10 WELDING CONTROL 1.0 All Welding, including tack welding, shall be performed by welders or welding operators

qualified to welding procedure specifications (WPS) that have been written and subsequently qualified to Section IX of the ASME Code, plus any additional requirements of the applicable Code section to which the work is being performed.

1.1 All documentation and records of qualified welding procedures and personnel shall be

maintained by the Quality Control Manager and kept on file. Copies of these records and documentation will be made available to the applicable welding personnel.

WELDING PROCEDURES AND PERSONNEL QUALIFICATION 2.0 The Quality Control Manager is responsible for developing the welding parameters

required by the ASME Code, and customer contract, and will liaise with the President in preparation of the welding procedure specifications to be used for production.

2.1 Welding Procedures specification will take into account the process to be used, type of

material, qualification limits etc, required by the applicable specifications. They will be documented on a Welding Procedure Specification Sheet which will list the essential non-essential and where necessary supplementary essential variables within the process to be used.

2.2 Any revisions and/or updating of welding procedures will be the responsibility of the

Quality Control Manager who will be responsible for the disposal of voided procedures. 2.3 The Quality Control Manager will conduct the qualification tests for each procedure to be

utilized, which will also be witnessed by the Authorized Inspector. 2.4 When the WPS has been qualified, in accordance with the ASME Code requirements, the

results will be documented on a Procedure Qualification Record (PQR) by the Quality Control Manager who will date and certify this document on behalf of Fuller Industrial.

2.5 Copies of the WPS and PQR will be submitted to the relevant jurisdiction for the

registration by the Quality Control Manager. The Quality Control Manager will liaise with the subcontracted test laboratory and keep all the test results on file.

FULLER INDUSTRIAL


WELDING CONTROL

PAGE 2 OF 4 DEC./2007 REV. (1) Q.C.M. 2.10 2.6 The Quality Control Manager will conduct/supervise the Welder/Welding Operator

Performance Qualification Tests in accordance with qualified welding procedure, these tests will also be witnessed by the Authorized Inspector.

2.7 The Quality Control Manager will be responsible for documenting and certifying the

Welder Performance Test form on behalf of Fuller Industrial. 2.7 A “Welders Record Log” (Doc. 09) shall be maintained by the Quality Control Manager

which will list the processes for which each welder is qualified. This will be updated on a monthly basis providing evidence that the welder maintains current qualifications/s on each process.

2.8 A welder or welding operator must be re-qualified when there is specific reason to

question his/her ability to make welds that meet the specification which support the welding he/she is doing. Under provincial rules and regulations, welders will be re-qualified every 12 months.

2.9 The Authorized Inspector shall have the right to require re-qualification of any welding

procedure. The Quality Control Manager will make available all documentation and records pertaining to welding for the Authorized Inspector”s review.

PRODUCTION WELDING 3.0 The Quality Control Manager shall have control over production welding and will be

responsible for:

a) Ensuring that all welders are provided with and are qualified to the applicable WPS required for the jobs that correct instructions are given in the use of the WPS.

b) Verifying that copies of the WPS’s to be sued in fabrication are specified on the shop drawings and are available to the welders.

3.1 All qualified welders and welding operators will be issued with an identification number

to be used for stamping adjacent to any welded joints made by them at intervals of not greater than three feet. Where this stamping is not feasible, the Quality Control Manager shall keep a “Weld Map” (Doc 10), presented in a drawings format, records the welders used on each particular joint, heat numbers and purchase order number of the materials used.

FULLER INDUSTRIAL


WELDING CONTROL

PAGE 3 OF 4 DEC./2007 REV. (1) Q.C.M. 2.10 3.2 A log of these numbers will be maintained by the Quality Control Manager would a

welder or welding operator/s employment be terminated, his identification number will not be re-used for a period of twelve months.

3.3 Tack Welding will only be permitted by qualified welding procedures. Tack welds shall

be removed or properly prepared for inclusion in the final weld. They will be visually inspected for cracks prior to welding and if found cracked, it will be removed.

CLEANING OF SURFACES TO BE WELDED 4.0 The surfaces to be welded shall be clean and free of scale, rust, oil, grease, slag,

detrimental oxidizes and other deleterious foreign material. The method and extent of cleaning should be determined based on the material to be welded and the contaminant to be removed. When weld metal is to be deposited over a previously welded surface, all slag shall be removed by a roughing tool, chisel, shipping hammer or other suitable means so as to prevent inclusion of impurities in the weld metal.

