475-8550178 TEL.056922-5111FAX.056921-1001 URL:http://www.tsukasa-ind.co.jp E-mail:sale-eng@tsukasa-ind.co.jp

Main Office 178 Nakauma-cho Handa Aichi,JAPAN 475-8550 TEL.+81-569-225111 FAX.+81-569-211001 URL:http://www.tsukasa-ind.co.jp E-mail:sale-eng@tsukasa-ind.co.jp

2017.3.2,000

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ICA

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Material receiving and powder feeding/HandlingDust collecting/Stock/Foreign-material removal

Valve and Piping parts

Handling equipments for powders and granules

INDEX

1 2

/

Automatic bag opening system

PowOpener

Depalletizer robo

Line sifter Standard Model/PowPressor

FleconOpener Stock Model

FleconOpener Compact Hopper Model

Dumping Server Conical Model

Dumping Server and PowSifter Integrated Model

Dumping Server and Line Sifter Integrated Model

Dumping Server Premixing Model

Dumping Server Hopper Model

Pulse Feeder Mini

Pulse Feeder

Pulse Feeder Twin

Shuttle Feeder

PowPump Air Cooling Type

PowRotor

Rotary Valve

Screw Feeder

345678910111212

1313141415161925

PowSilo

Example of PowSilo installation

Table Feeder

PowDischarger

Clean LoaderDischager for truck shipping

2627282930

PowFilter Built-in Model

PowFilter Reciever Model

PowFilter Compact Model

Various filterDust collector

Silo-top system filter

PowFilter Central Cleaner Type

323333343434

41455964656871

Line Sifter Standard Model

PowSifter Standard Model

Line Strainer

PowImpactor

PowMagnet Inline Model

Line Magnet

PowMagnet Rotary Model

PowMagnet Gate Model

Magnet Spout and Magcap

353636363737383940

Example of Tsukasa's innovative technology

Example of installation

Process Equipment

727374

P3P12

// P13P35

P36P41Material receiving and powder feeding

Handling/Stock/Dust collecting

Foreign-material removal

Material receiving and powder feedingHandling

Stock

Dust collecting

Foreign-material rem

oval

Valve and Piping partsExam

ple ofinstallation

Pneumatic PartsPneumatic conveyance

Dacton PartsChute conveyance

Two-way Valve Powchange series)

Multi-directional Distributor

Slide Gate

Flap Gate

Sampling

P42P71 Valve and Piping parts

Features

PO

INLETBags with powder material are supplied automatically by belt conveyor.

3 4

1

2

3

HACCP

1.

2.

3.

4.

Material receiving and powder feeding

Material receiving and powder feeding

Material receiving and powder feeding

Automatic bag opening System

The example of installation

PowOpener

Opening of one type of bag. Depalletizer roboPow OpenerPowRotorLine Sifter

This robot performs rapid bag-feed operations through simple operation via a touch panel.

System OverviewThis is a fully automated, all-in-one packaging system that incorporates into a single unit all of the necessary functions of conventional bag- opening and powder-feed processes, from bag feed, opening to powder separation, foreign material removal, air conveyance, and disposal of empty bags.The single-unit design inhibits contamination by germs and other foreign matter, resisting soiling and helping to ensure an attractive appearance.The design facilitates checking, inspecting, and cleaning inside the equipment, and a system that is also outstanding in terms of hygiene as an HACCP-compliant powder-handling plant.All electrical wiring and pneumatic piping is housed in boxes and the dust collector is incorporated within the equipment, eliminating the need for dust-collector or secondary-wiring construction, so installation is extremely easy and free of limitations on the installation site.It is structure with few adhesion of a granular material and remaining.

This is the world's smallest bag opener equipped with a dust collector.

It is the rotary valve for pneumatic transportation designed lightweight and compact.

It is compact size that is easy to choose the setting position and cleaning. Easy empty bag handling by a patented auto-folding discharge system.An internal structure is also very simple and cleaning and a maintenance are very easy for it.

Specifications200/130kgW350L550H100mmW500L800H150mm99.899.9Capacity:200 bags/hour(MAX.)Adaptable bags:paper bag, paper bag with plastic inner liner, etc.Maximum weight of the bag:30kgAdaptable bag dimentions:min.W350L500H100mmmax.W500L800H150mm.Powder withdrawal rate:99.899.9This ratio may be changed by each powder caracter.

Basic Operation

Sample Flow Sheet

BAG SLITTINGFixed bag is slit by special cutter.

