· PDF filerequired for commissioning of rooftop radio base station, ... • Antenna...

FRAMETOP *

Rooftop Structures

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ca lzavarah e l p i n g w o r d s t o f l y

SGS

ISO

9001

*Some of these products may have patent protection in specific countries.

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calzavara - tel. +39 0432 84381 fax +39 0432 848997 www.calzavara.it [email protected] - Catalogue 2004 - page 96

Rooftop

GENERAL DESCRIPTIONThe ANTENNA SUPPORTING STRUCTURES are made oftubular or open (L or C) sections, protected by hot-dipgalvanizing.They are available, to suit different requirements:• pipe mounts with tripod base: can be secured to the roof by

means of anchoring systems or can be bolted to a self-stabilising frame.

• self-stabilising frame: in versions for one or several pipemounts, for fixing to flat roofs with the interposition of arubber mat.

• single pipe mounts: may be fixed on walls of terraces or partsof existing buildings.

The ANTENNA MOUNTS are designed to support differenttypes of radiant systems, to provide a wide variety of solutions:• pipe bracket for panel antennas• universal bracket for dish antennas• pipe mount for 3 double antenna sectors.

The WINDBRACES are designed to increase the stiffness ofantenna supporting structures.They incorporate a telescopic adjustment system so that theirlength can be adapted to the size of the structure.

The PIPE BRACKETS & ATTACHMENTS are a family ofaccessories suitable for fixing windbraces, pipe mounts andantenna supporting structures.

The FIXING FITTINGS FOR CABLES & FEEDERS are used to fixcoaxial cables down the side of antenna supporting structures.All these types of fittings allow adjustable positioning down theside of the structure to adapt to the required cable routing.

The WATERPROOF ENTRIES are modular components inaluminium alloy, suitable for wall and roof installation.

The GROUNDING KITS are used for direct grounding of R.F.cables and waveguides.

The AIRCRAFT WARNING LIGHT SYSTEMS both conform toICAO or FAA standards.For day-time warning, the structure can be painted red andwhite.The night-time warning system comprises a signalling unit withsteady or flashing beacons.

The HORIZONTAL CABLE BRIDGES are designed to provideoverhead support for feeders and service cables between therooftop and the radio station. They are available in variouslengths and can be fitted with ice protection covers.

The CLIMBING LADDERS with ‘T’ rail safety climb system(art. URPI), is secured to the antenna supporting structure bymeans of galvanized steel brackets (art. SLTC ..../SLFF ....). To prevent access by unauthorized personnel, the bottomsection of the ladder can be fitted with an anti-climb device(art. AUPI 3050).

TECHNICAL SPECIFICATIONSDESIGN AND STANDARDS Design follows the most modern measuring criteria, with the aidof advanced software systems.Structural analysis, static and dynamic tests conform to themost recent United States (EIA 222) and Italian (CNR-UNI)Standards. Tests to other International Standards (EURONORM,BS, NV65, etc) can be carried out on request.

WIND LOADSThese are in accordance with the requirements of EIA Standards222: basic wind speed equivalent to 100 mph (unless otherwiseindicated on the specification sheets for each individualproduct). The structures are also tested in accordance with ItalianStandards, for wind zones from 1 to 3, roughness class D,category II and Ct = 1.0.

TWIST & SWAY The equivalent surface areas of the antennas and maximumdeflection values are shown in the specification sheets for eachindividual product.

MATERIALSThe materials comply with the requirements of EuropeanStandards (Euronorm).STEEL:Structural parts: S235JR (Fe 360 B) EN 10025Nuts and bolts: type 6.8. EN 20898-1ALUMINIUM:Structural parts: alloy P-Al Mg Si 6060 UNI 9006Nuts and bolts: type 6.8. EN 20898-1 or stainless

steel class A2-70

The various types of rooftop structures offered by calzavara, make it possible to satisfy widely varying needs to suit

different project requirements. All parts of the structure, including fixing hardware, are in hot-dip galvanized steel

or aluminium alloy.

FRAMETOP Rooftop Structures

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Rooftop

GALVANIZATIONAll steel materials are protected by hot-dip galvanizing inaccordance with ASTM A123 and Euronorm EN 1461Standards.