REPAIR OF WELD DEFECTS 5.0 Defects such as cracks, pinholes and incomplete fusion, detected visually or by the

hydrostatic or pneumatic test or by the examination prescribed in code shall be removed by mechanical means or by thermal gouging processes, after which the joint shall be re-welded.

WELDING MATERIAL 6.0 The Quality Control Manager is responsible for systematically checking welding material

in storage and it=s use for proper handling, application, protection and distribution. Welding material will be stored in designated clean, dry areas and stainless steel material will be separated from carbon steel material.

6.1 Bare rods and welding wire will be kept in individual containers according to size and

type and these containers will be properly marked for identification. 6.2 Low hydrogen electrodes will be purchased, received and stored in hermetically sealed

containers. When the containers are opened the electrodes will be placed in a heated holding oven prior to issuing to the welders. The oven will be maintained at a temperature recommended by the electrode manufacturer.

FULLER INDUSTRIAL


WELDING CONTROL

PAGE 4 OF 4 DEC./2007 REV. (1) Q.C.M. 2.10 6.3 Low hydrogen electrodes will be issued only sufficient quantity to complete a weld or for

a four hour period, whichever is less, after which unconsumed electrodes will be examined by the Quality Control Manager for condition, cleanliness and identification prior to returning them to the holding area.

6.4 Damaged electrodes will be scrapped and a bin will be provided in the weld area for rod

end disposal. 6.5 Welding gases will be subjected to the same control as other welding materials and the

Quality Control Manager will ensure that welding gas cylinders and supply piping are properly identified before use.

FULLER INDUSTRIAL


NONDESTRUCTIVE EXAMINATION

PAGE 1 OF 2 DEC./2007 REV. (1) Q.C.M. 2.11 NONDESTRUCTIVE EXAMINATION 1.0 All non-destructive examination (NDE) and procedures will be made in accordance with

ASME Section V and the requirements of the applicable Code section two which the work is being performed. The responsibility for determining NDE requirements rests with the Quality Control Manager. This NDE service is performed by an approved sub-contractor employing a qualified Level III Examiner.

1.1 The Quality Control Manager will review the written practice and qualification records of

the sub-contractor and ensure that the Level III Examiner and personnel supervised by him are properly qualified and certified in accordance with code.

1.2 Upon completion of the above review and subsequent acceptance Fuller Industrial’s

President will accept full responsibility, the NDE sub-contractor, to act on behalf of Fuller Industrial for ASME Code work. The sub-contactor’s Level III will be appointed in this letter to act as the Level III Examiner for Fuller Industrial.

1.3 The sub-contractor/s Level III shall be responsible for the preparation of any required

written NDE procedures (including Ultrasound Testing, Liquid Penetrate and Magnetic Particle examination procedures) and any shooting sketches, which will be reviewed and accepted by the Quality Control Manager for compliance with all the requirements of the applicable ASME Codes. The Quality Control Manager will also be responsible for any revisions and the disposal of voided procedures.

1.4 A documented record of qualification levels, training, examinations and past experience

shall be maintained by the Quality Control Manager for each NDE technician employed by the sub-contractor performing ASME Code NDE examination for Fuller Industrial.

1.5 The sub-contractor’s written procedures and all personnel qualification records, including

the actual qualification tests used and test results will be made available to the Authorized Inspector for review.

1.6 All NDE procedures shall be demonstrated as being capable of producing meaningful

results to the satisfaction of the Authorized Inspector. The Authorized Inspector has the right to request re-qualification of any NDE procedures or personnel for just cause.

FULLER INDUSTRIAL


NONDESTRUCTIVE EXAMINATION

OF 2 DEC./2007 REV. (1) Q.C.M. 2.11 1.7 All radiographs shall be interpreted by a Level II or III Examiner before presentation to

the Quality Control Manager, who will review and accept these and any other NDE results, on behalf of Fuller Industrial, prior to submitting them to the Authorized Inspector for review and concurrence.

1.8 Radiographic film locations made for each pipe joint, when required are filed in the work

order package together with all other NDE records. 1.9 Liquid penetrate and Magnetic Particle examinations are performed by sub-contactors

personnel, who are qualified and certified in accordance with ASNT-TC-1A latest Code accepted edition.

