Fmc Bucket Elevators

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Link-Belt Bucket Elevators designed and manufactured to provide years of dependable and efficient service. Link-Belt Bucket Elevators, manufactured by FMC Technologies Material Handling Solutions Operation, have long been the industry standard for any bulk material elevating application. Service-proven performance under the most demanding operating conditions in thousands of installations from rural grain elevators to large manufacturing and processing plants ... the result of over 100 years experience as an engineering pioneer and leading manufacturer. A Link-Belt designed Bucket Elevator is your assurance of quality and dependability, and the standard Type 1 and Type 7 FMC Bucket Elevators have many outstanding features: Standardization of designs that are dependable and versatile. • Continuous or centrifugal type discharge. • Rigid, strong, jig-built casings in perfect alignment and weather-tight. • Two-piece hood permitting access to head section interior without disturbing machinery. Spring clamps facilitate removal and replacement. • Inspection hatch that can be easily lifted to view terminal machinery. • Optional shaft mounted speed reducer drive ... compact and easy to install. • Large, latch-type doors located on front, back and sides of boot section to facilitate inspection, service and cleanout. • The head shaft is mounted in antifriction ball or roller bearing pillow blocks. • Superior components . . . chains, sprockets, pulleys, belts, buckets, bearings, takeups and drives. Typical bulk handling applications include: Delivery of dry citrus pellets to railroad hopper cars. Elevating soda ash, fertilizer or limestone to silo storage. Depositing food products into weigh hoppers. Lifting coal from track hoppers to storage silos. Elevate aggregate materials for ready-mix concrete plants. Link-Belt Bucket Elevators from FMC Technologies. . . industry's complete line . . . handling hundreds of different kinds of material: Metallic and Non-Metallic ores ... Bauxite, Coal Rock products . . . Sand. Gravel, Cement, Gypsum, Limestone Food products . . . Sugar, Flour, Coffee, Salt Chemical Processing products . . . Fertilizers, Phosphates, Agricultural Lime, Soda Ash Pulp and Paper products . . . Wood Chips 5

Transcript of Fmc Bucket Elevators

Page 1: Fmc Bucket Elevators

Link-Belt™ Bucket Elevatorsdesigned and manufactured to provideyears of dependable and efficient service.

Link-Belt™ Bucket Elevators,manufactured by FMCTechnologies Material HandlingSolutions Operation, have longbeen the industry standard forany bulk material elevatingapplication. Service-provenperformance under the mostdemanding operating conditionsin thousands of installations fromrural grain elevators to largemanufacturing and processingplants ... the result of over 100years experience as anengineering pioneer andleading manufacturer.

A Link-Belt™ designed BucketElevator is your assurance ofquality and dependability, andthe standard Type 1 and Type 7FMC Bucket Elevators havemany outstanding features: • Standardization of designs thatare dependable and versatile.

• Continuous or centrifugaltype discharge.

• Rigid, strong, jig-built casingsin perfect alignment and weather-tight.

• Two-piece hood permitting access to head section interior without disturbing machinery. Spring clamps facilitate removal and replacement.

• Inspection hatch that can be easily lifted to view terminal machinery.

• Optional shaft mounted speed reducer drive ... compact and easy to install.

• Large, latch-type doors located on front, back and sides of boot section to facilitate inspection, service and cleanout.

• The head shaft is mounted in antifriction ball or roller bearing pillow blocks.

• Superior components . . .chains, sprockets, pulleys, belts, buckets, bearings, takeups and drives.

Typical bulk handlingapplications include:Delivery of dry citrus pellets torailroad hopper cars.

Elevating soda ash, fertilizer orlimestone to silo storage.

Depositing food products intoweigh hoppers.

Lifting coal from track hoppers tostorage silos.

Elevate aggregate materials forready-mix concrete plants.

Link-Belt™ Bucket Elevatorsfrom FMC Technologies. . .industry's complete line . . .handling hundreds of differentkinds of material:Metallic and Non-Metallic ores ...Bauxite, Coal

Rock products . . . Sand. Gravel,Cement, Gypsum, Limestone

Food products . . . Sugar, Flour,Coffee, Salt

Chemical Processing products . . .Fertilizers, Phosphates,Agricultural Lime, Soda Ash

Pulp and Paper products . . .Wood Chips

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Page 2: Fmc Bucket Elevators

For most bulk material elevating jobs. . . there's a Link-Belt BucketElevator that will handle themefficiently and economically. Withover 100 years of proven experienceas a pioneer and leading producer ofbucket elevators, FMC Technologiesoffers a standardized line of Link-Belt™ elevators proven in thousandsof installations.

