Food Grade Lubricants Supplement 2012

8/10/2019 Food Grade Lubricants Supplement 2012

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newfoodwww.newfoodmagazine.com 1 Volume 15 | Issue 4 | 2012

SUPPLEMENT

FOOD GRADELUBRICANT

H1 food lubricantsin the industryAndre Adam, H1 Global Food Lubricants

Workgroup Chair, ELGI 3

The new FoodInformationRegulation whatimpact will it haveon your business?Pete Martin, Head of Trading Law

(EMEA) NSF International 9

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smaller oil sumps that lead to higher stress on

the lubricants used. The industry has a major

role in educating equipment users on safe

lubrication and support of the HACCP programs

of the users. Current acceptable levels of

contamination are hard to determine (10 ppm

maximum, dependent on the chemistry).

We need to work with all parties involved to

achieve a work practice that is both safe for the

final user of the foodstuff as well as workable for

the equipment operator. It should fit into any

proper HACCP plan without excessive cost or

time for the equipment operator. Currently, the

H1 food lubricants workgroup formed under

the ELGI, European Lubricating Grease Institute,

working with UEIL and NLGI has started to

study a possible guideline for the user of the

lubricant to incorporate into the work practice inthe HACCP protocols.

Lawmakers have an interest in avoiding

negative attention around food incidents.

Recent years have shown the level of unrest that

evolves when bacterial contamination or animal

diseases occur that affect humans or animals.

The public want to know why these happen and

why nothing was done to prevent it. To reduce

the risk of avoidable incidents is a key element

in the policy makers area of interest. The

European directive is a very strong document that

puts the responsibility on the user of a lubricant

and the consequences for an event with the

management of the plant. The impression exists

that law makers react strongly to incidents,

resulting in ad-hoc rules or legislation that are

often close to unworkable or lead to expensive

implementation costs for the industry. It is in the

industries interest to avoid such incidents.

The lubricant producers have a major role to

play. Education of the user of the lubricant is a

good starting point. Clear communication to the

market explaining what a H1 lubricant for

incidental food contact is should be at the top of

the list. At the moment, many products are

still put in the market as food lubricant without

any reference to H1 or HX1 components

or production standard under HACCP.These produc ts are mis lea ding due to the

unprotected name FOOD LUBRICANTS. It would

be recommendable if the whole industry

would adopt similar practice for the use of H1

similar to ISO 9001. With ISO 9001, it is common

to reflect the result, which is the standard. The

auditing body is of lesser importance.

The auditing bodies for H1 lubricants (NSF and

InS) however have found a way to promote their

institute on every product label. This creates

confusion among customers seeking NSF or InS

registration rather than H1 registration.

Not widely promoted in the market today is

the ISO 21469 standard. Again, here we as an

industry should clearly communicate what the

standard is and what the benefit for the actual

user is when selecting products made against

this hygiene standard. Today very few producers

have opted for obtaining the ISO 21469

standard for possibly a number of reasons.

Confusion on how to obtain this and fears of

high cost could be some of the drivers. The result

is a more confusing message to the market.

ISO 21469 is, in simple terms, an HACCP

approach for H1 food lubricant production.

ISO standards can be audited by many bodies

so here again, we should communicate the

standard uniformly with the goal to informthe customer clearly. More programs related

to the food industry are initiated. One can

wonder if there is great benefit to work on new

programs when the current ones are not yet fully

integrated into the industry. All these programs

have as a goal to avoid a major incident, but

effectively increase the cost per litre and as such

are contradictory in providing the food industry

with cost effective lubricants.

Another area of concern is the H2 standard.

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They are available for all branches of the food-

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This is registered at the same bodies that register for H1 (InS and NSF).

H2 lubricants are not for food contact and do not fit in any HACCP

program where incidental food contact may occur. The H2

registration is often misused, as it reflects that these products are

suitable for use in the food plant, which is incorrect. It might be

more transparent if the category is discontinued. Again, here the

lubricant industry can contribute by withdrawing these products

from registration as they do not serve a clear purpose. Other

conflicting registrations are 3H and H3. The first is suitable for

direct contact with food (as in mould release agents). The H3 however

does not allow direct contact with food.