1.10 To meet Canadian Jurisdictional requirements, NDE personnel shall be certified to CGSB

standards as conducted by the Canadian Government, Department of Energy Mines and Resources. These standards are as follows:

CAN/CGSB-48.9712-95 Qualifications and Certification of Non-destructive Testing Personnel.

1.11 For visual examination of Power Piping, individuals shall be qualified in accordance with

ANSI B31.1. For radiography requirements, see below: CATEGORY - D

No Radiography required, visual only.

NORMAL FLUID SERVICE

5 % of all circumferential butt and mitred groove welds, each welders work shall be represented.

CATEGORY - M

20 % of all circumferential butt and mitred welds and any fabricated lap or branch connections as shown in fig. 324.4E and 328.5(d) and (e) shall be examined.

CATEGORY - K

All girth, longitudinal and branch connection welds shall be examined 100 %.

SEVERE CYCLIC CONDITIONS

All circumferential butt and mitred groove welds shall be examined 100 % by radiography.

All other examinations shall be performed as required by Chapters I-VI, I-VII, VIII and XI of the B31.3 code. Radiography requirements for ASME B31.1 Power Piping shall be performed as per Table 136.4, the acceptance criteria is listed in 136.5 of that code.

FULLER INDUSTRIAL


HEAT TREATMENT

PAGE 1 OF 1 APRIL/2004 REV. (0) Q.C.M. 2.12 HEAT TREATMENT 1.0 When required by the design conditions, the PWHT operation shall be performed by a

subcontractor in accordance with the ASME Code, WPS and in accordance with a written procedure approved by the QC Manager. The Engineer shall be responsible for specifying on the drawings the weldments requiring PWHT.

1.1 The QC Manager shall be responsible for submitting detailed PWHT instructions prior to

the start of heat treatment operations. 1.2 The PWHT procedure and instruction shall include as a minimum, requirements for the

placement of thermocouples, maximum temperature gradients for heating and cooling, minimum holding time at temperature, time-temperature charts and equipment calibration records.

1.3 The furnace time-temperature charts or other methods as appropriate shall include as a

minimum: a) Name of the heat treat facility; b) Vessel or part serial number; c) Job number; d) Procedure number; e) Furnace identification if applicable, temperature recorder number and calibration

date; or f) Signature and date by the furnace operator. 1.4 The QC Inspector shall visually examine the PWHT vessels and vessel parts particularly

in the welds, flanges and support areas for any sign of distortion, out of roundness, cracking and shall verify the identification markings.

1.5 The QC inspector shall review the time-temperature charts, calibration records and

required Brinell hardness test, to assure compliance with the heat treatment procedure and instruction and if acceptable, signs and dates the charts and the ITP

1.6 The QC Manager shall be responsible for maintaining on file the PWHT records and

procedures and for making them available to the AI for his review and verification.

FULLER INDUSTRIAL


CALIBRATION

PAGE 1 OF 2 APRIL/2004 REV. (0) Q.C.M. 2.13 CALIBRATION 1.0 Measuring equipment not required to be calibrated, such as linear scales, steel tapes,

rules, squares, levels etc. used for non-precision measurement or layout, will be examined at regular intervals by the Quality Control Manager or Designate who will be responsible for ensuring that they are kept in good condition. Any such equipment found worn or damaged will be replaced.

1.1 Measuring and test equipment including pressure gauges, requiring calibration shall be

under the control of the Quality Control Manager who shall be responsible for:

a) ensuring that all items are maintained in good condition and are checked for signs of damage before use;

b) Removal from service of any such equipment found to be defective, or suspected to be so;

c) Ensuring only equipment currently in calibration is used; d) Performing or arranging for calibration of measuring and test equipment the

results of which shall be Traceable to National Standards; and e) Establishing and maintaining a calibration frequency schedule for the type of

equipment and its corresponding amount of use. 1.2 All calibrated items shall have a label or sticker affixed showing a serial number, date

calibrated and due calibration date. 1.3 The Quality Control Manager will maintain a “Calibration Record” (Doc. 11) for each

piece of measuring and test equipment showing: a) Type of equipment; b) Identification and serial numbers; c) Location; d) Calibration frequency; e) Check method and tolerance; f) Date of calibration and next due date; and g) Result of calibration and person or organization performing the calibration.

1.4 Fuller Industrial pressure test gauges shall be calibrated before use. This calibration

shall be performed by an approved testing laboratory.