Standardization is a standout featureof Link-Belt Bucket Elevators. Link-Belt Type 1 and Type 7 BucketElevator designs are standardized soyou benefit from the economics ofmany stocked components.Manufacturing methods arestandardized through exactingproduction and fabrication to assurecompatibility of components.Engineering and order processingprocedures have also beenstandardized so that the selectedelevator will accommodate yourneeds with a minimum of time andcorrespondence.

Balanced design of components,manufacturing craftsmanship, andthe quality found in all Link-Beltproducts, have all helped the Link-Belt Bucket Elevator achieveuniversal acceptance.

Two basic designs of bucketelevators are available, and selectiondepends primarily on the material tobe handled.

The Centrifugal Discharge designhas spaced buckets that travel at arelatively high speed. It is a mediumcapacity unit, capable of handlingmaterials with small-to-medium sizelumps. The buckets dig the materialfrom the casing boot section anddischarge it by centrifugal force.

Type 1- Elevators of this type meetthe service requirements of themajority of installations usingcentrifugal discharge elevators. Thehead shafts are fixed, with the footshaft takeup being internal gravitytype. Buckets are designed for useon either chain or belt.

For most applications, chain isrecommended, however, belting isused when handling materials thatmust not be contaminated or formaterials that are extremely abrasiveand corrosive.

As an alternate to the standardType 1 centrifugal dischargedesign, Type 2 design isavailable. The head shaft isadjustable and the boot shaftfixed to maintain the relationshipof buckets to the inlet spout andcurved bottom plate. Type 2bucket elevators arerecommended when handlingfood products; for materials thattend to pack or build-up, or whenhandling materials having alarge percentage of lumps.

The Continuous Discharge Designhas buckets mounted continuouslythat travel at a much slower speed.The continuous discharge designelevator handles a variety ofmaterials from fines to large lumps.Materials that are difficult to pick inthe casing boot section or friable arenormally handled in this typeelevator. The buckets are fed directlyfrom a loading leg or chute and areemptied by gravity at the dischargepoint.

Type 7-This elevator is the mostfrequently used of the continuousdischarge design. The head shaftsare fixed, with foot shaft takeupsbeing internal gravity type. Bucketsare steel and spaced continuouslyon a strand of chain.

As an alternate to the standardType 7 continuous dischargedesign, the Type 8 design isavailable. The head shaft isadjustable and the foot shaft isfixed. Type 8 elevators are usedfor the handling of fine orcrushed materials with lumpsnot exceeding 1/2 inch. With theaddition of a loading leg and acorrespondingly higher inletspout, this type elevator canalso be used for handling lumpsup to 41/2 ".

The superior performance deliveredby the Link-Belt Bucket Elevator isthe result of quality components,and each component described inthis catalog has been developed asan integral part of a carefullyengineered elevator design. FMCTechnologies maintains a largeinventory of bucket elevatorcomponents to meet yourreplacement needs.

Let our FMC TechnologiesRegional Field Specialist helpyou with your selection of theproper Link-Belt™ Bucket Elevatorfor your existing or proposed bulkmaterial handling installation.

CAUTION: Link-Belt Bucket Elevatorsmust be installed, operated andmaintained in accordance withaccompanying FMC TechnologiesService Instructions. Failure to followthese instructions can result in seriouspersonal injury, property damage or both.

Service Instructions accompany theshipment of equipment. It additionalcopies of Service Instructions arerequired, they are available free of chargefrom FMC Technologies, MaterialHandling Solutions, Box 1370, Tupelo,Mississippi 38802.

Link-Belt™ Bucket ElevatorStandardization...the key toeconomical design.

Link-Belt Bucket Elevators handle inorganicmaterials at chemical plant installation.

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Prior to the selection of a Link-Belt™

Bucket Elevator, all specifications ofthe application and conditions of theinstallation should be reviewed. As aguide to be used in selecting themost efficient and economical Link-Belt™ Bucket Elevator for anapplication, the following outline isoffered:

1. Material Characteristics

a. Abrasive, free-flowing, sluggish,temperature, fluffy, friable,degradable, etc...

b. Weight per cubic foot at loadingpoint into the bucket elevator.

c. Maximum and average size oflumps- percentage of lumps.

