Flow Transmitter Promag BA055DEN

178
BA055D/06/en/10.03 50099245 Valid as of software version: V 1.06.XX (Amplifier) V 2.03.XX (Communication) PROline promag 50 PROFIBUS-PA Electromagnetic Flow Measuring System Operating Instructions

Transcript of Flow Transmitter Promag BA055DEN

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BA055D/06/en/10.03

50099245

Valid as of software version:

V 1.06.XX (Amplifier)

V 2.03.XX (Communication)

PROline promag 50

PROFIBUS-PA

Electromagnetic

Flow Measuring System

Operating Instructions

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Brief operating instructions PROline Promag 50 PROFIBUS-PA

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Brief operating instructions

These brief operating instructions show you how to configure your measuring devicequickly and easily:

! Note:Always start trouble-shooting with the checklist on Page 111, if faults occur after

commissioning or during operation. The routine takes you directly to the cause of theproblem and the appropriate remedial measures.

Safety instructions Page 7

Installation Page 13

Wiring Page 47

Display and softkeys Page 66

Basic configuration (device parameters, automation functions) Page 86 ff.

Device-specific parameters are configured and the automation functions speci-

fied for the PROFIBUS interface by means of configuration programs from vari-

ous manufacturers.

! Note!

If the measuring device is equipped with a local display, device-specific param-

eters and functions can be configured easily and quickly using the “Commis-

sioning” Quick Setup menu, e.g. display language, measured variables, engi-

neering units, signal type etc. → see next page.

System integration Page 89 ff.

Cyclic data exchange, configuration examples

Application-specific commissioning Page 105 ff.

Device functions, zero point adjustment, density adjustment

Customer-specific configuration Page 67 ff.

Complex measuring operations mean that additional functions must be config-ured. Users can select these functions individually by means of appropriate

device parameters and configure and customise them to suit their process

conditions.

! Note!

All functions are described in detail, as is the function matrix itself, in the

“Description of Device Functions” manual, which is a separate part of these

Operating Instructions.

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Promag 50 PROFIBUS-PA QUICK SETUP “Commissioning”

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QUICK SETUP “Commissioning”

! Note!More detailed information on running Quick Setup menus, especially for devices withouta local display, can be found on Page 105 ff.

++ +E E- +

ENDRESS+HAUSER

E

ESC

QSCommission

Language

Defaults

Quick Setup

UnitVolume flow

MeasuringMode

HOME-POSITION

Quit Quick Setup

F 0 6 - 5 3 P B

x x x x - 1 9 - x x - x x - e n - 0 0 1

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QUICK SETUP “Commissioning” PROline Promag 50 PROFIBUS-PA

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PROline Promag 50 PROFIBUS-PA Contents

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Contents

1 Safety instructions . . . . . . . . . . . . . . . . . 7

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2 Installation, commissioning and operation . . . 71.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 71.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.5 Notes on safety conventions and icons . . . . . . 8

2 Identification . . . . . . . . . . . . . . . . . . . . . . 9

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 92.1.1 Nameplate of the transmitter . . . . . . . . 92.1.2 Nameplate of the sensor . . . . . . . . . . . 10

2.2 CE mark, declaration of conformity . . . . . . . . 102.3 Device Certification PROFIBUS-PA . . . . . . . . 112.4 Registered trademarks . . . . . . . . . . . . . . . . . 11

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Incoming acceptance, transport and storage 133.1.1 Incoming acceptance . . . . . . . . . . . . 133.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . 133.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2 Installation conditions . . . . . . . . . . . . . . . . . . 153.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . 153.2.2 Mounting location . . . . . . . . . . . . . . . . 153.2.3 Orientation. . . . . . . . . . . . . . . . . . . . . . 173.2.4 Inlet and outlet runs. . . . . . . . . . . . . . . 18

3.2.5 Vibrations . . . . . . . . . . . . . . . . . . . . . . 183.2.6 Foundations, supports. . . . . . . . . . . . . 193.2.7 Adapters . . . . . . . . . . . . . . . . . . . . . . . 203.2.8 Nominal diameter and flow rate . . . . . 203.2.9 Length of connecting cable . . . . . . . . 25

3.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.3.1 Installing the Promag W sensor . . . . . 263.3.2 Installing the Promag P sensor . . . . . . 323.3.3 Installing the Promag H sensor . . . . . . 383.3.4 Turning the transmitter housing. . . . . . 413.3.5 Turning the local display . . . . . . . . . . . 423.3.6 Installing the wall-mount transmitter

housing . . . . . . . . . . . . . . . . . . . . . . . . 433.4 Installation check . . . . . . . . . . . . . . . . . . . . . . 45

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

4.1 Cable specifications – PROFIBUS-PA . . . . . . 474.2 Connecting the remote version . . . . . . . . . . . 49

4.2.1 Connecting Promag W / P / H . . . . . . 494.2.2 Cable specifications . . . . . . . . . . . . . . 53

4.3 Connecting the measurement device . . . . . . 544.3.1 Connecting the transmitter . . . . . . . . 544.3.2 Fieldbus connector . . . . . . . . . . . . . . . 57

4.4 Potential equalisation . . . . . . . . . . . . . . . . . . . 59

4.4.1 Standard case . . . . . . . . . . . . . . . . . . 594.4.2 Special cases . . . . . . . . . . . . . . . . . . . 60

4.5 Degree of protection . . . . . . . . . . . . . . . . . . . 624.6 Electrical connection check . . . . . . . . . . . . . . 63

5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 65

5.1 Operation at a glance . . . . . . . . . . . . . . . . . . . 65

5.2 Operation via the local display . . . . . . . . . . . . 665.2.1 Display and operating elements . . . . . 665.2.2 Brief description of the function matrix. 675.2.3 Error messages . . . . . . . . . . . . . . . . . . 69

5.3 Communication: PROFIBUS-PA . . . . . . . . . . . 705.3.1 PROFIBUS-PA technology . . . . . . . . . . 705.3.2 System architecture . . . . . . . . . . . . . . . 705.3.3 Acyclic data exchange. . . . . . . . . . . . . 72

5.4 Operation using the PROFIBUS configurationprogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 735.4.1 Operating options . . . . . . . . . . . . . . . . 735.4.2 Commuwin II operating program . . . . . 74

5.5 Hardware settings . . . . . . . . . . . . . . . . . . . . . . 825.5.1 Setting the write protection . . . . . . . . . 825.5.2 Setting the device address for

PROFIBUS-PA . . . . . . . . . . . . . . . . . . . 83

6 Commissioning . . . . . . . . . . . . . . . . . . . 85

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . 856.2 Commissioning via the local display . . . . . . . 866.3 Commissioning via a Class 2 Master

(Commuwin II) . . . . . . . . . . . . . . . . . . . . . . . . . 876.3.1 Rescaling the input value . . . . . . . . . . 88

6.4 System integration . . . . . . . . . . . . . . . . . . . . . 89

6.4.1 Cyclic data exchange. . . . . . . . . . . . . . 926.4.2 Configuration examples with the Simatic

S7 HW Config . . . . . . . . . . . . . . . . . . . . 986.4.3 Cycle times. . . . . . . . . . . . . . . . . . . . . 103

6.5 Application-specific commissioning . . . . . . . 1056.5.1 Quick Setup “Commissioning” . . . . . 1056.5.2 Empty-pipe/full-pipe calibration . . . . 105

7 Maintenance . . . . . . . . . . . . . . . . . . . . . 107

8 Accessories . . . . . . . . . . . . . . . . . . . . . . 109

9 Trouble-shooting . . . . . . . . . . . . . . . . 111

9.1 Trouble-shooting guide . . . . . . . . . . . . . . . . . 1119.2 System and process error messages . . . . . . 1139.3 Process errors without messages . . . . . . . . . 1209.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 1219.5 Removing and installing printed circuit

boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1229.6 Replacing the device fuse . . . . . . . . . . . . . . 1269.7 Replacing exchangeable measuring

electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . 1279.8 Software history . . . . . . . . . . . . . . . . . . . . . . 129

10 Technical data . . . . . . . . . . . . . . . . . . . 131

10.1 Technical data at a glance . . . . . . . . . . . . . . 131

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Contents PROline Promag 50 PROFIBUS-PA

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10.2 Measuring tube specifications . . . . . . . . . . . 14010.3 Resistance to partial vacuum of measuring

tube lining . . . . . . . . . . . . . . . . . . . . . . . . . . 14210.4 Weight details . . . . . . . . . . . . . . . . . . . . . . . 14310.5 Dimensions of wall-mount housing . . . . . . . 14510.6 Dimensions Promag 53 W . . . . . . . . . . . . . . 146

10.7 Dimensions Promag 53 P . . . . . . . . . . . . . . . 15010.8 Dimensions of ground disks (Promag W, P) 15510.9 Dimensions Promag 53 H . . . . . . . . . . . . . . 15610.10 Process connections Promag H (DN 2…25) 16010.11 Process connections of Promag H

(DN 40…100) . . . . . . . . . . . . . . . . . . . . . . . . 168

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

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PROline Promag 50 PROFIBUS-PA 1 Safety instructions

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1 Safety instructions

1.1 Designated use

The measuring device described in this Operating Manual is to be used only for meas-uring the flow rate of conductive fluids in closed pipes. A minimum conductivity of20 µS/cm is required for measuring demineralised water. Most fluids can be metered,provided they have a minimum conductivity of 5 µS/cm, for example:• acids, caustic solutions,• drinking water, wastewater, sewage sludge,• milk, beer, wine, mineral water, etc.

Resulting from incorrect use or from use other than that designated the operationalsafety of the measuring devices can be suspended. The manufacturer accepts noliability for damages being produced from this.

1.2 Installation, commissioning and operation

Note the following points:• Installation, connection to the electricity supply, commissioning and maintenance of

the device must be carried out by trained, qualified specialists authorised to performsuch work by the facility's owner-operator. The specialist must have read and under-stood this Operating Instruction and must follow the instructions it contains.

• The device must be operated by persons authorised and trained by the facility'sowner-operator. Strict compliance with the instructions in the Operating Instruction ismandatory.

• Endress+Hauser will be happy to assist in clarifying the chemical resistance proper-ties of parts wetted by special fluids, including fluids used for cleaning.

• If welding work is performed on the piping system, do not ground the welding appli-ance through the Promag flowmeter.

• The installer must ensure that the measuring system is correctly wired in accordancewith the wiring diagrams. The transmitter must be grounded, unless the power supplyis galvanically insulated.

• Invariably, local regulations governing the opening and repair of electrical devicesapply.

1.3 Operational safety

Note the following points:

• Measuring systems for use in hazardous environments are accompanied by separate“Ex documentation”, which is an integral part of this Operating Manual. Strict compli-ance with the installation instructions and ratings as stated in this supplementarydocumentation is mandatory.The symbol on the front of this supplementary Ex docu-mentation indicates the approval and the certification body ( 0 Europe, 2 USA,1 Canada).

• The measuring device complies with the general safety requirements in accordancewith EN 61010, the EMC requirements of EN 61326/A1, and NAMUR recommendationNE 21.

• Depending on the application, the seals of the process connections of the Promag Hsensor require periodic replacement.

• The manufacturer reserves the right to modify technical data without prior notice. Your

E+H distributor will supply you with current information and updates to this OperatingInstruction.

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1 Safety instructions PROline Promag 50 PROFIBUS-PA

8 Endress+Hauser

1.4 Return

The following procedures must be carried out before a flowmeter requiring repair or cal-ibration, for example, is returned to Endress+Hauser:

• Always enclose a duly completed “Safety regulation” form. Only then canEndress+Hauser transport, examine and repair a returned device.

• Enclose special handling instructions if necessary, for example a safety data sheet asper EN 91/155/EEC.

• Remove all residues. Pay special attention to the grooves for seals and crevices whichcould contain residues. This is particularly important if the substance is hazardous tohealth, e.g. flammable, toxic, caustic, carcinogenic, etc.

! Note!You will find a preprinted “Safety regulation” form at the back of this manual.

# Warning!• Do not return a measuring device if you are not absolutely certain that all traces of haz-

ardous substances have been removed, e.g. substances which have penetratedcrevices or diffused through plastic.

• Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaningwill be charged to the owner-operator.

1.5 Notes on safety conventions and icons

The devices are designed to meet state-of-the-art safety requirements, have beentested, and left the factory in a condition in which they are safe to operate. The devicescomply with the applicable standards and regulations in accordance with EN 61010“Protection Measures for Electrical Equipment for Measurement, Control, Regulation

and Laboratory Procedures”. They can, however, be a source of danger if used incor-rectly or for other than the designated use.Consequently, always pay particular attention to the safety instructions indicated in thisOperating Instruction by the following icons:

# Warning!“Warning” indicates an action or procedure which, if not performed correctly, can resultin injury or a safety hazard. Comply strictly with the instructions and proceed with care.

" Caution!“Caution” indicates an action or procedure which, if not performed correctly, can resultin incorrect operation or destruction of the device. Comply strictly with the instructions.

! Note!“Note” indicates an action or procedure which, if not performed correctly, can have anindirect effect on operation or trigger an unexpected response on the part of the device.

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PROline Promag 50 PROFIBUS-PA 2 Identification

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2 Identification

2.1 Device designation

The “Promag 50” flow measuring system consists of the following components:• Transmitter Promag 50• Promag W, Promag P or Promag H sensor

In the compact version , transmitter and sensor form a single mechanical unit; in the remote version they are installed separately.

2.1.1 Nameplate of the transmitter

Fig. 1: Nameplate information for the “Promag 50” transmitter (example)

1 Ordering code/serial number: See the specifications on the order confirmation for the meanings of the

individual letters and digits.

2 Power supply / Frequency: 16...62 V DC / 20...55 V AC / 50...60 Hz

Power consumption: 15 VA / W

3 Additional functions and software:– EPD/MSU: with Empty Pipe Detection

4 Available outputs: PROFIBUS-PA

5 Reserved for information on special products

6 Ambient temperature range

7 Degree of protection

PROMAG

ENDRESS+HAUSER

Order Code:

50

Ser.No.:

TAG No.:

16-62VDC/20-55VAC50-60Hz

EPD / MSU

PROFIBUS-PA Profile 3.0

Pat. US 5,323,156 5,479,007

Pat. US 4,382,387 4,704,908 5,351,554

15VA/W

IP67/NEMA/Type4X XXXXX-XXXXXXXXXXXX12345678901 ABCDEFGHJKLMNPQRST

–20°C (–4°F) < Tamb < +60°C (+140°F)i

1

76

2

3

4

5

R

F 0 6 - 5 0 P B x x x x - 1 8 - 0 6 - x x - x x - 0 0 1

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2 Identification PROline Promag 50 PROFIBUS-PA

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2.1.2 Nameplate of the sensor

Fig. 2: Nameplate specifications for the “Promag” sensor (example)

1 Ordering code/ serial number: See the specifications on the order confirmation for the meanings of the

individual letters and digits.

2 Calibration factor: 0.5328; zero point: −5

3 Nominal diameter: DN 100 Nominal pressure: EN (DIN) PN 16 bar

4 TMmax +80 °C (max. fluid temperature)

5 Materials:

– Lining: hard rubber (HG)

– Measuring electrodes: stainless steel 1.4435

6 Additional information (examples):

– EPD/MSU: with Empty Pipe Detection electrode

– R/B: with Reference electrode

– EME/AWE: with Exchangeable Measurement Electrodes

– 0.5% CAL: with 0.5% calibration

7 Reserved for information on special products

8 Ambient temperature range

9 Degree of protection

10 Flow direction

2.2 CE mark, declaration of conformity

The devices are designed to meet state-of-the-art safety requirements in accordancewith sound engineering practice. They have been tested and left the factory in a condi-tion in which they are safe to operate. The devices comply with the applicable standardsand regulations in accordance with EN 61010 “Protection Measures for Electrical Equip-ment for Measurement, Control, Regulation and Laboratory Procedures” and with theEMC reqiurements of EN 61326/A1.The measurement system described in this operating manual therefore satisfies thelegal requirements of the EU guidelines. Endress+Hauser confirms successful testing

of the device by affixing to it the CE mark.

i

1

2

3

4

5

6

7

9

10

11

8

ABCDEFGHJKLMNPQRSTTAG No.:

Pat. UK EP 219 725 EP 521169

Pat. UK EP 541 878 EP 618 680

IP67/NEMA/Type4X

HG / 1.4435

0.5328 / –5

TMmax.: 80°C

EPD/MSU R/B EME/AWE 0.5% CAL

DN100 EN (DIN) PN 16K-factor:

Materials:

ENDRESS+HAUSER

12345678901 XXXXX-XXXXXXXXXXXX

PROMAG

Order Code:

Ser.No.:

X

–20°C (–4°F) < Tamb < +60°C+140°F

F 0 6 - x x x x x x x x - 1 8 - 0 5 - x x - x x - 0 0 1

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PROline Promag 50 PROFIBUS-PA 2 Identification

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2.3 Device Certification PROFIBUS-PA

The Promag 50 flowmeter has passed all the test procedures implemented and hasbeen certified and registered by the PNO (PROFIBUS User Organisation). Theflowmeter thus meets all the requirements of the specifications listed below:• Certified for PROFIBUS 3.0

Device certification number: upon request• The instrument meets all of the PROFIBUS 3.0 specifications.• The device may also be operated using certified devices from other manufacturers

(interoperability).

2.4 Registered trademarks

KALREZ ®, VITON ® are registered trademarks of E.I. Du Pont de Nemours & Co., Wilmington, USA

TRI-CLAMP ®

is a registered trademark of Ladish & Co., Inc., Kenosha, USA

PROFIBUS® is a registered trademark of PROFIBUS Nutzerorganisation e.V., Karlsruhe, D

S-DAT™, ToF Tool-FieldTool Package, FieldCheck™, Applicator™are registered trademarks of Endress+Hauser Flowtec AG, Reinach, CH

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2 Identification PROline Promag 50 PROFIBUS-PA

12 Endress+Hauser

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PROline Promag 50 PROFIBUS-PA 3 Installation

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3 Installation

3.1 Incoming acceptance, transport and storage

3.1.1 Incoming acceptance

• Check the packaging and the contents for damage.• Check the shipment, make sure nothing is missing and that the scope of supply

matches your order.

3.1.2 Transport

The following instructions apply to unpacking and to transporting the device to its finallocation:• Transport the devices in the containers in which they are delivered.• Do not remove the protective plates or caps on the process connections until the

device is ready to install. This is particularly important in the case of sensors with PTFElinings.

Special notes on flanged devices

" Caution!• The wooden covers mounted on the flanges before the device leaves the factory pro-

tect the linings on the flanges during storage and transportation. Do not remove thesecovers until immediately before the device is installed in the pipe.

• Do not lift flanged devices by the transmitter housing, or the connection housing in thecase of the remote version.

Transporting flanged devices (DN ≤ 300):Use webbing slings slung round the two process connections (Fig. 3). Do not usechains, as they could damage the housing.

# Warning!Risk of injury if the measuring device slips. The center of gravity of the assembled meas-uring device might be higher than the points around which the slings are slung.At all times, therefore, make sure that the device does not unexpectedly turn around itsaxis or slip.

Fig. 3: Transporting transmitters with DN ≤ 300

F 0 6 - x x x

x x x x x - 2 2 - 0 0 - 0 0 - x x - 0 0 0

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3 Installation PROline Promag 50 PROFIBUS-PA

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Transporting flanged devices (DN ≥ 350):Use only the metal eyes on the flanges for transporting the device, lifting it and position-ing the sensor in the piping.

" Caution!Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing.

This would buckle the casing and damage the internal magnetic coils.

Fig. 4: Transporting sensors with DN ≥ 350

3.1.3 Storage

Please note the following points:• Pack the measuring device in such a way as to protect it reliably against impact for

storage (and transportation). The original packaging provides optimum protection.• The permissible storage temperature is −10...+50 °C (preferably +20 °C).• The measuring device must be protected against direct sunlight during storage in

order to avoid unacceptably high surface temperatures.• Choose a storage location where moisture does not collect in the measuring device.

This will help prevent fungus and bacteria infestation which can damage the liner.• Do not remove the protective plates or caps on the process connections until the

device is ready to install. This is particularly important in the case of sensors withTeflon linings.

F 0 6 - 5 x F x x x x x - 2 2 - x x - x x - x x - 0 0 1

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PROline Promag 50 PROFIBUS-PA 3 Installation

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3.2 Installation conditions

3.2.1 Dimensions

Dimensions and the fitting lengths of the transmitter and sensor are on Page 145 ff.

3.2.2 Mounting location

Correct measuring is possible only if the pipe is full. Avoid the following locations:• Highest point of a pipeline. Risk of air accumulating.• Directly upstream of a free pipe outlet in a down pipe.

Fig. 5: Mounting location

Installation of pumps

Do not install the sensor on the intake side of a pump. This precaution is to avoid lowpressure and the consequent risk of damage to the lining of the measuring tube. Infor-mation on the lining's resistance to partial vacuum can be found on → Page 142.