FULLER INDUSTRIAL


CALIBRATION

PAGE 2 OF 2 APRIL/2004 REV. (0) Q.C.M. 2.13 1.5 Welding machine amperages and voltages will be checked by a competent technician

once every year. 1.6 Parts checked since the previous calibration with equipment found to be in error, or out

of calibration, shall be considered unacceptable until it can be determined that all requirements have been met.

1.7 Measuring and testing equipment found defective will be immediately withdrawn from

service by the Quality Control Manager and tagged as such, until it has been repaired or replaced in accordance with this section.

1.8 When new items of measuring and test equipment are purchased, they shall be delivered

to the Quality Control Manager for checking proper labelling and records of calibration to be established.

1.9 Temperature controlling devices on welding material holding ovens shall be checked

annually by the Quality Control Manager who will verify the actual reading of a thermometer inserted into the oven.

1.10 All measuring and test equipment records will be kept on file and maintained in good

order by the Quality Control Manager who will make these records available for review by the Authorized Inspector.

1.11 The calibration records for all equipment owned by employees or subcontractors and

used to verify Code compliance shall be maintained by Quality Control Manager.

FULLER INDUSTRIAL


FIELD CONSTRUCTION

PAGE 1 OF 2 DEC./2007 REV. (1) Q.C.M. 2.14 FIELD CONSTRUCTION 1.0 The field assembly of pressure vessels shall be controlled from 1470 Falconbridge

Highway, Sudbury, Ontario, Canada. The Q.C. Manager shall make available to the AI, all required documentation for this review and designation of inspection points prior to the start of ASME Code activities. The Field QC Inspector shall be responsible for performing all specified examinations and tests described on the ITP and notify the AI for any designated tests or inspections points.

1.1 All materials and parts supplied to the field shall be inspected and marked in accordance

with the drawings and all applicable sections of this Manual. 1.2 For the filed assembly of non-ASME Code vessels, the requirements of Section 9.11 shall

be complied with. 1.3 The Engineer in accordance with Section 2.6 shall distribute drawings, design

calculations and specifications to the Field Superintendent. The QC Manager shall be responsible for the issuance of a current controlled copy of the Quality Control Manual, ASME Code Sections, and copies of certificates, ITP and welding procedures to the Field Foreman.

1.4 The Q.C Manager shall prepare and approve the applicable ITP to ensure that all required

examinations and tests are performed and that the results are recorded and are in accordance with the specified requirements. The Field QC Inspector shall perform all the examinations and tests described on the ITP. Non-conformance Reports shall be prepared by the Field QC Inspector and submitted to the QC Manager for approval and disposition. The final inspection of nonconforming items and the removal of Hold Tags shall be performed by the Field QC Inspector.

1.5 The Field Foreman shall have complete control and supervision during the production of

all welds by qualified welders and welding operators. The Field foreman shall issue identification numbers to qualified welders and welding operators and shall record and maintain a drawing indicating the location of each joint welded by a welder or welding operator.

1.6 The Field Foreman shall make available the WPS to welding personnel and shall monitor

and control the use of WPS during production welding. The Field QC Inspector shall be responsible for certifying the WPQ records.

FULLER INDUSTRIAL


FIELD CONSTRUCTION

PAGE 2 OF 2 AUG./2006 REV. (0) Q.C.M. 2.14 1.7 The storage and issuance of welding materials shall be the responsibility of the Site

Foreman. 1.8 The QC Manager shall be responsible to ensure that the nameplate markings are correct.

The Code Symbol may be pre-applied to the nameplate with the acceptance of the AI and when applicable, the jurisdiction. The nameplate shall be affixed to the vessel after the completion of all required examinations, tests and with the concurrence of the AI

1.9 The QC Manager shall be responsible for the preparation of the MDR and its distribution

to the Field Superintendent for his certification. The Field Foreman shall present the MDR to the AI for his review and signature. The retention and distribution of the MDR’s shall be in accordance with Section 2.16.

