Fm industrial data summary 2012
-
Upload
filtermag -
Category
Technology
-
view
53 -
download
0
description
Transcript of Fm industrial data summary 2012
FilterMag 13260 W. Foxfire Drive, Suite 7, Surprise, AZ 85378
®
Industrial Products Preliminary Data
September 2012
© FilterMag, Inc. 2012 Confidential Page 2
Preliminary Industrial Data Field Data – Off Road Equipment 980G Loader #1 -‐ 16,248 total hours (3406 Engine) used at aggregate plant
S.O.S. recommended oil change interval: 300hrs. New oil tested ISO 4406 particle count: 16/13 1 FilterMag CT4.9 installed on oil filter at oil change 300 hour used oil ISO 4406 particle count: 16/12
Conclusion: Oil change interval could safely be extended. 980G Loader #2 – 27,778 total hours (3406 Engine) used in heavy construction
Time on oil change: unknown. Used oil tested ISO 4406 particle count: 25/20 1 FilterMag CT4.9 installed on oil filter (Oil NOT changed) 20 hours later used oil ISO 4406 particle count: 22/19
Conclusion: Wear causing particle count reduced by 87% with only 20 hours of FilterMag use. (equates to at least a 200% increase in remaining engine life) 777F Haul Truck -‐ 5,040 total hours (C32 Engine) used at surface mine
Recommended service interval: 500hrs. New oil tested ISO 4406 particle count: 19/15 1 FilterMag CT4.9 installed on each oil filter (2 total) at oil change 500 hour used oil ISO 4406 particle count: 19/14
Conclusion: Oil remained as clean as new oil after 500 hours of operation.
© FilterMag, Inc. 2012 Confidential Page 3
Field Data – On Road Equipment Dump Trucks – (Cummins Diesel Engines) used for aggregate deliveries
Truck #1 (no FilterMag) tested at 741 miles on oil change: 21/19 Truck #2 (no FilterMag) tested at 937 miles on oil change: 21/19 Truck #3 (with FilterMag) tested at 750 miles on oil change: 13/10
Conclusion: Wear causing particles accumulate quickly without FilterMag. Kenworth Truck – 188,355 total miles (Cat C13 Engine) used for heavy equipment delivery
Oil change interval: 8,000 miles Used oil tested at oil change: 28/25 New oil tested for baseline: 17/13 1 FilterMag CT4.9 installed on oil filter After 8,000 miles used oil ISO 4406 particle count: 26/21
Conclusion: Even in an engine producing excessive particles, FilterMag reduced the particle count by 75%. Dodge Truck -‐ 221,892 miles (Cummins Diesel Engine) Long haul delivery
Engine equipped with 2 micron bypass filtration system. New oil ISO 4406 particle count tested at: 14/10 Used oil tested after 7,612 miles on oil change ISO 4406 particle count: 17/13 1 FilterMag CT4.9 installed on oil filter (Oil NOT changed) After additional 7,808 miles used oil ISO 4406 particle count: 13/08
Conclusion: FilterMag can enhance oil cleanliness over and above expensive bypass filtration. Chevrolet Truck -‐ 65,780 miles (Gasoline Engine) Sales route truck
Engine equipped with 2 micron bypass filtration system. Used oil tested after 3,200 miles on oil change ISO 4406 particle count: 21/18 1 FilterMag CT4.9 installed on oil filter (Oil NOT changed) After additional 1,615 miles used oil ISO 4406 particle count: 15/12
Conclusion: FilterMag can enhance oil cleanliness over and above expensive bypass filtration.
© FilterMag, Inc. 2012 Confidential Page 4
Dynamometer Data – Rebuilt Engine Break-‐In Cat 3508
1 FilterMag CT4.9 installed on each oil filter (2 Total) 1 hour run time then filters removed and cut open for inspection. 1 filter taken to lab for inspection of particles captured by FilterMag. FilterMag removed from filter and particles captured on the inside wall counted. Total wear causing particles captured in 1 of 2 filters: > 5 million
Conclusion: More than 10 million particles captured in just 1 hour. (Additional note: It was later determined that this lab’s particle counter had maxed out during the counting process. Hence the actual number of particles was unknown but greater than the amount counted.)
Cat 3516
1 FilterMag CT4.9 installed on each oil filter (4 Total) 6 hour run time (1 hour full load) then filters removed and cut open for inspection. 1 filter taken to lab for inspection of particles captured by FilterMag. FilterMag removed from filter and particles captured on the inside wall counted. Total wear causing particles captured in 1 of 4 filters: > 30 million
Conclusion: More than 120 million particles captured in just 6 hours. (Additional note: The methodology used during this total particle count was altered from the first lab’s method to ensure the particle counter did not max out.)
More than 5 million microscopic particles as they appear to the naked eye.
© FilterMag, Inc. 2012 Confidential Page 5
Other Data – Visual Rock Crusher -‐ Aggregate Plant
Custom 18 inch FilterMag device suspended inside lubricating oil reservoir for 24 hours:
Before After
(Note: Easily cleanable FilterMag systems are available for reservoir applications.)
Specialized products are also available for Hydraulic Systems, Transmissions, Final Drives and various gearbox installations.