2. Maximum discharge rate (t.p.h.)required of bucket elevator.

3. Center to center dimensionsbetween head shaft and foot shaft.

4. Operating conditionsa. Indoors b. Outdoorsc. Corrosive atmosphere, etc...

5. Type of service requireda. Continuousb. Intermittent

6. Calculate the volumetric capacityrequired (cubic feet per hour)

Maximum discharge rate(t.p.h.) x 2000 pounds

Material weightper cubic foot

7. Determine the proper type ofbucket elevator required, basedupon the material being handled.Refer to Table #1. If a specificmaterial is not listed withintabulations, select a materialhaving similar characteristics.

8. With reference to volumetriccapacity and percent of lump size,determine bucket elevator numberusing the selection tabulationsprovided. These tabulations alsoindicate head shaft size andrequired horsepower.

NOTE: If the "weight per cubicfoot" is isolated between givenvalues, apply the next higherfigure.

Example #1:

Material. . . . . . . . . . .bituminous coalWeight . . . . . . . . . . .50#/cu. ft.Capacity. . . . . . . . . . .70 t. p. h.Maximum lump size under 1/2 inchShaft centers . . . . . . 65 ft.Service . . . . . . . . . . .8-10 hrs. per day

Step ADetermine volumetric capacity.70 x 2000 = 2800 cu. ft./hr.

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Step BDetermine type of elevator. Table #1indicates either a Type 1 or Type 7.However, capacity is greater than aType 7 will handle. Select Type 1.

Step CRefer to selection tabulations andselect a #134 elevator rated 3120cu.ft./hr. for 65 ft. cntr. A 3 7/16"diameter head shaft and 15 hp driveis required.

NOTE: A #134 elevator is fullycapable of handling the 1/2"andunder lumps.

Example: #2:

Material . . . . . . . . . . crushed limestoneWeight . . . . . . . . . . . 85-90#/cu. ft.Capacity . . . . . . . . . 75 t.p.h.Maximum lump size 3/4 inchShaft centers. . . . . . .50 ft.Service . . . . . . . . . . .8-10 hrs. per day

Step ADetermine volumetric capacity.75 x 2000

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NOTE: Use light weight for volumeand heavy weight for horsepower.

Step BDetermine type of elevator. Table #1indicates a Type 7 for this material.

Step CRefer to selection tabulations. A #781elevator is rated 2090 cu. ft./hr. using100#/cu. ft. and 50 ft. centers. A 315/16''diameter shaft and 15 hp drive isrequired. 3/4'' lumps are within thecapabilities of this elevator. A #781elevator using Steel Bushed Chainrather than Combination Chain ispreferred, since the material beinghandled is mildly abrasive.

Examples of Bucket Elevator Selection-

= cubic feetper hour

Selection procedure forstandard Bucket ElevatorsTypes 1 and 7.

7

= 1765 cu. ft./hr.

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Typical bulk materialshandled by Bucket Elevators

Table 1

▲ Chain recommended for all elevators except those marked ■, where beltsare recommended. To avoid damage to belt, provide foot shafts with weldedsteel wing pulleys where there is a tendency for material to pack between belt and pulley.

▲ Weight of material loose or slightly agitated. This weight is generally lessthan that of settled or packed material, as in bins or containers.

■ Select an elevator having twice the capacity required.

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Page 5: Fmc Bucket Elevators

A centrifugal discharge bucketelevator-rugged construction withquality components-industry's leaderin the handling of free-flowing, fineand loose material with small tomedium size lumps.

Bucket spacing and speed isimportant for centrifugal dischargebucket elevators. The Link-Belt™Type 1 Bucket Elevator can be reliedupon to elevate and dischargematerials at rated capacities.

In selection of quality components,FMC Technologies engineers have,based upon laboratory tests, takeninto consideration the critical speedof operation that exists with bucketelevators. The critical speed ofoperation is the speed at which theactual capacity of the elevator dropsbelow the theoretical capacity, andexists when the centrifugal force atthe mass center of the material inthe bucket is equal to thegravitational force on the material. AllLink-Belt™ centrifugal type dischargebucket elevators operate below thecritical speed.

