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Transcript of For personal use only - ASX · Primary business is the development and manufacture of polymers...
2012 Strategy Briefing Auckland, New Zealand
10 September 2012
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Disclaimer
This presentation has been prepared by Nuplex Industries Limited. The material that follows
contains general background information about Nuplex‟s activities as at the date of the
presentation 10 September 2012.
The information in this presentation is not an offer or recommendation to purchase or
subscribe for securities in Nuplex or to retain any securities currently held. It does not take
into account the potential and current individual investment objectives or the financial
situation of investors.
Actual results may vary materially either positively or negatively from any forecasts in this
presentation. Before making or disposing of any investment in Nuplex securities, investors
should consider the appropriateness of that investment in light of their individual investment
objectives and financial situation, and seek their own professional advice.
All currencies are in NZD unless stated otherwise.
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Business and strategy overview
Emery Severin – Chief Executive Officer
10 September 2012
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Provide insight and understanding into Nuplex’s
Business overview and strategy
R&D strategy
Regions
• ANZ
• Asia
• EMEA
• Americas
R&D strategy
Capital project management
Financial management
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Session objectives
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1. Business overview
2. Global coatings resins
3. Strategy
4. Strategy in action
5. FY13 and beyond
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Agenda
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1. Business overview
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Global chemicals company
Sales in over 80 countries
1,900 employees, manufacturing operations in 11 countries
Primary business is the development and manufacture of polymers globally
Our products enable adhesion, determine performance and appearance characteristics
of surface coatings and structural materials
In ANZ also leading
Distributor of specialty chemicals
Manufacturer of colour and performance additives
FY2012 financial performance
Revenue $1.616bn
EBITDA $131.0m
Net profit attributable to shareholders $62.5m
Global chemical company specialising in
polymer resins
Note: All figures are in NZD unless otherwise stated
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80% of sales generated by Resins segment operations
Global chemical company specialising in
polymer resins
FY12 % sales by segment and business
1 Includes 6 months of Viverso
2 Includes ANZ based Pulp and Paper and Construction Products
3 Includes 9 months of Acquos‟ masterbatch operations
7
15
2011
Masterbatch3
Specialties
Other resins2
4
4
100%
Composite resins 11
Coating resins1 66
Performance and colour additives for plastic (ANZ, SEA)
Agency and distribution business (ANZ)
Resins used in the chemicals to make paper, ink and construction products, eg flooring (ANZ)
Resins used in fibreglass (ANZ, SEA)
Key polymers used as the backbone in coatings and to provide adhesion as well as performance and appearance characteristics (Global)
Resins
Specialties
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Our geographic and product diversity is
our strength
Europe,
Middle East
and Africa
37%
EMEA
37%
Resins is our core business. We are also an agent & distributor of specialty
chemicals in ANZ
Americas
12%
Asia
21%
Australia &
New Zealand
30%
% of FY12 EBITDA
Resins
Specialties For
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2. Global coatings resins
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Global chemicals industry - where participants
are both suppliers and customers
Basic
Chemicals Feedstock
Intermediate
Chemicals Consumers
Commodity and
Specialty End Products
Specialties
Denotes spectrum of participation
EXAMPLES OF
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Global coatings market
1 Source: Akzo Nobel and PPG Industries global coatings market estimates
2 Refers to Coating Resins on slide 6
3 Includes tolling as well as adhesives, construction, ink and textile resins
Architectural
Industrial
Vehicle refinish
Auto OEM
Protective
& marine
Aerospace
Packaging
Global coatings
industry
(~$95bn)
by end use
markets1
100%
43
26
7
6
13
2 3 5
Waterborne
Solvent-
borne
Powder
Nuplex
coating resin
sales
by
technology
100%
20
75
8
8
10
Wood
Powder
Other3
Nuplex
coating resin
sales
by end use
markets2
100%
20
15
5
15 Metal
4
Protective & marine
15
Decorative
Automotive OEM
Vehicle Refinish
Plastics
Architectural
Performance
Industrial
Note: Sales percentages are approximate indications
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Diverse product portfolio weighted towards
polymer resins used in industrial and
performance coatings
Product
Markets
Decorative Industrial3
Performance
Vehicle
Refinish Auto OEM
Protective
& marine
High-end
metal &
Aerospace
Solventborne Alkyd
Amino
Polyester
Acrylic
Waterborne Emulsion1
Dispersion2
Powder
UV Curable
1 Generic term which describes a broad range of emulsions ranging from simple styrene acrylic emulsions for General Industrial to complex
acrylic polyol emulsions for Vehicle Refinish
2 Generic term which describes Polyurethane dispersons, self-crossinking acrylic dispersions
3 Adhesives, construction, ink, metal, textiles and wood
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Our customers receive the benefits of our global
strength and local know-how
Regional
Security of supply Innovative R&D
Consistent
quality
Cost
competitive
Proxim-
ity
Ability to
follow
into new
markets
Innov-
ative
products
Tech-
nical
support
Global
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Top 10 customers represent approximately 35% of sales
EXAMPLES OF
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Over 1,500 raw materials purchased
~80% petrochemical based
~20% bio based
Top 10 raw materials equate to ~35% of raw material spend
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Raw materials are approximately 70% of
sales revenue
Methyl methacrylate, Ethyl acrylate, Styrene, Vinyl acetate,
Ethyl hexylacrylate, Butyl acrylate, Hydroxy ethyl
methacrylate
Adipic and Terephthalic Acids, Maleic and phthalic
anhydrides
Xylene, Butanol, Methyl ethyl ketone, Toluene, White spirit
Glycerol, Pentaerythritol and Neopentyl, Propoylene &
Diethlyene glycols
Biocides, Initiators
Soyabean, Coconut, Linseed, Sunflower, TOFA
Solvents
Acids
Monomers
Raw material
spend
100%
~15
~15
~30
Polyols ~15
Oils ~10
Other ~15
Raw materials
and packaging
Production
and operating
costs
EBITDA margin
Revenue
100%
~70
~20
~10
Examples
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1 to 3 month price lag is typical within the industry
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Proven track record in raw material
cost recovery
8.4 8.5
10.2
Non-
recurring
costs
0.2
Oper-
ating
costs
0.1
SG&A
0.1
Cons-
tant
dollar
margin
comp-
ression
0.5
Raw
material
price lag
0.6
FY12 FY10 Raw
material
benefit
reversal
0.3
Product
mix shift
FY11
0.7
Raw
material
cost
recovery
1.0
NuLEAP
1.2
Volume
0.4
Cons-
tant
dollar
margin
comp-
ression
0.4
In FY12, raw material costs were fully recovered, challenge
was declining volume
In FY11, challenge
was rapid increase in
raw material costs
EBITDA margin change levers (FY11-FY12)
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3. Strategy
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• Consider
acquisitions
that
− Strengthen
leading
market &
technology
positions
− Leverage
capabilities
− Meet
disciplined
criteria
To deliver sustainable growth and high quality products for our customers
through pursuing operational excellence and building market leading positions
Safety People NuLEAP Emerging
markets R&D
Strategic
acquisitions
• Build a culture
of „zero harm‟
• Engage and
leverage One
Global Team
• Introduce
global Overlay
Teams to
leverage
products, R&D
and
procurement
across the
group
• Improve the
way we work
through
rigorous
improvement
programs
• Profitably
expand
capacity and
presence in
emerging
markets
• Grow market
share through
innovative
products
• Pursue market
development
opportunities
• Leverage
technologies
across global
platform
To be the leading, trusted independent polymer resins manufacturer globally,
and leading agency and distribution business in ANZ
Growing through building market leading positions Strengthening through operational excellence
We’re strengthening and growing Nuplex
Our
strategy
Our
ambition
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To deliver sustainable growth and high quality products for our customers
through pursuing operational excellence and building market leading positions
Safety People NuLEAP Emerging