It might be necessary to install pulse dampers in systems incorporating reciprocating,diaphragm or peristaltic pumps. Information on the measuring system's resistance tovibration and shock can be found on → Page 133.

Fig. 6: Installat ion of pumps

F 0 6 - 5 x x x x x x x - 1 1 - 0 0 - 0 0 - x x - 0 0 0

F 0 6 - 5 x x x x x x x - 1 1 - 0 0 - 0 0 - x x - 0 0 1

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3 Installation PROline Promag 50 PROFIBUS-PA

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Partially filled pipes

Partially filled pipes with gradients necessitate a drain-type configuration. The EmptyPipe Detection function ( → Page 105) offers additional protection by detecting emptyor partially filled pipes.

"Caution!

Risk of solids accumulating. Do not install the sensor at the lowest point in the drain. Itis advisable to install a cleaning valve.

Fig. 7: Installation in partially filled pipe

Down pipes

Install a siphon or a vent valve downstream of the sensor in down pipes longer than5 meters. This precaution is to avoid low pressure and the consequent risk of damageto the lining of the measuring tube. These measures also prevent the system losingprime, which could cause air inclusions.

Information on the lining's resistance to partial vacuum can be found on Page 142.

Fig. 8: Measures for installation in a down pipe (a = vent valve; b = siphon)

F 0 6 - 5 x x x x x x x - 1 1 - 0 0 - 0 0 - x x - 0 0 2

F 0 6 - 5 x x x x x x x - 1 1 - 0 0 - 0 0 - x x - 0 0 3

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PROline Promag 50 PROFIBUS-PA 3 Installation

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3.2.3 Orientation

An optimum orientation position helps avoid gas and air accumulations and deposits inthe measuring tube. Promag, nevertheless, supplies a range of functions and accesso-ries for correct measuring of problematic fluids:• Empty Pipe Detection (EPD) ensures the detection of partially filled measuring tubes,

e.g. in the case of degassing fluids or varying process pressures (see Page 105)• Exchangeable measuring electrodes for abrasive fluids (see Page 127)

(only Promag W, P).

Vertical orientation

This is the ideal orientation for self-emptying piping systems and for use in conjunctionwith Empty Pipe Detection.

Fig. 9: Vert ical orientation

Horizontal orientation

The measuring-electrode plane should be horizontal. This prevents brief insulation ofthe two electrodes by entrained air bubbles.

" Caution!Empty Pipe Detection functions correctly with the measuring device installed horizon-tally only when the transmitter housing is facing upward (Fig. 10). Otherwise there is noguarantee that Empty Pipe Detection will respond if the measuring tube is only partiallyfilled or empty.

Fig. 10: Horizontal orientation

1 EPD electrode for the detection of empty pipes (not with Promag H, DN 2...8)

2 Measurement electrodes for the signal acquisition 3 Reference electrode for the potential equalisation (not with Promag H)

F 0 6 - 5 x x x x x x x - 1 1 - 0 0 - 0 0 - x x - 0 0 4

F 0 6 - 5 x x x x x x x - 1 1 - 0 0 - x x - x x - 0 0 0

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3.2.4 Inlet and outlet runs

If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc.Compliance with the following requirements for the inlet and outlet runs is necessary inorder to ensure measuring accuracy:• Inlet run ≥ 5 x DN

• Outlet run ≥ 2 x DN

Fig. 11: Inlet and outlet runs

3.2.5 Vibrations

Secure the piping and the sensor if vibration is severe.

" Caution!It is advisable to install sensor and transmitter separately if vibration is excessivelysevere. Information on resistance to vibration and shock can be found on → Page 133.

Fig. 12: Measures to prevent vibration of the measuring device

F 0 6 - 5 x x x x x x x - 1 1 - 0 0 - 0 0 - x x - 0 0 5

> 10 m

F 0 6 - 5 x x x x x x x - 1 1 - 0 0 - 0 0 - x x - 0 0 6

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3.2.6 Foundations, supports

In the case of nominal diameters where DN ≥ 350, the sensor must be placed on an ade-quately stable foundation .

"Caution!

Risk of damage. Do not support the weight of the sensor on the metal casing:the casing would buckle and damage the internal magnetic coils.

Fig. 13: Correct support for large nominal diameters (DN ≥ 350)

F 0 6 - 5 x F x x x x x - 1 1 - 0

5 - x x - x x - 0 0 0

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3.2.7 Adapters

With suitable adapters to (E) DIN EN 545 (double-flange reducers), the sensor can alsobe installed in large diameter pipes. The resultant increase in the rate of flow improvesmeasuring accuracy with very slow-moving fluids.

The nomogram shown here can be used to calculate the pressure loss caused by cross-section reduction:

! Note!The nomogram applies to fluids of viscosity similar to water.

1. Calculate the ratio of the diameters d/D.2. From the nomogram read off the pressure loss as a function of flow velocity

(downstream from the reduction) and the d/D ratio.

Fig. 14: Pressure loss due to adapters

3.2.8 Nominal diameter and flow rateThe diameter of the pipe and the flow rate determine the nominal diameter of the sensor.The optimum velocity of flow is 2...3 m/s. The velocity of flow (v), moreover, has to bematched to the physical properties of the fluid:• v < 2 m/s: for abrasive fluids such as potter's clay, lime milk, ore slurry, etc.• v > 2 m/s: for fluids producing build-up such as wastewater sludge, etc.

! Note!Flow velocity can be increased, if necessary, by reducing the nominal diameter of thesensor (see Page 20).

F 0 6 - 5 x x x x x x x - 0 5 - 0 5 - x x - x x - 0 0 0

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Promag W

Flow rate characteristic values – Promag W (SI units)

Nominal diameter Recommendedflow rate Factory setting

[mm] [inch]

min./max. full scale value

(v ~ 0.3 or 10 m/s)

Low flow cutoff

(v ~ 0.04 m/s)

25 1" 9...300 dm3 /min 1 dm3 /min

32 1 1/4" 15...500 dm3 /min 2 dm3 /min

40 1 1/2" 25...700 dm3 /min 3 dm3 /min

50 2" 35...1100 dm3 /min 5 dm3 /min

65 2 1/2" 60...2000 dm3 /min 8 dm3 /min

80 3" 90...3000 dm3 /min 12 dm3 /min

100 4" 145...4700 dm3 /min 20 dm3 /min

125 5" 220...7500 dm3 /min 30 dm3 /min

150 6" 20...600 m3 /h 2.5 m3 /h

200 8" 35...1100 m3 /h 5.0 m3 /h

250 10" 55...1700 m3 /h 7.5 m3 /h

300 12" 80...2400 m3 /h 10 m3 /h

350 14" 110...3300 m3 /h 15 m3 /h

400 16" 140...4200 m3 /h 20 m3 /h

450 18" 180...5400 m3 /h 25 m3 /h

500 20" 220...6600 m3 /h 30 m3 /h

600 24" 310...9600 m3 /h 40 m3 /h

700 28" 420...13500 m3 /h 50 m3 /h

– 30" 480...15000 m3 /h 60 m3 /h

800 32" 550...18000 m3 /h 75 m3 /h

900 36" 690...22500 m3 /h 100 m3 /h

1000 40" 850...28000 m3 /h 125 m3 /h

− 42" 950...30000 m3 /h 125 m3 /h

1200 48" 1250...40000 m3

/h 150 m3

/h

– 54" 1550...50000 m3 /h 200 m3 /h

1400 – 1700...55000 m3 /h 225 m3 /h

− 60" 1950...60000 m3 /h 250 m3 /h

1600 – 2200...70000 m3 /h 300 m3 /h

− 66" 2500...80000 m3 /h 325 m3 /h

1800 72" 2800...90000 m3 /h 350 m3 /h

− 78" 3300...100000 m3 /h 450 m3 /h

2000 – 3400...110000 m3 /h 450 m3 /h

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Flow rate characteristic values – Promag W (US units)

Nominal diameter Recommended

flow rate

Factory setting

[inch] [mm]min./max. full scale value

(v ~ 0.3 or 10 m/s)Low flow cutoff(v ~ 0.04 m/s)

1" 25 2.5...80 gal/min 0.25 gal/min

1 1/4" 32 4...130 gal/min 0.50 gal/min

1 1/2" 40 7...190 gal/min 0.75 gal/min

2" 50 10...300 gal/min 1.25 gal/min

2 1/2" 65 16...500 gal/min 2.0 gal/min

3" 80 24...800 gal/min 2.5 gal/min

4" 100 40...1250 gal/min 4.0 gal/min

5" 125 60...1950 gal/min 7.0 gal/min

6" 150 90...2650 gal/min 12 gal/min

8" 200 155...4850 gal/min 15 gal/min

10" 250 250...7500 gal/min 30 gal/min

12" 300 350...10600 gal/min 45 gal/min

14" 350 500...15000 gal/min 60 gal/min

16" 400 600...19000 gal/min 60 gal/min

18" 450 800...24000 gal/min 90 gal/min

20" 500 1000...30000 gal/min 120 gal/min

24" 600 1400...44000 gal/min 180 gal/min

28" 700 1900...60000 gal/min 210 gal/min

30" – 2150...67000 gal/min 270 gal/min

32" 800 2450...80000 gal/min 300 gal/min

36" 900 3100...100000 gal/min 360 gal/min

40" 1000 3800...125000 gal/min 480 gal/min

42" − 4200...135000 gal/min 600 gal/min

48" 1200 5500...175000 gal/min 600 gal/min

54" – 9...300 Mgal/d 1.3 Mgal/d

– 1400 10...340 Mgal/d 1.3 Mgal/d

60" − 12...380 Mgal/d 1.3 Mgal/d

– 1600 13...450 Mgal/d 1.7 Mgal/d

66" − 14...500 Mgal/d 2.2 Mgal/d

72" 1800 16...570 Mgal/d 2.6 Mgal/d

78" − 18...650 Mgal/d 3.0 Mgal/d

– 2000 20...700 Mgal/d 3.0 Mgal/d

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Promag P

Flow rate characteristic values – Promag P (SI units)

Nominal diameter Recommended

flow rate

Factory setting

[mm] [inch]

min./max. full scale value

(v ~ 0.3 or 10 m/s)

Low flow cutoff

(v ~ 0.04 m/s)

15 1/2" 4...100 dm3 /min 0.5 dm3 /min

25 1" 9...300 dm3 /min 1 dm3 /min

32 1 1/4" 15...500 dm3 /min 2 dm3 /min

40 1 1/2" 25...700 dm3 /min 3 dm3 /min

50 2" 35...1100 dm3 /min 5 dm3 /min

65 2 1/2" 60...2000 dm3 /min 8 dm3 /min

80 3" 90...3000 dm3 /min 12 dm3 /min

100 4" 145...4700 dm3 /min 20 dm3 /min

125 5" 220...7500 dm3 /min 30 dm3 /min

150 6" 20...600 m3 /h 2.5 m3 /h

200 8" 35...1100 m3 /h 5.0 m3 /h

250 10" 55...1700 m3 /h 7.5 m3 /h

300 12" 80...2400 m3 /h 10 m3 /h

350 14" 110...3300 m3 /h 15 m3 /h

400 16" 140...4200 m3 /h 20 m3 /h

450 18" 180...5400 m3 /h 25 m3 /h

500 20" 220...6600 m3 /h 30 m3 /h

600 24" 310...9600 m3 /h 40 m3 /h

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Promag H

Flow rate characteristic values – Promag P (US units)

Nominal diameter Recommended

flow rate

Factory setting

[inch] [mm]min./max. full scale value

(v ~ 0.3 or ~ 10 m/s)Low flow cutoff(v ~ 0.04 m/s)

1/2" 15 1.0...27 gal/min 0.10 gal/min

1" 25 2.5...80 gal/min 0.25 gal/min

1 1/4" 32 4...130 gal/min 0.50 gal/min

1 1/2" 40 7...190 gal/min 0.75 gal/min

2" 50 10...300 gal/min 1.25 gal/min

2 1/2" 65 16...500 gal/min 2.0 gal/min

3" 80 24...800 gal/min 2.5 gal/min

4" 100 40...1250 gal/min 4.0 gal/min

5" 125 60...1950 gal/min 7.0 gal/min

6" 150 90...2650 gal/min 12 gal/min

8" 200 155...4850 gal/min 15 gal/min

10" 250 250...7500 gal/min 30 gal/min

12" 300 350...10600 gal/min 45 gal/min

14" 350 500...15000 gal/min 60 gal/min

16" 400 600...19000 gal/min 60 gal/min

18" 450 800...24000 gal/min 90 gal/min

20" 500 1000...30000 gal/min 120 gal/min

24" 600 1400...44000 gal/min 180 gal/min

Flow rate characteristic values – Promag H (SI units)

Nominal diameter Recommended

flow rate

Factory setting

[mm] inch]

min./max. full scale value

(v ~ 0.3 or 10 m/s)

Low flow cutoff

(v ~ 0.04 m/s)

2 1/12" 0.06...1.8 dm3 /min 0.01 dm3 /min

4 5/32" 0.25...7 dm3 /min 0.05 dm3 /min

8 5/16" 1...30 dm3 /min 0.1 dm3 /min

15 1/2" 4...100 dm3 /min 0.5 dm3 /min

25 1" 9...300 dm3 /min 1 dm3 /min

40 1 1/2" 25...700 dm3 /min 3 dm3 /min

50 2" 35...1100 dm3 /min 5 dm3 /min

65 2 1/2" 60...2000 dm3 /min 8 dm3 /min

80 3" 90...3000 dm3 /min 12 dm3 /min

100 4" 145...4700 dm3 /min 20 dm3 /min

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3.2.9 Length of connecting cable

In order to ensure measuring accuracy, comply with the following instructions wheninstalling the remote version:• Secure the cable run or route the cable in a conduit. Movement of the cable can falsify

the measuring signal, particularly if the fluid conductivity is low.• Route the cable well clear of electrical machines and switching elements.

• Ensure potential equalisation between sensor and transmitter, if necessary.• Permissible cable length Lmax depends on the fluid conductivity (Fig. 15). A minimumconductivity of 20 µS/cm is required for measuring demineralised water.

Fig. 15: Permissible cable length for the remote version

Gray shaded area = permissible area Lmax = connecting cable length in [m]

Fluid conductivity in [ µS/cm]

Flow rate characteristic values – Promag H (US units)

Nominal diameter Recommended

flow rate

Factory setting

[inch] [mm]min./max. full scale value

(v ~ 0.3 or 10 m/s)Low flow cutoff(v ~ 0.04 m/s)

1/12" 2 0.015...0.5 gal/min 0.002 gal/min

5/32" 4 0.07...2 gal/min 0.008 gal/min

5/16" 8 0.25...8 gal/min 0.025 gal/min

1/2" 15 1.0...27 gal/min 0.10 gal/min

1" 22 2.5...65 gal/min 0.25 gal/min

1 1/2" 40 7...190 gal/min 0.75 gal/min

2" 50 10...300 gal/min 1.25 gal/min

2 1/2" 65 16...500 gal/min 2.0 gal/min

3" 80 24...800 gal/min 2.5 gal/min

4" 100 40...1250 gal/min 4.0 gal/min

200

100

5

10 100 200

[m]

[ S/cm]µ

L max

L max

F 0 6 - x x x x x x x x - 0 5 - x x - x x - x x - 0 0 6

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3.3 Installation

3.3.1 Installing the Promag W sensor

!Note!Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied bythe customer.

The sensor is designed for installation between the two piping flanges:• Observe in any case the necessary screw tightening torques on Page 28 ff.• The mounting of additional ground disks is described on Page 27.

Fig. 16: Installing the Promag W sensor

Seals

Comply with the following instructions when installing seals:

• Hard rubber lining→ additional seals are always necessary!• Polyurethane lining → additional seals are recommended• For DIN flanges, use only seals acc. to DIN 2690.• Make sure that the seals do not protrude into the piping cross-section.

" Caution!Risk of short circuit. Do not use electrically conductive sealing compound such asgraphite. An electrically conductive layer could form on the inside of the measuring tubeand short-circuit the measuring signal.

Ground cable (DN 15...2000)

If necessary, the special ground cable for potential equalisation can be ordered as an

accessory (see Page 109). Detailled assembly instructions → Page 60 ff.

F 0 6 - 5 x F x x x x x - 1 7 - 0 5 - x x - x x - 0 0 0

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Assembly of Ground Disks (DN 25...300)

Depending on the application, e.g. with lined or ungrounded pipes (see Page 59 ff.), itmay be necessary to mount ground disks between the sensor and the pipe flange forpotential equalisation. Ground disks can be ordered separately as an accessory fromE+H (see Page 109).

"Caution!• In this case, when using ground disks (including seals) the total fitting length

increases! The dimensions plus information about the material can be found onPage 155.

• Hard rubber lining→ install additional seals between the sensor and ground disk andbetween the ground disk and pipe flange.

• Polyurethane lining→ only install additional seals between the ground disk and pipeflange.

1. Place ground disks and seals between the instrument and the pipe flange (seeFig. 17).

2. Insert the bolts through the flange holes. Tighten the nuts so that they are still loose.

3. Now rotate the ground disk as shown in Fig. 17 until the handle strikes the bolts.This will center the ground disk correctly.

4. Now tighten the bolts to the required torque (see Page 28 ff.)5. Connect the ground disk to ground.

Fig. 17: Assembly of ground disks (Promag W, DN 15…300)

F 0 6 - 5 x F x x x x x - 1 7 - 0 5 - x x - x x - 0 0 1

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Torques of threaded fasteners (Promag W)

Note the following points:• The tightening torques listed below are for lubricated threads only.• Always tighten threaded fasteners uniformly and in diagonally opposite sequence.• Overtightening the fasteners will deform the sealing faces or damage the seals.• The tightening torques listed below apply only to pipes not subjected to tensile stress.