CATALOGUE PRODUCTSSTANDARD STRUCTURESThese consist of the following articles ranges:• Pipe mount with tripod base art. ASTR ....• Self-stabilising frame art. ASFR 350. ..• Self-stabilising angle mount art. ASSP 11..• Monopoles - short series art. ASPS .... .• Monopoles - medium series art. ASPM .... .• Monopoles - long series art. ASPL .... .

The standard supply provides the minimum configurationrequired for commissioning of rooftop radio base station,excluding radiant systems and their mounts.Standard supply includes:• chemical anchoring systems for securing to existing

structures• support structure complete with stiffening and fixing plate • assembly hardware• packing list with assembly and maintenance instructions• packing in bundles and/or wooden cases and crates.

ACCESSORIESThese parts are additional to those provided in the basicversions and must be ordered separately:

• Antenna supporting structuresbase frame art. ASBA ....

• Antenna mountspipe mount for 3 double antenna sectors art. TADA .... ..pipe bracket for panel antennas art. TAPB ....universal pipe bracket for dish antennas art. TAMA ....

• Pipe brackets & attachmentsuniversal wall mount pipe bracket art. PBUM .... ..anchor plate with rotating flange art. PBRAwall mounting pipe bracket art. PBWM .... ..

• Windbrace art. WBAR .... TT• Climbing ladder with ‘T’ rail safety climb art. URPI• Pipe bracket with pin for cables & feeders art. FFPB ....• Horizontal cable ladder art. HBAI ....• Ballast blocks art. ASBB• Rubber mat for rooftop frame art. ASRM


CUSTOM PRODUCTScalzavara is able to design custom rooftop structures tocomply with different International Standards, rigidity andequivalent surface areas of radiant systems. Please contact ourCustomer Care department ([email protected]); weshall be pleased to send you a technical proposal and quotationto suit your specific requirements.

Pole with antenna camouflaging.

Detail of climbing ladder with guard rail and anti-climb device.

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RooftopFRAMETOP Rooftop Structures

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art. FFPB ....

FIXING FITTINGS FOR CABLES & FEEDERS

ANTENNA MOUNTS

art. TAMA ....

art. TAPB ....

art. TADA .... ..

art. URPI

SAFETY CLIMB LADDERS

PIPE BRACKETS & ATTACHMENTS

art. PBUM .... .. art. PBRA

art. HBAI ....

HORIZONTAL CABLE BRIDGES

ANTENNA SUPPORT STRUCTURES

art. ASP. .... .art. ASSP 11..art. ASTR ..../ASBA ....

art. WBAR .... TT

WINDBRACES

page 100

page 106

page 107

page 107

page 107

page 101art. ASFR 350. ..

page 101

page 106art. PBWM .... ..

page 106page 106

page 105

page 105

page 105

pages 102-103-104

art. ASBB

BALLAST COMPONENTS

page 107

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ASTR 3165 ASTR 4165 ASTR 6165

114�114�114

Pipe mount Diameter at top

Article

mm

3000 4500�6000

mmH - Height

110�180�230

Tripods

kgWeight

INSTALLATION EXAMPLE

FRONT VIEW

PLAN VIEWH

climbing rung

cable pin

1645

mm

1420 mm

mou

ntin

gar

ea15

00m

m

Ø 114 mm

Ø

BC

A

D


PLAN VIEWBallast

ASTR 3165 ASTR 3165 ASTR 4165 ASTR 4165 ASTR 6165

ASBA 2933 ASBA 3642 ASBA 3642 ASBA 4451 ASBA 4451

BaseTripod

Table "1"

840�720�960�840�1080

kg

230�300�300�330�330

kgTotal weight

Tripod base

Weight

concrete ballast blocks

art. ASTR ....

art. ASBA 2933

2925�3675�4425

Base dimensionsArticle

Amm

3378�4244�5110�

Bmm

1000�1250�1250�

Cmm

500�750�750�

Cmm

ASBA 2933 ASBA 3642�ASBA 4451


Rooftop

art. ASTR .... pipe mount with tripod base

art. ASBA .... base frame

These tripods for rooftop mounting are designed to withstand awind speed of 160 km/h (100 mph), with a horizontal load at thetop, equivalent to 165 kg.The structure, in hot-dip galvanized steel, can be fixed directly tothe roof by means of chemical anchoring systems, or bolted to aself-ballasting frame (art. ASBA ….).The mount is fitted with fixings for cable routing, as well asclimbing rungs and a ‘T’ rail for safety climb device.The item is supplied complete with fixing hardware.