markets R&D
Strategic
acquisitions
Growing through building market leading positions Strengthening through operational excellence
Our primary objective is to consistently deliver
shareholders above cost of capital returns
Our
strategy
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Improve returns Profitable growth
Cash flow
+
Prudent capital management
Shareholder value
‘Focused on delivering above cost of capital returns’
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4. Strategy in action
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1st Employee
Survey
Vietnam: Commenced
capacity expansion project
Vietnam: Commissioned new
plant on time & on budget
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We are busy executing our strategy
June
2012
January 2011
New strategy implemented
January
2011
June
2013
January
2013
June
2011
January
2012
China, Changshu: Secured
land for new 3rd site
NuLEAP delivered
$14m benefits
June
2010
December 2010
Strategic review
completed
February 2012
Refreshed strategic plans, focus on execution
China, Changshu: Expect to
commence construction
NuLEAP delivered
$3m benefits
Russia: Signed MoU with KVIL
and started due diligence
Emerging market growth
Strategic acquisitions
NuLEAP
R&D
Acquired Viverso and
started integration
Acquired Acquos masterbatch operations,
started integration into Nuplex Masterbatch
Decision to invest in
China application
laboratory
AX go live in ANZ AX to go live in Bitterfeld
New One Team &
Overlay Structure
Organisation
AX go live in BoZ
On track to delivery
• NULEAP program
target $30m
• At least €12m EBITDA
from Viverso
• A$5m EBITDA from
Nuplex Masterbatch
• US$0.5m to US$1m
EBITDA in Vietnam
Systems
2nd Employee
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Our goal is ‘Zero Harm’ to our people,
contractors, communities and the environment
Our safety approach is based on:
Being „leader led‟
Global procedures and framework
Embedding safe behaviour into every action
every day
Zero Harm is possible – in FY12 Americas has
no reportable injuries
Implementing global standards, e.g.:
Global SHE management system
Separation of people and moving vehicles
Personal protective equipment standards
NuLEAP operational excellence initiatives
delivering environmental benefits
Reduced waste generation
Increased energy efficiency
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2012 employee survey
Conducted May 2012
Translated into six languages
65% participation rate (up from 52% in 2010)
Results
Engagement score: 86% up from 72%
Diversity: 95% of employees agree that
Nuplex respects employee diversity in culture,
religion and language
Safety: 41% of employees gave their first of
seven preferences to the statement that
‘Nuplex as an organisation takes the safety
and well being of its people seriously’
Areas for improvement
More training, learning and development
opportunities
Continued focus on increased internal
communications
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Strategy is being executed through our
engaged workforce
I get satisfaction
From my work
I receive recognition
when I perform well
I understand Nuplex‟s
values and goals
88
87
66
74
I can see how my job
contributes to achieving
the organisation‟s goals
92
92
Total engagement 72
86
100
Engagement (recognition and performance)
summary of agree responses by question,
2010 vs 2012, %
2012 agree
2010 agree
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Optimizing our global network in each region
via cross functional Overlay Teams
Corporate Growth Directions
Performance Coating
Waterborne
Powder
Composites
Technology
Procurement
Operations Human Capital
Americas EMEA ASIA ANZ Benefits of the Global Overlay
• Market and customer focus – identify customer and market needs
• Leveraging global capability- bring in or develop solutions to meet specific needs
• Harness OneTeam – bring together the knowledge and capabilities from across the whole of Nuplex
• Additional Growth - identify and deliver on growth potentials, which are otherwise not apparent to individual regions
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NuLEAP II
Four key focus areas
Procurement Price and margin management
Supply chain and logistics
Embed continuous improvement
disciplines
Diagnostics:
Assessment of 80% of raw materials spend
Wave 1:
Strategic sourcing
Organisation, process and
systems
Wave 2:
Strategic Sourcing
H2FY12
Wave 3:
Strategic Sourcing
Targets
• 1 to 2% savings on purchase spend over 18 months
• Upfront costs ~$3.5m in H1FY13
• $2m net benefit in FY13
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NuLEAP I is on track to deliver and we are
planning for NuLEAP II
NuLEAP I
On track to deliver $30m in benefits end FY13
H1FY13 H1FY14 H2FY13
Note: All figures are in NZD unless otherwise stated
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Asia
China: Construction expected to
commence by end 2012
Vietnam: Capacity commissioned May
2012
India: Full time sales representative
employed in early 2012
Brazil
• Forecasted GDP growth rate 2.6-
4.7%
• Coating market size ~US$2B
(2011), ~43% of Latin American
market
• Expected CAGR ~4%
• Structurally captive driven
India
• Forecasted GDP growth rate 6.5- 6.8%
• Paints and coatings market size
~US$3.1 B (2010), potential US$12.5-
16.5 B (2020)
• Key end markets are construction and
automotive
Indonesia
• Expected GDP growth rate
6-6.5%
• Coating market size
~US$1.1B (2011), expected
to grow by 6-8%
Turkey
• GDP growth rate
3.3- 4.6%
• 6th largest paint
producer in
Europe, with
~800kT
production
capacity and
market value of
~US$2B
• Export key
driver
• Key end markets
are construction,
automotive, wood
& textiles
Myanmar
• Country to watch for
long-term
developments
• Forecasted GDP
growth 7%
• Investments into
construction, energy
and manufacturing
sectors
Russia
• Entry through a JV with KVIL
Group
• €2.5m initial investment
• Working towards starting
construction of greenfield site
in 2014
Middle East and Africa
• Middle East coating market size
~US$2.6B, expected CAGR ~3.3%
• Key end markets are construction
and protective
• North African countries to watch for
growth potentials
Transition economies
• Forecasted GDP
growth 2.5 – 3.8%
• East-central Europe
1.3- 3.3%, Balkans
0.4-3.5%, Baltics 2.3-
3.3%, CIS 3.8-4.4%
Source: McKinsey on Chemicals - Spring 2012, GIA, Westpac, IRL, Frost & Sullivan, Export Promotion Centre Turkey, OECD, BMI, Deutsche
Bank, Economists Intelligence Unit, Nuplex internal estimates
Note: East and central Europe- Czech Rep, Hungary, Poland, Slovakia and Slovenia; Balkans- Bulgaria, Croatia, Romania and Serbia; Baltics –
Estonia, Lithuania, Latvia; CIS- Azerbaijan, Kazakhstan, Russia and Ukraine
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Pursuing opportunities in emerging markets
with attractive dynamics
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Process
and day-
to-day
technical
support
Direct
customer
technical
support
New
product
develop-
ment
R&D program focused on four key markets/
product areas
Performance coatings
Waterborne coatings
Powder coatings
Composite resins
R&D program driven by customers desire for:
Increased performance
Improved appearance
Lower cost whilst delivering equal or
better performance
Reduced volatile organic compounds
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Taking a global and targeted approach to our
R&D program
Globally, integrated R&D approach Our targeted R&D program is focused on
meeting our customers’ evolving needs
Total spend ~3% resins sales
At innovation centre, The Netherlands and the Development centres in The Netherlands, Americas and Australia & New Zealand
~80% of allocated R&D spend managed globally, ~20% managed locally
At every site
Research
R&D budget 20% 30% 30% 20%
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Viverso Acquos’s masterbatch Fibrelogic (50% stake)
Financial EPS accretive
within 2 years
Above cost of capital risk
weighted for geography
Strategic Leading market positions Now #1 in solventborne
acrylic resins
Now #1 masterbatch provider
in ANZ
A leading wide diameter pipe
manufacturer in ANZ
Emerging market growth Access Central & Eastern
Europe
R&D/Innovative products
New technologies
Black capability and other
technology strengthens
capability to grow in SE Asia
Unique product offering
Delivering ahead of expectations
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Strict acquisition criteria
On track to deliver acquisition case returns within 18 months
Reflecting subdued Government spending on infrastructure
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5. FY13 and beyond
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Our centre of gravity has moved and will
continue to do so SALES BY REGION, %
12
9
58
21
36
FY12
ANZ
EMEA
Asia
Americas
44
31
35
FY09 FY15 expected
(Base case1)
16
9
44
31
20
9
37
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1Forecast subject to unforeseen circumstances and economic uncertainty.