Promag W

Nominal diameter

DIN

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] [bar] Hard rubber Polyurethane

25 PN 40 4 x M 12 − 15

32 PN 40 4 x M 16 − 24

40 PN 40 4 x M 16 − 31

50 PN 40 4 x M 16 − 40

65 * PN 16 8 x M 16 32 27

65 PN 40 8 x M 16 32 27

80 PN 16 8 x M 16 40 34

80 PN 40 8 x M 16 40 34

100 PN 16 8 x M 16 43 36

100 PN 40 8 x M 20 59 50

125 PN 16 8 x M 16 56 48

125 PN 40 8 x M 24 83 71

150 PN 16 8 x M 20 74 63

150 PN 40 8 x M 24 104 88

200 PN 10 8 x M 20 106 91

200 PN 16 12 x M 20 70 61

200 PN 25 12 x M 24 104 92

250 PN 10 12 x M 20 82 71

250 PN 16 12 x M 24 98 85

250 PN 25 12 x M 27 150 134

300 PN 10 12 x M 20 94 81

300 PN 16 12 x M 24 134 118

300 PN 25 16 x M 27 153 138

350 PN 10 16 x M 20 112 118

350 PN 16 16 x M 24 152 165

350 PN 25 16 x M 30 227 252

400 PN 10 16 x M 24 151 167

400 PN 16 16 x M 27 193 215

400 PN 25 16 x M 33 289 326

450 PN 10 20 x M 24 153 133

450 PN 16 20 x M 27 198 196

450 PN 25 20 x M 33 256 253

500 PN 10 20 x M 24 155 171

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500 PN 16 20 x M 30 275 300

500 PN 25 20 x M 33 317 360

600 PN 10 20 x M 27 206 219

600 * PN 16 20 x M 33 415 443

600 PN 25 20 x M 36 431 516

700 PN 10 24 x M 27 246 246

700 PN 16 24 x M 33 278 318

700 PN 25 24 x M 39 449 507

800 PN 10 24 x M 30 331 316

800 PN 16 24 x M 36 369 385

800 PN 25 24 x M 45 664 721

900 PN 10 28 x M 30 316 307

900 PN 16 28 x M 36 353 398

900 PN 25 28 x M 45 690 716

1000 PN 10 28 x M 33 402 405

1000 PN 16 28 x M 39 502 518

1000 PN 25 28 x M 52 970 971

1200 PN 6 32 x M 30 319 299

1200 PN 10 32 x M 36 564 568

1200 PN 16 32 x M 45 701 753

1400 PN 6 36 x M 33 430 398

1400 PN 10 36 x M 39 654 618

1400 PN 16 36 x M 45 729 762

1600 PN 6 40 x M 33 440 417

1600 PN 10 40 x M 45 946 893

1600 PN 16 40 x M 52 1007 1100

1800 PN 6 44 x M 36 547 521

1800 PN 10 44 x M 45 961 895

1800 PN 16 44 x M 52 1108 1003

2000 PN 6 48 x M 39 629 605

2000 PN 10 48 x M 45 1047 1092

2000 PN 16 48 x M 56 1324 1261

* Designed acc. to EN 1092-1 (not to DIN 2501)

Promag W

Nominal diameter

DIN

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] [bar] Hard rubber Polyurethane

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Promag W

Nominal diameter

AWWA

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] [inch] Hard rubber Polyurethane

700 28" Class D 28 x 1 1/4" 247 292

750 30" Class D 28 x 1 1/4 287 302

800 32" Class D 28 x 1 1/2" 394 422

900 36" Class D 32 x 1 1/2" 419 430

1000 40" Class D 36 x 1 1/2" 420 477

1050 42" Class D 36 x 1 1/2" 528 518

1200 48" Class D 44 x 1 1/2" 552 531

1350 54" Class D 44 x 1 3/4" 730 633

1500 60" Class D 52 x 1 3/4" 758 832

1650 66" Class D 52 x 1 3/4" 946 955

1800 72" Class D 60 x 1 3/4" 975 1087

2000 78" Class D 64 x 2" 853 786

Promag W

Nominal diameter

ANSI

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] [inch] [lbs] Hard rubber Polyurethane

25 1" Class 150 4 x 1/2" − 7

25 1" Class 300 4 x 5/8" − 8

40 1 1/2" Class 150 4 x 1/2" − 10

40 1 1/2" Class 300 4 x 3/4" − 15

50 2" Class 150 4 x 5/8" − 22

50 2" Class 300 8 x 5/8" − 11

80 3" Class 150 4 x 5/8" 60 43

80 3" Class 300 8 x 3/4" 38 26

100 4" Class 150 8 x 5/8" 42 31

100 4" Class 300 8 x 3/4" 58 40

150 6" Class 150 8 x 3/4" 79 59

150 6" Class 300 12 x 3/4" 70 51

200 8" Class 150 8 x 3/4" 107 80

250 10" Class 150 12 x 7/8" 101 75

300 12" Class 150 12 x 7/8" 133 103

350 14" Class 150 12 x 1" 135 158

400 16" Class 150 16 x 1" 128 150

450 18" Class 150 16 x 1 1/8" 204 234

500 20" Class 150 20 x 1 1/8" 183 217

600 24" Class 150 20 x 1 1/4" 268 307

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Promag W

Nominal diameter

JIS

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] Hard rubber Polyurethane

25 10K 4 x M 16 − 19

25 20K 4 x M 16 − 19

32 10K 4 x M 16 − 22

32 20K 4 x M 16 − 22

40 10K 4 x M 16 − 24

40 20K 4 x M 16 − 24

50 10K 4 x M 16 − 33

50 20K 8 x M 16 − 17

65 10K 4 x M 16 55 45

65 20K 8 x M 16 28 23

80 10K 8 x M 16 29 23

80 20K 8 x M 20 42 35

100 10K 8 x M 16 35 29

100 20K 8 x M 20 56 48

125 10K 8 x M 20 60 51

125 20K 8 x M 22 91 79

150 10K 8 x M 20 75 63

150 20K 12 x M 22 81 72

200 10K 12 x M 20 61 52

200 20K 12 x M 22 91 80

250 10K 12 x M 22 100 87

250 20K 12 x M 24 159 144

300 10K 16 x M 22 74 63

300 20K 16 x M 24 138 124

Promag W

Nominal diameter

AS 2129

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] Hard rubber Polyurethane

80 Table E 8 x M 16 49 −

100 Table E 8 x M 16 38 −

150 Table E 8 x M 20 64 −

200 Table E 8 x M 20 96 −

250 Table E 8 x M 20 98 −

300 Table E 16 x M 24 123 −

350 Table E 16 x M 24 203 −

400 Table E 16 x M 24 226 −

500 Table E 20 x M 24 271 −

600 Table E 20 x M 30 439 −

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3.3.2 Installing the Promag P sensor

" Caution!• The protective covers mounted on the two sensor flanges guard the PTFE lining,

which is turned over the flanges. Consequently, do not remove these covers untilimmediately before the sensor is installed in the pipe.

• The covers must remain in place while the device is in storage.• Make sure that the lining is not damaged or removed from the flanges.

! Note!Bolts, nuts, seals, etc. are not included in the scope of supply and must be supplied bythe customer.

The sensor is designed for installation between the two piping flanges:• Observe in any case the necessary screw tightening torques on Page 35 ff.• The mounting of additional ground disks is described on Page 33.

Fig. 18: Installing the Promag P sensor

Seals

Comply with the following instructions when installing seals:• Measuring tube linings with PFA or PTFE → No seals are required.• For DIN flanges, use only seals acc. to DIN 2690.• Make sure that the seals do not protrude into the piping cross-section.

" Caution!Risk of short circuit. Do not use electrically conductive sealing compound such asgraphite. An electrically conductive layer could form on the inside of the measuring tube

and short-circuit the measuring signal.

Ground cable (DN 15...600)

If necessary, the special ground cable for potential equalisation can be ordered as anaccessory (see Page 109). Detailled assembly instructions → Page 60 ff.

F

0 6 - 5 x F x x x x x - 1 7 - 0 5 - x x - x x - 0 0 0

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Installing the high-temperature version (with PFA lining)

The high-temperature version has a housing support for the thermal separation of sen-sor and transmitter. The high-temperature version is always used for applications inwhich high ambient temperatures are encountered in conjunction with high fluid temper-atures. The high-temperature version is obligatory if the fluid temperature exceeds+150 °C.

! Note!Information on permissible temperature ranges → Page 134

Insulation Pipes generally have to be insulated if they carry either very hot or cryogenic fluids, inorder to avoid energy losses and to prevent accidental contact with pipes at tempera-tures that could cause injury. Guidelines regulating the insulation of pipes have to betaken into account.

" Caution!Risk of measuring electronics overheating! The housing support dissipates heat and its

entire surface area must remain uncovered. Make sure that the sensor insulation doesnot extend past the top of the two sensor shells (Fig. 20).

Fig. 20: Promag P (high-temperature version): Insulating the pipe

F 0 6 - 5 x P x x x x x - 1 7 - 0 5 - 0 0 - x x - 0 0 0

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Tightening torques for threaded fasteners (Promag P)

Note the following points:• The tightening torques listed below are for lubricated threads only.• Always tighten threaded fasteners uniformly and in diagonally opposite sequence.• Overtightening the fasteners will deform the sealing faces or damage the seals.• The tightening torques listed below apply only to pipes not subjected to tensile stress.

Promag P

Nominal diameter

EN (DIN)

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] [bar] PTFE PFA

15 PN 40 4 x M 12 11 −

25 PN 40 4 x M 12 26 20

32 PN 40 4 x M 16 41 35

40 PN 40 4 x M 16 52 47

50 PN 40 4 x M 16 65 59

65 * PN 16 8 x M 16 43 40

65 PN 40 8 x M 16 43 40

80 PN 16 8 x M 16 53 48

80 PN 40 8 x M 16 53 48

100 PN 16 8 x M 16 57 51

100 PN 40 8 x M 20 78 70

125 PN 16 8 x M 16 75 67

125 PN 40 8 x M 24 111 99

150 PN 16 8 x M 20 99 85

150 PN 40 8 x M 24 136 120

200 PN 10 8 x M 20 141 101

200 PN 16 12 x M 20 94 67

200 PN 25 12 x M 24 138 105

250 PN 10 12 x M 20 110 −

250 PN 16 12 x M 24 131 −

250 PN 25 12 x M 27 200 −

300 PN 10 12 x M 20 125 −

300 PN 16 12 x M 24 179 −

300 PN 25 16 x M 27 204 −

350 PN 10 16 x M 20 188 −

350 PN 16 16 x M 24 254 −

350 PN 25 16 x M 30 380 −

400 PN 10 16 x M 24 260 −

400 PN 16 16 x M 27 330 −

400 PN 25 16 x M 33 488 −

450 PN 10 20 x M 24 235 −

450 PN 16 20 x M 27 300 −

450 PN 25 20 x M 33 385 −

500 PN 10 20 x M 24 265 −

500 PN 16 20 x M 30 448 −

500 PN 25 20 x M 33 533 −

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600 PN 10 20 x M 27 345 −

600 * PN 16 20 x M 33 658 −

600 PN 25 20 x M 36 731 −

* Designed acc. to EN 1092-1 (not to DIN 2501)

Promag P

Nominal diameter

ANSI

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] [inch] [lbs] PTFE PFA

15 1/2" Class 150 4 x 1/2" 6 −

15 1/2" Class 300 4 x 1/2" 6 −

25 1" Class 150 4 x 1/2" 11 10

25 1" Class 300 4 x 5/8" 14 12

40 1 1/2" Class 150 4 x 1/2" 24 21

40 1 1/2" Class 300 4 x 3/4" 34 31

50 2" Class 150 4 x 5/8" 47 44

50 2" Class 300 8 x 5/8" 23 22

80 3" Class 150 4 x 5/8" 79 67

80 3" Class 300 8 x 3/4" 47 42

100 4" Class 150 8 x 5/8" 56 50

100 4" Class 300 8 x 3/4" 67 59

150 6" Class 150 8 x 3/4" 106 86

150 6" Class 300 12 x 3/4" 73 67

200 8" Class 150 8 x 3/4" 143 109

250 10" Class 150 12 x 7/8" 135 −

300 12" Class 150 12 x 7/8" 178 −

350 14" Class 150 12 x 1" 260 −

400 16" Class 150 16 x 1" 246 −

450 18" Class 150 16 x 1 1/8" 371 −

500 20" Class 150 20 x 1 1/8" 341 −

600 24" Class 150 20 x 1 1/4" 477 −

Promag P

Nominal diameter

EN (DIN)

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] [bar] PTFE PFA

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Promag P

Nominal diameter

JIS

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] PTFE PFA

15 10K 4 x M 12 16 –

15 20K 4 x M 12 16

−25 10K 4 x M 16 32 −

25 20K 4 x M 16 32 −

32 10K 4 x M 16 38 −

32 20K 4 x M 16 38 −

40 10K 4 x M 16 41 −

40 20K 4 x M 16 41 −

50 10K 4 x M 16 54 −

50 20K 8 x M 16 27 −

65 10K 4 x M 16 74 −

65 20K 8 x M 16 37 −

80 10K 8 x M 16 38 −

80 20K 8 x M 20 57 −

100 10K 8 x M 16 47 −

100 20K 8 x M 20 75 −

125 10K 8 x M 20 80 −

125 20K 8 x M 22 121 −

150 10K 8 x M 20 99 −

150 20K 12 x M 22 108 −

200 10K 12 x M 20 82 −

200 20K 12 x M 22 121 −

Promag P

Nominal diameter

AS 2129

Pressure rating

Threaded

fasteners

Max. tightening torque [Nm]

[mm] PTFE PFA

25 Table E 4 x M 12 21 −

50 Table E 4 x M 16 42 −

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3.3.3 Installing the Promag H sensor

The Promag H is supplied to order, with or without pre-installed process connections.Pre-installed process connections are secured to the sensor with hex-head threadedfasteners.

"Caution!• If you intend to use your own process connections, make up the process adapters as

specified on Page 160 ff.• The sensor might require support or additional attachments, depending on the appli-

cation and the length of the piping run. A wall-mounting kit can be ordered separatelyfrom E+H as an accessory (see Page 109).

Fig. 21: Promag H process connections (DN 2...25, DN 40...100)

A: DN 2...25 / process connections with O-rings:

Welding flanges (DIN EN ISO 1127, ODT/SMS), flanges (DIN 2635, ANSI B16.5, JIS B2238),

PVDF flanges (EN 1092-1 (DIN 2501), ANSI B16.5, JIS B2238), external and internal pipe threads (ISO / DIN),

hose connecting, PVC adhesive fitting

B: DN 2...25 / process connections with aseptic gasket seals:

Weld nipples (DIN 11850, ODT), Tri-Clamp, Clamp (ISO 2852, DIN 32676), coupling (DIN 11851, DIN 11864-

1, SMS 1145), flange DIN 11864-2

C: DN 40...100 / process connections with aseptic gasket seals:

Weld nipples (DIN 11850, ODT), Tri-Clamp, Clamp (ISO 2852, DIN 32676), coupling (DIN 11851, DIN 11864-

1, ISO 2853, SMS 1145), flange DIN 11864-2

SealsWhen installing the process connections, make sure that the seals are clean andcorrectly centered.

" Caution!• With metallic process connections, you must fully tighten the screws. The process

connection forms a metallic connection with the sensor, which ensures a defined com-pression of the seal.

• With plastic process connections, note the max. torques (for PVDF: 3.3 Nm; for PVC:10 Nm). With plastic flanges, always use seals between connection and counterflange.

• The seals must be replaced periodically, depending on the application, particularly in

the case of gasket seals (aseptic version)! The period between changes depends onthe frequency of cleaning cycles, the cleaning temperature and the fluid temperature.Replacement seals can be ordered as accessories → Page 109.

F 0 6 - x x H x x x x x - 1 7 - 0 5 - x x - x x - 0 0 0

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Usage and assembly of ground rings (DN 2…25)

In case the process connections are made of plastic (e.g. flanges or adhesive fittings),the potential between the sensor and the fluid must be equalised using additionalground rings.If the ground rings are not installed this can affect the accuracy of the measurements orcause the destruction of the sensor through the electrochemical erosion of the elec-

trodes.

" Caution!• Depending on the option ordered, plastic disks may be installed at the process con-

nections instead of ground rings. These plastic disks serve only as spacers and haveno potential equalization function. In addition, they provide a sealing function at theinterface between the sensor and process connection. For this reason, with processconnections without ground rings, these plastic disks/seals must not be removed, ormust always be installed.

• Ground rings can be ordered separately from E+H as accessories (see Page 109).When placing the order, make certain that the ground ring is compatible with the mate-rial used for the electrodes. Otherwise, there is a risk that the electrodes may be

destroyed by electrochemical corrosion! Information about the materials can be foundon Page 136.

• Ground rings, including the seals, are mounted within the process connections.Therefore, the fitting length is not affected. The dimensions of the ground rings can befound on Page 167.

1. Loosen the four hexagonal-headed bolts (1) and remove the process connectionfrom the sensor (5).

2. Remove the plastic disk (3), including the two o-ring seals.3. Place the new seal (2) in the groove of the process connection.4. Place the metal ground ring (3) on the process connection.5. Now place the second seal (4) in the groove of the ground ring.6. Finally, mount the process connection on the sensor again.

Fig. 22: Installing ground rings with a Promag H (DN 2...25)

1 Hexagonal-headed bolts (process connection)

2 Seal for the process connection

3 Plastic disk (placeholder) or ground ring

4 Seal for the ground ring

5 Sensor

1

3 4

5

2

F 0 6 - x x H x x x x x - 1 7 - x x - x x - x x - 0 0 1

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Welding the sensor into the piping (weld nipple)

" Caution!Risk of destroying the measuring electronics. Make sure that the welding machine is not grounded via the sensor or the transmitter.

1. Tack-weld the Promag H sensor into the pipe. A suitable welding jig can be orderedseparately from E+H as an accessory (see Page 109).

2. Remove the threaded fasteners from the process-connection flange. Remove thesensor complete with seal from the pipe.

3. Weld the process connection into the pipe.4. Reinstall the sensor in the pipe. Make sure that everything is clean and that the seal

is correctly seated.

! Note!• If thin-walled foodstuffs pipes are not welded correctly, the heat could damage the

installed seal. It is therefore advisable to remove the sensor and the seal prior to weld-ing.

• The pipe has to be spread approximately 8 mm to permit disassembly.

Cleaning with pigs

If pigs are used for cleaning, it is essential to take the inside diameters of measuringtube and process connection into account (see Page 156 ff.).

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3.3.4 Turning the transmitter housing

Turning the aluminium field housing

# Warning!The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification isnot the same as that described here. The procedure for turning these housings isdescribed in the Ex-specific documentation.

1. Loosen the two securing screws.2. Turn the bayonet catch as far as it will go.3. Carefully lift the transmitter housing as far as it will go.4. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction).5. Lower the housing into position and re-engage the bayonet catch.6. Retighten the two securing screws.

Fig. 23: Turning the transmitter housing (aluminium field housing)

Turning the stainless-steel field housing

1. Loosen the two securing screws.2. Carefully lift the transmitter housing as far as it will go.3. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction).4. Lower the housing into position.5. Retighten the two securing screws.

Fig. 24: Turning the transmitter housing (stainless steel field housing)

F 0 6 - x x x x x x x x - 1 7 - 0 6 - x x - x x - 0 0 0

F 0 6 - x x x x x x x x - 1 7 - 0 6 - x x - x x - 0 0 1

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3.3.5 Turning the local display

1. Remove the cover of the electronics compartment.2. Press the side latches on the display module and remove it from the electronics

compartment cover plate.3. Rotate the display to the desired position (max. 4 x 45° in each direction), and

set it back into the electronics compartment cover plate.4. Screw the cover of the electronics compartment firmly onto the transmitter housing.

Fig. 25: Turning the local display (field housing)

F 0 6 - x x x x x x x x - 0 7 - x x - 0 6 - x x - 0 0 0

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3.3.6 Installing the wall-mount transmitter housing

The wall-mount housing can be mounted in the following ways:• Direct wall mounting (without mounting kit)• Panel installation (with separate mounting kit, accessories → Page 109)• Pipe mounting (with separate mounting kit, accessories → Page 109)

" Caution!• Make sure that the ambient temperature at the place of the installation does not

exceed the permissible range (–20...+60 °C). Install the device at a shady location.Avoid direct sunlight.

• Always install the wall-mount housing in such a way that the cable entries are pointingdown.

Mounted directly on the wall

1. Drill the holes as illustrated in Fig. 26.2. Remove the cover of the connection compartment (a).3. Push the two securing screws (b) through the appropriate bores (c) in the housing.

– Securing screws (M6): max. Ø 6.5 mm– Screw head: max. Ø 10.5 mm

4. Secure the transmitter housing to the wall as indicated.5. Screw the cover of the connection compartment (a) firmly onto the housing.

Fig. 26: Mounted directly on the wall

90

35

a

b

192

81.5

c c

F 0 6 - x x x x x x x x - 1 7 - 0 3 - x x - x x - 0 0 0

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Panel installation

1. Prepare the opening in the panel.2. Slide the housing into the opening in the panel from the front.3. Screw the fasteners onto the wall-mount housing.4. Place the threaded rods in the fasteners and screw them down until the housing is

seated tightly against the panel. Afterwards, tighten the locking nuts. Additionalsupport is not necessary.

Fig. 27: Panel installation (wall-mount housing)

Pipe mounting

The assembly should be performed by following the instructions in Fig. 28.

" Caution!If the device is mounted to a warm pipe, make certain that the ambient temperaturedoes not exceed +60 °C, which is the maximum permissible temperature.

Fig. 28: Pipe mounting (wall-mount housing)

245

~ 1 1 0

+0.5

–0.5

2 1 0 + 0 .5 – 0 .5

F 0 6 - x x x x x x x x - 0 6 - 0 3 - 0 6 - x x - 0 0 2

Ø

20...70

~ 1 5 5

F 0 6 - x x x x x x x x - 0 6 - 0 3 - 0 6 - x x - 0 0 1

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3.4 Installation check

Perform the following checks after installing the measuring device in the pipe:

Device condition and specifications Notes

Is the device damaged (visual inspection)? −

Does the device correspond to specifications at the measuring point,

including process temperature and pressure, ambient temperature,

minimum fluid conductivity, measuring range, etc.?

see Page 131 ff.

Installation Notes

Does the arrow on the sensor nameplate match the direction of flow

through the pipe?−

Is the plane of the measuring-electrode axis correct? horizontal

Is the position of the Empty Pipe Detection (EPD) electrode correct? see Page 17

Were all threaded fasteners tightened to the specified torques when

the sensor was installed?

see Section 3.3

Hard rubber lining and ground disks:

Were the correct seals installed (type, material, installation)?

Promag W → Page 26

Promag P → Page 32

Promag H → Page 38

Are the measuring point number and labeling correct

(visual inspection)?−

Process environment / process conditions Notes

Are the inlet and outlet runs respected? Inlet run ≥ 5 x DN

Outlet run ≥ 2 x DN

Is the measuring device protected against moisture and direct

sunlight?−

Is the sensor adequately protected against vibration (attachment, sup-

port)?

Acceleration of up to 2 g in

accord with IEC 68-2-6

(see Page 133)

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4 Wiring

# Warning!• When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific

supplement to this Operating Instruction. Please do not hesitate to contact your E+H

representative if you have any questions.• If you use remote versions, connect each sensor only to the transmitter having the

same serial number. Measuring errors can occur if the devices are not connected inthis way.

4.1 Cable specifications – PROFIBUS-PA

Cable type

Twin-core cable is required for connecting the flowmeter to the fieldbus. By analogywith IEC 61158-2 (MBP) protocol four different cable types (A, B, C, D) can be used withthe PROFIBUS protocol, only two of which (cable types A and B) are shielded.