Regarding the H1 lubricants for incidental food contact,

producers need to increase their activities in a number of areas:

Increase awareness of the H1 status rather than food lubricants

Get a truly global accepted status for H1 lubricants: GHS

(less national legislation)

Eliminate H2 status or introduce other standard for H2 lubricants

Communicate what ISO 21469 is all about

Train and support users with their HACCP plans in conjunction

with lubricant consumption

Introduce next generation H1 lubricants to meet new and

more stringent demands of equipment builders and opera-

ting conditions

Educate lawmakers in seeking solutions in available legislation,

rather than creating new guidelines that result in more chaos

and expense

Work together with the key players, law makers, equipment

producers, equipment users and lubricant producers, to create

proper procedures, performance standards, work practices and a

clear communication to the market

Conclusion

H1 lubricants are going to be with us for a long time. Good

quality H1 lubricants will meet current and future demands on

safety as well as the technical expectation by the equipment

designer. The many limitations to the lubricants due to FDA

component listing will increasingly demand the specialist approach

of the lubricant designer where small volumes are the norm in this

industry. I believe that the true specialist will be able to meet the

future demand in H1 lubrication, supporting the food producers to

even safer standards.The party that benefits most has not been mentioned in this

article, i.e. the person or animal that consumes the products that were

produced in a safe and efficient way. If the products reach the user

and can be consumed unnoticed, due to lack of incidents, we have

achieved exactly what we wanted to achieve as an industry.

newfoodwww.newfoodmagazine.com Volume 15 | Issue 4 | 2012

FOOD GRADE LUBRICANT

Andre Adam is currently the Global Sales Director at FRAGOL GmbH+Co. KG, a German

based Specialty Lubricants producer. Originally graduating as a Marine Engineer, he has more

than 30 yearsexperience in the lubricant industry with position at Castrol, Petro-Canada and

Anderol. As current Chairperson of the H1 Global Food lubricants workgroup under the ELGI,

he continues to promote the interests of the lubricant industry in the food segment.

Fragol produces and markets a complete portfolio of H1 lubricants produced under IS 9001,

ISO 21469, Halal and Kosher. Fragol is a member of the EHEDG.

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Hans Renold, a Swiss engineer who went to

England in 1873, is named as the main inventor

of chains. In 1880, he invented and patented the

bush roller chain (although 16th century

sketches from Leonardo da Vinci also show a

chain with a roller bearing).

Bush roller chains are the most commontype of chains used for the transmission of

mechanical power on bicycles, motorcycles and

in industrial and agricultural machinery. They are

simple, reliable and efficient but they do

require attention to maintain and lubricate.

As most of these chains usually run close to

the food being transported, it is imperative

that they are lubricated with high performing

food grade chain oils. Choosing the right

products is not an easy task as chains may be

of different makes and have to cope with

different environments, such as:

High or very high temperatures in bakeries

Low or very low temperatures in freezers

Dusty environment in wheat and / or animal

feed processing

Variable speed and load in conveyors

High humidity in sterilisers

Daily washing / cleaning

The above environments cannot be fully served

with one lubricant only. Therefore, lubricant

suppliers usually offer different products,

ranging from graphite type oven chain

lubricants to advanced synthetic formulations,

to meet the most demanding needs. Formu-

lation of such lubricants has become common

knowledge but when it comes to food grade

restrictions e.g. FDA 21 CFR 178.3570, it can be

more challenging.

Choosing the right food grade lubricant can

reduce downtime, prolong service life ofvaluable equipment and provide a more

efficient performance. However, this cannot just

be achieved by using the correct lubricant but

by applying a proper maintenance schedule of

the chain as well, which could consist of:

Time schedules

Proper cleaning of the chain (removing

debris, water, dirt, grit, dust, flour, seeds,

oxidation deposits in hot environments)

often by burning off of deposits, thermal

shock-blasting with dry ice, high pressure

cleaning and ultrasound or just by manually

brushing and scraping.