Base frame with galvanized members which is attached to thebottom of a tripod antenna mount (art. ASTR ….) and provides aself-stabilising structure without the need for anchoring to theroof with fixings or bolts.The weight of the ballast (not included in the supply) isdetermined according to the type of base and type of tripod towhich it will be attached (see table ‘1’).The item is supplied complete with fixing hardware.

ANTENNA SUPPORTING STRUCTURES


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2420

mm

H50

0m

m

FRONT VIEW

SUPPLY CONFIGURATION

PLAN VIEW

ASFR 3502 15 ASFR 3502 20 ASFR 3502 25 ASFR 3503 15 ASFR 3503 20 ASFR 3503 25

1500�2000�2500�1500�2000�2500

235�240�245�245�250�255

Antenna pipe mount FrameArticle

mm222333

n° kgH - Height Qty Weight

600 600�600�800�800�800

Ballast

kgTotal weight


2140 mm

3000 mm

3000

mm

3000 mm

H

FRONT VIEW

PLAN VIEW

Ø 114 mm

ASSP 1130 ASSP 1140

800�1000

Antenna pipe mount Ballast Article

mm3000 4000

kgH - Height Weight

220�265

Self stabilising angle mount

kgWeight

mm114�114

Ø

art. TAAR 2021

art. ASSP 1130





art. ASFR 350. .. self-stabilising frame

Frame for rooftop installation, made of galvanized steel sections,which provides a self-stabilising structure without the need foranchoring to the roof with fixings or bolts. This frame is designed towithstand a wind speed of 160 km/h (100 mph), with a horizontalload equivalent to 50 kg at a height of 2.0 m from the base.The structure can support up to 3 panel antennas fixed on as manyØ 60 mm pipe mounts of variable height from 1.5 m to 2.5 m.The pipe mounts (art. PMAR ....) are attached to the structure bymeans of a special, stainless steel fixing system, which allows themounts to be moved both horizontally and vertically.The weight of the ballast (not included in the supply) isdetermined according to the number of pipe mounts which will beinstalled and their height (see table below).The item is supplied complete with fixing hardware.

art. ASSP 11.. self stabilising angle mount

Ø 114 mm pipe mount fixed to a base in galvanized steel sectionwhich, when suitably ballasted, provides a self-stabilising structurewithout the need for anchoring to the roof with fixings or bolts.This pipe mount is designed to withstand a wind speed of 160 km/h (100 mph), with a horizontal load equivalent to 120 kgat the top. The weight of the ballast (not included), is determined accordingto the number of pipe mounts which will be installed and theirheight (see table below).The item is supplied complete with fixing hardware.

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ASPS 3025 A ASPS 3040 A ASPS 3025 B ASPS 3040 B ASPS 3015 C ASPS 4525 A ASPS 4540 A ASPS 4525 B ASPS 4540 B ASPS 4515 C

3000 3000�3000 3000�3000 4500�4500�4500�4500�4500�

Pole Type of anchoring

Article

AABBCAABBC

250�400�250�400�

-250�400�250�400�

-

mm

Intermediate wall fixings

mmD - DistanceH - Height

H

1000

-250

0m

m

appr

ox.1

000

mm

DD

(A) (B) (C)

SUPPLY CONFIGURATIONS


Ø 114 mm

art. TAPB 1120

art. ASPS 4525 A

art. HBSC 3000

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art. ASPS .... . monopoles - short series



Galvanized steel tubular pole available in two heights: 3.0 m and4.5 m. These poles are designed to withstand a wind speed of160 km/h (100 mph), with a horizontal load equivalent to 3 panelantennas or 4 dish antennas (Ø 600 mm) at the top; the structureis sized to ensure maximum twist and sway of less than 20' at thecentre of the dish, with a constant wind speed of 100 km/h.This monopole is supplied with various anchoring structures, asdescribed below:

• A) with base plate and wall anchoring at an intermediate heightbetween 1.0 m and 2.5 m.

• B) with two wall anchorings, adjacent to the base and at anintermediate height between 1.0 m and 2.5 m.

• C) with base plate and 2 struts, of variable length from 1.18 to1.52 m, fixed at a height of about 1.0 m and positioned so asto form an angle of at least 75°.

The item is supplied complete with fixing systems, hardware andchemical anchoring.