• Cable types A or B are particularly preferable for new installations. Only these typeshave cable shielding that guarantees adequate protection from electromagnetic inter-ference and thus the most reliable data transfer. On multi-pair cables (Type B), it ispermissible to operate multiple Fieldbuses (with the same degree of protection) onone cable. No other circuits are permissible in the same cable.

• Practical experience has shown that cable types C and D should not be used due tothe lack of shielding, since the freedom from interference generally does not meet therequirements described in the standard.

The electrical data of the fieldbus cable has not been specified but determines impor-tant characteristics of the design of the fieldbus, such as distances bridged, number ofparticipants, electromagnetic compatibility, etc.

Cable Type A Cable Type B

Cable structure twisted pair,

shielded

one or more twisted pairs, fully

shielded

Wire size 0.8 mm2

(AWG 18) 0.32 mm2

(AWG 22)

Loop resistance (DC) 44 Ω /km 112 Ω /km

Impedance at 31.25 kHz 100 Ω ± 20% 100 Ω ± 30%

Attenuation at 39 kHz 3 dB/km 5 dB/km

Capacitive asymmetry 2 nF/km 2 nF/km

Envelope delay distortion

(7.9 through 39 kHz) 1.7 µs/km *

Shield coverage 90% *

Max. cable length

(inc. spurs >1 m)1900 m 1200 m

* not specified

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Suitable fieldbus cables from various manufacturers for the non-hazardous area arelisted below:• Siemens: 6XV1 830-5BH10• Belden: 3076F• Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL

Maximum overall cable lengthThe maximum network expansion depends on the type of ignition protection and thecable specifications. The overall cable length is made up of the length of the main cableand the length of all spurs (>1 m). Note the following points:• The maximum permissible overall cable length depends on the cable type used.

• If repeaters are used the maximum permissible cable length is doubled.A maximum of four repeaters are permitted between station and master.

Maximum spur length

The line between distribution box and field device is described as a spur.In the case of non ex-rated applications the max. length of a spur depends on thenumber of spurs (>1 m):

Number of field devices

In systems that meet FISCO in the EEx ia type of protection, the line length is limited a

max. of 1000 m.A maximum of 32 stations per segment in non-explosive areas or a maximum of 10 sta-tions in an Ex-area (EEx ia IIC) are possible. The actual number of stations must bedetermined during the project planning.

Bus termination

The start and end of each fieldbus segment are always to be terminated with a bus ter-minator. With various junction boxes (not Ex-rated) the bus termination can be activatedvia a switch. If this is not the case a separate bus terminator must be installed. Note thefollowing points in addition:• In the case of a branched bus segment the device furthest from the segment connec-

tor represents the end of the bus.

• If the fieldbus is extended with a repeater then the extension must also be terminatedat both ends.

Shielding and grounding – PROFIBUS-PA

When planning the shielding and grounding for a field bus system, there are threeimportant points to consider:• Electromagnetic compatibility (EMC)• Explosion protection• Safety of the personnel

To ensure the optimum electromagnetic compatibility of systems, it is important that thesystem components and above all the cables, which connect the components, areshielded and that no portion of the system is unshielded.

Ideally, the cable shields will be connected to the field devices' housings, which areusually metal. Since these housings are generally connected to the protective groundconductor, the shield of the bus cable will thus be grounded many times.

Type A 1900 m

Type B 1200 m

Number of spurs 1 ... 12 13... 14 15... 18 19... 24 25... 32

Max. length per spur 120 m 90 m 60 m 30 m 1 m

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This approach, which provides the best electromagnetic compatibility and personnelsafety, can be used without restriction in plants with good potential equalisation.In the case of plants without potential equalisation, a mains frequency (50 Hz) equalis-ing current can flow between two grounding points, which in unfavorable cases, e.g.when it exceeds the permissible shield current, may destroy the cable.To suppress the low frequency equalising currents on systems lacking potential equal-

isation, therefore we recommend that you connect the cable shield directly to the build-ing ground (or protective ground conductor) at only one end and to use capacitive cou-pling to connect it to all other grounding points.

Further information

General information and further notes regarding the wiring can be found in the Operat-ing Instructions BA 198F/00/en “Field communications - PROFIBUS-DP/-PA: Guides forproject planning and commissioning”.

4.2 Connecting the remote version

4.2.1 Connecting Promag W / P / H

# Warning!• Risk of electric shock. Switch off the power supply before opening the device. Do not

install or wire the device while it is connected to the power supply. Failure to complywith this precaution can result in irreparable damage to the electronics.

• Risk of electric shock. Connect the protective conductor to the ground terminal on thehousing before the power supply is applied.

Procedure (Fig. 29, Fig. 30):

1. Transmitter: Loosen the screws and remove cover (a) from the connectioncompartment.2. Sensor: Remove cover (b) from the connection housing.3. Feed signal cable (c) and coil current cable (d) through the appropriate cable

entries.

" Caution!– Make sure the connecting cables are secured (see Page 25).– Risk of damaging the coil driver. Always switch off the power supply before

connecting or disconnecting the coil cable.

4. Preterminate signal cable and coil current cable:Promag W, P → Refer to the information on Page 51Promag H → Refer to the information on Page 52

5. Establish the connections between sensor and transmitter in accordance with thewiring diagram:→ Fig. 29, Fig. 30→ wiring diagram inside the cover

" Caution!Insulate the shields of cables that are not connected to eliminate the risk of short-circuits with neighboring cable shields inside the sensor connection housing.

6. Transmitter: Secure cover (a) on the connection compartment.7. Sensor: Secure cover (b) on the connection housing.

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Fig. 29: Connecting the remote version of the Promag W/P

a = wall-mount housing connection compartment, b = sensor connection housing cover, c = signal cable,

d = coil current cable, n.c. = not connected, insulated cable shield

Fig. 30: Connecting the remote version of the Promag H

a = wall-mount housing connection compartment, b = sensor connection housing cover, c = signal cable,

d = coil current cable, n.c. = not connected, insulated cable shield

6 5

5

7

7

8 4

4

37

37

36 42

42

41

41

E1 E2 GND E

2 1

a

c d

b

S1 E1 E2 S2GNDE S

n.c. n.c.n.c.

brn

wht

grn

yel

EPD

Coil circuit

Pipe

Electrode circuit

Meas.signal

F 0 6 - 5 x F x x x x x - 0 4 - x x - x x - e n - 0 0 0

6 5

5

7

7

8 4

4

37

37

36 42

42

41

41

E1 E2

DN 40...100 DN 2...25

GND E

2 1

a

c d

b

S1 E1 E2 S2GNDE S

n.c. n.c.n.c.

brn

wht

grn

yel

EPD

Coil circuit

Pipe

Electrode circuit

Meas. signal

F 0 6 - 5 x H x x x x x - 0 4 - x x - x x - e n - 0 0 0

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Cable termination for the remote version

Promag W / Promag P

Terminate the signal and coil current cables as shown in the figure below (Detail A).

Fit the fine-wire cores with cable end sleeves (Detail B).

" Caution!

When fitting the connectors, pay attention to the following points:

• Signal cable → Make sure that the cable end sleeves do not touch the wire shield on the sensor side.

Minimum distance = 1 mm (exception “GND” = green cable).

• Coil current cable → Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the

connection.

TRANSMITTER

Signal cable Coil current cable

SENSOR

Signal cable Coil current cable

A B

8050 17

8

grn

F 0 6 - 5 x x x x x x x - 0 4 - 1

1 - 0 8 - e n - 0 0 0

BA

7050

108

F 0 6 - 5 x x x x x x x - 0 4

- 1 1 - 0 8 - x x - 0 0 0

8050 17

8

≥1

A B

grn

F 0 6 - 5 x F

x x x x x - 0 4 - 1 1 - 0 8 - e n - 0 0 0

A B

7050

108

F 0 6 - 5 x F

x x x x x - 0 4 - 1 1 - 0 8 - x x - 0 0 0

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Cable termination for the remote version

Promag H

Terminate the signal and coil current cables as shown in the figure below (Detail A).

Fit the fine-wire cores with cable end sleeves (Detail B).

" Caution!

When fitting the connectors, pay attention to the following points:

• Signal cable → Make sure that the cable end sleeves do not touch the wire shield on the sensor side.

Minimum distance = 1 mm (exception “GND” = green cable).

• Coil current cable → Insulate one core of the three-core wire at the level of the core reinforcement; you only require two cores for the

connection.

• On the sensor side, reverse both cable shields approx. 15 mm over the outer jacket. The strain relief ensures an electrical connection with

the connection housing.

TRANSMITTER

Signal cable Coil current cable

SENSOR

Signal cable Coil current cable

A B

8050 17

8

grn

F 0 6 - 5 x x x x x x x - 0 4 - 1 1 - 0 8 - e n - 0 0 0

BA

7050

108

F 0 6 - 5 x x x x x x x - 0 4 - 1 1 - 0 8 - x x - 0 0 0

A B

80

15 178 ≥1

grn

F 0 6 - 5 x H x x x x x - 0 4 - 1 1 - 0 8 - e n - 0 0 0

A B

70

4015

5

F 0 6 - 5 x H x x x x x - 0 4 - 1 1 - 0 8 - x x - 0 0 0

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4.2.2 Cable specifications

Coil cable • 2 x 0.75 mm2 PVC cable with common, braided copper shield (Ø approx. 7 mm)• Conductor resistance: ≤ 37 Ω /km• Capacitance: core/core, shield grounded: ≤ 120 pF/m• Permanent operating temperature: –20…+80 °C• Cable cross-section: max. 2.5 mm2

Signal cable:• 3 x 0.38 mm2 PVC cable with common, braided copper shield (Ø approx. 7 mm) and

individually shielded cores• With Empty Pipe Detection (EPD): 4 x 0.38 mm2 PVC cable with common, braided

copper shield (Ø approx. 7 mm) and individually shielded cores• Conductor resistance: ≤ 50 Ω /km• Capacitance: core/shield: ≤ 420 pF/m• Permanent operating temperature: –20…+80 °C• Cable cross-section: max. 2.5 mm2

Fig. 31: a = signal cable, b = coil current cable

1 Core

2 Core insulation

3 Core shield

4 Core jacket

5 Core reinforcement

6 Cable shield

7 Outer jacket

As an option, E+H can also deliver reinforced connecting cables with an additional,reinforcing metal braid. We recommend such cables for the following cases:

• Directly buried cable• Cables endangered by rodents• Device operation which should comply with the IP 68 standard of protection

Operation in zones of severe electrical interference:The measuring device complies with the general safety requirements in accordancewith EN 61010, the EMC requirements of EN 61326/A1, and NAMUR recommendationNE 21.

" Caution!Grounding is by means of the ground terminals provided for the purpose inside the con-nection housing. Keep the stripped and twisted lengths of cable shield to the terminals

as short as possible.

1

2

3

4

5

6

7

a b

F 0 6

- 5 x W x x x x x - 0 4 - 1 1 - 0 8 - x x - 0 0 3

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4.3 Connecting the measurement device

4.3.1 Connecting the transmitter

#Warning!• Risk of electric shock. Switch off the power supply before opening the device.

Do not install or wire the device while it is connected to the power supply. Failure tocomply with this precaution can result in irreparable damage to the electronics.

• Risk of electric shock. Connect the protective conductor to the ground terminal on thehousing before the power supply is applied (not necessary if the power supply is gal-vanically isolated).

• Compare the specifications on the nameplate with the local voltage supply and fre-quency. The national regulations governing the installation of electrical equipmentalso apply.

Procedure → Fig. 32, Fig. 33

1. Remove the cover of the connection compartment (f) from the transmitter housing.2. Feed the power-supply cable (a) and PROFIBUS cable (b) through the appropriate

cable entries.

! Note!The Promag 50 can also be supplied with the option of a ready-mounted fieldbusconnector. More information on this can be found on Page 57.

3. Connecting the cables:– Wiring diagram (aluminium and stainless steel housings) → Fig. 32– Wiring diagram (wall-mount housing) → Fig. 33

" Caution!– The PROFIBUS cable can be damaged!

If the shielding of the cable is grounded at more than one point in plants withoutadditional potential equalisation, mains frequency equalising currents can occurthat damage the cable or the shielding.In such cases the shielding of the cable is to be grounded on only one side, i.e.it must not be connected to the ground terminal of the housing. The shield that isnot connected should be insulated!

– We recommend that the PROFIBUS not be looped using conventional cableglands. If you later replace even just one measuring device, the bus communica-tion for the entire bus will have to be interrupted.

! Note!– The terminals for the PROFIBUS-PA connection (26/27) have an integral polarity

protection. This ensures correct signal transmission via the fieldbus even if linesare confused.

– Conductor cross-section: max. 2.5 mm2

– Observe the plant's grounding concept.

4. Screw the cover of the connection compartment (f) firmly back onto the transmitterhousing.

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Fig. 32: Connecting the transmitter (field housing), conductor cross-section: max. 2.5 mm 2

A = Aluminium field housing

B = Stainless steel field housing

a Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC

Terminal No. 1: L1 for AC, L+ for DC

Terminal No. 2 : N for AC, L− for DC

b PROFIBUS-PA cable

Terminal No. 26: PA+ Terminal No. 27: PA –

c Ground terminal for protective conductor

d Ground terminal for signal-cable shield

e Service adapter for connecting service interface FXA 193 (FieldCheck, ToF Tool-FieldTool Package)

f Cover of the connection compartment

g Clamp

b

b

c

d

a

a

27

25

23

21

21

26

24

22

20

L1 (L+)

PA(+)

N (L-)

PA(–)

g

f

e

f

b

a

A

B

F 0 6 - 5 0 x P B x x x - 0 4 - 0 6 - x x

- x x - 0 0 0

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Fig. 33: Connecting the transmitter (wall-mount housing), conductor cross-section: max. 2.5 mm 2

a Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC

Terminal No. 1: L1 for AC, L+ for DC;

Terminal No. 2 : N for AC, L− for DC

b PROFIBUS-PA cable:

Terminal No. 26: PA+

Terminal No. 27: PA –

c Ground terminal for protective conductor

d Ground terminal for signal-cable shield

e Service adapter for connecting service interface FXA 193 (FieldCheck, ToF Tool-FieldTool Package,)

f Cover of the connection compartment power supply for external termination ( see Fig. 32)

1 2

c d

e

aa bb

222320 21 242526 27

f

PA (+)PA (–)

L1 (L+)N (L–)

F 0 6 - 5 0 x P

B x x x - 0 4 - 0 3 - x x - x x - 0 0 0

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4.3.2 Fieldbus connector

The connection technology of PROFIBUS-PA allows measuring devices to be con-nected to the fieldbus via uniform mechanical connections such as T-boxes, junctionboxes, etc. This connection technology using prefabricated distribution modules andplug-in connectors offers substantial advantages over conventional wiring:

• Field devices can be removed, replaced or added at any time during normal opera-tion. The communications will not be interrupted.

• This simplifies installation and maintenance significantly.• Existing cable infrastructures can be used and expanded instantly, e.g. when con-

structing new star distributors using 4-channel or 8-channel junction boxes.

The Promag 50 can therefore be supplied with a ready-mounted fieldbus connector.Fieldbus connectors for retrofitting can be ordered from E+H as a spare part(see Page 109).

Fig. 34: Connectors for connecting to the PROFIBUS-PA

A = Aluminium field housing

B = Stainless steel field housing

C = Protective cap for connector

D = Fieldbus connector

E = Adapter PG 13.5 / M 20.5

F = Connector on housing (male)

G = Connector (female)

Pin assignment / color codes:

1 = Brown wire: PA+ (Terminal 26)

2 = Not connected

3 = Blue wire: PA – (Terminal 27)

4 = Black wire: Ground (Notes about connection)

5 = Female contact in the center not connected

6 = Positioning groove

7 = Positioning mark

F 0 6 - x x x P B x x x - 0 4 - x x - x x - x x - 0 0 0

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Technical data (connector):

Conductor size 0.75 mm2

Connector thread PG 13.5

Degree of protection IP 67 in accordance with DIN 40 050 IEC 529

Contact surface CuZnAu

Housing material Cu Zn, surface Ni

Flammability V - 2 in accordance with UL - 94

Operating temperature –40...+85 °C

Ambient temperature –40...+150 °C

Nominal current per contact 3 A

Nominal voltage 125...150 V DC in accordance with the VDE standard 0110/ISO Group 10

Comparative tracking KC 600

Volume resistance ≤ 8 mΩ in accordance with IEC 512 Part 2

Dialectric resistance ≤ 1012 Ω in accordance with IEC 512 Part 2

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4.4 Potential equalisation

4.4.1 Standard case

Proper measurement is only ensured when the fluid and sensor are at the same electri-

cal potential. Most Promag sensors have a standard installed reference electrode whichguarantees the required connection. As a rule, this is sufficient to eliminate the need forground disks or other measures.

Promag W:Reference electrode is standard

Promag P:Reference electrode is optional, depending on material

Promag H:• No reference electrode. The metallic process connection provides a permanent elec-

trical connection to the fluid.• If the process connections are made of a synthetic material, ground rings have to be

used to ensure that potential is equalised → Page 38. Ground rings are accessorieswhich must be ordered separately → Page 109.

" Note!When installed in metal pipes, we recommend that the transmitter housing's ground ter-minal be connected to the pipe. Also, observe company-internal grounding guidelines.

Fig. 35: Potential equalisation by means of the transmitter's ground terminal

" Caution!If the sensor does not have a reference electrode or metallic process connections, thepotential equalisation must be established in the manner described in the following spe-cial cases. These special measures are in particular necessary when the usual ground-ing is not ensured or when it is likely that there will be an excessive equalisation current.

F 0 6 - 5 x x x x x x x - 0 4 - x x - x x - x x - 0 0 2

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4.4.2 Special cases

Ungrounded metal pipe

To prevent disturbances to the measurement, we recommend that both sensor flangesbe connected with a ground cable to the adjacent pipe flange and to ground. Connectthe transmitter or sensor connection housing, as applicable, to ground potential bymeans of the ground terminal provided for the purpose (Fig. 36).

" Caution!Also, observe company-internal grounding guidelines.

! Note!The ground cable for flange-to-flange connections can be ordered separately as anaccessory from E+H → Page 109.• DN ≤ 300: the ground cable is in direct connection with the conductive flange coating

and is secured by the flange screws.• DN ≥ 350: the ground cable connects directly to the metal transport bracket.

Fig. 36: Potential equalisation with equalising currents in metallic, non-grounded piping systems

6 mm² Cu

DN 300≤ DN 350≥

F 0 6 - 5 x x x x x x x - 0 4 - x x - x x - x x - 0 0 3

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Plastic pipes or pipes lined with insulating material

Normally the potential equalisation is accomplished via the reference electrodes in themeasuring tube. However, it is still possible that in some cases due to a plant's ground-ing design that a large equalisation current will flow over the reference electrodes. Thiscan cause the destruction of the sensor, e.g. through the electrochemical erosion of theelectrodes. In such cases, e.g. with fiberglass or PVC pipes, we recommend that you

use ground disks to improve the potential equalisation (Fig. 37).Mounting of ground disks → Page 27, 33.

" Caution!• isk of damage by electrochemical corrosion. Note the electrochemical insulation rat-

ing, if the ground disks and measuring electrodes are made of different materials.• Also, observe company-internal grounding guidelines.

Fig. 37: Potential equalisation / ground disks with plastic pipes or lined pipes

Pipes with Cathodic Protection

In such cases, the sensor should be installed in the pipes in a potential-free manner:• When installing the measuring device, make sure that there is an electrical connection

between the two piping runs (copper wire, 6 mm2).• Make sure that the installation materials do not establish a conductive connection to

the measuring device and that the installation materials withstand the tightening tor-ques applied when the threaded fasteners are tightened.

• Also comply with the regulations applicable to potential-free installation.

Fig. 38: Potential equalisation and cathodic protection 1 = power supply isolation transformer, 2 = electrically isolated

F - 5 x x x x x x x - 0 4 - x x - x x - x x - 0 0 4

F 0 6 - 5 x x x x x x x - 0 4 - x x - x x - x x - 0 0 5

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4.5 Degree of protection

The devices fulfill all the requirements for IP 67. Compliance with the following points ismandatory following installation in the field or servicing, in order to ensure that IP 67 pro-tection is maintained:

• The housing seals must be clean and undamaged when inserted into their grooves.The seals must be dried, cleaned or replaced if necessary.

• All threaded fasteners and screw covers must be firmly tightened.• The cables used for connection must be of the specified outside diameter

(see Page 132).• Firmly tighten the cable entries (Fig. 39).• The cables must loop down before they enter the cable entries (“water trap”, Fig. 39).

This arrangement prevents moisture penetrating the entry. Always install the measur-ing device in such a way that the cable entries do not point up.

• Remove all unused cable entries and insert plugs instead.• Do not remove the grommet from the cable entry.

