for Fine Chemicals Production - Alfa Fine Chemicals Production ... One hundred percent of wastewater...
Transcript of for Fine Chemicals Production - Alfa Fine Chemicals Production ... One hundred percent of wastewater...
New Kilo Lab and Pilot Plantfor Fine Chemicals Production
Yantai, China
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Where Science Meets Servicewww.alfa.com
• Fine Chemicals Production
• Custom & Contract Services
• Full Time Equivalent Services
Acylation
Alkylation
Amidation
Amination
Arbuzov Reaction
Chlorosulfonylation
Condensation
Dehydration
Diazonium Chemistry
Diels-Alder Reaction
Esterification
Friedel-Crafts Reaction
Grignard Chemistry
Halogenation
Heterocyclic Synthesis
Lithiation
Nitration
Oxidation
Quaternization
Reduction
Suzuki Coupling
Vilsmeier Reaction
Wittig Reaction
And more…
Located in Yantai, Shandong province, China,
Alfa Aesar Synmax is a joint venture between Alfa Aesar and
our Chinese partner. The brand new facility is designed to meet
the current and growing needs of Alfa Aesar’s fine chemicals
customers throughout the world. Operating on a 25,000 square
meter site with 2 buildings, the new operation employs dozens of
chemists and support staff, with substantial ongoing growth.
The Alfa Aesar Synmax management and production staff is a highly experienced team of leading industrial and academic
chemists. Drawing on years of production experience and the shared intellectual resources across the Alfa Aesar and
Johnson Matthey groups, our chemists have the skills and experience to deliver quality chemicals utilizing process routes
from laboratory scale through pilot plant to commercial scale production.
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Chemistry ExpertiseOur capability and experience includes:
Kilo Lab
Alfa Aesar Synmax’s new 4,200 square
meter kilo lab facility adds significantly to
Alfa Aesar’s capacity in lab scale
production of fine and specialty
chemicals. Utilizing 60 bench top
hoods and 18 walk-in hoods, the
team of synthetic chemists employs
a wide range of chemical know
how in producing novel building
blocks, screening compounds and
intermediates.
Hoods
Bench Top (1-1000g capacity) 60
Walk In (1-10kg capacity) 18
Alcohol cooling systems 2 (-40º to –70º C)(excellent for boronic acid reactions)
Hydrogenation reactor 1 (1kg capacity)
Pressure rating normal 0.81 mpa (117.48 PSI)
Pressure rating under vacuum 0.2 mpa (29.01 PSI)
Operating Temperature Ratings
Glass lined reactors 0º to 180º C
Stainless reactors -40º to 220º C
One 200L stainless reactor -100º to 25º C (pilot plant)
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Key Equipment ListingChemistry ExpertiseOur capability and experience includes:
Pilot Plant
The 2,100 square meter pilot plant is also a significant
addition to the Alfa Aesar capacity to handle development
and production scale batches. The pilot plant operates eight
reactors, including specialized equipment for distillation and
low temperature chemistry.
Pilot Plant Key Equipment Listing
2 2000L Glass lined reactors
1 1000L Glass lined reactor
1 500L Glass reactor
1 500L Stainless reactor
1 200L Low temperature stainless reactor
1 200L Stainless reactor
1 50L Rotary evaporator
2 600L Centrifuges
1 100L Glass distillation reactor
Process Support SystemsKey Equipment Listing
Glycol cooling unit
Steam generator
Water recirculation system
Core Dryer
100L Centrifuge
State of the art facilities also include an analytical lab and
numerous support systems. Solvents are stored in 12m
containers with state of the art fire suppression systems,
ventilation and solvent collection systems in case of
release. One hundred percent of wastewater is
routed to an on-site treatment plant employing
membrane and ionic separation techniques,
where acids and bases are separated and
reduced to low concentrations.
All governmental treatment regulations are
strictly adhered to and the environmental
health, safety and security procedures are
calibrated to the Johnson Matthey global
standards. Other features:
Centralized main power plant, nitrogen and •
vacuum systems.
All hoods and storage cabinets ventilated.•
A roof mounted solar collector provides 200L of hot •
water daily.
Analytical and Process Support Systems
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Analytical Lab
All chemicals produced at Alfa Aesar Synmax are tested
against the quality standards our customers have come
to expect. Currently, the analytical lab at Alfa Aesar
Synmax features gas chromatography (GC), HPLC and
LC-MS units.
Alfa Aesar offers synthesis capabilities from various locations globally.
Our experienced development and production teams can deliver a
variety of products to meet the needs of customers in fields varying from
pharmaceuticals to semiconductors, structural materials and imaging.
Organics
In addition to the new Alfa Aesar Synmax operation in Yantai, Alfa Aesar undertakes
advanced organic synthesis in its Heysham, UK plant. Our Heysham team offers
one of the most advanced and varied portfolios of chemistry in the industry.
High Purity Inorganics
Alfa Aesar carries out high purity inorganics production in its Royston, UK
facility. Capabilities include salts, solutions, pure elements, ultra dry materials
and nanoparticles and dispersions.
Catalysts
Alfa Aesar offers a full range of precious metal and base metal catalysts
manufactured at various Johnson Matthey plants worldwide.
Global Inventory
The majority of our over 33,000 products are
available in semi-bulk and bulk stock from our five
worldwide distribution centers or through one of our
distributors.