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ASPM 6025 A ASPM 6040 A ASPM 6025 B ASPM 6040 B ASPM 6035 C ASPM 8025 A ASPM 8040 A ASPM 8025 B ASPM 8040 B ASPM 8035 C

6000�6000 6000 6000 6000 8000 8000 8000 8000 8000


Article

AABBCAABBC

250�400 250�400�

-250�400 250�400�

-

mm



D

(A) (B) (C)

2000

-300

0m

m

appr

ox.2

000

mm

H


D

Ø 114 mm

art. ASPM 6035 C


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art. ASPM .... . monopoles - medium series

Galvanized steel tubular pole available in two heights: 6.0 m and8.0 m. The poles are designed to withstand a wind speed of160 km/h (100 mph), with a horizontal load equivalent to 3 panelantennas and 2 dish antennas (Ø 600 mm) fixed with theircentres at a distance of approximately 3.0 m from the top.The structure is sized to ensure maximum twist and sway of lessthan 20' at the centre of the dish, with a constant wind speed of100 km/h. The 8.0 m high structure is made up of several sectionsso as to allow easier installation on the roof or terraces ofbuildings. This monopole is supplied with various anchoringstructures, as described below:

• A) with base plate and wall anchoring at an intermediate heightbetween 2.0 m and 3.0 m.

• B) with two wall anchorings, adjacent to the base and at anintermediate height between 2.0 m and 3.0 m.

• C) with base plate and 2 struts, of variable length from 2.18 mto 3.52 m, fixed at a height of about 2.0 m and positioned soas to form an angle of at least 75°.


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ASPL 7525 A ASPL 7540 A ASPL 7525 B ASPL 7540 B ASPL 9025 A ASPL 9040 A ASPL 9025 B ASPL 9040 B

7500 7500 7500 7500 9000�9000�9000�9000�

�


Article

AABBAABB

250�400�250�400�250�400�250�400

mm



2000

-300

0m

map

prox

.300

0m

m

(A) (B)

D D

H


Ø 114 mm

art. ASPL 7525 Aart. URPI ....


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art. ASPL .... . monopoles - long series


Galvanized steel tubular pole available in two heights: 7.5 m and9.0 m. These poles are designed to withstand a wind speed of160 km/h (100 mph), with a horizontal load equivalent to 3 panelantennas at the top and 4 dish antennas (Ø 600 mm) fixed withtheir centres at a distance of approximately 3.0 m from the top.The structure is sized to ensure maximum twist and sway of lessthan 20' at the centre of the dish, with a constant wind speed of100 km/h. The structure is made up of two lengths so as to alloweasier installation on the roof or terraces of buildings. Thismonopole is supplied with various systems for anchoring tostructures, as described below:

• A) with base plate and wall anchoring at an intermediate heightbetween 2.0 m and 3.0 m and 2 struts, of variable length from2.18 m to 3.52 m, fixed at a height of about 3.0 m from thetop, positioned so as to form an angle of at least 75°.

• B) with two wall anchorings, adjacent to the base and at anintermediate height between 2.0 m and 3.0 m and 2 struts, ofvariable length from 2.18 m to 3.52 m, fixed at a height ofabout 3.0 m from the top, positioned so as to form an angle ofat least 75°.



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TAPB 8920 TAPB 1120 TAPB 1320 TAPB 1520 TAPB 1920

89 114 133 159 194

200�200�200 200 200

Article

mm mmØ A

TAPB dimensions

Ø

A

PLAN VIEW

SIDE VIEW

250

mm


800

mm

300 mmSIDE VIEW

PLAN VIEW

Ø 89-219 mm

Ø 114 mm

Ø 114 mm

TAMA 8915�TAMA 1521

89-159 159-219

Article

mmØ

Dimensions

H

TADA 1121 .. TADA 1122 .. TADA 1123 .. TADA 1521 .. TADA 1522 .. TADA 1523 .. TADA 1921 .. TADA 1922 .. TADA 1923 ..

123123123

n°Qty

Sectors

114�114�114�159�159�159�194�194�194

mmØ

Pipe diameter


Article

SUPPLY CONFIGURATIONS PLAN VIEWS

500

mm

Ø

1 sector 2 sectors 3 sectors

Ø 76 mm



art. TAPB .... pipe bracket for panel antennas

art. TAMA .... universal pipe bracket for dish antennas

ANTENNA MOUNTS

Hot-dip galvanized pipe with adjustable bracket, to be used forfixing dish antennas up to 600 mm in diameter. This mount can beinstalled on tubes with diameters between 89 mm and 219 mm.The item is supplied complete with fixing hardware.