Fig. 39: Installation instructions, cable entries

" Caution!Do not loosen the threaded fasteners of the Promag sensor housing, as otherwise thedegree of protection guaranteed by Endress+Hauser no longer applies.

! Note!The Promag W and Promag P sensors can be supplied with IP 68 rating (permanentimmersion in water to a depth of 3 meters). In this case the transmitter must be installed

remote from the sensor.

F 0 6 - x x x x x x x x - 0 4 - x x - x x - x x - 0 0 5

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4.6 Electrical connection check

Perform the following checks after completing electrical installation of the measuringdevice:

Device condition and specifications Notes

Are cables or the device damaged (visual inspection)? −

Electrical Connection Notes

Does the supply voltage match the specifications on the nameplate? 85...260 V AC (45...65 Hz)

20...55 V AC (45...65 Hz)

16...62 V DC

Do the cables comply with the specifications? PROFIBUS-PA → Page 47

Remote Version → Page 53

Do the cables have adequate strain relief?−

Are the cables correctly segregated by type?

Without loops and crossovers?−

Are the power-supply and signal cables correctly connected? see the wiring diagram inside

the cover of the terminal com-

partment

Are all screw terminals firmly tightened? −

Have the measures for grounding/potential equalisation been cor-

rectly implemented?

see Page 59 ff.

Are all cable entries installed, firmly tightened and correctly sealed?Cables looped as “water traps”?

see Page 62

Are all housing covers installed and firmly tightened? −

Electrical connection – PROFIBUS-PA Notes

Are all the connecting components (T-boxes, junction boxes, connec-

tors, etc.) connected with each other correctly?

Has each fieldbus segment been terminated at both ends with a bus

terminator?

Has the max. length of the fieldbus cable been observed in accord-ance with the PROFIBUS specifications?

see Page 47

Has the max. length of the stubs been observed in accordance with

the PROFIBUS specifications?

see Page 48

Is the fieldbus cable fully shielded and correctly grounded? see Page 48

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5 Operation

5.1 Operation at a glance

You have a number of options for configuring and commissioning the device:

1. Local display (Option) → Page 66

The local display enables you to read all of the important parameters directly at themeasuring point, configure device-specific parameters in the field and commission theinstrument.

2. Configuration program → Page 73

The configuration of profile and device-specific parameters is primarily done via thePROFIBUS-PA interface. You can obtain special configuration and operating programsfrom the various manufacturers for these purposes.

3. Jumpers and miniature switches (for hardware settings)→

Page 82

You can make the following hardware settings for the PROFIBUS-PA using jumpers orminiature switches on the I/O board:• Set the device bus address• Switch the hardware write protection on or off

Fig. 40: Options for operating the Promag 50 PROFIBUS-PA

1 Configuration / operation programs for operating the device via the PROFIBUS-PA

2 Jumpers or miniature switches for hardware settings (write protection, device address)

3 Local display for the operation of the device in the field (option)

1

2

3

E+

F 0 6 - x x x P B x x x - 1 9 - x x - x x - x x - 0 0 0

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5.2 Operation via the local display

5.2.1 Display and operating elements

The local display enables you to read all important parameters directly at the measuring

point and also configure the device

.

Fig. 41: Display and operating elements

Liquid-crystal display (1) The backlit, two-line liquid-crystal display shows measured values, dialog texts, error messages and informa-

tion messages. The display is referred to as being in the HOME position (operation mode) during normal

measurement operation.

Upper line: Presentation of the main measured values, e.g. volume flow rate in [ml/min] or in [%].

Lower line: Presentation of additional measured values or status information, e.g. totalizer state in [m 3 ],

bar graph display, tag names

Plus / Minus keys (2)

– Enter numerical values, select parameters

– Select different function groups within the function matrix

Press the +/ − keys simultaneously to trigger the following functions:

– Exit the function matrix step by step →

HOME position

– Press and hold down +/ − keys for longer than 3 seconds → Return directly to HOME position

– Cancel data entry

Enter key (3)

– HOME position → Entry into the function matrix

– Save the numerical values you input or settings you change

Esc

E+-

1

32

+48.25 ml/min

+3702.6 m3

F 0 6 - 5 0 x x x x x x - 0 7 - x x - x x - x x - 0 0 0

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5.2.2 Brief description of the function matrix

! Note!• See the general notes on Page 68.• Function descriptions → see the “Description of Device Functions” manual

1. HOME position → F → Enter the function matrix2. Select a function group (e.g. OPERATION)3. Select function (e.g. LANGUAGE)

Change parameter / enter numerical values:OS key → Select or enter release code, parameters, counter valuesF key → Save the entries

4. Exit the function matrix:– Press and hold down Esc key (X) for longer than 3 seconds → HOME position– Repeatedly press Esc key (X) → return step by step to HOME position

Fig. 42: Selecting functions and configuring parameters (function matrix)

>3s

- + E

Esc

E

E

E

E

E E E E E

+

➀+

Esc

–+

Esc

+

Esc

E

F 0 6 - x 0 x x x x x x - 1 9 - x x - x x - x x - 0 0 0

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General notes

Only a few parameters must be entered for the commissioning (see CommissioningPage 86). Complex measuring operations on the other hand necessitate additionalfunctions that you can configure as necessary and customize to suit your processparameters. The function matrix, therefore, comprises a multiplicity of additional func-tions which, for the sake of clarity, are arranged in function groups.

Comply with the following instructions when configuring functions:• You select functions as described on Page 67.• You can switch off certain functions (OFF). If you do so, related functions in other

function groups will no longer be displayed.• Certain functions prompt you to confirm your data entries. PressOS to select “SURE

[ YES ]” and then confirm with F . This saves your setting or starts a function, asapplicable.

• Return to the HOME position is automatic if no key is pressed for 5 minutes.• Programming mode is disabled automatically if you do not press a key within

60 seconds following automatic return to the HOME position.

! Note!• The transmitter continues to measure while data entry is in progress, i.e. the current

measured values are output via the signal outputs in the normal way.• If the power supply fails, all preset and parameterised values remain safely stored in

the EEPROM.

" Caution!All of the functions are described in detail, including the function matrix itself, in the“Description of Device Functions” manual, which is a separate part of theseOperating Instructions!

Enabling the programming mode

The function matrix can be disabled. Disabling the function matrix rules out the possi-bility of inadvertent changes to device functions, numerical values or factory settings.You must first enter a numerical code (factory setting = 50) before you can change thesettings. If you use a code number of your choice, you exclude the possibility of unau-thorised persons accessing data (→ see the “Description of Device Functions”manual).

Comply with the following instructions when entering codes:• If programming is disabled and theOS keys are pressed in any function, a prompt

for the code will appear automatically on the display.• If “0” is entered as the customer's code, programming is always enabled.• The E+H service organisation can be of assistance if you mislay your personal code.

"Caution!Changing certain parameters such as all sensor characteristics, for example, influencesnumerous functions of the entire measuring system, particularly measuring accuracy.There is no need to change these parameters under normal circumstances and conse-quently, they are protected by a special code known only to the E+H service organisa-tion. Please contact Endress+Hauser if you have any questions.

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Disabling the programming mode

Programming will be disabled again if you do not press a key within 60 seconds follow-ing a return to the HOME position.You can also disable programming in the “ACCESS CODE” function by entering anynumber (other than the customer's code).

5.2.3 Error messages

Type of error

Errors which occur during commissioning or measuring operation are displayed imme-diately. If two or more system or process errors occur, the error withthe highest priority is the one shown on the display.

The measuring system distinguishes between two types of error:• System errors: This group comprises all device errors, e.g. communication errors,

hardware errors, etc. → see Page 113• Process errors: This group comprises all application errors, e.g. empty pipe, etc.

→ see Page 113

Fig. 43: Error messages on the display (example)

1 Error type: P = process error, S = system error

2 Error message type: $ = fault message, ! = notice message

3 Error designation: e.g. EMPTY PIPE = measuring tube is only partly filled or completely empty

4 Error number: e.g. #401

5 Duration of most recent error occurrence (in hours, minutes and seconds)

Error message type

System and process errors are always assigned to two types of error messages (faultand notice messages) and have different weightings → Page 113 ff.

Serious system errors, e.g. electronic module defects, are always identified and classedas “fault messages” by the measuring device.

Notice message (!) • The error in question has no effect on the current measuring operation.• Displayed as → Exclamation mark (!), error group (S: system error, P: process error).• PROFIBUS → This error type is registered in the manufacturer-specific Transducer

block with the status “UNC(ERTAIN)” for the process variable in question.

Fault message ( $) • The error in question interrupts or stops the operation running.• Displayed as → Lightning flash ( $) , error designation (S: system error, P: process

error)

• PROFIBUS → This error type is registered in the manufacturer-specific Transducerblock with the status “BAD” for the process variable in question.

1

2 4 5 3

XXXXXXXXXX

#000 00:00:05

P

F 0 6 - x 0 x x

x x x x - 0 7 - x x - x x - x x - 0 0 0

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5.3 Communication: PROFIBUS-PA

5.3.1 PROFIBUS-PA technology

PROFIBUS (Process Field Bus) is a standardised bus system based on the European

standard EN 50170, Volume 2, which has been successfully used for many years in pro-duction and process automation (chemical industry and process engineering).The PROFIBUS is a multi-master bus system with high performance, which is particu-larly suitable for medium to large plants.

PROFIBUS-PA

PROFIBUS-PA expands the PROFIBUS-DP by using an optimised transmission technol-ogy for field devices while retaining the communications functions of the PROFIBUS-DP.With the selected transmission technology, field devices can be connected via thePROFIBUS-PA to automation control systems over great distances, even in hazardousareas. PROFIBUS-PA is the communications compatible extension of PROFIBUS-DP.

PROFIBUS-PA = PROFIBUS-DP + optimised transmission technology for field devices

5.3.2 System architecture

Fig. 44: PROFIBUS-PA – system architecture (S = segment couplers)

1 = Automation control system, 2 = Commuwin II operating program, 3 = Segment coupler,

4 = PROFIBUS-DP RS 485 line (max. 12 MBit/s), 5 = PROFIBUS-PA IEC 61158-2 (MBP) (max. 31.25 kbit/s)

General information

The Promag 50 can be equipped with a PROFIBUS-PA interface in accordance with thefieldbus standard PROFIBUS-DP (EN 50170 Volume 2).As a consequence, the Promag 50 can exchange data with automation control systems,which satisfy this standard. The integration in an automation control system must be inaccordance with the PROFIBUS-PA Profile 3.0 specifications.The selection of the international IEC 61158-2 (MBP) (International Electrotechnical

Commission) transmission standard ensures a future-proof field installation with PROFI-BUS-PA.

PROFIBUS PA

3

1

2

4

5

5

F 0

6 - x x x P B x x x - 0 2 - x x - x x - x x - 0 0 0

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Communications partner

In an automation control system, the Promag always serves as a slave and can thus,depending on the type of application, exchange data with one or more masters.The master can be an automation control system, a PLC or a PC with a PROFIBUS-DPcommunications adapter card.

! Note:During the project planning, please remember that the Promag 50 consumes 11 mA.

" Caution:To prevent severe device failures (e.g. short-circuits) from having effect on the PROFI-BUS-PA segment, the IEC 61158-2 (MBP) interface is equipped with a fuse. If the fuseblows, the device is permanently disconnected from the bus. In this case, the I/O mod-ule must be replaced (see Page 122 ff.).

Fill function

In contrast to the functionality of a Promag flow meter that does not support the PROFI-BUS, the internal filling function is not integrated in the PROFIBUS-PA devices, since the

device does not have any relays. It is however possible for certain applications to imple-ment a filling function using the totalizer functionality.

! Note:For additional project planning information about the PROFIBUS-PA fieldbus, seethe Operating Instructions BA 198F/00/en “Field communications - PROFIBUS-DP/-PA:Guides for project planning and commissioning”.

Function blocks

The PROFIBUS uses predefined function blocks to describe the function blocks of adevice and to specify uniform data access.The function blocks implemented in the fieldbus devices provide information on the

tasks which a device can perform as part of the whole automation strategy. The follow-ing blocks can be implemented in field devices in accordance with Profile 3.0:• Physical Block:

The Physical Block contains all the device-specific characteristics.• Transducer Block (transmission block):

One or more transducer blocks contain all the device measurement and device-spe-cific parameters. The measurement principles (e.g. flow rate and temperature) aremapped in the Transducer blocks in accordance with the PROFIBUS specification.

• Function Block:One or more function blocks contain the device's automation functions. We distin-guish between different function blocks, e.g. Analog Input Block, Analog OutputBlock, Totalizer Block, etc. Each of these function blocks is used to process differentapplications.

Further information can be found in the “Description of Device Functions” manual.

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5.3.3 Acyclic data exchange

The acyclic data transmission is used to transfer parameters during the commissioning,during maintenance or to display other measured variables that are not contained in thecyclic data traffic.

Generally, a distinction is made between Class 1 and Class 2 master connections.Depending on the implementation of the field device, it is possible to simultaneouslyestablish several Class 2 connections.• Theoretically, a maximum of 49 Class 2 connections can be established to the same

field device.• Two Class 2 masters are permitted with a Promag. This means that two Class 2 mas-

ters can access the Promag 50 at the same time. However, you must make certain thatthey do not both attempt to write the same parameter, since otherwise the data con-sistency cannot be guaranteed.

• When a Class 2 master reads parameters, it will send an interrogation telegram to thefield device specifying the field device address, the slot/index and the expectedrecord length. The field device will answer with the requested record, if the record

exists and is the correct length (byte).• When a Class 2 master writes parameters, it will send the address of the field device,the slot/index, record length (byte) and the record. The field device will acknowledgethis write job after completion.

A Class 2 master can access the blocks that are shown in the illustration below.The parameters, which can be accessed by the Endress+Hauser operating program(Commuwin II), are shown Page 74 ff. in the form of a matrix.

Fig. 45: Function block model for the Promag PROFIBUS-PA

TBTransducerBlock

PBPhysicalBlock

TOTTotalizerFunctionBlock 1

AIFunctionBlock

PROFIBUS-PA

Automation controlsystem

F 0 6 - x 0 P B x x x x - 0 2 - x x - x x - e n - 0 0 1

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5.4 Operation using the PROFIBUS configuration

program

The user can obtain special configuration and operating programs offered by the differ-ent manufacturers for use in configuration. These can be used for configuring both the

PROFIBUS-PA parameters and all of the device-specific parameters. The predefinedfunction blocks allow uniform access to all the network and device data.

! Note!A step-by-step description of the procedure for commissioning the PROFIBUS interfaceis given on Page 86 together with information about the configuration of device-specificparameters.

5.4.1 Operating options

Operating program "ToF Tool-FieldTool Package"

Modular software package consisting of the "ToF Tool" service program for configuring

and diagnosing ToF level transmitters (time-of-flight measurement) and the "FieldTool"service program for configuring and diagnosing PROline flowmeters. The PROline flow-meters are accessed via a service interface or via the FXA 193 service interface.

Contents of the “ToF Tool-FieldTool Package”:• Commissioning, maintenance analysis• Measuring device configuration• Service functions• Visualisation of process data• Trouble-shooting• Controlling the “FieldCheck” tester/simulator

Download device description: www.ToF-FieldTool.endress.com

Operating program “FieldCare”

FieldCare is Endress+Hauser’s FDT based Plant Asset Managment Tool. It can config-urate all intelligent field devices in your plant and support you in mamging them. Byusing status information, it also provides a simple but effective means of checking theirhealth.

For more information: www.endress.com

Operating program “SIMATIC PDM” (Siemens)

SIMATIC PDM (Processs Device Manager) software is a vendor-independent configu-ration tool for field devices that support PROFIBUS, HART or other communication.

For more information: www.endress.com

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5.4.2 Commuwin II operating program

Commuwin II is a program for remote operation of field and control-room equipment.Commuwin II can be used irrespective of the device type and the mode of communica-tion (HART or PROFIBUS).

! Note!You can find more information on Commuwin II in the following E+H documents:• System information: SI 018F/00/en “Commuwin II”• Operating manual: BA 124F/00/en “Commuwin II” operating program• An exact description of the data types can be found in the slot/index lists in the

“Description of Device Functions” manual.

As an aid in programming with Commuwin II, all of the Promag 50's device functions areclearly arranged in a matrix. Using the “MATRIX SELECTION” (VAH5) function, you cancall up various parts of the matrix.

F 0 6 - x x x P B x x x - 1 3 - x x - x x - e n - 0 0 0

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Device Matrix

H 9

H 8

C Y C L . C A L C . T O

T .

( O p t i o n s )

H 7

E P D A D J U S T M E N T

( O p t i o n s )

D I S P . V A L . S T A T U S

( D i s p l a y )

E P D E L E C T R O D E

( O p t i o n s )

H

6

D I S P L A Y V A

L U E

( D i s p l a y )

O V E R V O L T . T I M E

F I E L D

( D i s p l a y )

D E V I C E N A

M E

( D i s p l a y )

H 5

O U T S T A T U S

( D i s p l a y )

M E A S U R I N G P E R I O D

( D i s p l a y )

M A T R I X S E L E C T I O N

( O p t i o n s )

H 4

U N I T

L E N G T H

( O p t i o n s )

O U T

V A L U E

( D i s p

l a y )

C H E C K C O N F I G .

( D i s p

l a y )

P O S . Z E R O R E T U R N

( O p t i o n s )

H 3

A C C E S S C O D E C N T R

( D i s p l a y )

E P D R E S P O N S E T I M E

( E n t r y )

B L O C K S E L E C T I O N

( O p t i o n s )

D E V I C E I D

( D i s p l a y )

I N T E G R A T I O N T I M E

( E n t r y )

N O M I N A L D I A M E T E R

( D i s p l a y )

H 2

S T A T U S A C C E S S

( D i s p l a y )

O F F V A L L F C U T O F F

( E n t r y )

S E T U N I T T O B U S

( O p t i o n s )

A C T . B A U D R A T E

( D i s p l a y )

S Y S T E M

D A M P I N G

( O p t i o n s )

Z E R O P O I N T

( D i s p l a y )

H 1

D E F . P R I V A T E C O D E

( E n t r y )

O N V A L L F C U T O F F

( E n t r y )

S E L E C T I O N G S D

( O p t i o n s )

P R O F I L E V E R S I O N

( D i s p l a y )

I N S T L . D I R S E N S O R

( O p t i o n s )

K - F A C T O R N E G A T I V E

( D i s p l a y )

H 0

V O L U M E F L O W

( D i s p l a y )

U N I T V O L . F L O W

( O p t i o n s )

A C C E S S C O D E

( E n t r y )

A S S I G N L F C U T O F F

( O p t i o n s )

E M P T Y P I P E D E T .

( O p t i o n s )

W R I T E P R O T E C T

( D i s p l a y )

B U S A D D R E S S

( D i s p l a y )

M E A S U R I N G M O D E

( O p t i o n s )

K - F A C T O R P O S I T I V E

( D i s p l a y )

T A G N A M E

( E n t r y )

V 0 M E A S U R I N G V A

L U E S

V 1 S Y S T E M

U N I T S

V 2 U S E R I N T E R F A C E

V 3 L O W F

L O W C

U

T -

O F F . P A R A M

V 4 E P D P A R A M E T E R

V 6 P R O F I B U S - D P / P A

V 7 P R O F I B U S_

I N F

O

V 8 S Y S T E M

P A R A M

E T E R

V 9 S E N S O R D A T A

V A M E A S . P O I N T

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Display functions (partial matrix)

H 9

H 8

H 7

H

6

D E V I C E N A

M E

( D i s p l a y )

H 5

M A T R I X S E L E C T I O N

( O p t i o n s )

H 4

L A N

G U A G E G R O U P

( D i s p l a y )

H 3

A C C E S S C O D E C N T R

( D i s p l a y )

B A C K L I G H T

( I n p u t )

H 2

S T A T U S A C C E S S

( D i s p l a y )

C O N T R A S T L C D

( E n t r y )

F O R M A T

( O p t i o n s )

H 1

D E F I N E P R I V A T E

C O D E

( E n t r y )

H M I D A M P I N G

( D i s p l a y )

1 0 0 % V

A L U E

( E n t r y )

H 0

A C C E S S C O D E

( E n t r y )

L A N G U A G E

( O p t i o n s )

A S S I G N L I N E 1

( O p t i o n s )

A S S I G N L I N E 2

( O p t i o n s )

T A G N A M E

( E n t r y )

V 0

V 1

V 2 D I S P L A Y

V 3 D I S P L A Y F U N C

T I O N

V 4 M A I N L I N E

V 6 A D D I T I O N L I N E

V A M E A S . P O I N T

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Diagnosis/Alarm/Simulation/Version Info/Service&Analysis (partial matrix)

H 9

H 8

H 7

H

6

D E V I C E I D

( D i s p l a y )

H 5

O P E R A T I O N H O U R S

( D i s p l a y )

S W - R E V S - D A T

( D i s p l a y )

S W - R E V T - D A T

( D i s p l a y )

M A T R I X S E L E C T I O N

( O p t i o n s )

H 4

H 3

A L A R M

D E L A Y

( E n t r y )

A C C E S S C O D E C N T R

( D i s p l a y )

S W - R E V . I / O

( D i s p l a y )

H 2

S Y S T E M

R E S E T

( O p t i o n s )

S T A T U S A C C E S S

( D i s p l a y )

S I M . F A I L S A F E M O D E

( O p t i o n s )

H W - R E V . S E N S O R

( D i s p l a y )

S W . R E V . A M P L F .