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Sound fundamentals
Strong market positions globally and leading
positions locally
Geographic and product diversity
Clearly defined strategy
Track record
Raw material price recovery
Delivering operational improvement
Strong operating cash flow
Growing in emerging markets
Ability to adapt to changing market conditions
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‘We are well positioned …
Uniquely
positioned to
grow unconstrained
by geography
…by focusing on the things we can control’
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Technology Update
William Weaver
Vice President, Technology
10 September 2012
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Agenda
1. Resin – it’s role
2. Innovation
3. Core technologies and markets
Coating resins
Composites
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1. Resin – it’s role
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Film former (resin)
2
Pigments and extender
4
Solvents (organic or water)
3
Additives
The four key components of paint
Clear coat
solvent or
waterborne
Powder coating
Pigmented paint
solvent or
waterborne
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The resin is responsible for adhesion to the substrate, holds the pigment
in place and is the key component influencing properties such as gloss,
durability, flexibility, and toughness
The role of resin
Clearcoat 40-50um
Basecoat 15-53um
Primer 10-35um
Electrocoat 20-25um
Substrate
Average
112um
Average
human hair
75um
Thickness
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2. Innovation
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Nuplex Research & Innovation Centre at
Wageningen University
Unique facility with unique capabilities
Concept exploration with longer-term horizon
Dedicated chemistry, physical chemistry, physics
Specialising in:
• Physics of coatings
• Rheology and coating appearance
• Mechanical properties
• Thermal analysis
• Optical techniques
• Colloid chemistry
• Controlled radical polymerisation
• Crosslinking control and architectures
• Novel polymer backbones
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Exceptional R&D facilities
State-of-the-art lab-scale reactors
Pressure reactors
High pressure homogenizer
Multiple particle sizing equipment
Zeta-potential measurement
Fully equipped paint application lab
Lab-scale UV-curing rig
Climatized spray booth
Electrostatic spraying
Accelerated and natural weathering
Advanced rheometers
Dynamic mechanical analysis
Microscope
Stress-strain equipment
Sagging and levelling analyzer (SALSA)
Single impact tester
Analytical laboratory (GPC, GC-MS, HPLC, DSC, …)
Access to equipment from Wageningen University
(NMR, AFM, …)
Synchron
Formulation
Robot
Chemspeed
autoplant
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3. Core technologies and markets
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Coating resins
• Rheology
• Solventborne acrylic
• Water borne 1K self-cross-linking dispersions
• Durable polyester powder coating
Composites
• Gel coat technology
• Styrene-free UPE
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Nuplex has a number of core technologies
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Coating resins: Rheology
Study and understand the relation between (rheological) properties of
paints and their sag and levelling behaviour
• State-of-the-art rotational (shear) rheometer
• Shadow view method
• Falling wave method
– Quantitative determination of the sag and leveling behavior of
paints during drying / curing
– Also used to study sag and leveling behavior of powders
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Freshly sprayed paint
Rheology additives – why they are needed
1 cm increasing thickness
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Improved rheology brings several benefits important for appearance and
coating quality
Control of sag
Improved leveling
Improved appearance
Reduced telegraphing
Edge coverage
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Nuplex rheology control additives
Traditional rheology
control
Nuplex rheology
control
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Acrylic resins have been major contributors to coating technology for
the last 60 years
The challenges for the future are the development of high
solids systems with VOC compliance
VOC regulations are pushing demand for 80% solids systems without
sacrificing properties
New molecular structures are needed to achieve this and current
technology is being developed to meet this challenge through novel
hyper-branched and grafted structures
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Coating resins: Solventborne (SB) acrylic resin
technology
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Nuplex provide specialist acrylic and polyester resins for OEM and
Vehicle Refinish which may be modified for rheological control
These resins may also offer unique performance aspects such as
Easy to clean coating
Ultra-durable
Scratch resistance
Chemical resistance (eg. acid rain,
bird droppings, tree resin)
SB acrylic resin technology
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SB acrylic resin technology
Nuplex also offer high solids systems meeting current regulations for
application in high-end metal & marine and protective coatings
The new molecular architectures offers very high solids with fast dry
and no loss of performance
New combinations of these polyols with rheology
control agents offer improved edge coverage
Enhanced appearance
Improved corrosion resistance
Improved cost
Edge coverage without
rheology control
Edge coverage with
rheology control
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Coating resins: Waterborne (WB) 1K self-cross-
linking technology
Physical
drying
Coalescence and inter-
diffusion of polymer chains
Evaporation of water
Particle deformation
Homogeneous Core-shell Gradient
Water borne resins pose a unique challenge in requiring the resin to
1. Be stable over extended periods
2. On coating lose water and film formation
3. Provide performance equivalent to
solvent based chemistries
Nuplex has a number of patented
chemistries to deliver performance For
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Through several patented technologies Nuplex offer high performance
self-cross-linking dispersions for joinery and furniture
Current developments look at improving manufacturing output:
Fast sandability
Blocking resistance
Scratch resistance
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WB 1K self-cross-linking technology
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WB 1K self-cross-linking technology
Traditional systems include acrylic and styrene acylic emulsions for Trim
and Broadwall applications
Using Nuplex patented 1K self-cross-linking Waterborne technology new
products are being introduced to meet the key challenges:
Environmentally friendly
Low VOC
Low odour
No APEO surfactants
Scrub and stain resistance
Low dirt pickup
Good adhesion to a variety
of surfaces
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Nuplex systems include polyester and polyester hybrid resins
Applications:
Resins for general industrial applications
- White goods
- Garden furniture
Resins for durable and super durable
applications
- Architectural structures
- Window frames
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Polyester powder
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Coating resins: Polyester powder
New finishes are becoming available
Anodised powder finish for metal furniture, soft
touch finishes for laptops and wooden furniture
Sublimation printing
Relatively new technology of applying patterns by