Applying the correct lubricant and amount

by an appropriate method to ensure that

the lubricant can penetrate the chain

correctly, i.e.: by brush or (automatic) drip

feeder, by passing through an oil bath or by

pressurized automatic lubrication systems

Following the above measures and using

dedicated food grade chain oils finally results

in both improved food safety and better

brand protection as well as lower overallmaintenance costs.

So, dont be caught with an unforeseen

shutdown of a production line or even a recall

resulting from chain deposit contamination. Get

your NSF H1 registered synthetic chain oil today

because prevention is the best policy.

Transportation, transportation, transportation chains and conveyors are used for

transportation duties almost everywhere:

Raw food material, food intermediates, finished (food) products Cooking of food i.e. bread ovens, deep fat frying etc.

Sterilising of food hydrostatic sterilisers

Freezing of food i.e. spiral compact freezers

Packaging i.e. cans, plastic bottles, cardboard boxes

HAPPY MACHINESFOR SAFER FOODEddy M. Stempfel

Global Product Manager & Application Specialist Food Division, FUCHS LUBRITECH GmbH


ADVERTORIAL FOOD GRADE LUBRICANTS
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While the bulk of the requirements will not be in

full effect until 2014 and nutrition labelling

becoming mandatory in 2016, it is important

that food manufacturers and retailers are fully

aware of the regulation and the impact it may

have on the provision of consumer information.

Food Manufacture magazine quotes a possible

cost per product for food manufacturers of

implementing the changes at GBP 7,000, and

thats not including staff training.

In theory, the Regulation will assist the

consumer making more informed choices in

relation to food. It is also intended that the use of

the Regulation will allow for the free movement

of legally produced and marketed food

throughout the EU, as the requirements

contained within it are directly applicable in all

member states, which should ensure

consistency across the Union. Previous

legislation in this area took the form of

Directives, implementation of which in

individual Member States gave rise to a number

of differences across the EU.The Regulation repeals (amongst others) EC

Directive 90/496/EEC on nutrition labelling for

foodstuffs and EC Directive 2000/13/EC on food

labelling. These are used as a starting point and

as a result, many of the principles remain

familiar, but there are some significant changes.

So what are the most important changes?

Wider scope Transport from the EU is now

included, covering, for example, flights from

the EU. Responsibilities for food business

operators have also been clarified

including relabeling, business-to-business

requirements and the significance of

The European Union adopted the new Food Information Regulation (FIR) in

September 2011. Its purpose is to make food labelling easier to understand for

consumers by simplifying and streamlining current legislation on general foodand nutrition labelling into a single EU regulation. Areas covered include

allergens, nano-ingredients and imitation foods as well as the presentation of

nutrition information on-pack.

THE NEW FOOD

INFORMATION REGULATION

WHAT IMPACTWILL IT HAVE

ON YOURBUSINESS?Pete Martin

Head of Trading Law (EMEA) NSF International




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responsibility for food information; the food

business operator within the EU whose

name and address appears is responsible for

the labelling (previously the name and

address of manufacturer anywhere in the

world was held to be sufficient to comply

with requirements), or if the business is

outside of the EU, the name and address of

the importer into the EU must be used

Presentation of information on pack

Tighter prov isions on mis lea ding, for

example, imitation foods, where a com-

ponent that consumers expect to be present

has been replaced, the pack must indicate

what has been used as a substitute

(e.g. vegetable oil in a cheese analogue).