( D i s p l a y )

H 1

P R E V I O U S S Y S . C O N

( D i s p l a y )

D E F I N E P R I V A T E

C O D E

( E n t r y )

V A L U E S I M . M E A S U R -

A N D

( E n t r y )

S E N S O R T Y P E

( D i s p l a y )

H 0

A C T . E R R . C O D E

( D i s p l a y )

A C C E S S C O D E

( E n t r y )

S I M . M E A S U R A N D

( O p t i o n s )

S E R I A L N U M B E R

( E n t r y , S e r v i c e )

I / O T Y P E

( D i s p l a y )

T A G N A M E

( E n t r y )

V 0 D I A G N O S I S / A L

A R M

V !

V 2 U S E R I N T E R F A C E

V 3

V 4 S I M U L A T I O N

V 6 S E N S O R I N F O

V 7 A M P L I F I E R I N F O

V 8 I / O M O D U L E I N

F O

V A M E A S U R I N G P O I N T

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Physical Block (operation via profile)

H 9

H 8

H 7

H 6

H 5

S T R E V I S I O N

( D i s p l a y )

H 4

M A N U F A

C T U R E R I D

( D i s p l a y )

H 3

H A R D W V

E R S I O N

( D i s p l a y )

D E V I C E C E R T I F I C A T

( D i s p l a y )

D I A G M A S K E X T E N S

( D i s p l a y )

D I A G N O S I S E X T E N S

( D i s p l a y )

P E R M I T T E D

( D i s p l a y )

P R O F I L E V E R S I O N

( D i s p l a y )

H 2

S O F T W V

E R S I O N

( D i s p l a y )

M E S S A G E

( E n t r y )

L O C A L O P E R A T I O N

( E n t r y )

M A S K 2

( D i s p l a y )

D I A G N O S I S 2

( D i s p l a y )

N O R M A L

( D i s p l a y )

A L E R T K E Y

( E n t r y )

H 1

S E R I A L N U M B E R

( D i s p l a y )

I N S T A L L A T I O N D A T E

( D i s p l a y )

H W W

R I T E P R O T E C

( O p t i o n s )

M A S K 1

( D i s p l a y )

D I A G N O S I S 1

( D i s p l a y )

A C T U A L

( D i s p l a y )

D I S A B L E

( D i s p l a y )

S T R A T E G Y

( E n t r y )

H 0

D E V I C E I D

( D i s p l a y )

D E S C R I P T O R

( E n t r y )

S O F T W A R E R E S E T

( E n t r y )

W R I T E L O C K I N G

( E n t r y )

I D E N T N U M B E R

( O p t i o n s )

M A S K

( D i s p l a y )

D I A G N O S I S

( D i s p l a y )

T A R G E T M O D E

( E n t r y )

C U R R E N T

( D i s p l a y )

T A G

( E n t r y )

V 0 D E V I C E D A T A

V 1 D E S C R I P T I O N

V 2 S O F T W R E R E

S E T

V 3 S E C U R I T Y L O

C K I N G

V 4 D E V I C E D A T A

V 5 D I A G N O S I S M A S K

V 6 D I A G N O S I S

V 7

V 8 B L O C K M O D

E

V 9 A L A R M

C O N

F I G

V A B L O C K P A R A

M E T E R

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Transducer Block Flow (operation via profile)

H 9

H 8

U N I T

( E n t r y )

H 7

N O M I N A L S I Z E

( E n t r y )

U N I T M O D E

( O p t i o n s )

H 6

C A L I B . F A C T O R

( E n t r y )

H 5

U N I T

( O p t i o n s )

S T R E V I S I O N

( D i s p l a y )

H 4

U P P E R R

A N G E V A L U E

( E n t r y )

Z E R O P O I N T A D J U S T

( E n t r y )

H 3

L O W E R R A N G E V A L U E

( E n t r y )

Z E R O P O I N T

( E n t r y )

P E R M I T T E D

( D i s p l a y )

U N R E P O R T E D

( D i s p l a y )

P R F I L E V E R S I O N

( D i s p l a y )

H 2

U N I T

( E n t r y

)

U N I T

( E n t r y

)

L O W F L O W C

U T O F F

( E n t r y

)

N O R M

A L

( D i s p l a y )

U N A C

K N O W L E D G E D

( D i s p l a y )

A L E R T K E Y

( E n t r y

)

H 1

S T A T U S

( D i s p l a y )

S T A T U S

( D i s p l a y )

F L O W D

I R E C T I O N

( O p t i o n s )

A C T U A L

( D i s p l a y )

D I S A B L E

( D i s p l a y )

S T R A T E G Y

( E n t r y )

H 0

V O L U M E F L O W

( D i s p l a y )

V O L U M E F L O W

( D i s p l a y )

M E A S U R I N G M O D E

( O p t i o n s )

T A R G E T M O D E

( E n t r y )

C U R R E N T

( D i s p l a y )

T A G

( E n t r y )

V 0 V O L U M E F L O W

V 1 M A S S F L O W

V 2 D E N S I T Y

V 3 T E M P E R A T U R E

V 4 U L T R A S O N I C

V 5 V O R T E X

V 6 S A M P L I N G

F R E Q

V 7 S Y S T E M

P A R A M .

V 8 B L O C K M O D E

V 9 A L A R M

C O N F I G

V A B L O C K P A R A M

-

E T E

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Analog Input Block (operation via profile)

H 9

H 8

R I S I N G T I M E

( E n t r y )

H 7

F A I L S A F E V A L U E

( E n t r y )

D E C P O I N T O U T

E n t r y )

U N I T M O D E

( O p t i o n s )

B A T C H O P E R A T I O N

( O p t i o n s )

H 6

F A I L S A F E A C T I O N

( O p t i o n s )

U S E R U N I T

( E n t r y )

B A T C H P H A S E

( E n t r y )

H 5

O U T U N I T

( E n t r y )

C H A N N E L

( O p t i o n s )

S T R E V I S I O N

( D i s p l a y )

B A T C H R U P

( E n t r y )

H 4

O U T L I M I

T

( D i s p l a y )

O U T S C A

L E M A X

( E n t r y )

S W I T C H - O F F P O I N T

( E n t r y )

S W I T C H - O F F P O I N T

( E n t r y )

S W I T C H - O F F P O I N T

( E n t r y )

S W I T C H - O F F P O I N T

( E n t r y )

B A T C H I D

( E n t r y )

H 3

O U T S U B S T A T U S

( D i s p l a y )

O U T S C A L E M I N

( E n t r y )

S W I T C H - O N P O I N T

( E n t r y )

S W I T C H - O N P O I N T

( E n t r y )

S W I T C H - O N P O I N T

( E n t r y )

S W I T C H - O N P O I N T

( E n t r y )

P E R M I T T E D

( D i s p l a y )

P R O F I L E V E R S I O N

( D i s p l a y )

H 2

O U T S T A T U S

( D i s p l a y )

T Y P E O F L I N

( O p t i o n s )

A L A R M

S T A T E

( D i s p l a y )

A L A R M

S T A T E

( D i s p l a y )

A L A R M

S T A T E

( D i s p l a y )

A L A R M

S T A T E

( D i s p l a y )

S I M U L A T I O N M O D E

( O p t i o n s )

N O R M A L

( D i s p l a y )

A L E R T K E Y

( E n t r y )

H 1

O U T S T A T U S

( D i s p l a y )

P V S C A L E M A X

( E n t r y )

V A L U E

( D i s p l a y )

V A L U E

( D i s p l a y )

V A L U E

( D i s p l a y )

V A L U E

( D i s p l a y )

S I M U L A T I O N S T A T .

( O p t i o n s )

A C T U A L

( D i s p l a y )

D I S A B L E

( D i s p l a y )

S T R A T E G Y

( E n t r y )

H 0

O U T V A L U E

( D i s p l a y )

P V S C A L E M I N

( E n t r y )

A L A R M

H Y S T E R E S I S

( E n t r y )

H I H I L I M

( E n t r y )

H I L I M

( E n t r y )

L O L I M

( E n t r y )

L O L O L I M

( E n t r y )

S I M U L A T I O N V A L U E

( E n t r y )

T A R G E T M O D E

( E n t r y )

C U R R E N T

( D i s p l a y )

T A G

( E n t r y )

V 0 O U T

V 1 S C A L I N G

V 2 A L A R M

L I M I T S

V 3 H I H I A L A R M

V 4 H I A L A R M

V 5 L O A L A R M

V 6 L O L O A L A R M

V 7 S I M U L A T I O N

V 8 B L O C K M O D E

V 9 A L A R M

C O N F I G

V A B L O C K P A R A M

E T E

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Totalizer Block (operation via profile)

H 9

H 8

H 7

U N I T M O D E

( O p t i o n s )

B A T C H O P E R A T I O N

( O p t i o n s )

H

6

F A I L S A F E M O D E

( O p t i o n s )

B A T C H P H A S E

( E n t r y )

H 5

C H A N N E L

( E n t r y )

S T R E V I S I O N

( D i s p l a y )

B A T C H R U P

( E n t r y )

H 4

T O T A L L I M I T

( D

i s p l a y )

S

W I T C H - O F F P O I N T

( E

n t r y )

S

W I T C H - O F F P O I N T

( E

n t r y )

S

W I T C H - O F F P O I N T

( E

n t r y )

S

W I T C H - O F F P O I N T

( E

n t r y )

B

A T C H I D

( E

n t r y )

H 3

T O T A L S U B S T A T U S

( D i s p l a y )

T O T A L I Z E R M O D E

( O p t i o n s )

S W I T C H - O N P O I N T

( E n t r y )

S W I T C H - O N P O I N T

( E n t r y )

S W I T C H - O N P O I N T

( E n t r y )

S W I T C H - O N P O I N T

( E n t r y )

P E R M I T T E D

( D i s p l a y )

P R F I L E V E R S I O N

( D i s p l a y )

H 2

T O T A L S T A T U S

( D i s p l a y )

P R E S E T T O T A L I Z E R

( E n t r y )

A L A R M

S T A T E

( D i s p l a y )

A L A R M

S T A T E

( D i s p l a y )

A L A R M

S T A T E

( D i s p l a y )

A L A R M

S T A T E

( D i s p l a y )

N O R M A L

( D i s p l a y )

A L E R T K E Y

( E n t r y )

H 1

T O T A L S T A T U S

( D i s p l a y )

S E T T O T A L I Z E R

( O p t i o n s )

V A L U E

( D i s p l a y )

V A L U E

( D i s p l a y )

V A L U E

( D i s p l a y )

V A L U E

( D i s p l a y )

A C T U A L

( D i s p l a y )

D I S A B L E

( D i s p l a y )

S T R A T E G Y

( E n t r y )

H 0

T O T A L V A L U E

( D i s p l a y )

T O T A L U N I T

( O p t i o n s )

A L A R M

H Y S T E R E S I S

( I n p u t )

H I H I L I M

( E n t r y )

H I L I M

( E n t r y )

L O L I M

( E n t r y )

L O L O L I M

( E n t r y )

T A R G E T M O D E

( E n t r y )

C U R R E N T

( D i s p l a y )

T A G

( E n t r y )

V 0 T O T A L I Z

E R

V 1 C O N F I G

U R A T I O N

V 2 A L A R M

L I M I T S

V 3 H I H I A L

A R M

V 4 H I A L A R

M

V 5 L O A L A R

M

V 6 L O L O A

L A R M

V 7

V 8 B L O C K M O D E

V 9 A L A R M

C O N F I G

V A B L O C K P A R A M E T E

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5.5 Hardware settings

5.5.1 Setting the write protection

A jumper on the I/O board provides the means of activating or deactivating hardware

write protection.

# Warning!Risk of electric shock. Exposed components carry dangerous voltages. Make sure thatthe power supply is switched off before you remove the cover of the electronics com-partment.

1. Switch off power supply.2. Remove I/O board → Page 122 ff.3. Configure hardware write protection appropriately using the jumpers (Fig. 46).4. Installation of the I/O board is the reverse of the removal procedure.

Fig. 46: Hardware configuration (I/O board)

1 Jumper for hardware write protection:

1.1 Enabled (factory setting) = access to flowmeter parameters via PROFIBUS possible

1.2 Disabled = access to flowmeter parameters via PROFIBUS not possible

2 Jumper with no function

LED (LED at the back of the board):

– lit continuously → ready for operation

– not lit → not ready

– flashes → System- or process error available ( see Page 111 ff.)

1

1.21.1

2

LED

F 0 6 - x x x P B x x x x - 1 6 - x x - x x - x x - 0 0 0

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5.5.2 Setting the device address for PROFIBUS-PA

Note the following points:• In the case of a PROFIBUS-PA device, the address must always be configured.

Valid device addresses are in the range 0…125. In a PROFIBUS-PA network,each address may only be given once. If an address is not configured correctly, the

flowmeter will not be recognised by the master.The address 126 is used for initial commissioning and for service purposes.

• All devices have the address 126 and software addressing on leaving the factory.

Addressing the PROFIBUS-PA using local controls → Page 86

Addressing the PROFIBUS-PA using the miniature switches

# Warning!Risk of electric shock. Exposed components carry dangerous voltages. Make sure thatthe power supply is switched off before you remove the cover of the electronicscompartment.

1. Loosen the Allen-head screw securing the clamp (3 mm key).2. Remove the cover of the electronics compartment.3. Remove the local display by loosening the fixing screw of the display module.4. Use a pointed object to alter the positions of the miniature switches on the I/O

board.5. Installation is the reverse of the removal procedure.

Fig. 47: Addressing using the miniature switches on the I/O board

a Miniature switches Nos. 1–7 for defining the bus address (for example: 1 + 16 + 32 = 49)

b Switch for the address mode (type of addressing):

OFF = software addressing via the local display

ON = software addressing via miniature switches No. 1–7

OFF ON

11

7

22

8

43

84

165

326

64

b

a

OFF ON

F 0 6 - x x x P B x x x - 1 6 - x x - x x - x x - 0 0 1

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6 Commissioning

6.1 Function check

Make sure that all final checks have been completed before you start up your measuringpoint:• Checklist for “Installation check” → Page 45• Checklist for “Electrical connection check” → Page 63

! Note!• The PROFIBUS-PA interface's technical data must be maintained in acc. with

IEC 61158-2 (MBP) (FISCO model).• The bus voltage of 9 ... 32 V and the current consumption of 11 mA at the device can

be checked using a normal multimeter.• Using the LED on the I/O board ( → Page 111 ff.) it is possible to carry out a simple

function check on the fieldbus communication in the non-hazardous area.

Commissioning

In the case of measuring devices without a local display, the individual parameters andfunctions must be configured via the configuration program, e.g. via PROFIBUS bymeans of Commuwin II, via service protocol by means of ToF Tool-FieldTool package.If the measuring device is equipped with a local display, all the important device param-eters for standard operation can be configured quickly and easily by means of the“Commissioning” Quick Setup menu ( → Page 105).

Switching on the measuring device

Once the connection checks (see Page 63) have been successfully completed, it istime to switch on the power supply. The device is now operational.The measuring device performs a number of power on self-tests. As this procedure

progresses the following sequence of messages appears on the local display:

Normal measuring mode commences as soon as start-up completes. Various measured

values appear on the display (HOME position).

! Note!If start-up fails, an error message indicating the cause is displayed.

PROMAG 50

START UP …

Start-up message

SW-AMPLIFIER

XX.XX.XX

Current software version

PROFIBUS-PAList of installed input/output modules

SYSTEM OK

→ OPERATION

Beginning of normal measuring mode

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6.2 Commissioning via the local display

! Note!It will be necessary to enter the numerical code (factory setting: 50) before alteringdevice functions, numerical values or factory settings.

The following steps have to be carried out one after the other:

1. Check the hardware write protection:COMMUNICATION → WRITE PROTECT

2. Enter the TAG NAME:COMMUNICATION → TAG DESC

3. Assign a bus address, if this has not already been done with the miniature switcheson the I/O board (see Page 83):COMMUNICATION → BUS ADDRESS

4. Select the system units for the volume flow:– Via the group system units: SYSTEM UNITS → VOLUME FLOW UNITS– After activating the SET UNIT TO BUS function, the selected system units will be

effective in the control system: COMMUNICATION → SET UNIT TO BUS

! Note:The measured values are transmitted in system units - as described in the table onPage 92 ff. - to the automation control system during the cyclic data exchange.If the system unit of a measured value is changed using the local display, this willnot have an immediate effect on the output of the AI block and therefore will notinfluence the measured value which is transmitted to the automation control sys-tem.

Once the SET UNIT TO BUS function is activated in the function groupCOMMUNICATION → SET UNIT TO BUS, the changed system unit for the meas-ured values will be transferred to the automation control system.

5. Configuration of the totalizer:– Select the process value with the parameter CHANNEL Volume Flow:

TOTALIZER → CHANNEL– Enter the required totalizer units:

TOTALIZER → UNIT TOTALIZER– Set the totalizer to a specific state, e.g. adding:

TOTALIZER → SET TOTALIZER– Set the totalizer mode, e.g. balancing:

TOTALIZER → TOTALIZER MODE

6. Selection of GSD file:COMMUNICATION → SELECTION GSD

! Note!The selection possibilities and the predefined values/parameters are described in moredetail in the “Description of Device Functions” manual.

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6.3 Commissioning via a Class 2 Master

(Commuwin II)

Operation with Commuwin II is described in the E+H documentation BA 124F/00/a2/.Steps 1-5 can be dealt with in the same order as described in Chap. 6.2 “Commission-

ing via the local display”.

The configuration parameters are found in the following places in the Commuwin II oper-ation matrix:• in the Physical Block → Page 78 • in the manufacturer-specific device matrix lines V6 and V7 → Page 75• in the Analog Input Block → Page 80• in the Totalizer Block line V1 → Page 81

1. Configuring the “Physical Block”:– Open the Physical Block.– Software and hardware write protection is disabled in Promag 50 so that you can

access all the write parameters. Check this status with the parameters WRITE

LOCKING (V3H0, software write protection) and HW WRITE PROTECT (V3H1,hardware write protection).

– Enter the tag name.

2. Configuring the manufacturer-specific device parameters of the Transducer Block“PROMAG50 PBUS”:– Open the manufacturer-specific Transducer Block “PROMAG50 PBUS”:– Enter the desired name for the block (tag name).

Factory setting: No block name (tag name)– Now configure the device-specific parameters for flow measurement.

! Note:

Other matrixes can be selected in the cell VAH5 if you wish to configure furthermanufacturer-specific parameters.Please note that alterations made to device parameters will only be activated oncea valid release code has been entered. The release code can be entered in thematrix cell V3H0 (factory setting: 50).

3. Configuring the “Analog Input function block”:Promag 50 has an Analog Input function block, which contains the process valuevolume flow. This is selected using the connection set up list.– Enter the required name for Analog Input function block 1 (factory setting:

VOLUMEFLOW BLOCK).– Open the Analog Input function block.– The input value or the input range can be scaled in accordance with the require-

ments of the automation control system: see Page 88, “Rescaling the inputvalue”.

– If necessary, set a limit value.

4. Configuring the “Totalizer Block”:The Promag 50 has a Totalizer function block. This is selected using the profileblock “Totalizer Block” in the connection set up list.– Enter the required block name for the Totalizer function block (factory setting:

TOTALIZER1 BLOCK).– Select the process variable with the parameter CHANNEL (V8H5) (CHANNEL =

273), Volume flow.– Enter the required totalizer units: UNIT TOTALIZER (V1H0).

– Configure the totalizer, e.g. for Totalizing: SET TOT (V1H1).– Configure the totalizer mode, e.g. for Balancing: TOTALIZER MODE (V1H3).

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5. Configuration of the cyclic data exchange:– All the relevant data is described in Chapter “System Integration”(see Page 89).– We recommend that the “Coupling Documentation” be used for step-by-step

configuration. This can be obtained from Endress+Hauser Process Solutions forvarious automation control systems and programmable logic controls.

– The files required for commissioning and network configuration can be obtained

as described on Page 89.

6.3.1 Rescaling the input value

In the Analog Input function block the input value or input range can be scaled inaccordance with the automation requirements.

Example:• The system unit in the Transducer Block is m3 /h.• The measurement range of the sensor is 0...30 m3 /h.• The output range to the automation control system should be 0...100%.• The measured value from the Transducer Block (input value) is rescaled linearly via

the input scaling PV_SCALE to the desired output range OUT_SCALE.