heat transfer over a powder coated substrate,
requiring specific resin characteristics
Coil
Traditionally liquid technology but powder gaining
interest as VOC regulations begin to impact
High flow systems
Traditional powder has thicker film thickness and
poor flow – improved optical appearance of powder
(wet look) will extend technology base for powder
and open new application areas
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Composites: Gel coat technology
Nuplex is a leader in gel coat technology
Key challenges to the future include:
Reduction of VOC – styrene
Reduction of odor
Improved temperature/mechanical performance
Introduction of new features – antimicrobial
Newly developed gelcoat systems offer a range
of benefits:
Strong antibacterial performance prevents
algae growth at the surface
Low VOC content
Excellent UV resistance
Excellent chemical resistance
Good gloss retention
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Composites: Styrene-free
Reduction of styrene is key in future development of unsaturated
polyester technology – several approaches to reduction of styrene
through use of alternative reactive monomer
Current systems finding application in:
Sealing expanded polystyrene
Gel coat for continuous roof sheeting
Surfboard manufacture
Flooring
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Australia and New Zealand
Sam Bastounas
President Australia & New Zealand
10 September 2012
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ANZ – a unique position and broader portfolio
ANZ FY12 sales split by country (%) ANZ FY12 sales split by business unit (%)
1 Other includes paper resins and construction products
Note: Sales percentages are approximate indications
10
Other1
Masterbatch
Specialties
Coating resins
78
Australia
29
New Zealand
55
71
7
35
25
23 Composites
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Six business units each with a leading position
The market leader in Australia and New Zealand
• # 1
by way of overall market share
#
by market share
or
by market share in chosen segments
by market share
or
by market share in specialty segments
or
by market share in chosen segments
• Decorative
• Construction
• Graphic arts
• Textiles
• Resale
• Leisure
• Marine
• Infrastructure
• Water storage
• Mining
• Tissue
• Cardboard
• Paper
• Pulp
• Water treatment
• Packaging
• Film
• Water storage
• Logistics
• Engineering
• Coatings
• Plastics
• Agriculture
• Food
• Pharma
• Industrials
• Domestic commercial building
Market position
Market segments
#1 #1 #1 #1 #1 #1 #2 #2
56
#2
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Our ANZ business
57
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FY12 results
Resins volumes down 12.0%
A$ EBITDA impacted by
• Australian and New Zealand construction sectors
at cyclical lows
– Approx. 50% of ANZ resins end-use exposure
– Conditions deteriorated during the year
• Australian manufacturing and infrastructure
activity subdued reflecting ongoing structural shift
– Approx. 50% of ANZ resins end-use exposure
Coating resins
Pricing actions taken to recover raw material costs
Market share maintained
Reduced demand from residential and commercial
construction and home renovation market
Composites
Ongoing weakness in marine & leisure, infrastructure
and transport sectors impacted volumes
Business restructured
Realised A$3.6m in annualised cost savings
Financial history
58
0
10
20
30
40
50
60
70
FY06 FY07 FY08 FY09 FY10 FY11 FY12
0
100
200
300
400
500
600
700
FY06 FY07 FY08 FY09 FY10 FY11 FY12
ANZ EBITDA (FY06-FY12), A$M
EBITDA margin
-10% CAGR
9.9% 8.2% 8.3% 5.8% 7.7% 6.5% 5.7%
-2% CAGR
ANZ sales (FY06-FY12), A$M
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ANZ locations Flexible „campus‟ operating model, employing ~ 830 employees
59
Manufacturing
sites capability
Solventborne
Waterborne Composites Paper Masterbatch Acrylics Alkyd Amino Polyester
Australia
New Zealand
Wacol, QLD
Commissioned 1983
Springvale, VIC
Commissioned 1962
Pulp & Paper plant
Wangaratta, VIC
Commissioned Late 1960‟s
Canningvale, WA
Commissioned 1991
Development Centre at Botany
Botany NSW
Commissioned late 1940‟s
Penrose
Commissioned early 1960‟s
Development Centre at
Penrose
Onehunga
Commissioned late 1960‟s
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Resins segment
60
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Resins segment market context
61
Customers
Decorative paint, packaging, textiles, marine and leisure, infrastructure piping, ink, varnish, flooring, adhesives End products
Multinationals
• Nuplex
• Dow
• BASF
• Imports
Raw materials suppliers
DOW Shell BASF
Competitors
Sassol
Regionals
• Dulux Group
• Resene
• Haymes
Multinationals
• Amcor
• Visy
• Bostik
• DIC
EXAMPLES OF
COATINGS
Multinationals
• Akzo Nobel
• Valspar
• PPG
• Bluescope
Regionals
• Acquos
NON COATINGS
Multinationals
• Nuplex
• Dow
• BASF
• Styron
• Imports
Regionals
• Acquos
Regionals
• Boat builders
• Pool companies
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Our customer value proposition, our
competitive advantage
Security
of supply Innovative
R&D Consistent
quality Cost
competitive
• Development centres
in Australia and New
Zealand
• World class
technologies in
waterborne resins for
coatings and non-
coatings applications
• R&D partnerships
with customers
• Network of sites with
flexible production
capabilities
• Regional spread of
capabilities
• ISO quality
accredited
manufacturer
• Strong compliance
protocols and high
quality culture
underpin customer
value proposition
• Multiple geographic
locations optimzes
delivered cost to
customers
• Relative
competitiveness to
imports
• Ability to defray
operations costs
through producing
multiple product
streams at
individual sites
62
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Resins segment product portfolio – serves
diverse coatings and non-coatings end use
markets Resins segment average sales
- by technology (%) Resins segment average sales
- by end market (%)
1 Other includes textiles, marine & protective and wood resins
Note: Sales percentages are approximate indications
Decorative
Ink
13
Other1
Adhesives
4
8
Construction
40
Composites
Paper
Waterborne
Solventborne
63
8
52
48
20
10
5
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Specialties segment
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Specialties segment market context
65
Customers
Examples of the breadth of end markets include; Chocolate, breakfast cereal, cleaning products, shampoo, car lubricant, vitamin tablets, sunscreen, rubber, foam. coatings and
agricultural chemicals End products
Principles
Nuplex Redox Competitors
Orica IMCD Chemiplas Brenntag
EXAMPLES OF
Food manufacturers
Plastic manufactures
Chemical formulators
Construction industry suppliers
Mining companies
Adhesive manufacturers
Global manufacturers who require a distribution channel to market in ANZ, includes companies such as Ashland, Barry Callebaut, Shell, Eastman, Sabic
Raw materials suppliers
Plastic Packaging
Synthetic grass
Packaging producers
Synthetic grass
OEM manufacturers
Industrial films
• Nuplex Masterbatch
• Allied Colour
• Martog
• Guilda
AGENCY & DISTRIBUTION MASTERBATCH
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Specialties – serving segments across the
ANZ market
66
19
3 Mining, oil & gas
Personal care 5
Hygiene (cleaning) 6
Pharmaceutical
7
Plastics & rubber
9
Agriculture 5
Coatings, construction
& adhesives
20
Food & beverage
26
Other1
1 Other includes approximately 15 other market segments eg Laminators, Roading & Water Treatment
FY12 SALES BY MARKET SEGMENT (%)
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Masterbatch
Masterbatch business mix
• Acquos acquisition provides a more
balanced product portfolio