Pictorial representations will be more tightly

governed, with a minimum font sizespecified generally mandatory infor-

mation will have to be 1.2 millimetres in

height (based upon the size of x), where the

largest surface area is less than 80cm 2 ,

the x height must be 0.9 millimetres. There

is however no definition of the largest

surface area. 'Back of pack' nutrition

information will become mandatory on the

majority of prepacked foods, and it will bepossible to voluntarily repeat on front of

pack information on nutrients of impor-

tance to public health. There is provision for

what is known as additional forms of

expression (AFE) as long as they do not

affect the free movement of food, which in

the UK is likely to see the resurgence of the

push for traffic lights to represent nutrition

information. There is the option for

harmonisation of AFE in the future. It will be

for member states to decide how they

deal with loose-sold food (so much for

consistency throughout the Union) with the

only EU-wide mandatory requirement

being the indication of allergens for non-

prepacked food

Country of Origin Origin requirements

have been tightened and also extended to

fresh and frozen meat. Place of provenance

has been retained, allowing for example

Scotland or a recognised area to be

used without reference to the UK. The

Commission will also be reporting on

widening the scope to include other foods,

including meat and dairy products,

unprocessed foods, single ingredient

products and even ingredients that

represent more than 50 per cent of a food

(for example, wheat in bread?)

Name of the food There are number of

changes, including, where appropriate, use

of the word formed, to indicate added

water greater than five per cent in meat and

fish, indication of foreign proteins,indication of defrosted for meat and fish,

date of freezing for meat and fish, and

caffeine content

Allergens These must now be emphasised

in a typeset in the ingredient list by means

of font style or background colour, not

allowing a separate indication

Date of durability While best before and

use by dates will still be used, the use by

is going to be more tightly linked to

food safety

Alongside these additions, there are also a

number of national measures that will no longer

apply. In the UK, this will include standards for

certain cheeses, creams and ice-creams.

Member States are free to adopt national

measures on the grounds of protection of

human health or to prevent fraud, but

only in areas that are not harmonised and those

measures must not be a barrier to trade for

goods compliant with the Regulation.

Significantly for businesses, Article 37

simply requires that voluntary food information

shall not be displayed to the detriment of the

space available for mandatory food information.

Will, we wonder, there be room for any further

information once mandatory information,

including a nutrition panel, is placed on pack?

Impacts for consumersViews on the benefits for consumers are mixed.

While, for example, it is true that changing the

nutrition format on a label may have an effect on

national obesity levels, the major UK retailers

have already been adding nutrition information

to products for some time now. The larger text

size, and possibly more information present,

may make it easier for the consumer to use the

information, but on the other hand will they be

simply overwhelmed?

Impacts for food businesses

Pete Martin, Head of Trading Law at NSF

International and an expert in provision of on-

newfoodVolume 15 | Issue 4 | 2012 10



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pack information commented, While there

appear to be lots of changes, many of the

current requirements and practices have simply

been made more explicit and in theory are

applicable across the whole EU, in theory

making interstate movement of goods easier.

One area that may have a significant impact for

businesses is the minimum font size for

mandatory information, in cases where

additional mandatory information is required in

the name of the food or country of origin, on a

label which is destined for a number of states all

with different languages. And, of course, we

have to put all this in the context of the legal

need to reduce packaging waste!

Article 8 suggests that the business

responsible for food information is the person

under whose name the product is marketed. Yetit goes on to effectively say that retailers shall not

supply food which they know or presume, on

the basis of the information in their possession

as professionals, to be non-compliant with the

applicable food information law and

requirements of relevant national provisions.

This is confusing, says Mr Martin. What does as

professionals mean? What level of information is

implied? Does this require retailers to review all

products they sell? There is currently no

reference to due diligence, or ability to rely upon

reasonable precautions. This may be clarified in

implementing the legislation.

It is likely that sanctions for enforcement in

the UK will be a mixture of both civil and criminal

proceedings. Given the current economic

climate, it is unclear whether there will be an

appetite for rigorous enforcement of the new

legislation, nor is it yet clear what degree of

incorrect information would lead to a sanction.Will civil sanctions lead to more active

enforcement of incorrect labelling in the UK?

he questioned.