Years of dependable, service-provenperformance with built-in qualitydesign features-your assurance ofmaximum efficiency:• Properly spaced buckets, mountedon durable, strong chain or toughwear resistant belt, to provide themost efficient operation per dollarinvested. Belt elevators with Link-Belt™ wing-type pulleys arerecommended when handling bulkmaterials with abrasivecharacteristics, moderatetemperatures or excessive moisturecontent.

• Fixed head shaft with an internalgravity actuated takeup in the boot.Bearings on the takeup frame arehard iron, with the takeup shafthaving induction hardened journals.

• Boot section is totally enclosed withlarge inspection doors to facilitatebearing replacement or the removalof the entire takeup frame.

• Hood section is removable in twosections, and the use of waste packseals provide added protection forthe head shaft. •Standard drive is a shaft mountedspeed reducer with a built-inbackstop. Other drives are available.

• The rigid, strong, jig-built casingsare fabricated from steel plate foryears of rugged operation.• Continuously welded casings arealso available.

Link-Belt™ Bucket ElevatorsType 1-Chain or Belt

Type 1Bucket Elevator

Elevator using chain

Elevator using belt

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Page 6: Fmc Bucket Elevators

Bucket Elevator selection/specificationsType 1-Chain

Shaded lines indicate standard design SIBS steel bushed chain.▲ Bucket Elevator assemblies include head shaft machinery with either ball or roller bearing pillow blocks, chain, buckets, casing, Style 1 or Style 2 discharge spout, stub inlet and gravity takeup with

hard iron bearings. (Internal gravity takeup is available with cement mill type sleeves and bearings when handling highly abrasive materials). Drives with backstops, service platforms and ladderswith safety cages can be furnished.

■ Style AA buckets.▲ Based upon buckets filled to 75/% of theoretical capacity.❍ Based upon buckets filled to 100% of theoretical capacity. If exact material weight is not shown, select drive and head shaft using the next heavier

material weight.

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Bucket Elevator selection/specificationsType 1-Belt

▲ Bucket Elevator assemblies include head shaft machinery with either ball or roller bearing pillow blocks, chain, buckets, casing, Style 1 or Style 2 discharge spout, stub inlet and gravity takeup withhard iron bearings, (internal gravity takeup is available with cement mill type sleeves and bearings when handling highly abrasive materials). Drives with backstops, service platforms and ladders withsafety cages can be furnished.

■ Style AA buckets.▲ Based upon buckets filled to 75/% of theoretical capacity.❍ Based upon buckets filled to 100% of theoretical capacity. If exact material weight is not shown, select drive and head shaft using the next heavier material weight.

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Type 1-Chain or Belt ■

❍ For 10 and 12 gauge discharge spout. Deduct 1/8" for 7 gauge discharge spout.

▲ Minimum dimension for efficient loading.★ Deduct 2" for Type 1 Belt # 145, #147 and #149.■ Dimensions should not be used for Type 2 Elevators. Consult FMC for dimensional data.

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Page 11: Fmc Bucket Elevators

High-capacity continuous dischargebucket elevator . . . with overlappingarrangement of buckets to handle avariety of materials from fines tolarge lumps. The Type 7 bucketelevator is the most frequently usedof the continuous discharge styles,with material loaded directly into thebucket through a loading leg, thatconfines the feed and preventsspillage into the boot.

The continuous discharge bucketelevator travels at a much slowerspeed than its counterpart, thecentrifugal discharge bucketelevator. Standard operating speedis 125 fpm. When handling light orfluffy-type material, operatingspeeds of 160-175 fpm arecommon. When bulk material isabrasive, operating speeds arenormally reduced for longercomponent life.

Years of dependable, service-proven performance with built-inquality design features, yourassurance of maximum efficiency:• Fixed head shafts.• Internal gravity operated takeups.• Continuously spaced steel buckets

on a single strand of chain.• Boot section Is totally enclosed

with large inspection doors tofacilitate bearing replacement ofthe removal of the entire takeupframe.

• Hood section is removable in twosections, and the use of wastepack seals provide added pro-tection for the head shaft.

• Standard drive is a shaft mountedspeed reducer with a built-inbackstop. Other drives areavailable.

• The rigid, strong jig-built casingsare fabricated from steel plate formany years of rugged operation.Weather tight casings are alsoavailable.