• Agriculture and Pipe segments give
exposure to the growing Agriculture sector
in Australia and New Zealand
• Packaging segment linked to broad
economic activity
• The integrated business now has the suite
of technologies which can be leveraged
across broader segments and into SE
Asia where we have a small presence in
Vietnam
67
Material handling 9
Film
17
Agriculture & pipes
22
Other
11 Fibre & glass 5
Engineering 8
Packaging 29
SEGMENT SALES MIX (%)
Note: Sales percentages are approximate indications
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Our ANZ strategy
68
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Construction
At cyclical lows
Will recover at some point in time
Manufacturing
Undergoing structural change
Alignment to date
NuLEAP improving efficiency and delivering cost
savings
Composites restructured as part of NuLEAP
Specialties structure streamlined to one
brand/team
Consolidated masterbatch operations to become
market leader
Next step is to optimize operations to meet future
cyclical demand recognising markets have changed
Review of ANZ operations underway
Proactively adapting to a changing market
FORECAST HOUSING STARTS (‘000)2
163150
169160
145156
1% -7%
2015-16E 2014-15E 2013-14E 2012-13E 2011-12E 2010-11
1 Source: Australian Industry Group 2 Source: BIS Shrapnel, ABS
AIG PERFORMANCE OF MANUFACTURING INDEX – AUGUST 20121
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• Limited
opportunities
To remain the leading profitable Resins and Specialties supplier in ANZ
Safety People NuLEAP Emerging
markets R&D
Strategic
acquisitions
• Investment in
people and
plants
• Establish
systems and
uniform
standards
• Cultural
change
• Strengthened
the senior
management
team
• Targeted
hiring of staff
to cover skill
gaps
• Removal of
legacy
inefficiencies
• Instill
continuous
improvement
mindset
• Leverage
unique
technologies
into new local
and inter-
national
markets
Support growth
in Asia in:
• Waterborne
resin
applications
• Composites
• Masterbatch
• Deploy and
support
Australia and
New Zealand
IP globally
Growing through building market leading positions Strengthening through operational excellence
ANZ strategy
70
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There remains a role for manufacturing in ANZ – considerations include:
Transportation and logistics
Security of supply
Delivered cost
Product „shelf life‟
On the ground technical support
Unique to market specifications
Review objective
Asses optimal capacity to meet variety of through the cycle demand
conditions
Establish the most efficient operations network to deliver sustainable
earnings and above cost of capital returns
Findings of review expected prior to end of calendar year
ANZ business review
71
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Nuplex Asia
Strategy Briefing
Ruben Mannien – Regional President, Asia
10 September 2012
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Most extensive, independent resins manufacturing network in Asia
Serving global, regional and local customers
Participating in growth in entire region
Unique position
The leading independent, high quality solventborne resins supplier for industrial
coatings
A leading supplier of waterborne specialty resins, eg; wood, Automotive OEM
Broad product portfolio offering to coatings and non-coatings markets
Commitment to ongoing investment in capacity and technology
Asia’s most extensive independent resins
network is our platform for growth
73
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Our Asia business
74
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0
50
100
150
200
250
FY06 FY07 FY08 FY09 FY10 FY11 FY12
FY12 results
Volumes up 4.2% due to Viverso Asian volumes
• Underlying volumes flat year on year
US$ EBITDA, down 0.4%
• Includes US$1m internal re-allocation R&D charge
China
Volumes flat
Suzhou: Reduced demand from automotive OEM
Foshan: Increased sales due to focused sales
initiatives
South East Asia
Vietnam: Capacity constrained until new plant
commissioned May 2012. New capacity expected to
• Contribute between US$0.5 to US$1m EBITDA in
FY13
• Be filled within 4 years
Malaysia and Indonesia: Domestic demand held
Business Performance
Asia EBITDA (FY06-FY12), US$M
0
5
10
15
20
25
FY06 FY07 FY08 FY09 FY10 FY11 FY12
EBITDA margin
+14% CAGR
10.3% 10.5% 7.7% 11.4% 14.5% 11.1% 10.4%
+14% CAGR
Asia sales (FY06-FY12), US$M
75
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Regional Footprint
Manufacturing sites capability
Solventborne
Waterborne Powder
Compo-
sites
Master-
batch Acrylics Alkyd Amino Polyester
China Foshan
Suzhou
Indonesia Surabaya
Malaysia Melaka
Thailand Bangkok (Minority JV)
Vietnam Ho Chi Minh City
Comprehensive regional manufacturing network employing ~450 employees
76
Melaka, Malaysia
Commissioned 1985
Technical lab onsite
Bangkok, Thailand
Minority JV formed 2000
Mumbai, India
Sales office
Surabaya, Indonesia
Commissioned 1978
Technical lab onsite
Ho Chi Minh City, Vietnam
Commissioned 1998
Upgraded 2012
Foshan, Southern China
Acquired 2004
Suzhou, East China
Commissioned 2005
Changshu, East China
Commissioning expected end 2013
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Market context
Raw materials suppliers DOW BASF
Jiangsu Jurong
Shandong Zhengxu
Competitors
Customers
China
Automotive coatings, Vehicle refinish coatings, wood flooring, furniture coatings, decorative & trim paint, curtain & blind backings, consumer electronics coatings, metal coatings, waterproof coatings,
and capital goods (trains, trucks, tractors) coatings End products
South East Asia
Arkema Shell Shanghai
Huayi Langxi Pertamina
Regional
• Deuchem
• Eternal Taiwan
• Sanmu
• YooPoint
Regional
• Kansai
• Nippon Paint/Nipsea
• KCC
• Chogoku
• Asian Paint
Multinational
• Akzo Nobel
• BASF
• DuPONT
• Hempel
• Jotun
• PPG
• Sherwin Williams
• Valspar
Multinational
• Nuplex
• Arkema
• Bayer
• Cytec
• DOW
• DSM
Regional
• Eternal Taiwan
• Deuchem
• Changchun
• Revertex
• 4 Oranges
• Mataram
• Carpoly
• Syncoates
• Esdee
• Hunan Kansai
Over 1,000 local competitors
• Eternal Indonesia
• Inawan Indonesia
• Tunas Indonesia
• PNP Vietnam
• Siam Thailand
77
Multinational
• Nuplex
• Bayer
• Cytec
• DSM
EXAMPLES OF
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Our customer value proposition, our
competitive advantage
Security
of supply Innovative
R&D Consistent
quality Cost
competitive
• Offer innovative
products utilising R&D
developments from
EMEA, ANZ and
Americas
• Provide local technical
and application
support
– Building Application
Centre in China in
FY2013
• Deliver tailored
technology and
products for local
customers and
markets
• Ability to supply from
multiple points in the
region
• Secure raw material
supply
‒ Supply agreements
‒ China Procurement
Desk
• Regional network
provides proximity and
comprehensive back-
up production
• Consistent batch to
batch quality is a key
differentiator
• Leveraging global
know-how to deliver
‒ High engineering
standards
‒ Process excellence
• Efficient and lean
operations
• Source raw materials
globally, regionally
and locally
• Geographic spread
optimizes logistics
78
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Product portfolio serves diverse end-use
coatings markets
China
South East Asia
Capacity by technology (%) Sales split by end market (%)
Note: Sales percentages are approximate indications
5
10
5
Protective & Marine
Automotive OEM
35 Vehicle Refinish
Industrial 25
Decorative & other Wood
12
Plastic 8
10
5
10
25
Other
5 Wood
Plastic 5
Protective & Marine
Automotive OEM 20
Vehicle Refinish
Industrial 20
Decorative
Solventborne
100
79
Waterborne
FY12
30
70
Solventborne For
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Our Asia strategy
80
