for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and...

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for measurement technology _ Precise, rugged and reliable _ Real-time communication in automation networks _ Modular, expandable and future-proof ® The new industry standard Measuring amplifiers for production and test benches

Transcript of for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and...

Page 1: for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and reliable _ Real-time communication in automation networks _ Modular, expandable and

for measurement technology

_ Precise, rugged and reliable

_ Real-time communication in automation networks

_ Modular, expandable and future-proof

®

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The new industry standard

Measuring amplifiers for production and test benches

Page 2: for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and reliable _ Real-time communication in automation networks _ Modular, expandable and

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Fast and reliable results … … for production and test benches

– the new industry standard …

A measuring amplifier system specially developed for industrial applications: powerful, precise,

reliable – and highly efficient. With all the modern features a measuring amplifier needs today.

That is PMX: top-quality measurement technology from HBM to optimize your production results.

You can count on more efficiency and quality!

… for measurement technology

PMX: Ideal for monitoring pressing and joining processes such as rolling,

punching and cutting metals or press-fitting bearings and sockets. PMX

also shows its strengths in quality monitoring for fast tablet presses,

coining presses or large multi-channel presses with integrated math

monitoring functions and real-time signal calculations.

For professional quality control and quality improvement during

and after the production process. Suitable for various types of sen-

sors and signals and a wide range of measurement tasks. Hundreds

of channels and integrated control and regulating functions make it

possible to use PMX in small and medium-size test benches.

Monitoring pressing and joining

End-of-line test benches

Page 3: for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and reliable _ Real-time communication in automation networks _ Modular, expandable and

Further information: www.hbm.com/pmx

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Fast and reliable results … … for production and test benches

– the new industry standard …… for measurement technology

Measure and process mechanical measurement variables such as force, pressure,

temperature, flow rate, torque or time on your test bench. Automation is based on fast,

analog output signals or limit value as well as EtherCAT with an output rate of up to

10 kHz for all signals. Because PMX is multi-client capable, data can be stored in parallel

via Ethernet.

Early detection of machine damage allows for cost-effective preventive

maintenance, thereby minimizing machine downtimes. That's why you

should rely on PMX for condition monitoring and to boost the efficiency

of your production systems. Real-time monitoring with integrated

intelligence in the measuring amplifier reduces the load on the central

control system and speeds up control cycle times.

Industrial test benches

Condition monitoring

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Innovative and future-proof … … PMX offers solutions on all levels

… the new standard with industrial EthernetThe PMX measuring amplifier system is ideally suited for integration into your production processes.

With a wide range of industrial Ethernet interfaces, PMX supports many commonly used automation

systems and communication protocols that are needed for industrial automation.

_ Easy integration, even into complex production and test bench

environments – the quick and uncomplicated way to measurement

results

_ Measurement data and relevant results are transferred in real time

_ Optimum control and parameterization of the measuring amplifier

with TEDS sensor detection and innovative web server operation

_ Boosts operating safety and transparency with internal device

diagnostics

PMX detects your transducers automatically via TEDS.

That saves time and prevents errors. PMX features

high resolution (24 bits) for accurate partial load

measurements. A sampling rate of 19.2 kHz for each

channel allows for high measuring bandwidths.Fast communication for more productivity Industrial Ethernet is your key to success:

_ Easy integration into all the components of a network ensures

a continuous flow of information from production to the

office world.

_ PMX is capable of response times in the millisecond range.

This prevents errors and helps you make fact-based decisions

faster.

_ Network-capable FastEthernet (TCP/IP at 100 MBit) for

operation, visualization and data storage in networked

structures, including remote maintenance.

_ Real-time Ethernet (ProfiNET, EtherCat up to 10 kHz) with

a high user data rate and diagnostics – for fast control and

regulation processes.

