FM1 Instrument Suite Pre-Ship Review (PSR) INT-1 UCB September 21, 2005

THEMIS FM1 INSTRUMENT SUITE PRE-SHIP REVIEW (PSR)

INTEGRATION AND TEST PLANSJeremy McCauley

University of California - Berkeley

FM1 Instrument Suite Pre-Ship Review (PSR) INT-2 UCB September 21, 2005

F1 Probe I&T Flow

Mount IDPU/ESA

Particles(ESA/SST)Functional

Mag BoomAlignment

InstrumentsThermal Blankets

Instl

Ship to JPL

Mount SST

EMI Signature

Mount EFI

Probe P1(Integrated Probewith Avionics from

Swales)

Unpacking/Receiving/

Inspection at UCB;GSE Set-Up

DeploymentSimulations (E&B)

InstrumentMagnetic Survey

Bus FunctionalTest

Mount Mag Booms(w/o Sensors)

Probe Self-Compatibility

EMI Signature

InstrumentHarness

Installation

Sep System

RF Compatibility toBGS

Probe CPT

EMI Signature

Mount FGM/SCMSensors on Booms

Probe LPT

Probe AT

Probe CPTMag BoomsClearance Checks

Solar PanelElectrical Systems

CheckoutMount

S/A Panels

EMI Signature

Swap out BAUEDU #2 w/ Flight

ACSClosed-Loop

HardwareCloseouts/Install

ThermalTreatments

Instl Probe intoShippingContainer

Inspection/Electrical

Checkout ofS/A Panels

Solar Panels fromCoI

Fields(EFI/FGM/SCM)

Functional

ESC CheckExposed Blankets

ESC Check ofCloseouts

ESC check ofS/A Panels

PER

Safe-to-MateCheck

IDPU/BAU SignalIntegrity

Verification

IDPU/BAUCommand&Telemetry

HAZARDOUS OP

HAZARDOUS OP

15 SAI/PTEGSE1Lifting SlingProbe Lifting FixtureProbe Stand

10,11,12 SAI/SHEGSE1

80 MBEGSE1

16 PBSpectrum AnalyzerCurrent Probe

20 PT28 ERTEGSE1

28 ERTEGSE1

28 ERTEGSE1

21 PT

121,131,132,141,142,152,162 CS 003 JB

16 PBSpectrum AnalyzerCurrent Probe

29 ERTEGSE1

22 PT 23 BD 26 PT 37,38 PTFaro Arm, D.ClarkStand (HESSI)

30 ERTEGSE1Mu Metal Cans

35 ERTEGSE1Mu Metal Cans

16 PBSpectrum AnalyzerCurrent Probe

10,11,12,32 SH/ERTEGSE1Mu Metal Cans

17 ERTEGSE1Mu Metal Cans

31 ERTEGSE1SPB SimulatorAXB ResistiveSimulatorFGB/SCB ResistiveSimulator

??? SAI

24,25 PT

To JPL Flow

10,11,13,33 SH/ERTEGSE1

10,11,14,34 SH/ERTEGSE1

16 PBSpectrum AnalyzerCurrent Probe

??? PT/CS ??? SAI/PTCovers

SAI-PROC-1431 ERTEGSE1Bright Lights - 500W

40 JBEGSE1

27 PTETU FGMETU SCM

10,11,12,32 SH/ERTEGSE1Mu Metal Cans

15 SAI/PTLifting SlingProbe Lifting FixtureProbe StandMag Shipping Cases

003 COI/JB ??? SAI/ERT

BlanketS/A Panels

??? SAI/PT

RCS MEOP Test(to BGS)

055 MSEGSE1

THEMIS FlightInstruments

121 ML

FM1 Instrument Suite Pre-Ship Review (PSR) INT-3 UCB September 21, 2005

F1 Probe I&T Flow

Mount IDPU/ESA

Particles(ESA/SST)Functional

Mag BoomAlignment

InstrumentsThermal Blankets

Instl

Mount SST

EMI Signature

Mount EFI

Probe P1(Integrated Probewith Avionics from

Swales)