Parameter group PV_SCALE (see “Description of Device Functions” manual)– PV SCALE MIN (V1H0) → 0– PV SCALE MAX (V1H1) → 30

Parameter group OUT SCALE (see “Description of Device Functions“ manual)– OUT SCALE MIN (V1H3) → 0– OUT SCALE MAX (V1H4) →100– OUT UNIT (V1H5) → %

The result is that with an input value of, for example 15 m3 /h, a value of 50% is output

via the parameter OUT.

Fig. 48: Rescaling the input value in the AI function block

! Note!The OUT UNIT does not have any effect on the scaling. It should, however, be config-ured so that it can, for example, be shown on the display.

0...30 m /h3

15 m /h3

m /h3

PV_SCALE OUT_SCALE

100

00

30

100%

00

100%

OUT50%

Esc

E+

Volumeflow

Analog Input Function blockTransducerblock

F 0 6 - 5 0 P B x x x x x - 0 5 - x x - x x - e n - 0 0 2

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6.4 System integration

The device will be ready for system integration once commissioning has been effectedvia the local display or the Class 2 master (Commuwin II). The PROFIBUS-PA systemwill require a description of the device parameters, e.g. output data, input data, data for-mat and supported transmission rate so that it can integrate the field devices into thebus system.This data is contained in a Device Master File (GSD file) which will be placed at the dis-posal of the PROFIBUS-PA master while the communication system is being commis-sioned.Device bitmaps, which appear as symbols in the network tree, can also be integrated.The Profile 3.0 Device Master File (GSD) allows field devices from various manufactur-ers to be exchanged without having to repeat the configuration process.

Generally, a distinction can be made between three different types of GSD:(Factory setting: manufacturer-specific GSD)

Manufacturer-specific GSD: This GSD guarantees the unlimited functionality of the

field device. Device-specific process parameters and functions are therefore available.

Profile GSD: In different in terms of the number of Analog Input blocks (AI) and themeasuring principles. If a system is configured with profile GSDs, it will be possible toexchange devices that are supplied by various manufacturers. It is, however, essentialthat the cyclic process values follow the same sequence.

Example:The Promag 50 supports the profile PA139740.gsd (IEC 61158-2 (MBP)). This GSD filecontains an AI block and a totalizer block. The AI block is always assigned to the volumeflow. This guarantees that the first measured variable agrees with the field equipment ofother manufacturers.

Profile GSD (multivariable) with the ID number 9760Hex: This GSD contains all functionblocks such as AI, DO, DI.... This GSD is not supported by Promag.

! Note!• A decision should be made with respect to which GSD is to be used before configu-

ration takes place.• The configuration can be altered using the local display or a Class 2 master! Config-

uration via the local display → Page 86 ff.

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The Promag 50 supports the following GSD files:

Each device is assigned an identification number by the Profibus User Organisation(PNO). The name of the Device Master File (GSD) is derived from this.At Endress+Hauser, this ID No. starts with the manufacturer ID 15xx.In order to ensure clarity, the GSD names (with the exception of type files) atEndress+Hauser are as follows:

The GSD files for all Endress+Hauser devices can be acquired in the following manner:• Internet (Endress+Hauser) → http://www.endress.com (Products → Process

Solutions → PROFIBUS → GSD files)

• Internet (PNO) → http://www.profibus.com (GSD library)• On CD-ROM from Endress+Hauser: Order Number 50097200

Structure of GSD files from Endress+Hauser

In the case of the Endress+Hauser field transmitter with PROFIBUS interface, all the fileswhich are needed for configuration are contained in one file. Once unpacked, the filewill create the following structure:• Version #xx stands for the corresponding device version. Device-specific bitmaps

can be found in the directories “BMP” and “DIB”. The utilisation of these will dependon the configuration software that is being used.

• The GSD files are saved in the subdirectories “Extended” and “Standard” which canbe found in the “GSD” folder. Information relating to the implementation of the fieldtransmitter and any dependencies in the device software can be found in the “Info”folder. Please read this carefully before configuration takes place. The files with theextension *.200 have been saved in the “TypDat” folder.

Name of device Manufacturer-specific ID

No.

Profile 3.0 ID No. Manufacturer-specific

GSD

Promag 50 PA

PROFIBUS-PA(IEC 61158-2 (MBP))

1525 (Hex) 9740 (Hex) EH3_1525.gsd

EH3X1525.gsd

Profile 3.0 GSD Type file Bitmaps

PA139740.gsd EH_1525.200 EH_1525_d.bmp/.dib

EH_1525_n.bmp/.dib

EH_1525_s.bmp/.dib

EH3_15xx EH = Endress + Hauser

3 = Profile 3.0

_ = standard identification

15xx = ID No.

EH3x15xx EH = Endress + Hauser

3 = Profile 3.0

x = extended identification

15xx = ID No.

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Standard and extended formats

The modules of some GSD files are transmitted with an extended identification (e.g.0x42, 0x84, 0x08, 0x05). These GSD files can be found in the “Extended” folder.All GSD files that have a standard identification (e.g. 0x94) can be found in the “Stand-ard” folder.When integrating field transmitters, the GSD files with the extended identification should

be used first. If, however, the integration is not successful, the standard GSD should beused. This differentiation is the result of a specific implementation in the master systems.

Contents of the download file from the Internet and the CD-ROM:

• All Endress+Hauser GSD files• Endress+Hauser type files• Endress+Hauser bitmap files• Useful information relating to the devices

Working with control files

The GSD files must be integrated into the automation control system.Depending on the software that is being used, the GSD files can be copied to the pro-

gram-specific directory or can be read into the database using the import functionwithin the configuration software.

Example 1:In the case of the configuration software Siemens STEP 7 (Siemens PLC S7-300 / 400)the files are copied to the subdirectory ...\ siemens \ step7 \ s7data \ gsd.The GSD files also contain bitmap files. These bitmap files are used to display the meas-uring points in image form. The bitmap files will have to be saved to the directory...\ siemens \ step7 \ s7data \ nsbmp.

Example 2:If you have a PLC Siemens S5 where the PROFIBUS-DP network is configured with theconfiguration software COM ET 200, you will have to use the type files (x.200 files).

If you are using configuration software other than that referred to above, ask your PLCmanufacturer which directory you should use.

Compatibility of Profile 2.0 and 3.0 devices

It is possible to operate Profile 2.0 and 3.0 devices with different GSD files in one systemusing one DP master as the cyclic data for the automation control system in both profileversions is compatible.

! Note!Promag 50 differs from Promag 33 with Profile Version 2.0 in terms of functionality,number of process variables available and Profibus ID No. For this reason, Promag 50

does not support any compatibility to Promag 33 with Profile Version if the device isreplaced. A Promag 33 device with Profile Version 2.0 can only be replaced by a Pro-mag 50 if the planning of the PROFIBUS network is adapted, i.e. use the device database (GSD) for Promag 50.

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6.4.1 Cyclic data exchange

In the case of PROFIBUS-PA, the cyclic transmission of analog values to the automationcontrol system is effected in data blocks of 5 bytes. The measured value is portrayed inthe first 4 bytes in the form of flowing point numbers in acc. with IEEE 754 standard (seeIEEE floating point number). The 5th byte contains status information pertaining to the

measured value which is implemented in accordance with the Profile 3.0 specifications(see Page 89). The status will be indicated on the display of the device.

! Note!An exact description of the data types can be found in the slot/index lists in the“Description of Device Functions” manual.

IEEE floating point number

Conversion of a hexadecimal value into an IEEE floating point number for measuredvalue detection.The measured values are shown in numerical format IEEE-754 in the following mannerand are transferred to Class

1 master:

Formula value = (–1)Sign * 2(exponent -127) * (1 + Mantisse)

Example: 40 F0 00 00 hex = 0100 0000 1111 0000 0000 0000 0000 0000 binaryValue = (–1)0 * 2(129-127) * (1 + 2-1 + 2-2 + 2-3)

= 1 * 22 * (1 + 0.5 + 0.25 + 0.125)= 1 * 4 * 1.875 = 7.5

Byte n Byte n+1 Byte n+2 Byte n+3

Bit 7 Bit 6 Bit 0 Bit 7 Bit 6 Bit 0 Bit 7 Bit 0 Bit 7 Bit 0

Sign 27 26 25 24 23 22 21 20 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16...2-23

Exponents Mantisse Mantisse Mantisse

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Block model

The analog values transferred by the Promag 50 in the cyclic data exchange are:• Volume flow• Totalizer 1 and the corresponding control parameters• Display value• Control blocks for manufacturer-specific functions

The block model shows the input and output data which the Promag 50 provides fordata exchange.

Fig. 49: Block model of the Promag 50 PROFIBUS-PA Profile 3.0

...

...

...

...

Local operation

COMMUNICATION

TAGNAME

BUSADDRESS

WRITEPROTECT

SELCTIONGSD

SET UNITTO BUS

PROFILEVERSION

TOTALIZER

SELECTTOTALIZER

TOTALIZEROUT VALUE

CHANNEL UNITTOTALIZER

SETTOTALIZER

TOTALIZE

RESET

PRESET

PRESETTOTALIZER

PROFIBUS-DP/PA

Signal processing

Transducer Block

DISPLAY VALUE

CONTROL

Value/Status

PROFILEParameter

Manufacturerspecific

parameterPhysical Block

Analog InputFunction block

OUT VALUE

Sensor

Value/Status

TOT. OUT VALUE

Value/Status

TotalizerFunction block

F 0 6 - 5 0 P B x x x x x - 0 5 - x x - x x - e n - 0 0 6

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Input data

The input data are: volume flow and totalizer 1.The current volume flow and totalizer 1 can be displayed on the basis of these meas-ured variables.

Data transfer from Promag to the automation control system

The input and output bytes are structured in a fixed sequence. If addressing is effectedautomatically using the configuration program, the numerical values of the input andoutput bytes may deviate from the values in the table below.

! Note!• The system units in the table correspond to the predefined scales which are trans-

ferred during the cyclic data exchange.• The assignment of the measured variable to the totalizer can be effected using the

parameter “CHANNEL”, the local controls or a Class 2 master.• The following totalizer settings are possible:

The parameter “CHANNEL” is described in more detail in the separate “Description ofDevice Functions” manual.

Output data Display value

The display value allows you to transfer a measured value which has been calculatedin the automation control system directly to the Promag. This measured value is a dis-play value which can be assigned to line 1 and line 2 of the display. The display valuecontains 4 bytes measured value and 1 byte status.

Data transfer from the automation control system to the Promag (display value)

! Note!The status can be entered freely and will be interpreted in accordance with the statuscoding in Profile Specification 3.0.

Input

byte

Process

parameter

Access

type

Comment/Data format Factory setting

unit

0, 1, 2, 3 Volume flow read

32-bit floating point number

(IEEE-754)

Presentation → Page 92

m3 /h

4Status

Volume flowread Status codes → Page 102 –

5, 6, 7, 8 Totalizer 1 read 32-bit floating point number(IEEE-754)

Presentation → Page 92

m3

9Status

Totalizer 1read Status codes → Page 102 –

CHANNEL = 0 → OFF Factory setting

CHANNEL = 273 → Volume flow Factory setting (m3)

Output

byte

Process parameter Access

type

Comment/Data format Factory set-

ting unit

2, 3, 4, 5 Display value write

32-bit floating point number

(IEEE-754)

Representation → Page 92

ao

6 Status Display value read - –

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Example:The concentration is calculated in % f(temperature/density) in the automation control sys-tem.The temperature and density status is transferred with the two cyclic measured valuesand can therefore be shown directly in the automation control system together with thecalculated concentration.

Control variables (output data) manufacturer-specific

The Promag 50 is capable of processing control variables (output data) during thecyclic data exchange e.g the switching on positive zero return.The following table shows the control variables (output data) that can be transferred tothe Promag 50.

Data transfer from Promag 50 to the automation control system

! Note!A control variable can be executed through the cyclic data exchange each time the out-put byte changes from “0” to another bit pattern. It will then be necessary to reset to “0”before a further control variable can be executed. The transition from any bit pattern to

“0” will not have any effect.

Output

byte

Process

parameter

Access

type

Comment/Control variable Factory set-

ting unit

7 Control

variable

write This parameter is manufacturer-specific

and can process the following control

variables:

0 → 1: Reserved

0 → 2: Positive zero return ON

0 → 3: Positive zero return OFF

0 → 4: Reserved

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Control variables for the totalizer (output data)

These functions allow the totalizer to be controlled from the automation control system.The following control variables are possible: totalizing, resetting, activation of a prede-fined value, balancing, positive flow detection, negative flow detection and stopping oftotalizing.

Data transfer from the automation control system to Promag 50 (totalizer control variables)

! Note!• A control variable can be executed through the cyclic data exchange each time the

output byte changes from one bit pattern to any other bit pattern. It will not be neces-sary to reset to “0” to execute a control variable.

• It is only possible to preset a predefined totalizer value via the local display or the

Class 2 master!

Example of SET_TOT and MODE_TOT:If the control variable SET_TOT is set to “1” (1 = Reset the totalizer), the value of the total-izer will be set to “0”. The value of the totalizer will now be added up starting from “0”.If the totalizer is to retain the value “0”, it will be necessary to set the control variableMODE_TOT to “3” (3 = STOP totalizing). The totalizer will now stop adding up. The con-trol variable SET_TOT can be set to “1” at a later point in time (1 = Reset the totalizer).

Factory settings of cyclic measured variables

The following measured variables are configured in the Promag 50 at the factory:• Volume flow

• Totalizer (with control variable SET_TOT and MODE_TOT)• Display value (input value)• Control block (manufacturer-specific control block)

If all measured variables are not required, you can use the placeholder“EMTY_MODULE” (0x00) - which can be found in the GSD file - to deactivate individualmeasured variables using the configuration software of the Class 1 master.Configuration example → Page 97

! Note!Only activate the data blocks which are to be processed in the automation control sys-tem. This will improve the data throughput rate of a PROFIBUS-PA network.A blinking double-arrow symbol will appear on the display to show that the Promag 50is communicating with the automation control system.

Output

byte

Process

parameter

Access

type

Comment/Control variable Factory set-

ting unit

0 SET_TOT 1 write The following control variables can be

entered for the totalizer using these

parameters.

Control variable for SET_TOT:

0: Totalizing

1: Reset totalizer

2: Preset totalizer

1 MODE_TOT 1 write Control variable for MODE_TOT:

0: Balancing

1: Only positive flow detection

2: Only negative flow detection

3: Stop totalizing

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" Caution!• It is essential that the following sequence be adhered to when configuring the meas-

ured variables – volume flow, totalizer, display value and control!• The device will have to be reset once a new measured variable has been configured.

This can be effected in either of two ways:– Via the local display: HOME → SUPERVISION → Function SYSTEM RESET

– Switch supply voltage off and then on again.

System units

The measured values are transmitted in system units - as described in the table onPage 94 - to the automation control system during the cyclic data exchange.If the system unit of a measured value is changed using the local display, this will nothave an immediate effect on the output of the AI block (Analog Input Block) and there-fore will not influence the measured value which is transmitted to the automation controlsystem.Once the SET UNIT TO BUS function is activated in the groupCOMMUNICATION → SET UNIT TO BUS, the changed system unit for the measuredvalues will be transmitted to the automation control system. This can also be activated

with a Class 2 master (e.g. Commuwin II).

Configuration example

The configuration of a PROFIBUS-PA system is normally effected in the following man-ner:

1. The field device (Promag 50) which is to be configured is integrated into the con-figuration program of the automation control system via the PROFIBUS-PA network.This is accomplished using the GSD file. The configuration software can be usedto configure measured variables “offline”.

2. The automation control system's user program will have to be programmed now.The input and output data is controlled in the user program and the location of themeasured variables is defined so that they can be processed further.An additional measured value configuration module may have to be used in thecase of automation control systems which do not support the IEEE-754 floatingpoint format.It may also be necessary to change the byte sequence (byte swapping) dependingon the type of data management employed in the automation control system (little-endian format or big-endian format).

3. When configuration has been completed, this will be transferred to the automationcontrol system in the form of a binary file.

4. The system can be started now. The automation control system will establish a con-nection to the configured devices. The device parameters which are relevant for theprocess can now be set using the Class 2 master, e.g. with Commuwin II(see Page 87).

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6.4.2 Configuration examples with the Simatic S7 HW Config

Example 1:Full configuration using the manufacturer-specific GSD file

This form of configuration activates all data blocks which are supported by thePromag 50. The significance of SET_TOT and MODE_TOT is described on Page 96.

Configuration data

Byte

length

(Input)

Byte

length

(Output)

Data

blocks

Status Acces

s type

GSD block

designation

GSD

Extended

block

identification

GSD

Standard

block

identifica-

tion

0…4 – Volume

flow +

Status

active read AI 0x42, 0x84,

0x08, 0x05

0x94

5…9 0…1 Totalizer +

Status +

Control

variable

active read

+

write

SETTOT_

MODETOT_

TOTAL

0xC1, 0x81,

0x84, 0x85

0xC1, 0x81,

0x84, 0x85

– 2…6 Display

value +

Status

active write DISPLAY_

VALUE

0x82, 0x84,

0x08, 0x05

0xA4

– 7 Control

variable

active write CONTROL_

BLOCK

0x20 0x20

Slot 0: AI-volume flow

Slot 1: Totalizer 1 + Control variable (SET_TOT, MODE_TOT)

Slot 2: Display value (DISPLAY_VALUE)

Slot 3: Control block (CONTROL_BLOCK) manufacturer-specific

F 0 6 - 5 0 P B x x x x - 2 0 - x x - x x - x x - 0 0 0

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Example 2:Replacing measured variables with placeholders (EMPTY_MODULE) using themanufacturer-specific GSD file:

This form of configuration activates the totalizer and the control blocks (manufacturer-specific).The totalizer is configured “without control variable”. In this example it provides a meas-ured value and cannot be controlled. It is not possible to reset or stop the totalizer.

Configuration data

Byte

length

(Input)

Byte

length

(Out-

put)

Data

blocks

Status Access

type

GSD block

designation

GSD

Extended

block

identification

GSD

Standard

block

identifica-

tion

– – Place-

holder

disa-

bled

– EMPTY_

MODULE

0x00 0x00

0…4 – Totalizer +

Status

active read TOTAL. 0x41, 0x84,

0x85

0x41, 0x84,

0x85

– – Place-

holder

disa-

bled

– EMPTY_

MODULE

0x00 0x00

– 0 Control

variable

active write CONTROL_

BLOCK

0x20 0x20

Slot 0: Placeholder (EMPTY_MODULE)

Slot 1: Totalizer “without control variable“Slot 2: Placeholder (EMPTY_MODULE)

Slot 3: Control block (CONTROL_BLOCK) manufacturer-specific

F 0 6 - 5 0 P B x x x x - 2 0 - x x - x x - x x - 0 0 1

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Example 3:Configuration of the measured variables without placeholders (EMPTY_MODULE) usingthe manufacturer-specific GSD file.

This form of configuration transfers the volume flow and the totalizer with control variable(SET_TOT).

! Note!If no further measured variables are required, the placeholders will not have to be used.This only applies if no control blocks (manufacturer-specific) are used.

Slot 0: AI-volume flow

Slot 1: Totalizer 1 + Control variable (SET_TOT)

F 0 6 - 5 0 P B x x x x - 2 0 - x x - x x

- x x - 0 0 2

Configuration data

Byte

length

(Input)

Byte

length

(Out-

put)

Data

blocks

Status Access

type

GSD block

designation

GSD

Extended

block

identification

GSD

Standard

block

identifica-

tion

0…4 – Volume

flow +

Status

active read AI 0x42, 0x84,

0x08, 0x05

0x94

5…9 0 Totalizer +

Status +

Controlvariable

active read +

write

SETTOT_

TOTAL

0xC1, 0x80,

0x84, 0x85

0xC1, 0x80,

0x84, 0x85

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Example 4:Full configuration via the profile GSD file PA139740.gsd (IEC 61158-2 (MBP)).

This form of configuration transfers the volume flow and the totalizer with controlvariable.

! Note!This GSD file contains an AI block and a totalizer block. The AI block is always assignedto the volume flow.