FULLER INDUSTRIAL


REPAIRS AND ALTERATIONS

PAGE 1 OF 3 DEC./2007 REV. (1) Q.C.M. 2.15 REPAIRS AND ALTERATIONS 1.0 The field repairs and alterations shall be controlled from 1470 Falconbridge Highway,

Sudbury, Ontario, Canada and shall be the responsibility to the QC Manager. 1.1 Repairs, alterations and re-rating to pressure vessels shall not be initiated without the

authorization and acceptance of the AI for the scope, examination and test methods and where required, acceptance of the jurisdictional authorities. When the original construction standard is SME Section VIII, repairs and alterations shall conform, insofar as possible, to the edition of Section VIII most applicable to the work planned. When the original standard is not Section VII, repairs and alterations shall conform, insofar as possible to the construction standard or specification most applicable to the work.

1.2 Prior to the start of any repair or alteration, the QC Manager shall be responsible for

presenting the AI with ITP latest revised drawings, design calculations MTRs, COCS and other documentation in order for the AI to designate desired inspections as the work progresses. The ITP shall provide columns for recording the acceptance of operations by initial and date by the Shop/Field QC Inspector and AI. No work shall proceed beyond these inspection points until signed by the originator.

1.3 Any Alterations to pressure vessels have to be registered with the jurisdictional

authorities before work can begin. 1.4 The work necessary to restore the pressure vessel to a safe and satisfactory operation

condition. 1.5 The Project Engineer shall establish the controls to ensure that all required design

information, applicable drawings, design calculations, specifications and instructions are obtained, controlled and interpreted to provide the basis to satisfactorily perform the repair or alteration.

1.6 A copy of the original Data Report shall be obtained for use in the repair and design of

the alteration. When the original MDR cannot be obtained, agreements on the method of establishing design basis for the alteration shall be obtained from the Ai and the jurisdictional authorities.

FULLER INDUSTRIAL



PAGE 2 OF 3 DEC./2007 REV. (1) Q.C.M. 2.15 1.7 The QC Manager shall establish inspection travellers to ensure that all required

examinations and tests methods are performed and that the results are recorded and in accordance with the specified requirements. For field repairs alterations, the Field QC Inspector shall duplicate the examination activities described and performed by the QC Manager.

1.8 After completion of all repairs and alterations, a pressure test shall be conducted suing

water or other liquid medium. The test pressure shall be the minimum required to verify the leak tightness of the repair, but not more than 150% times the maximum allowable working pressure (MAWP) stamped on the pressure vessel, as adjusted for temperature.

1.9 Following the application of the hydrostatic test, the shop/field QC Inspector shall

perform a close visual inspection of all joints and connections for signs of leakage. The pressure test shall comply with the requirements of the NBIC and the hold time shall be a minimum of 10 minutes prior to examination by the AI.

1.10 The metal temperature during the hydrostatic test shall be in accordance with the original

ode of construction but not less then 60 degrees F shall not exceed 120 degrees F. 1.11 Two (2) indicating gauges shall be connected directly to the vessel and shall be readily

visible to the operator controlling the test pressure. Dial indicating pressure gauges used in testing shall be graduated over a range of about double the intended maximum test pressure, but in no case less the 1 ½ not more then 4 times that pressure.

1.12 Re-rating of a pressure vessel by increasing the MAWP or DT or decreasing the

minimum temperature such that additional mechanical tests are required, shall be permitted. Re-rating shall be performed only after the specified requirements of the NBIC and ASME Code are met to the satisfaction of the jurisdiction at the location of the installation.

1.13 A repair Nameplate (Doc. 13a) Altered Nameplate (Doc. 13b) or Re-rated Nameplate

(Doc. 13c) shall be applied adjacent to the original manufacturer’s nameplate or stamping. If it becomes necessary to remove the original stamping, the AI shall, subject to the approval of the jurisdictional authorities, witness the making of a facsimile of the stamping

FULLER INDUSTRIAL



PAGE 3 OF 3 DEC./2007 REV. (1) Q.C.M. 2.15 1.14 Repairs and alterations performed in accordance with the NBIC and CSA B51 and shall

be documented on the appropriate jurisdictional repair, alteration data report forms. The QC Manager shall be responsible preparing and certifying the repair, alteration data report forms and maintaining a repair log for repaired vessels.

1.15 The QC Manager shall be responsible for retaining a copy of the jurisdictional repair,

alteration data report form on file for at least five (5) from the date of certification. A job file of the repair or alteration containing the quality records shall be maintained in accordance with Section 2.16

1.16 Legible copies of the appropriate jurisdictional repair, alteration data report forms,

together with attachments shall be distributed by the QC Manager to the owner or user, the Authorized Inspection Agency and the applicable jurisdiction if required.