Unpacking/Receiving/

Inspection at UCB;GSE Set-Up

InstrumentMagnetic Survey

Bus FunctionalTest

Mount Mag Booms(w/o Sensors)

EMI Signature

InstrumentHarness

Installation

Sep System

RF Compatibility toBGS

ACSClosed-Loop

Fields(EFI/FGM/SCM)

Functional

ESC CheckExposed Blankets

Safe-to-MateCheck

IDPU/BAU SignalIntegrity

Verification

IDPU/BAUCommand&Telemetry

HAZARDOUS OP

15 SAI/PTEGSE1Lifting SlingProbe Lifting FixtureProbe Stand

10,11,12 SAI/SHEGSE1

80 MBEGSE1

16 PBSpectrum AnalyzerCurrent Probe

20 PT28 ERTEGSE1

28 ERTEGSE1

28 ERTEGSE1

21 PT

121,131,132,141,142,152,162 CS 003 JB

16 PBSpectrum AnalyzerCurrent Probe

29 ERTEGSE1

22 PT 23 BD 26 PT 37,38 PTFaro Arm, D.ClarkStand (HESSI)

30 ERTEGSE1Mu Metal Cans

35 ERTEGSE1Mu Metal Cans

THEMIS FlightInstruments

121 ML

FM1 Instrument Suite Pre-Ship Review (PSR) INT-4 UCB September 21, 2005

F1 Probe I&T Flow

Ship to JPL

DeploymentSimulations (E&B)

Probe Self-Compatibility

Probe CPT

EMI Signature

Mount FGM/SCMSensors on Booms

Probe LPT

Probe AT

Probe CPTMag BoomsClearance Checks

Solar PanelElectrical Systems

CheckoutMount

S/A Panels

EMI Signature

Swap out BAUEDU #2 w/ Flight

HardwareCloseouts/Install

ThermalTreatments

Instl Probe intoShippingContainer

Inspection/Electrical

Checkout ofS/A Panels

Solar Panels fromCoI

ESC Check ofCloseouts

ESC check ofS/A Panels

PER

HAZARDOUS OP

16 PBSpectrum AnalyzerCurrent Probe

10,11,12,32 SH/ERTEGSE1Mu Metal Cans

17 ERTEGSE1Mu Metal Cans

31 ERTEGSE1SPB SimulatorAXB ResistiveSimulatorFGB/SCB ResistiveSimulator

??? SAI

24,25 PT

To JPL Flow

10,11,13,33 SH/ERTEGSE1

10,11,14,34 SH/ERTEGSE1

16 PBSpectrum AnalyzerCurrent Probe

??? PT/CS ??? SAI/PTCovers

SAI-PROC-1431 ERTEGSE1Bright Lights - 500W

40 JBEGSE1

27 PTETU FGMETU SCM

10,11,12,32 SH/ERTEGSE1Mu Metal Cans

15 SAI/PTLifting SlingProbe Lifting FixtureProbe StandMag Shipping Cases

003 COI/JB ??? SAI/ERT

BlanketS/A Panels

??? SAI/PT

RCS MEOP Test(to BGS)

055 MSEGSE1

FM1 Instrument Suite Pre-Ship Review (PSR) INT-5 UCB September 21, 2005

F1 Probe I&T Facility

FM1 Instrument Suite Pre-Ship Review (PSR) INT-6 UCB September 21, 2005

F1 Probe I&T Facility

FM1 Instrument Suite Pre-Ship Review (PSR) INT-7 UCB September 21, 2005

Doc Number Description Rev StatusMission Integration and Test Proceduresthm-mint-proc-010 THEMIS Probe Power On Procedure Modify SAI-1526

thm-mint-proc-011 THEMIS Probe Power Off Procedure Modify SAI-1526

thm-mint-proc-012 THEMIS Bus CPT Procedure Modify SAI-XXX

thm-mint-proc-013 THEMIS Bus LPT Procedure Modify SAI-1527

thm-mint-proc-014 THEMIS Bus AT Procedure Modify SAI-XXX

thm-mint-proc-015 THEMIS Probe Loading and Unloading Procedure Modify SAI-1377

thm-mint-proc-016 THEMIS Probe EMC/EMI Signatures Draft In Progress

thm-mint-proc-017 THEMIS Probe Self Compatibility Modify SYS-009

thm-mint-proc-020 THEMIS Instrument Harness Installation Draft In Progress

thm-mint-proc-021 THEMIS IDPU/ESA Mechanical Integration Procedure Initial Rev Released