For
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Opportunity for growth throughout the region
Japan
2.0%
14 3.5%
10
Malaysia
4.4%
5.5%
Vietnam
4
5.6%
Philippines S.Korea
4
5
10
13
3
4.2%
Indonesia
3
6.1%
Singapore China
6
8.2%
Thailand
5
India
1
6.9%
Asia average, kg per capita
Global average, kg per capita
2.7%
kg
14
Source: Independent Research Limited 2011, IMF World Economic Outlook 2012
Forecast 2012 GDP growth and coating consumption per capita
14
22
81
For
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• Viverso
‒ Existing
Asian
business
‒ Expand
product
offering with
acquired
tech-
nologies
To deliver profitable growth
Safety People NuLEAP Emerging
markets R&D
Strategic
acquisitions
• Invested in
additional
SH&E
headcount
Appointed
– Regional
SHE officer
– SHE
officers on
all sites
• Building One
Regional
Team
• Support from
global
waterborne
and
performance
coatings
overlay teams
Initiatives
include
• China
sourcing desk
• Operational
improvements
• Regional sales
teams
• China
– Building 3rd
site
– Investigation
of 4th site
• Vietnam - new
capacity
commissioned
• India -
increased
sales
presence
• Indonesia –
repositioning
for growth
• Leveraging
global
technology
and product
portfolio
• New
application
centre
(Suzhou,
China)
• New
waterborne
products eg;
‒ Textiles
‒ Construction
Growing through building market leading positions Strengthening through operational excellence
Asia strategy
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Regional capacity increasing and portfolio
expanding
China
South East Asia
Capacity by technology
Post Changshu commissioning (%)
Note: Percentages are approximate indications
100
Solvent borne
Solvent
borne
Pre Changshu commissioning (%) (Expected end 2013)
Solventborne
Waterborne
Waterborne
Solventborne
83
Post new capacity in Vietnam (%)
30
70 45 55
70
30
Waterborne
Pre new capacity in Vietnam (%)
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New capacity commissioned May 2012
Enables
Ability to build on first mover
advantage and leading market position
in Vietnam
Be Nuplex‟s waterborne production
hub for South East Asia
Waterborne resin demand driven by
demand for decorative paint from
expanding middle class
Vietnam – New capacity supports leading
domestic position and development of a
regional waterborne hub
Source: OECD Development Centre, ATKearney
84
525
2,484
0
500
1,000
1,500
2,000
2,500
3,000
2010 2025 E
Forecast growth in Asia Pacific Middle Class, # m
4 fold increase
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China - Targeted to meet domestic demand in
high end markets
Focused on serving domestic market demand
Growing through:
Expanding capacity
Introducing technologies to open new
markets
R&D applications centre at Suzhou
– increase ability to provide:
• Tailored products
• Application support
Changshu (East China) greenfield development
Expect commissioning end 2013
Double Chinese capacity
Introduction of waterborne capability
• Access new markets eg; textiles
• Expand offer in existing markets
eg; Automotive OEM
Embarking on study for a fourth site
Light vehicle production (millions)
85
0
5
10
15
20
25
30
EMEA Americas China
2011 2012 2015 E
Source: IHS Automotive
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Indonesian coatings market is three times
the size of Vietnam
Attractive growth outlook for
performance and industrial coatings
Key growth drivers:
• Growing middle class
• Government investment plans
Focused on turning performance around
in order to earn the right to grow
Completely new management team
Refocused sales team
Technical sales approach re-installed
Regional support
Growth strategy being developed
Indonesia – repositioning to grow with market
86
150 100 50
Vietnam
Malaysia
Indonesia
2009
2004
$3,000 annual household disposable income
Middle class spread (size of middle class, # m)
Forecast 2014
Source: The Economist
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Europe, Middle East and Africa overview
Strategy Briefing
Paul Kieffer – Regional President EMEA
10 September 2012
For
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A top-4 resins producer
Leader in automotive and industrial markets
The leading supplier of solventborne acrylic resins
World class R&D capability
Highly automated, state-of-the-art production facilities
A network from which to grow into Central and Eastern Europe
A leading, trusted resin supplier in Europe
88
For
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Our EMEA business
89
For
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0
50
100
150
200
250
300
350
FY06 FY07 FY08 FY09 FY10 FY11 FY12
0
5
10
15
20
25
30
35
FY06 FY07 FY08 FY09 FY10 FY11 FY12
FY12 results
Volumes up 21.9% including Viverso
• Excluding Viverso down 5.1%
EURO EBITDA up 24.3% including Viverso
• Excluding Viverso EURO EBITDA up 8.0%
Steady demand from Northern European customers
Weaker demand from
• Southern European customers
• Middle East and Asia
In its first six months, Nuplex Germany (integrated
Viverso operations) delivered:
• Margins in line with expectations
• Volumes in line with expectations, except for
construction related products
• Costs below expectations due to lower integration
expenses
Business Performance
EMEA EBITDA (FY06-FY12), EuroM
EBITDA margin
+24% CAGR
4.5% 4.3% 8.0% 3.2% 9.8% 9.4% 9.5%
+9% CAGR
EMEA sales (FY06-FY12), EuroM
90
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Regional Footprint Nuplex‟s R&D centre and world class manufacturing facilities employing ~ 500 employees
91
Manufacturing sites
capability
Solventborne Waterborne
Powder Acrylics Alkyd Amino Polyester Emulsions Dispersions
The
Netherlands
Bergen Op
Zoom
Germany Bitterfeld
United
Kingdom
Silvertown
Silvertown, United Kingdom
Commissioned 1995
Bitterfeld, Germany
Commissioned 1995
World class pilot plant
Development Centre at Bergen
op Zoom
Nulpex’s Research & Innovation Centre, The Netherlands Attached to the University of Wageningen
Bergen op Zoom, The Netherlands
Commissioned ~1965
Pilot plant
Belgorod, Russia
Agreement to form a JV
Development Centre at
Sivertown
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Market context
92
Customers
Automotive coatings, Vehicle refinish coatings, wood flooring, wood furniture coatings, metal furniture, decorative & trim paint, consumer electronics, metal construction coatings, waterproof coatings, and coatings for capital goods (busses,
trains, trucks, tractors), marine coatings, white goods End products
Regional
• Tikkurila
• Becker
• Lechler
• Inver
• Technos
• Böllig & Kemper
Multinational
• Akzo Nobel
• BASF
• DuPONT
• Hempel
• Jotun
• PPG
• Sherwin Williams
• Valspar
• Mankiewicz
• Kapci
• Wörwag
• Noval
• Hemmelrath
Top-5 raw materials suppliers
BASF Evonik
Competitors
DOW Shell Bayer
Nuplex Cytec BASF DSM Momentive Arkema
EXAMPLES OF
For
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Our customer value proposition, our
competitive advantage
Security
of supply Innovative
R&D Consistent
quality Cost
competitive
• Innovation centre
attached to
University
• Two development
centers and pilot
plants
• Dedicated and
focused business
teams who drive
product
development
• Manufacturing
network servicing
Continental Europe,
Central & Eastern
Europe and Middle
East and Africa
• Back-up from regional
network
• Highly automated,
state-of-the-art
production facilities
• Well equipped
analytical, synthesis
and applications
laboratories
• ISO quality accredited
manufacturer
• Efficient operations
• Offer premium and
value options within
product ranges
• Geographic spread
optimizes logistics
93
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Product portfolio focused on performance and
industrial end use markets