_ CAN interface for integrating additional CAN field modules

you can use to further increase the number of channels and

the complexity of your application.

measurement …

SG full bridge

SG half bridge

Inductive full bridge

Inductive half bridge

Current

Voltage

LVDT

Potentiometric sensors

Piezoresistive sensors

Page 5: for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and reliable _ Real-time communication in automation networks _ Modular, expandable and

Further information: www.hbm.com/pmx

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Innovative and future-proof … … PMX offers solutions on all levels

PMX transfers data to your automation

system.

Ethernet-based fieldbuses, digital inputs/

outputs and monitoring outputs ensure fast

machine control and automation.

PMX analyzes and processes your data in real time

(< 2 milliseconds).

The measuring amplifier system has integrated

algorithms to support the measurement and pre-

process data. That replaces small to medium-size

machine control units – a cost-effective solution!

… evaluation … … automation Machine control

Peak values

Limit values

Tolerance bands

+=+ Internal computing channels

Signal characteristic

Signal generators

2-point scaling

2-point controller

PID controller

EtherCAT

ProfiNET

CANopen

Fast Ethernet (100 MB/s)

IDigital inputs

O Digital outputs

Analog output: voltage

Precise, reliable

Modularly expandable

Industrial Ethernet

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Flexible and expandable … … the answer to every automation need

… expands with your requirementsPMX adjusts to your production needs: With practical plug-in cards for different measurement variables,

the system can be easily enhanced to meet specific demands.

_ For use as a standalone device or as part of a group, depending on your

requirements

_ Scalable with up to 300 measurement channels and 600 math

computing channels

_ Other devices can be connected via USB for backup and data storage

_ Can be expanded with additional field modules via CAN interface

_ Flexible with up to 100 internal measurement and test programs

* STEP7 is a registered trademark of Siemens AG

** TwinCAT is a registered trademark of Beckhoff Automation GmbH

Control and operating level

Parameterization

of data storage with PMX software

Production and field device level Measuring grid-synchronous

data acquisition of PMX modules / measured values

Easy integration into the electrical design with the ePLAN macro, available free of charge

Up to 20 PMX

Ethernet TCP/IP100 MBit/s

EtherCAT/ ProfiNET

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Further information: www.hbm.com/pmx

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Flexible and expandable … … the answer to every automation need

Production or test bench

Machine control and pro-gramming with standard tools such as STEP7* or TwinCAT**

Individual user interface through PMX command libraries (API)

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PMX software solutions … … maximum operating convenience, minimum effort

Enhances productivity: Software for PMX.The PMX software concept sets new standards in

performance and usability.

Discover the benefits of maximum operating convenience!

Innovative web technology PMX features the innovative web technology GWT, which has been

implemented for the first time in an industrial device.

_ The PMX web server is zoomable for easy touchscreen operation.

It can be used on different browser-based devices.

_ And because it is based on Ethernet technology it is network-

capable, which makes a direct 1:1 connection possible. This

is ideal for remote maintenance via the company network or

Internet.

_ The web server can also be used on wireless devices via WLAN.

Easy integration into the control systemHBM measurement technology can be integrated into the control

system environment without difficulty using various software drivers

and the API programming interface. That makes it easy to implement

individual solutions and safeguard know-how.

Data analysis made easyWould you like to analyze your production data? PMX software

makes it simple to display and save your production data for moni-

toring purposes. This is a great advantage for service and mainte-

nance.

Flexible and cost-savingWhether you are a machine operator or installer, user administra-

tion always gives you access to all relevant device and diagnostic

data. This cuts down on the number of software tools you need and

reduces complexity and system faults.

PMX software features impressive usability and flexibility.

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PMX software solutions … … maximum operating convenience, minimum effort

Enhances productivity: Software for PMX.

Clear and concise display of measured values from all channels. Production errors are displayed immediately.

The PMX software is also very easy to operate by touchscreen.

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Precise and reliable … … for maximum efficiency

The new industry standard for measurement technology. The facts.