thm-mint-proc-022 THEMIS SST Mechanical Integration Procedure Draft Released

thm-mint-proc-023 THEMIS SPB Instrument Mechanical Integration Procedure

Initial Rev Released

thm-mint-proc-024 THEMIS FGM Sensor Mechanical Integration Procedure

Draft Released

thm-mint-proc-025 THEMIS SCM Sensor Mechanical Integration Procedure

Draft Released

F1 Probe I&T Documentation

FM1 Instrument Suite Pre-Ship Review (PSR) INT-8 UCB September 21, 2005

Doc Number Description Rev StatusMission Integration and Test Proceduresthm-mint-proc-026 THEMIS Mag Boom Mechanical Integration and

Alignment # Assigned

thm-mint-proc-027 THEMIS Mag Boom Mechanical Clearance Verification # Assigned

thm-mint-proc-028 THEMIS IDPU Electrical Integration Procedure Modify SAI-1563

thm-mint-proc-029 THEMIS Particles Electrical Integration Test Initial Rev Released

thm-mint-proc-030 THEMIS Fields Electrical Integration Test Initial Rev Released

thm-mint-proc-031 THEMIS Deployment Verification Test Draft Released

thm-mint-proc-032 THEMIS Instrument CPT Procedure Modify SYS-005

thm-mint-proc-033 THEMIS Instrument LPT Procedure Modify SYS-006

thm-mint-proc-034 THEMIS Instrument AT Procedure Modify SYS-007

thm-mint-proc-035 THEMIS Closed Loop ACS Test Procedure # Assigned

thm-mint-proc-036 THEMIS SST Connector Plate Alignment Procedure Draft Released

thm-mint-proc-038 THEMIS Mag Boom Restow Procedure # Assigned

thm-mint-proc-039 THEMIS Instrument Closeout Procedure # Assigned

thm-mint-proc-120 THEMIS Facility and MGSE Magnetic Test Procedures Draft Released

thm-mint-proc-121 THEMIS Component Magnetic Test Procedure Draft In Progress

F1 Probe I&T Documentation

FM1 Instrument Suite Pre-Ship Review (PSR) INT-9 UCB September 21, 2005

Doc Number Description Rev StatusMission Integration and Test Proceduresthm-mint-proc-122 THEMIS ESA/SST Purge Hookup Procedure Initial Rev Released

thm-mint-proc-040 THEMIS Probe ESC Test Procedures # Assigned

thm-mint-proc-041 THEMIS Probe EMC Test Procedure # Assigned

thm-mint-proc-042 THEMIS Probe Magnetics Test Procedure # Assigned

thm-mint-proc-043 THEMIS Probe Vibration Test Procedure Draft Released

thm-mint-proc-044 THEMIS Probe Pair Vibration Test Procedure # Assigned

thm-mint-proc-045 THEMIS Probe Vibration Test Electrical Configuration # Assigned

thm-mint-proc-046 THEMIS Probe TV Test Procedure # Assigned

thm-mint-proc-047 THEMIS Probe Pair TV Test Procedure # Assigned

thm-mint-proc-048 THEMIS Probe TV Functional # Assigned

thm-mint-proc-049 THEMIS Probe Spin Balance Procedure # Assigned

thm-mint-proc-050 THEMIS Probe CTV RF Compatibility Test Procedure # Assigned

thm-mint-proc-051 THEMIS Probe Fueling/Defueling Procedure # Assigned

thm-mint-proc-052 THEMIS Probe Pre-TV Closeout Procedure # Assigned

thm-mint-proc-053 THEMIS Probe Pre-Launch Closeout Procedure # Assigned

thm-mint-proc-054 THEMIS Probe Battery Ops Procedure # Assigned

F1 Probe I&T Documentation

FM1 Instrument Suite Pre-Ship Review (PSR) INT-10 UCB September 21, 2005

Doc Number Description Rev StatusMission Integration and Test Proceduresthm-mint-proc-055 THEMIS Probe RCS Pressure Test and Leak Check # Assigned