Average sales by technology (%) Average sales by end market (%)
(Post Viverso acquisition)
1 Other includes ink resins and tolling
Note: Sales percentages are approximate indications
Decorative
Metal
Other1
Powder
Plastic
Marine & Protective
Vehicle Refinish
Automotive
OEM
Waterborne
Powder
Solventborne
94
10
10
80
10
4
6
20
12
23 4
8
13
Wood
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Our EMEA strategy
95
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Viverso
• Maximise
synergies from
acquisition
To be a leading, trusted resins supplier, focused on performance coatings and industrial applications in
Europe and grow in the emerging markets of Central & Eastern Europe and the Middle East
Safety People NuLEAP Emerging
markets R&D
Strategic
acquisitions
• Culture of
disciplined
performance
backed by well
established
processes and
procedures
• Strengthened
senior
management
in functional
areas
• Formed a
young
professionals
network
• Succession
planning
underway
NuLEAP
• Supply chain
optimisation
• New product
developments
• Process
efficiencies
• Successful
introduction of
technologies
from ANZ
• Focusing on
increasing
sales to
Central &
Eastern
Europe
• Russia:
Working
towards JV
with intent to
build
greenfield site
Developing:
• Solventborne
products for
performance
coatings
– Low VOC
– Low Temp
cure
– Fast cure
• Waterborne
products for
wood and
plastics
• Powder resin
- Low Temp
cure
- Appearance
Growing through building market leading positions Strengthening through operational excellence
EMEA strategy
96
For
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Organic growth Access to emerging markets R&D
Increased proximity to
Eastern Europe
• Forecast coating
consumption growth pa
(2010-15)2 :
‒ Poland 6%,
‒ Czech Republic 5%,
50% Increase in EMEA
capacity
• Capacity for future growth
• State-of-the-art facility
Direct access to Germany • Export driven economy
‒ Main exports: motor vehicles, machinery, chemicals and metals
• Accounts for ~15% of European coatings demand
Cross-sell existing
products
• To Viverso customers
• To Nuplex customers
Leverage new Viverso
products and technologies
outside of Europe
• Able to offer locally
manufactured product in
ANZ, Asia, and Americas
Reinvigorate R&D focus
on Viverso portfolio
Develop new customer
propositions given
extended technology
portfolio
Viverso integration is on track and delivering
• €6.3m FY12 EBITDA contribution, ahead of forecast
• FY13 EBITDA forecast at least €12m
Viverso – building a market leading position and a
platform for growth in Central & Eastern Europe
Market leading positions
Building market leading positions to grow earnings through Viverso
Consolidates position as
leading supplier in Europe
• Top-4 resins producer
• Leader in solventborne
acrylic resins supplier
• Leader in Central &
Eastern Europe
Unique online distribution
channel
• Potential to extend
globally
1 Trading economics.com
2 Company data, IRL and IAL Consultants
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Disciplined market entry assessment process
Case study – Russia
Market assessment
1. Developed market
understanding all
countries in Central &
Eastern Europe
2. Assessed each
market attractiveness
3. Target growth in
Russia, Poland,
Ukraine and other
CIS countries
4. Decision to look into
Russia factoring in
opportunities, risks,
and timing
Partner selection and negotiation
Due diligence and finalisation
1. Assessed entry options-
2. Visited over 10+ potential partners
3. Decision to partnering with private company KVIL
4. Firm up MoU and address all key negotiation issues
5. Finalise business plans
1. Undertaking detail due diligence
‒ Legal
‒ Tax
‒ Environmental
‒ Asset validation
2. Prepare final investment decision
Russia and JV with KVIL
• Russia – highest growth potential
in CEE with strong interest from
MNC and 2nd Tier paint
companies
• Market needs resin technology
and application know-how
• KVIL - a well regarded - private
company in the sector; assist
with approvals and access to
good local relationships
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Powder – a turnaround story
Loss making when acquired in 2005
Profitable since FY10
Turnaround reflects:
Site restructured
Increased process efficiency led to lower
cost base
Extended powder resin capacity
Improved product offering with innovative,
higher margin products
Expanded customer base
What next?
Continued focus on powder technology
• Low temperature cure
• Coating appearance
Consideration of capacity expansion
• Potentially in Russia
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Americas overview
Strategy Briefing
Mike Kelly – Regional President, Americas
10 September 2012
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Direct point of contact for many global customers
Preferred supplier in US in performance coating resins
Leader in Vehicle Refinish
Strong track record as a solution provider
We’re relatively small, but ‘punch above
our weight’
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Our Americas business
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0
20
40
60
80
100
120
140
FY06 FY07 FY08 FY09 FY10 FY11 FY12
0
2
4
6
8
10
12
14
FY06 FY07 FY08 FY09 FY10 FY11 FY12
FY12 results
Volumes down 2.3%
US$ EBITDA up 18.2%
Stronger second half volumes due to growth in
automotive and manufacturing sectors
Improved product mix and tight cost control
Financial history
Americas EBITDA (FY06-FY12), US$M
EBITDA margin
+21% CAGR
4.8% 5.8% 6.1% 7.3% 10.6% 10.0% 10.8%
+5% CAGR
Americas sales (FY06-FY12), US$M
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Footprint Centrally located to serve customers coast to coast, employing ~ 100 employees
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Development Centre at
Louisville
East St Louis, Illinois
Commissioned 1979
Louisville, Kentucky
Commissioned late 1940‟s
Manufacturing sites capability
Solventborne
Waterborne Acrylics Alkyd Amino Polyester
East St Louis, Illinois
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Our position within Americas
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Customers
Coatings for heavy equipment (tractors, earth moving, agricultural machines) Infrastructure coatings (bridges), automotive coatings (cars & trucks), vehicle refinish products, decorative paint, furniture coatings End
products
Regional
• Matrix Systems
• U.S. Paint
• Red Spot
• Sheboygan Paint
• Transtar
• Carboline
Multinational
• Akzo Nobel
• Hempel
• PPG
• Valspar
• BASF
• Sherwin Williams
Raw materials suppliers
Nexeo Solutions
Arizona Chemicals
Evonik BASF Koppers Eastman Chemical
DSM Lubrizol Competitors
Arkema BASF Reichhold DOW Cytec Nuplex
EXAMPLES OF
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Our customer value proposition, our
competitive advantage
Security
of supply Innovative
R&D Consistent
quality Cost
competitive
• Development Centre in
Louisville for technical
support to customers
• Collaborates with
Innovation Centre in
The Netherlands and
customer R&D centres
• Alternative supplier
approval of raw
materials
• Back-up from two
sites
• Quality and delivery
consistently exceeds
99%
• ISO quality accredited
manufacturer
• Lean operations
across all functions
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Product portfolio focused on performance and
industrial markets
Average sales by technology (%) Average sales by end market (%)
1 Note: Sales percentages are approximate indications
Decorative
Metal
5
Other
Wood
8
20 Marine &
Protective
30 Vehicle Refinish
Automotive OEM Solventborne
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15
5
20
7
Waterborne
5
95
Plastics 10
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Our Americas strategy