Hot-dip galvanized pipe bracket, used for fixing panel oromnidirectional antennas.The item is supplied complete with fixing hardware.

art. TADA .... .. pipe mount for 3 double antenna sectors

A pipe mount in hot-dip galvanized steel complete with antennamounts with azimuth adjustment, which allows the installation ofup to 6 panel antennas up to 2500 mm high. In this way, it ispossible to install 3 sectors, each comprising two antennas withhorizontal diversity of 50 cm.The item is supplied complete with fixing hardware.

How to orderPlease specify the height of the pipe required by adding one of thefollowing numbers to the item code:• 15 for pipe height H = 1500 mm• 20 for pipe height H = 2000 mm• 25 for pipe height H = 2500 mm• 30 for pipe height H = 3000 mm

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PLAN VIEWINSTALLATION EXAMPLE


FRONT VIEW

PLAN VIEW

FRONT VIEW

300

mm

220

mm

A

400 mm220 mm

320 mm

A

PBUM 1525 .. PBUM 1540 .. PBUM 2025 .. PBUM 2040 ..

art. PBUM .... PL art. PBUM .... CO

250�400�250�400

Article

mmA

PBHM dimensions

89-159�89-159�159-219�159-219

mm

Usable pipe diameter

art. PBUM 2025 PL

art. PBUM 2025 CO

Ø

art. PBRA

300 mm200 mm

300

mm

SUPPLY CONFIGURATION PLAN VIEW

art. PBRA



art. PBUM .... .. universal wall mount pipe bracket

PIPE BRACKETS & ATTACHMENTS

art. PBRA anchor plate with rotating flange

Plate in hot-dip galvanized steel that allows attachment of a flangewhich rotates around a central pin. This type of anchoring makesit possible to fix struts, guys and windbraces at any angle, eithervertically or horizontally.The item is supplied complete with fixing hardware and with 4 xM12 chemical anchorings.

For further information and ordering instructions, please consultthe technical sheet ‘Pipe brackets & attachments’ in the‘SITETOOLS Radio Station Accessories’ section on page 168.

art. WBAR .... TT windbrace

For further information and ordering instructions, please consultthe technical sheet ‘Windbraces’ in the ‘SITETOOLS Radio StationAccessories’ section on page 165.

art. PBWM .... .. wall mounting pipe bracket

These brackets are suitable for wall fixing of pipe mounts whichtransmit transversal shear stresses up to 20 KN.The special pipe clamping system, enables the installation of pipeswith diameters between 89 mm and 219 mm.The item is supplied complete with fixing hardware and chemicalanchoring.

How to order: please add one of the following suffixes to thearticle code: ‘PL’ for flat wall fixing or ‘CO’ for corner fixing.

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of c

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art. URPI climbing ladder with ‘T’ rail safety climb system

art. FFPB .... pipe bracket with pin for cable & feeder clamp installation

art. HBAI .... horizontal cable ladder

Continuous run, uncaged climbing ladder, with safety climbsystem, rungs opposite each other and tiltable footrestsapproximately every 10 m.

How to orderPlease add URPI to the selected FRAMETOP item.Example: ASPS 3025 A URPI.

For further information and ordering instructions, please consultthe technical sheet ‘Climbing ladders’ in the ‘SITETOOLS RadioStation Accessories’ section on page 176.

This is a family of accessories in hot-dip galvanized steel andstainless steel, suitable for mounting clamps for feeders andcables.

For further information and ordering instructions, please consultthe technical sheet ‘Modular supporting devices’ in the‘SITETOOLS Radio Station Accessories’ section on page 170.

These are ladder-style bridges with rungs in hot-dip galvanizedsteel which, on request, be provided with folded, sheet metalcovers.

For further information and ordering instructions, please consultthe technical sheet ‘Horizontal cable bridges’ in the ‘SITETOOLSRadio Station Accessories’ section on page 172.

For further information and ordering instructions, please consultthe technical sheet ‘Ballast components’ in the ‘SITETOOLS RadioStation Accessories’ section on page 175.

For further information and ordering instructions, please consultthe technical sheet ‘Ballast components’ in the ‘SITETOOLS RadioStation Accessories’ section on page 175.

art. ASBB ballast blocks art. ASRM rubber mat

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prop

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