thm-mint-proc-056 THEMIS Probe Rollover Procedure # Assigned

thm-mint-proc-058 THEMIS Probe Lift in Rollover Fixture Procedure # Assigned

thm-mint-proc-059 THEMIS Probe Thermal Vac Chamber Loading Procedure

# Assigned

thm-mint-proc-140 THEMIS Probe Thermal Closeout Procedure # Assigned

thm-mint-proc-060 THEMIS PCA Vibration Test Procedure # Assigned

thm-mint-proc-061 THEMIS PCA Acoustics Test Procedure # Assigned

thm-mint-proc-062 THEMIS PCA LV Mate Procedure # Assigned

thm-mint-proc-063 THEMIS PCA LV Electrical Test Procedure # Assigned

thm-mint-proc-064 THEMIS PCA Pre Encapsulation Closeout Proc # Assigned

thm-mint-proc-065 THEMIS PCA Launch Tower Electrical Test Procedure # Assigned

thm-mint-proc-066 THEMIS PCA Pre Launch Closeout Proc # Assigned

thm-mint-proc-067 THEMIS PCA Spin Balance Procedure # Assigned

thm-mint-proc-080 THEMIS Probe End-to-End with MOC/SOC Draft In Progress

thm-mint-proc-081 THEMIS Launch & Early Orbit Simulations # Assigned

F1 Probe I&T Documentation

FM1 Instrument Suite Pre-Ship Review (PSR) INT-11 UCB September 21, 2005

Doc Number Description Rev StatusMission Integration and Test Proceduresthm-mint-proc-082 THEMIS Contingency Procedures # Assigned

thm-mint-proc-083 THEMIS UCB Ground Station RF System Sensitivity Test

Draft In Progress

Mission Integration and Test Procedures - Swales DocumentsSAI-PROC-1373 1373-Probe Assembly Procedure

SAI-PROC-1404 1404-Side Solar Array Installation Procedure

SAI-PROC-1417 1417-BAU and Transponder Mechanical Installation

SAI-PROC-1418 1418-Sun Sensor Mechanical Installation

SAI-PROC-1421 1421-Battery Mechanical Installation Procedure

SAI-PROC-1427 1427-BAU Electrical Integration Procedure

SAI-PROC-1428 1428-IRU Electrical Integration Procedure

SAI-PROC-1429 1429-MSSS Electrical Integration Procedure

SAI-PROC-1430 1430-AEB Electrical Integration Procedure

SAI-PROC-1431 1431-S/A Electrical Integration Procedure

SAI-PROC-1432 1432-Battery Electrical Integration Procedure

SAI-PROC-1433 1433-RCS Electrical Integration Procedure

F1 Probe I&T Documentation

FM1 Instrument Suite Pre-Ship Review (PSR) INT-12 UCB September 21, 2005

Doc Number Description Rev StatusMission Integration and Test Procedures - Swales DocumentsSAI-PROC-1435 1435-Transponder/Antenna Electrical Integration

Procedure

SAI-PROC-1461 1461-Electrical Test Set (ETS) Inspectrion and Functional Test

SAI-PROC-1377 1377-Probe Ground Lifting and Handling Procedure

SAI-PROC-1351 1351-PCA Assembly Procedure

SAI-PROC-1398 1398-Sep System Installation Procedure

SAI-PROC-1434 1434-Probe Carrier Electrical Integration Procedure

SAI-PROC-1406 1406-PCA Lifting and Handling Procedure

SAI-PROC-XXX Probe Container Lifting Procedure

SAI-PROC-XXX Delivery Inspection of SA Panels

SAI-PROC-XXX P1 ETU BAU Removal and Flight BAU Installation

SAI-PROC-XXX S/A Mechanical Integration Procedure

F1 Probe I&T Documentation