PMX… the new industry standard for measurement technology. A system that compares favorably with

any other. The most important technical data at a glance:

PX401 PX455 PX878 PX01PN PX01EC

Combination card

I

O

8 digital inputs

8 digital outputs

5 analog outputs

Typical applicationsCombined input/output card

Special featuresAll signals are freely configurable and can be used for control and regulation. · 1 msec. switching speed of the I/Os

· 3 kHz bandwidth of the analog outputs

· Internal signal generators and controller functions

Communication card

Real-time Ethernet card for ProfiNET 2 x RJ45

Typical applicationsPMX as ProfiNet-RT slave (IO-RT device) in automation systems. Transfer of measured values and diagnostic data.

GSDML description file and certification are available.

Special featuresProfiNet-PT protocol up to 1 kHz transmission rate

Communication card

Real-time Ethernet card for EtherCAT 2 x RJ45

Typical applicationsPMX as EtherCAT slave in automation systems. Transfer of measured values and dia-

gnostic data.

XML device description file and certification are available.

Special featuresFast EtherCAT up to 9.6 kHz transmission rate

4-channel card

SG full bridge

SG half bridge

Inductive full bridge

Inductive half bridge

LVDT

Piezoresistive full bridge

Potentiometric transducers

Typical applicationsVery low interference connection and operation of passive sensors at 4.8 kHz carrier frequency. Recording of mechanical variables such as force, displacement, strain, torque or pressure.

Special features· TEDS

· 19.2 kHz sampling rate

· Bandwidth up to 2 kHz

4-channel card

Analog input: voltage

Analog input: current

With active sensor power supply

Typical applicationsMachines and test benches with sensors and signals that have an active output.

Sensors have integrated power supply.

Special features· TEDS

· 19.2 kHz sampling rate

· Bandwidth up to 3 kHz

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100%

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ds

… without PMX

100 %

Component variance

Yield

… with PMX

Further information: www.hbm.com/pmx

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Precise and reliable … … for maximum efficiency

HBM accuracy. Optimized for production.

HBM stands for quality and preciseness in measurement technology. PMX offers you maximum precision

in your production. Now you can benefit from greater efficiency through high accuracy!

Figures that speak for themselves:

_ Greater accuracy through low-noise 24-bit A/D conversion with

high signal resolution and larger measuring bandwidth.

_ Carrier frequency technology for robust, fail-safe measurement

data acquisition.

_ Overall transfer rate of up to 400,000 measured values/second.

_ An extensive package of services.

Your advantages with PMX:

_ Greater accuracy makes it possible to

record manufacturing tolerances more

precisely.

_ Components are precisely tested

and manufactured with the necessary

tolerance.

_ Reduces rejects and overall use of

resources while maximizing output.

Better accuracy ensures greater efficiency in production: To read more

about this topic, visit www.hbm.com/production

More accuracy = more efficiency

Process monitoring with conventional measuring amplifier, high rejection rate due to measuring inaccuracies

Increased efficiency with PMX, optimum yield with precise measurement results

The signal of the carrier frequency measuring amplifier systematically masks interference.

Page 12: for measurement technology · 2012. 12. 10. · for measurement technology _ Precise, rugged and reliable _ Real-time communication in automation networks _ Modular, expandable and

measure and predict with confidence

PMX: The new industry standard for measurement technology.

When you choose PMX, you benefit from the entire HBM

measuring chain. We provide you with transducers, sensors,

measuring amplifiers and the right professional software,

all from a single source. For you, this means a capable and

competent source of measurement technology for use in

production with components that are perfectly matched to

each other and are ready to be used.

Everything about PMX at www.hbm.com/pmx

HBM application engineeringYou can take advantage of our many years of experience in

sensor manufacturing and metrological applications. HBM

application engineers will be happy to advise you regarding a

solution for your measuring and automation tasks – at your

location, of course.

Whatever your needs, for repairs or recalibration, HBM is at

home around the world.

Contact us: [email protected]

HBM Test and Measurement

www.hbm.com Email: [email protected]

Tel. +49 6151 803-0 Fax +49 6151 803-9100

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