FULLER INDUSTRIAL


RECORDS RETENTION

PAGE 1 OF 1 DEC./2007 REV. (1) Q.C.M. 2.16 RECORDS RETENTION 1.0 All records and documentation accumulated during the course of a project will be the

responsibility of the Quality Control Manager and will be maintained for all manufactured parts as required by the ASME Code and customer contract.

1.1 These records will be made available to the Authorized Inspector for review and analysis

prior to certification of the ASME Data Report. 1.2 Radiographic films, radiographic and ultrasonic examination reports, manufacturer’s data

reports and work order documentation shall be retained in the main office for five years minimum after completion of the item.

FULLER INDUSTRIAL


THE AUTHORIZED INSPECTOR

PAGE 1 OF 2 DEC./2007 REV. (1) Q.C.M. 2.17 THE AUTHORIZED INSPECTOR 1.0 The Authorized Inspector is a representative of the Authorized Inspection Agency and

carries out inspections on all Code items built by Fuller Industrial. 1.1 The Authorized Inspection Agency is

The Technical Standards and Safety Authority Boilers and Pressure Vessels Safety Division 3300 Bloor Street West Toronto Ontario M8X 2X4

1.2 The Authorized Inspector shall have been qualified by written examination under the

rules of any state in the USA or any Province of Canada which has adopted the ASME Boiler and Pressure Vessel Code.

1.3 A current copy of this Quality Control Manual shall be provided to the Authorized

Inspector for use at the plant. 1.4 The Quality Control Manager shall be responsible for liaison with the Authorized

Inspector and will furnish all drawings, calculations, specifications, checklists, repair procedures, records and any other documentation required by the Authorized Inspector.

1.5 Prior to commencement of fabrication the authorized Inspector shall be given the

opportunity to designate mandatory hold points and to also designate additional hold points at any time during fabrication.

1.6 The Authorized Inspector and Authorized Inspector Supervisor shall have free access to

all areas where work is being carried out on ASME Code assemblies at any time that work is in progress and to those plants of sub-vendors or material manufacturers that are requested.

1.7 The Authorized Inspector shall be informed of all nonconformities and the Quality

Control Manager will obtain the Authorized Inspectors concurrence prior to corrective action being implemented.

FULLER INDUSTRIAL


THE AUTHORIZED INSPECTOR

PAGE 2 OF 2 DEC./2007 REV. (1) Q.C.M. 2.17 1.9 Prior to any repairs made by welding to pressure retaining material, the concurrence of

the Authorized Inspector must be obtained for the proposed method of repair. 1.10 The Authorized Inspector has the right to request re-qualification of any welder, welding

operator, NDE procedure or NDE personnel, and has the right to make any inspections the Authorized Inspector feels are necessary, to certify that all vessels are in strict compliance with all of the applicable ASME Code requirements.

1.11 The Quality Control Manager will provide assistance to the Authorized Inspector during

the required inspection surveillance monitoring of the Quality Control system and to the Authorized Inspector Supervisor during any required audits.

FULLER INDUSTRIAL


FIELD ASSEMBLY

PAGE 1 OF 1 DEC./2007 REV. (1) Q.C.M. 2.19 FIELD ASSEMBLY 1.1 All other requirements of the manual shall apply in addition to this section which details

the methods used by Fuller Industrial for field assembly of boilers and/or pressure vessels controlled from head office.

1.2 The Quality Control Manager and/or Designate is responsible for all Quality Control

activities on the field site. 1.3 The Quality Control Manager and/or Field Foreman is responsible for assembly, welding

and any other construction activities on the field site. 1.4 The Inspection and Test Checklist will be prepared by Quality Control Manager and

submitted to the field site AI for review and insertion of hold points prior to the field site work commencing.

1.5 Receiving inspection at the field site will be carried out in accordance with Section 2.7 of

this manual and all documentation will be made available to the field site AI. 1.6 Welded parts that are shop fabricated and shipped to the field site require the applicable

Code stamping and completed partial data reports signed by the manufacturing shop AI. The Code stamping and partial data reports will be used as the basis for acceptance of welded parts by the field site AI.

1.7 The Quality Control Manager is responsible for preparing and certifying the TSSA

Piping System Installations Test Data Report. 1.8 The Quality Control Manager shall submit the Piping System Installation Test Data

Report to the field site AI for review and signature. 1.9 The site inspector shall collect all required records and return them to Fuller Industrial in

accordance with Section 2.14 of this manual.