North America, South America and Global Ward Hill, Massachusetts, USA
United Kingdom and GlobalHeysham, UK
Europe Kandel, Germany
ChinaTianjin
IndiaHyderabad
Global Production
Ward Hill,Massachusetts
Schiltigheim,France
Royston, England
Heysham, England
Karlsruhe, Germany
Hyderabad, India
Tianjin,China
Yantai,China
Beijing,China
Seoul,Korea
Kandel, Germany
Taiwan(distributor)
Japan(distributor)
Singapore(distributor)
Ward Hill,Massachusetts
Schiltigheim,France
Royston, England
Heysham, England
Karlsruhe, Germany
Hyderabad, India
Tianjin,China
Yantai,China
Beijing,China
Seoul,Korea
Kandel, Germany
Taiwan(distributor)
Japan(distributor)
Singapore(distributor)
Key Distributors with stocks:
Singapore/Malaysia regionVWR Singapore
TaiwanUni-Onward (limited but growing stocks)
Echo Chemical Co. Ltd.
Additional Services
Catalog
This 2,900 page publication with 33,000 products is equal
parts catalog and handbook. The Alfa Aesar catalog
has been extensively augmented with thousands of new
and updated literature references. Virtually all catalog
products are available from stock at our global distribution
locations.
Custom Synthesis
We offer flexible custom manufacturing services to produce
quality products with the assurance of full confidentiality.
Customer Service
Our dedicated scientific and commercial teams offer the full service package, from concept to production, packaging
and delivery.
Technical Service
Our technical Product Specialists are on hand and ready to help you with your technical questions and to help with your
application.
Quality Control
We employ advanced quality control for both in-process and final testing phases. The high standard of
modern quality control and assurance facilities is matched by the expertise of our experienced staff. Various
ISO certifications are in place or pending at all Alfa Aesar production and distribution locations.
New Product Development
As a research chemicals business we strive to bring you a constant stream of new screening compounds, building
blocks, novel materials and other hard to find items. Our new product development team works hand in hand with our
production chemists and key supply partners to identify and bring to market the most cutting edge items. Hundreds of
new products per month are added to supplement the catalog.
Full Time Equivalent (FTE) Services
Full Time Equivalent (FTE) services are available for those customers not requiring GMP certification (GMP services are
available through our sister company Johnson Matthey Pharma Services - contact us for more details). Drawing on years
of experience and the shared intellectual resources across the Alfa Aesar and Johnson Matthey groups, our chemists
have the skills and expertise to perform top level chemistry utilizing process routes from laboratory scale through to kilo
and pilot plant scale.
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Synm xAlfa Aesar North America(International Sales Headquarters)26 Parkridge RoadWard Hill, MA 01835 USATel: 1-800-343-0660 or 1-978-521-6300Fax: 1-978-521-6350Email: [email protected]
Alfa Aesar United KingdomShore RoadPort of Heysham Industrial ParkHeysham LA3 2XYEnglandTel: 0800-801812 or +44 (0)1524 850506Fax: +44 (0)1524 850608Email: [email protected]
Alfa Aesar GermanyPostbox 11 07 6576057 KarlsruheGermanyTel: 800 4566 4566 or +49 (0)721 84007 280Fax: +49 (0)721 84007 300Email: [email protected]
Alfa Aesar France2 allée d’Oslo67300 SchiltigheimFranceTel: 0800 03 51 47 or +33 (0)3 8862 2690Fax: 0800 10 20 67 or +33 (0)3 8862 6864Email: [email protected]
Alfa Aesar ChinaRoom 1509CBD International BuildingNo. 16 Yong’An Dong LiChao Yang District, Beijing, China 100022Tel: 800-810-6000 or 86 (010)-8567-8600or 400 610 6006Bulk Sales: 800 810 6006Fax: 86 (010)-8567-8601Email: [email protected]
Alfa Aesar Korea101-3701, Lotte Castle President O-Dong467, Gongduk-Dong, Mapo-GuSeoul, 121-805, KoreaTel: +82-2-3140-6000Fax: +82-2-3140-6002Email: [email protected]
Alfa Aesar India(Johnson Matthey Chemicals India Pvt. Ltd.)Kandlakoya VillageMedchal MandalR R DistrictHyderabad - 501401Andhra Pradesh, IndiaTel: +91 8008 812424 or +91 8008 812525 or +91 8008 812626Fax: +91 8418 260060Email: [email protected]
Distributed By:
Hydrus Chemical Inc. Uchikanda 3-Chome, Chiyoda-KuTokyo 101-0047Japan Tel: 03(3258)5031 Fax: 03(3258)6535 Email: [email protected]
VWR Singapore Pte Ltd 18 Gul DriveSingapore 629468 Tel: +65 6505 0760 Fax: +65 6264 3780 Email: [email protected]
Uni-Onward3F-2 93 Wenhau 1st Rd, Sec 1,Linkou Shiang 244, Taipei CountyTaiwan Tel: 886-2-2600-0611Fax: 886-2-2600-0654 Email: [email protected]
Echo Chemical Co. Ltd 16, Gongyeh Rd, Lu-Chu Li Toufen, 351, Miaoli Taiwan Tel: 866-37-629988Email: [email protected]