DISCHARGEPowder material is discharged completely by compressed air.

EMPTY BAG DISCHARGINGEmpty bag is discharged automatically.

Vacuum balancer

Belt conveyor

PowOpener

Powchange Middle

PowFilter Receiver Type

PowSack Cleaner with Built-in Dust Collector

Pneumatic conveyor server

Pneumatic conveyor server

Compactor Line Sifter

Line Sifter

Pneumatic conveyor piping

Pneumatic conveyor piping

PowSilo

Depalletizer roboPowFilter Bin-Mounted Type

Belt conveyor

PowOpener

Compactor

Mixer

Depalletizer robo

PowOpener

PowRotor2702

2180

3798

1 2

698

26131915

3 4

1540

724

1882

6786981376

1359 8182177

1 2 3 4 5

1.

2.

3.

4.

5.

Inlet conveyor

Air Sack Cleaner

PowOpener

PowRotor

Built-in Filter

5 6

Features

20

15

20

PP

1520183018

NCP100SNCP40M

LS

Features

DPL

43K

Special mention2HACCP

101.6m

1.2.3.4.5.6.7.8.9.10.11.12.

1.Pallet conveyor(Forward and reverse)2.Pallet conveyor(Forward and reverse)3.Pallet conveyor(Forward and reverse)4.Pallet conveyor(Forward and reverse)5.Depalletizer orthogonal conveyor6.Depalletizer7.Inlet conveyor8.PowOpener9.Pallet conveyor(Forward and reverse)1O.Pallet conveyor(Forward and reverse)l1.Pallet conveyor(Forward and reverse)12.Safety fence

1

1.2.3.4.5.6.7.8.9.10.11.

1.Pallet conveyor2.Pallet conveyor3.Depalletizer orthogonal conveyor4.Depalletizer5.Inlet conveyor6.PowDpener7.Pallet conveyor8.Conveyor for stocker9.Pallet stocker1O.Pallet conveyor11.Safety fence

810

9

7

65421 3

11

7200

5950

4335

1615

4475 2725

1 2 3 4 5 6 7 8

9

10

11

12

10500

7450

5835

1615

27257775

1895 1650

Automatic bag opening system associated equipment Depalletizer Robo

The example of installation

Opening of one type of bag continuously.

Pallet

Max.10 layers(1.6m)

Opening of various type of bags.

Advanced high quality of four axis servo control. The low price design which excluded futility by functional serious consideration. Easily operated robot running at high speed and releasing personnel from dangerous, dirty and hard works. Rectangular-coordinate robot with regular and efficient movement within a given range makes very safe operation.It is simple and an installation area is small.

Please consult optional specification about two palette picking, a size, etc. Opening various kind of bags, a sampling, traceability, and HACCP are also corresponded. It is available to correspond with various stowage patterns.

Material receiving and powder feeding

Material receiving and powder feeding

Material receiving and powder feeding

Foreign material removal and crushing clumps are possible only by installing Line sifter into a pneumatic transportation line.Beater blade rotating inside the cylindrical sieve disperses powder toward the entire circumference of sieve, realizing highly efficient sifting.Only the powder which passed the sieve is pneumatically transported. Check of a sieve and exchange are very easy. The super-low-pitched sound design with very little vibration. Slight pressure loss.It is correspondence for water washing.

Empty bag is made compact and it is an efficiency-of-materials-handling-operation rise. A union string is made from polyester which is easy to connect. The compression situation of a press board can be checked by a press audit window. A main part is a compact and space-saving design.

Line Sifter Standard Model

PowPressor

35*For details, please refer to P35.

Food tray

Corrugated paper

Plastic bag

The standard of the waste for others, and a compression ratio

Paper bag

Cloth bag

Wastepaper

PET bottle

PP band

Features

2700

313

1610ST

21681032 900

2410

1200600

1620

1530880

7 8

Features

Options

FO-TF

HACCP(TF)(H)2

()

ModelFO-TF-500FO-TF-1000FO-TF-1500

B8001,0701,550

A450480450

FleconOpener Stock ModelFO-SFleconOpener Compact Hopper Model

The low-profile floor-mounted design supports various flexible containers.Scattering particulates are controlled with a built-in dust catcher, and the yield of materials also improves. Easy installation with no additional work required.HACCP compliant design that prevents powder accumulation and facilitates cleaning.Two discharging types are available: Table feeder (TF) type and hopper (H) type. Bag opening operation prioritizing safety and favorable work environment.

Features()

P