Type 7Bucket Elevator

Link-Belt™ Bucket ElevatorType 7-Chain

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Bucket Elevator selection/specificationsType 7-Chain

Shaded lines indicate standard design SIBS steel bushed chain.▲ Bucket Elevator assemblies include head shaft machinery with either ball or roller bearing pillow blocks, chain, buckets, casing, Style 1 or Style 2 discharge spout, stub inlet and gravity takeup with

hard iron bearings. (Internal gravity takeup is available with cement mill type sleeves and bearings when handling highly abrasive materials). Drives with backstops, service platforms and ladders withsafety cages can be furnished.

■ Style MF, medium front, continuous steel buckets.▲ Based upon buckets filled to 75/% of theoretical capacity.❍ Based upon buckets filled to 100% of theoretical capacity. If exact material weight is not shown, select drive and head shaft using the next heavier material weight.

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Type 7-Chain ■

❍ For 10 and 12 gauge discharge spout. Deduct 1/8" for 7 gauge discharge spout.

▲ Minimum dimension for efficient loading.■ Dimensions should not be used for Type 8 Elevators. Consult FMC for dimensional data.

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Page 15: Fmc Bucket Elevators

Standard service platforms withladders and safety cages areavailable for all Link-Belt BucketElevators. Platforms provide readyaccess to drives and head terminalsfor inspection and lubrication.

Each platform is manufactured to

best accommodate the bucketelevator installation. Serviceplatforms, supported-by theelevator casing, extend aroundthree sides of the elevator.

Safety cages are recommended forall ladders.

In accordance with OSHArequirements, when ladders withcages exceed 30 feet in height,intermediate landing platformsshall be provided for each 30 feetof height or fraction thereof.

Service Platforms

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Page 16: Fmc Bucket Elevators

Link-Belt™ Type 1 and Type 7Bucket Elevator designs arestandardized so you benefit fromthe economics of many stockedcomponents.

A balanced design of componentsand manufacturing craftsmanshipassure efficient operation of everyLink-Belt™ Bucket Elevator.

Chains - Steel Bushed Chainrecommended for heavy-dutyservice. Combination Chain isavailable for light to medium-dutyservice.

Elevator Belt- Maximum resistanceto the most common forms ofabuse damage.

Pulleys - Precision assembly ofcarefully manufactured parts. Builtto rigid standards to assure longerbelt life.

Sprockets - Available in solid, splitor segmental rim types withsmooth, wear-resisting file-hardbearing surfaces.

Internal Gravity Takeups -Rugged steel frame, durablebearings, and hardened steelshafting assure trouble-freeoperation.

Drives - A product of experiencewith unmatched reliability.

Elevator Buckets - Style AA forcentrifugal discharge elevators andStyle MF for continuous dischargeelevators-A style for all types ofbulk material.

Bearings - A wide selection tomeet all conditions encountered inbucket elevator operation.

Contact your local FMCTechnologies Regional FieldSpecialist. He is anxious to provideadditional information about all thequality components found in everyLink-Belt™ Bucket Elevator.

Link-Belt™ Standard Components...developed as integral parts of ruggedand dependable Bucket Elevators

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In addition to the Type 1 and Type7 Link-Belt Bucket Elevatorsdescribed in this catalog, FMC hasavailable a range of types andstyles . . . designed to handle eventhe most difficult bulk material

elevating requirements. Informationis available by contacting yournearest FMC Regional FieldSpecialist.

BucketElevator Material Applications

Type 6 Light, fluffy or fragile. Material with tendency to adhereto the buckets. Low bucket speed.

Type 10 Friable, heavy or abrasive-fines to large lumps. Supercapacity.

Type 11 Friable, heavy or abrasive-fines to large lumps.Greater centers than Type 10.

Type 12 Free-flowing nonabrasive- slow speed. Gentlehandling.

Type 13 Free-flowing nonabrasive- higher speed and capacitythan Type 12. Gentle handling.

Type 14 Abrasive - cement, shale, bauxite, gypsum etc. . . .

Type 15 Abrasive- feldspar, gravel, sand, clinker etc. . . . greatercapacity than Type 14.

Bucket Elevators...a range of models suitablefor many requirements.

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Type 6PositiveDischarge

Type 10ContinuousDischarge

Type 11ContinuousDischarge

Type 12InternalDischarge

Type 13InternalDischarge

Type 14 and 15CentrifugalDischarge