FULLER INDUSTRIAL

DOCUMENT TRANSMITTAL TO: FROM: Q.C. MANAGER

FULLER INDUSTRIAL 1470 FALCONBRIDGE HWY.

SUDBURY, ONTARIO PP3A 4S8

P.O. BOX 2368, STATION A PHONE: (705) 524-3777

FAX: (705) 524-6777 MANUAL SERIAL NO.: Please find attached the revisions which are current changes to our quality manual. Please remove the pages and replace them with the pages of revisions supplied. Please complete the attached acknowledgement form and promptly return to us along with the replaced pages. Please note that if these materials are not received within sixty (60) days, the copy of our Quality Control Manual in your possession will be designated an "Uncontrolled Copy" Signed: Date: Position: ====================================================

ACKNOWLEDGMENT This is to notify Fuller Industrial that we have received the revised pages as per your Document Transmittal dated

and have made the indicated changes to our copy of your quality Manuals Serial No. . Also please

find attached the old pages we are returning as requested.

Signed: Date: Position: Company: DOC. 01 APRIL/2004 REV (0)

FULLER INDUSTRIAL

DISTRIBUTION LOG

SERIAL # DATE ISSUED COMPANY TO THE

ATTENTION OF DATE

RETURNED

DOC. 02 DEC./2007 REV. (1)

Fuller Industrial

Receiving Log

Work Order:___________________ Customer:_____________________ Item:___________________________________________________________________ Date: P.O.# Qty: Q.A. Item:___________________________________________________________________ Date: P.O.# Qty: Q.A. Item:___________________________________________________________________ Date: P.O.# Qty: Q.A. Item:___________________________________________________________________ Date: P.O.# Qty: Q.A. Item:___________________________________________________________________ Date: P.O.# Qty: Q.A.

Doc. 04 Rev1 Dec 07

HOLD TAG

FULLER INDUSTRIAL

HOLD TAG #

CUSTOMER:

WORK ORDER #:

SERIAL #:

DESCRIBE PROBLEM:

INITIAL DOC. 05 DEC./2007 REV. (1)

ACCEPTANCE TAG

FULLER INDUSTRIAL

ACCEPTANCE TAG

CUSTOMER:

SHOP ORDER #:

SERIAL #:

INITIAL DOC. 06 DEC./2007 REV. (1)

FULLER INDUSTRIAL

INSPECTION AND TEST CHECKLIST WORK ORDER #: VESSEL DESCRIPTION: SERIAL #: CRN # : VESSEL SIZE: DWG. #: CUSTOMER: LOCATION OF INSTALLATION: PREPARED BY: DATE: A.I.: DATE: WELD PROC.: REV. #:

ITEM

COMPONENTS &

NCR #

Q.C. DEPT.

INSPECTION

DATE HOLD POINTS

A.I.

INSPECTION

DATE Working Drawings Checked

Req=d Drawings and Design Calculations Received

Material Checked against Drawings Material List

Mill Test Reports Checked

Identification Markings Transferred

Nozzles/Saddles/Laterals

Reinforcing Pad

Weld Inspection & Dimension Check

Plate #=s & Welder=s Symbol

Weld Map

N.D.E.

Hydrostatic Test (PSIG Pressure)

Nameplate Check

Manufacturers Data Report Signed

DOC. 07 DEC./2007 REV. (1)

FULLER INDUSTRIAL

WELDERS RECORD LOG

DATES PROCESS USED

WELDERS NAME

S Y M PROCESS

LAST TEST DATE W.P.S. #

J

F

M

A

M

J

J

A

S

O

N

D

DOC. 09 DEC./2007 REV. (1)

FULLER INDUSTRIAL

CALIBRATION RECORD EQUIPMENT DESCRIPTION: SERIAL NO: CALIBRATION FREQ.: LOCATION: ACCEPTANCE CRITERIA: PROCEDURE:

DATE AS FOUND/

AS LEFT ACTION TAKEN

RE-CALIBRATION

DATE INITIALS

DOC. 10 DEC./2007 REV. (1)

SCRAP TAG

FULLER INDUSTRIAL

SCRAP TAG #

CUSTOMER: _____________________

WORK ORDER #: _________________

AUTHORIZED BY: _________________

DOC. 11 DEC./2007 REV. (1)

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