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• Consideration
of oppor-
tunities that
meet strict
discipline
criteria
To be the preferred supplier to high-end segments and
pursue complementary growth opportunities by building on reputation and technical capability
Safety People NuLEAP Emerging
markets R&D
Strategic
acquisitions
• Past two
years,
performance
turned around
to achieve
„zero harm‟ in
FY12
Support overlay
functions
• Global key
account
management
• Performance
coatings
Initiatives
focused on
• Manufacturing
improvements
• Procurement
savings
• Targeted sales
initiatives
Targeting
increased sales
to
• Brazil
• Colombia
Focused on
• Solution
acrylics
• Rheological
control
• Alkyd
dispersion
• Formaldehyde
-free
• Compliant
technology
Growing through building market leading positions Strengthening through operational excellence
Americas strategy
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Overlay teams case study:
Performance coatings overlay team based in US
co-ordinating our resources globally
Technology key driver
• We are pursuing selected technology platforms to develop new, customised offerings
– For example, rheology is one of Nuplex‟s key strengths
• We are undertaking joint development programs with selected key customers globally
• Exploring suitability of new, breakthrough technologies for applications across performance coating market segments in our laboratories globally
6
5
Set-up
global,
cross-
funtional
teams
Consolidate
knowledge
Develop
overlay
strategies
Align R&D
portfolios
Undertake
joint
develop-
ments
Pursue
market
oppor-
tunities
Start
realising
benefits
1 2 3 4 5 6 7
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Financial and capital management
Strategy Briefing
Ian Davis – Chief Financial Officer
10 September 2012
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Working capital as a percentage of
12-month rolling sales
16.515.8
0%
2%
4%
6%
8%
10%
12%
14%
16%
18%
20%
Jun 08 Jun 09 Jun 10 Jun 11 Jun 12including
Viverso
Jun 12existing
operations
Target range 15-17%
Working capital to sales ratio
• 16.5% includes 12 months of Viverso
working capital, 6 months of sales
• 15.8% excluding Viverso
• Inline with target range of 15 to 17%
Working capital – critical to cashflow
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Note: All figures are in NZD unless otherwise stated
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Target range
20-35%
28
0%
10%
20%
30%
40%
50%
Jun 08 Jun 09 Jun 10 Jun 11 Jun 12
$220m net debt as at 30 June 2012, up from $74m
• Increase due to acquisition of Viverso and
Acquos masterbatch operations
Lowered funding costs via renegotiation of bank
facilities in August 2011
• Total facilities reduced to A$200m from
A$300m
• Average cost of debt in FY12 approximately
7%, down from 12% in FY11
Successfully raised US$105m in the US private
placement market for the first time
• 7 year term, mature 2019
• Coupon rate 6.125%
• Settled 31 July 2012
NZ$52.6m capital notes to be redeemed
September 2012
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Funding and gearing
Note: All figures are in NZD unless otherwise stated
Net debt to net debt plus equity ratio
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Capital expenditure
Stay in business capital expenditure
• Forecast to be approximately 75-85% of
depreciation
Growth capital expenditure
• Targeted towards emerging markets
• Hurdle rate is weighted average cost of
capital plus % depending on the market risk
• Discounted cash flow analysis is primary
valuation technique
Business improvement capital expenditure
• 2 year payback required
NuLEAP has had low level of capital
expenditure Nuplex Vietnam: Reactor floor in
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Acquisitions
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DCF is primary valuation technique
Strict criteria
• Hurdle rate is WACC plus % depending
on the market risk
• EPS accretive within two years
Consideration of funding requirements
Nuplex Germany:
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Global finance function
Cash management
Centrally managed, operated globally
Extensive short, medium and long term planning
Continually monitored
Treasury policy
Policy covers funding, liquidity, credit, counter-party risk, cash and FX
management
Operate in 8 functional currencies
Hedge transactional risk
No hedging of translation risk
Tax management
Tax management now in house
Internal audit
Global program
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Capital Project Management
Strategy Briefing
Clive Deetlefs – Vice President Operations
10 September 2012
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Delivering growth, controlling risk and supporting strategy
Spending is targeted in four main strategic areas:
Capital spending
Elimination of occupational and process safety risks
Meeting new compliance standards
1 SHE / Compliance
2 Growth
3 Sustenance
4 NuLEAP
Supporting organic growth opportunities
Capacity expansions
Modifications to produce new products
Stay in business capex
Aged asset replacements
Security of supply improvements
Supporting “step change”
Cost improvements
Productivity improvements
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Nuplex capital project management process
Business case definition
Project scope definition
Front-end engineering design
Cost estimate preparation
Project authorisation
Commissioning and start-up
Ramp up and validation
Final assessment and project closure
Detailed engineering design
Procurement
Fabrication and delivery
Construction
Pre-commissioning
Project definition
Project
execution
Start-up
and close-out
Project management
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Project organisation dependent on project size
and complexity
VIETNAM EXPANSION
Project management
FEED
Detailed design
Procurement
Construction
Commissioning
CHINA GREENFIELD
NUPLEX
NUPLEX
NUPLEX / CONTRACTORS
NUPLEX
CONTRACTORS
NUPLEX
TEBODIN / NUPLEX
TEBODIN / ECCEI
TEBODIN / FLUOR
CONTRACTORS
TEBODIN: EPCM NUPLEX: EPCM
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NUPLEX
TEBODIN / NUPLEX
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Managing project risk – protecting people,
property and project outcomes
1. Country
economic
assessment
2. Market mapping
3. Demand
assessment
4. Targeted
business plan
1. Experienced
R&D and
process
technology
teams
2. Design reviews
3. Use of advanced
engineering tools
1. Hazard and
operability
studies (HAZOP)
2. Contractor
selection
processes
3. Training
4. Onsite
procedures and
supervision
1. Use of cost
effective best
practice process
technologies
2. Value
engineering
3. Disciplined
procurement
process
4. Project
management
processes
1. Project
management
process
2. Project
scheduling tools
(GANTT charts,
critical path
analysis)
3. Change
management
controls
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Key project risks and mitigating actions
Market risk
Technology risk
SHE risk
Cost risk
Timeline risk
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3D drafting design tools – Changshu, China plant
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Advanced engineering tools – examples
3D design perspective Vietnam expansion
Dynamic simulation model powder polyester de-bottlenecking
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Capital project success is delivered by:
Disciplined project processes
Disciplined project management
Resourcing with appropriate experienced teams
(internal and external)
Managing risk
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Delivering success
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Strategy Briefing
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