What food businesses need to

do to prepare for when the

Regulation comes into force

The Regulation will require the majority, if not all,

food labels to be addressed by the time the last

requirements come fully into effect in December

2016. It means that there is an opportunity to

consider each product, perhaps resulting in

manufacturers making a more concerted

effort to address the nutrition profile of some

products, or the name of other products that

have become flights of fancy rather than an

indication of the true nature of the food (or

descriptive name, as it will now be). Mr Martin

says, Our advice to manufacturers and retailers is

to take every opportunity to revisit labels as they

arise, for example, in product improvements,

recipe changes, launches, so that the full

implications of font size and mandatory labelling

can be explored early and you are not left with

non-compliant packaging. NSF is already

working with our clients, giving guidance on

interpretation and reviewing labels.Called The Most Trusted Name in Food

Safety, NSF International was established in

1944 with the mission of protecting and

improving public health and safety. NSF

International offers a full spectrum of Food

Safety services such as standards development,

auditing, consulting, testing and certification.

NSFs global presence has resulted in initiatives

like standard CWA 15596 which was developed


The Regulation will require themajority, if not all, food labels to be

addressed by the time the lastrequirements come fully into effect

in December 2016
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Speciality Lubricants

Maintenance Products

OKS Spezialschmierstoffe GmbH

Ganghoferstr. 47, 82216 Maisach, Germany

Phone: +49 (0) 8142 3051- 500

Fax: +49 (0) 8142 3051- 599

www.oks-germany.com

[email protected]

Speciality Lubricants

OKS food grade lubricants

are NSF certified.

Because of your responsibility to people.

for food grade applications

in partnership with CEN (European Committee

for Standardisation) to achieve a more inclusive

code of practice on the cleanability of

commercial foodservice equipment across the

EU. In addition, NSF International is one of

the most prominent GFSI certifying organisa-

tions, and was the first to offer BRC storage and

distribution certifications in North America.

Below is more information about other relevant

NSF programs.

Food equipment

One of the first programs developed at NSF

International, the Food Equipment Program

develops standards and protocols for

commercial foodservice equipment. Program

services include sanitation certification, product

assessment, material and design review,certification and manufacturing facility audits.

Nonfood compounds

The NSF International Nonfood Compounds

Registration Program was founded in 1999 as a

continuation of the USDAs previous

authorisation program. In addition to this

voluntary global registration and listing, the

program also offers comprehensive product

evaluation of food-grade lubricants to prevent

potential contamination.

Focusing on lubricants

Lubricants, greases, oils and hydraulic fluids are

used to lubricate moving parts in food

processing equipment to protect against wear

and corrosion, to dissipate heat caused by

friction and to provide sealing effects. These

lubricants may pose a potential health risk if

cross-contamination with food products

occurs. One method of reducing this risk is to

incorporate sanitary equipment design into

facility planning, although in reality, the

potential for contact of the lubricant with

the food product cannot be entirely negated.

Some level of contamination will likely occur

from leaks or drips off chains, conveyor belts andgearboxes, and oil and grease can be exposed

on equipment at critical points of operation.

Ensuring the use of food grade lubricants is a

simple and logical method for effectively

mitigating chemical hazards associated with

potential lubricant contamination.

Ensuring quality for the future

In the coming months, food processing facilities

and the systems they have in place to protect

consumer safety will be the focus in preventing

the outbreaks that have occurred over the

past several years in the food industry.

Additional resources will be devoted to facility

audits to ensure the necessary controls are in

place on a continued basis. What can you do to

prepare for these stringent requirements?

Choose to use products in your facilities that

have undergone a third-party approval process,

to minimise the risk of contamination and to

complement your existing HACCP plans. Taking

this proactive approach will save you time and

money when you are participating in these

audits in the future.

Improving food safety is an on-going

challenge between managing risk and

maintaining efficiency. The use of foodgrade lubricants and cleaners, combined

with maintenance and inspection pro-

cedures and thorough equipment cleaning

should be incorporated into each pro-

cessing facilitys HACCP plan. The NSF

Nonfood Compounds Program provides

operators with a powerful means of mini-

mising risk and improving food safety within

their facilities.

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Food Grade Lubricants Supplement 2012

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