Slot 0: AI-volume flow

Slot 1: Totalizer 1 + Control variable (SET_TOT, MODE_TOT)

F 0 6 - 5 0 P B x x x x - 2 0

- x x - x x - x x - 0 0 3

Configuration data

Byte

length

(Input)

Byte

length

(Out-

put)

Data

blocks

Status Access

type

GSD block

designation

GSD

Extended

block

identification

GSD

Standard

block

identifica-

tion

0…4 – Volume

flow +

Status

active read AI – 0x94

5…9 0…1 Totalizer +

Status +

Control

variable

active read +

write

SETTOT_

MODETOT_

TOTAL

– 0xC1, 0x81,

0x84, 0x85

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Status code

The status codes which are supported by the blocks AI (Analog Input), TOT (Totalizer)and display value are listed in the following table.The coding of the status corresponds to “PROFIBUS-PA Profile for Process ControlDevices - General Requirements” V 3.0:

Status Code Meaning Device status Limits

0x1C

0x1D

0x1E

0x1F

out of service bad

OK

LOW_LIM

HIG_LIM

CONST

0x11 below sensor limit bad LOW_LIM

0x12 sensor limit exceeded bad HIG_LIM

0x0C

0x0D

0x0E

0x0F

device failure bad

OK

LOW_LIM

HIG_LIM

CONST

0x08

0x090x0A

0x0B

not connected(function block not available)

bad

OK

LOW_LIMHIG_LIM

CONST

0x40

0x41

0x42

0x43

non-specific uncertain

OK

LOW_LIM

HIG_LIM

CONST

0x44

0x45

0x46

0x47

last useable value uncertain

OK

LOW_LIM

HIG_LIM

CONST

0x48

0x49

0x4A0x4B

substitute set uncertain

OK

LOW_LIM

HIG_LIMCONST

0x4C

0x4D

0x4E

0x4F

initial value

(values which are not saved after

the device or parameters have

been reset)

uncertain

OK

LOW_LIM

HIG_LIM

CONST

0x50

0x51

0x52

0x53

measured value of sensor inaccu-

rateuncertain

OK

LOW_LIM

HIG_LIM

CONST

0x60

0x61

0x62

0x63

simulated value uncertain

OK

LOW_LIM

HIG_LIM

CONST

0x80

0x81

0x82

0x83

measuring system OK good

OK

LOW_LIM

HIG_LIM

CONST

0x84

0x85

0x86

0x87

update event

(change of parameters)good

OK

LOW_LIM

HIG_LIM

CONST

0x8C

0x8D

0x8E

0x8F

active critical alarm

(critical alarm:

alarm limit exceeded)

good

OK

LOW_LIM

HIG_LIM

CONST

0x88

0x89

0x8A

0x8B

active advisory alarm(warning: advance warning limit

exceeded)

good

OK

LOW_LIM

HIG_LIM

CONST

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6.4.3 Cycle times

Measurement value processing and data communication is effected by Promag in threesteps:

1st step: Processing measurement valuesThis involves the calculation of the primary measured variable “volume flow” on thebasis of sensor signals.The duration of the sampling intervals will depend on the type of sensor that is beingused, the nominal diameter and the energy supply (50 Hz, 60 Hz, DC). The typicalprocessing times of the Promag 50 can be found in the following table:

2nd step: AI block calculation

The default values of the AI block and the totalizer are calculated on the basis of themeasured variable ascertained while processing the measured values (volume flow)and are then copied to a cyclic data telegram.The AI block calculation is effected within a period of max. 50 ms per block.

! Note!Each measurement only involves the calculation of the AI or totalizer block. This AI blockor totalizer block will only be calculated if it has been activated using the configuration

software (see Page 96). The deactivation of parameters which are not required in thecyclic data telegram will improve the real time performance of the flowmeter.

Sensor DN Scan interval in [ms]

[mm] 50 Hz 60 Hz DC

Promag W

Promag P

15...50

65

80...100

125...200250...400

450...500

600

700...750

800...900

1000...1050

1200

1350...1400

1500

1600...1700

1800

2000

60.0

60.0

60.0

100.0120.0

140.0

160.0

200.0

240.0

300.0

300.0

340.0

380.0

420.0

480.0

500.0

50.0

50.0

66.7

100.0116.7

150.0

166.7

200.0

250.0

300.0

300.0

350.0

400.0

450.0

500.0

500.0

55.0

72.5

72.5

109.0126.6

145.0

164.0

200.0

217.0

256.0

294.0

323.0

370.0

400.0

435.0

435.0

Promag H 2...25

40...6580...100

40.0

60.060.0

33.3

50.066.7

-

36.036.0

AI-Block-

berechnung

First

block

Data telegram

Second

block

Volume flow

Sensor

signals

1. Step 2. Step 3. Step

Inquiry from

MasterAI block

calculation

Totalizer block

calculation

Volume flow

Signal processingPROFIBUS

Protocol chip

F 0 6 - x 0 P B x x x x - 0 2 - x x - x x - e n - 0 0 0

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3rd step: PROFIBUS protocol chip

The cyclic data telegram is transferred to the protocol chip and, following an inquiryfrom the master, is sent to the master in accordance with the data transfer rate.

m s

5

1 5

2 5

3 5

4 5

5 5

6 5

7 5

8 5

9 5

1 0 5

1 1 5

1 2 5

1 3 5

1 4 5

1 5 5

1 6 5

1 7 5

1 8 5

1 9 5

2 0 5

2 1 5

1 0

0

2 0

3 0

4 0

5 0

6 0

7 0

8 0

9 0

1 0 0

1 1 0

1 2 0

1 3 0

1 4 0

1 5 0

1 6 0

1 7 0

1 8 0

1 9 0

2 0 0

2 1 0

9 .

8

9 .

8

9 .

8

9 .

8

9 .

8

1 0 .

0

1 0 .

0

1 0 .

0

1 0 .

0

1 0 .

0

1 0 .

2

1 0 .

2

1 0 .

2

1 0 .

2

1 0 .

2

1 0 .

5

1 0 .

5

1 0 .

5

1 0 .

5

1 0 .

5

P r o m a g H

D N

2 5 ,

5 0 H z

S c a

n n i n g i n t e r v a l l < 4 0 m s

2 a c t i v a t e d b l o c k s

A I b

l o c k c a l c u l a t i o n / T o t a l i z e r b l o c k c a l c u l a t i o n : 5 3 m s p e r b l o c k

E x a m p l e f o r t h e t i m i n g o f t h e b l o

c k c a l c u l a t i o n a n d t h e s i g n a l p

r o c e s s i n g

T o t a l p r o c e s s i n g t i m e

f o r o n e f u n c t i o n b l o c k

T o t a l p r o c e s s i n g t i m e

f o r t w o f u n c t i o n b l o c k s

B l o

c k c a l c u l a t i o n

S i g

n a l p r o c e s s i n g

V o l u m e f l o w

T o t a l i z e r

V o l u m e f l o w

T o t a l i z e r

S i g n a l p r o c e s s i n g

F u n c t i o n b l o c k c a l c u l a t i o n

M e a s u r i n g v a l u e t r a n s m i s s i o n

t o t h e a u t o m a t i o n c o n t r o l s y s t e m

N e

w m e a s u r i n g

v a l u e

N e w m e a s

u r i n g

v a l u e

N e w m e a s u r i n g

v a l u e

s a m e v a l u e

s a m e v a l u e

s a m e v a l u e

N e w m e a s u r i n g

v a l u e

s a m e

v a l u e

F 0 6 - 5 x H

P B x x x - 0 2 - x x - x x - e n - 0 0 0

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6.5 Application-specific commissioning

6.5.1 Quick Setup “Commissioning”

If the measuring device is equipped with a local display, all device-specific parameters

important for standard measuring operation can be configured easily and quickly usingthe “Commissioning” Quick Setup menu (Fig. 50).The individual parameters and functions must be configured via the configuration pro-gram, e.g. Commuwin II, on measuring devices which do not have a local display.

Fig. 50: Quick Setup “Commissioning” (only with local display)

6.5.2 Empty-pipe/full-pipe calibration

Flow cannot be measured correctly unless the measuring tube is completely full.This status can be permanently monitored using the Empty Pipe Detection:• EPD = Empty Pipe Detection (with the help of an EPD electrode)• OED = Open Electrode Detection (Empty Pipe Detection with the help of the measur-

ing electrodes, if the sensor is not equipped with an EPD electrode or the orientationis not suitable for using EPD).

" Caution!A detailed description and other helpful hints for the empty-pipe/full-pipe adjustmentprocedure can be found in the separate “Description of Device Functions” Manual:• EPD ADJUSTMENT (6481) → Carrying out the adjustment.• EPD (6420) → Switching on and off EPD/OED.

• EPD RESPONSE TIME (6425) → Input of the response time for EPD/OED.

! Note!• These settings can also be made in accordance with the manufacturer's specific

matrix using Commuwin II.• The EPD function is not available unless the sensor is fitted with an EPD electrode.• The devices are already calibrated at the factory with water (approx. 500 µS/cm).

If the fluid conductivity differs from this reference, empty-pipe/full-pipe adjustment hasto be performed again on site.

• The default setting for EPD/OED when the devices are delivered is OFF; the functionhas to be activated if required.

• The EPD/OED process error can be output by means of the configurable relay

outputs.

++ +E E- +

ENDRESS+HAUSER

E

ESC

QSCommission

Language

Defaults

Quick Setup

UnitVolume flow

MeasuringMode

HOME-POSITION

Quit Quick Setup

F 0 6 - 5 3 P B x x x x - 1 9 - x x - x x - d e - 0 0 1

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Performing empty-pipe and full-pipe adjustment (EPD/OED)(Display k)

! 1. Select the appropriate function in the function matrix:HOME → F → R → BASIC FUNCTIONS → F → R → PROCESSPARA-METER → F → R → ADJUSTMENT → F → EPD/OED ADJUSTMENT

2. Empty the piping. In case of an EPD adjustment, the wall of the measuring tubeshould be wetted with fluid for the adjustment procedure but this is not the case withan OED adjustment!

3. Start empty-pipe adjustment: Select “EMPTY PIPE ADJUST” or “OED EMPTYADJUST” and press F to confirm.

4. After empty-pipe adjustment, fill the piping with fluid.5. Start full-pipe adjustment: Select “FULL PIPE ADJUST” or “OED FULL ADJUST”

and press F to confirm.6. Having completed the adjustment, select the setting “OFF” and exit the function by

pressing F .7. Now select the “EPD” function (6420). Switch on Empty Pipe Detection by selecting

the following settings:– EPD → Select ON STANDARD or ON SPECIAL and press F to confirm.

– OED → Select OED and confirm with F .

" Caution!The adjustment coefficients must be valid before you can activate the EPD/OEDfunction. If adjustment is incorrect the following messages might appear on thedisplay:– FULL = EMPTY

The adjustment values for empty pipe and full pipe are identical. In cases of thisnature you must repeat empty-pipe or full-pipe adjustment!

– ADJUSTMENT NOT OKAdjustment is not possible because the fluid’s conductivity is out of range.

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PROline Promag 50 PROFIBUS-PA 7 Maintenance

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7 Maintenance

The Promag 50 flow measuring system requires no special maintenance.

External Cleaning

When cleaning the exterior of flowmeters, never use cleaning agents that attack the sur-face of the housing and the seals.

Seals

The seals of the Promag H sensor must be replaced periodically, particularly in the caseof gasket seals (aseptic version). The period between changes depends on the fre-quency of cleaning cycles, the cleaning temperature and the fluid temperature.

Replacement seals (accessories) → Page 109

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7 Maintenance PROline Promag 50 PROFIBUS-PA

108 Endress+Hauser

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PROline Promag 50 PROFIBUS-PA 8 Accessories

Endress+Hauser 109

8 Accessories

Various accessories, which can be ordered separately from Endress+Hauser, are avail-able for the transmitter and the sensor. The E+H service organisation can providedetailed information on the order codes of your choice.

Accessory Description Ordering code

Transmitter

Promag 50

Transmitter for replacement or for stock. Use

the order code to define the following specifi-

cations:

– Approvals

– Degree of protection / version

– Cable type for the remote version

– Cable entries

– Display / operation

– Software

50XXX − XXXXX * * * * * * * *

Mounting kit for

transmitter

Mounting kit for remote version.

Suitable for:

– Wall mounting

– Post mounting

– Installation in control panel

Mounting set for aluminium housings.

Suitable for pipe mounting.

DK5WM − *

Cable for

remote version

Coil and signal cables, various lengths.

Reinforced cable on request.

DK5CA − * *

Ground cable for

Promag W/P

Set consists of two ground cables. DK5GC − * * *

Ground disk for

Promag W, P

Ground disk for potential equalisation DK5GD – * * * *

Mounting kit for

Promag H

Mounting kit for Promag H, comprised of:

– 2 process connections (see Page 160 ff.)

– Threaded fasteners

– Seals

DKH * * − * * * *

Adapter connection for

Promag A/H

Adapter connections for installing the

Promag 50 H instead of a Promag 30/33 A or

Promag 30/33 H DN 25.

DK5HA − * * * * *

Ground rings forPromag H

If the process connections are made of PVCor PVDF,

ground rings are necessary to

ensure that potential is matched.

Set of ground rings, comprising:

– 2 ground rings

– 2 seals

DK5HR − * * *

Set of seals for

Promag H

For regular replacement of the seals of the

Promag H sensor.

DK5HS − * * *

Wall mounting kit for

Promag H

Wall mounting kit for the Promag H sensor DK5HM − * *

Welding jig for

Promag H

Weld nipple as process connection:

Welding jig for installation in a pipe.

DK5HW − * * *

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8 Accessories PROline Promag 50 PROFIBUS-PA

110 Endress+Hauser

Applicator Software for selecting and configuring flow-

meters.

Applicator can be downloaded from the Inter-

net or ordered on CD-ROM for installation on

a local PC.

Contact your E+H representative for more

information.

DKA80 − *

ToF Tool-FieldTool

Package

Modular software package consisting of the

"ToF Tool" service program for configuring and

diagnosing ToF level transmitters (time-of-

flight measurement) and the "FieldTool" serv-

ice program for configuring and diagnosing

PROline flowmeters. The PROline flowmeters

are accessed via a service interface or via the

FXA 193 service interface.

Contents of the "ToF Tool-FieldTool Package"

• Commissioning, maintenance analysis

• Measuring device configuration

• Service functions

• Visualisation of process data

• Trouble-shooting

• Controlling the “FieldCheck” tester/simula-

tor

Contact your E+H representative for more

information.

DXS10 − * * * * *

FieldCheck Tester/simulator for testing flowmeters in the

field.When used in conjunction with the

“ToF Tool-FieldTool Package,” software pack-

age, test results can be imported into a data-

base, printed and used for official certifica-

tion.

Contact your E+H representative for more

information.

DXC10 − * *

Accessory Description Ordering code

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PROline Promag 50 PROFIBUS-PA 9 Trouble-shooting

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9 Trouble-shooting

9.1 Trouble-shooting guide

Always begin your trouble-shooting using the checklist below, if faults occur after start-up or during operation. The routine takes you directly to the cause of the problem andthe appropriate remedial measures.

" Caution!In the event of a serious fault, a flowmeter might have to be returned to the manufacturerfor repair. The procedures on Page 8 must be carried out before you return a flowmeterto Endress+Hauser. Always enclose a duly completed “Safety regulation” form. You willfind a preprinted form at the back of this manual.

Check the display

No display visible and no

output signals present.

1. Check the power supply → terminals 1, 2

2. Check device fuse → Page 126

85...260 V AC: 0.8 A slow-blow / 250 V

20...55 V AC and 16...62 V DC: 2 A slow-blow / 250 V

3. Measuring electronics defective → order spare parts → Page 121

No display visible, but out-

put signals are present.

1. Check whether the ribbon-cable connector of the display module is

correctly plugged into the amplifier board → Page 123, 125

2. Display module defective → order spare parts → Page 121

3. Measuring electronics defective → order spare parts → Page 121

Display texts are in a foreign

language.

Switch off power supply. Press and hold down both the OS buttons and

switch on the measuring device. The display text will appear in English

(default) and is displayed at maximum contrast.

Error messages on display

Errors which occur during commissioning or measuring operation are displayed immediately.

Error messages consist of a variety of icons. The meanings of these icons are as follows:

– Error type: S = system error, P = process error

– Error-message type: $ = fault message, ! = notice message

– PARTIALLY FILLED PIPE = error designation (e.g. measuring tube is only partly filled)

– 03:00:05 = duration of error occurrence (in hours, minutes and seconds)

– #401 = error number

" Caution!

• See the information on Page 69 ff.!

• Simulations and positive zero return are interpreted by the measuring system as being system errorsbut are only displayed as notice messages.

Error number:

No. 001 – 399

No. 501 – 699

System error (device failure) has occurred → Page 113 ff.

Error number:

Nr. 401 − 499

Process error (application error) has occurred → Page 117 ff.

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9 Trouble-shooting PROline Promag 50 PROFIBUS-PA

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Faulty connection to control system

No connection can be made between the control system and the flowmeter.

Check the following points:

Supply voltage

Transmitter

Check the supply voltage → terminals 1/2

Device fuse Check device fuse → Page 126

85...260 V AC: 0.8 A slow-blow / 250 V

20...55 V AC and 16...62 V DC: 2 A slow-blow / 250 V

Fieldbus connection Check data lines

Fieldbus connector – Check pin assignment/wiring → Page 63

– Check connection between connector/fieldbus port.

Is the coupling ring tightened correctly?

Fieldbus voltage Check that a min. bus voltage of 9 V DC is present at terminals 26/27.

Permissible range: 9...32 V DC

Network structure Check permissible fieldbus length and number of spurs

→ Page 48

Base current Is there a base current of min. 11 mA?

Bus address Check bus address: make certain that there are no double assignments!

Terminators Has the PROFIBUS network been terminated correctly?

Each bus segment must always be terminated with a bus terminator at

both ends (start and finish). Otherwise interference may affect communi-

cation.

Current consumption

Permissible supply current

Check the current consumption of the bus segment:

The current consumption of the bus segment in question (= total of basic

currents of all fieldbus stations) must not exceed the max. permissible

feed current of the fieldbus power supply.

System or process error messages

System or process errors which occur during commissioning or during a measuring operation can also

be displayed in the manufacturer-specific device controls using the Commuwin II Operating

Program → Page 113 ff.

Other error (without error message)

Some other error has

occurred.

Diagnosis and rectification → Page 120

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PROline Promag 50 PROFIBUS-PA 9 Trouble-shooting

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9.2 System and process error messages

General notes

System and process errors are permanently assigned to two different error messagetypes and are thus given different priorities:

Error message type “Fault message”:• This signal will cause the measurement operation to be immediately interrupted or

stopped!• Presentation on the PROFIBUS→ Fault messages will be reported to the next function

block or the control system by setting the status of the corresponding process valueto “BAD”.

• Local display → A blinking lightning bolt ($) will appear.

Error message type “Notice message”:• The measurement operation will continue as usual in spite of this message!• Presentation on the PROFIBUS→ Notice messages will be reported to the next func-

tion block or the control system by setting the status of the corresponding process

value to “UNCERTAIN”.• Local display→ A blinking exclamation point (!) will appear.

Serious system errors, e.g. a fault in the electronic module, are always evaluated by theinstrument as a “fault message” and will be displayed! Simulations and the suppressionof the measured value are only reported with a “Notice message”.

Error messages in the configuration program (Class 2 Master) → see table

In the Promag 50 system/process errors are recognised and reported in the TransducerBlock and Analog Input Block. The following table contains a listing of the device statusmessages for the Analog Input block (PROFIBUS-Profile 3.0) and a description of thedevice status messages which may appear on the display (Measured value Q = Meas-

urement Quality).

Error messages on the local display → see table

Device status

message

Diagnosis message

(Control system)

Device status

message

(Display)

No. Initial status

Analog Input Block/

Totalizer Block

Measured

value Q /

Substatus/

alarm limit

Cause/remedy

ROM / RAM failure S CRITICAL FAILURE

$ # 001

1 device failure BAD

0x0F

constant

Cause:

System error. ROM / RAM error.

Error when accessing the program

memory (ROM) or random access

memory (RAM) of the processor.

Remedy:

Replace the amplifier board.

Spare parts → Page 121

Amplifier EEPROM

failure

S AMP HW EEPROM

$ # 011

11 device failure BAD

0x0F

constant

Cause:

System error. Measuring amplifier

has faulty EEPROM

Remedy:

Replace the amplifier board.

Spare parts → Page 121

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Amplifier EEPROM

data inconsistent

S MP SW-EEPROM

$ # 012

12 device failure BAD

0x0Fconstant

Cause:

System error. Error when accessingdata of the measuring amplifier

EEPROM

Remedy:

Execute a warm start (= start up

the measuring system without net-

work interruption).

• PROFIBUS (Commuwin II):

Manufacturer-specific trans-

ducer block → Service & Analy-

sis (V0H2)

• Local display:

SUPERVISION→ SYSTEM →

OPERATION → SYSTEM RESET

(→ RESTART SYSTEM)

! Note!

The measuring device must be

restarted after fault elimination.

S-DAT failure /

S-DAT not inserted

S SENSOR HW DAT

$ # 031

31 sensor failure BAD

0x10

no limits

Cause:

System error

1. S-DAT is defective.

2. S-DAT is not plugged into

amplifier board (missing)

Remedy:

1. Replace the S-DAT.

Spare parts → Page 121Check the spare part set num-

ber to ensure that the new,

replacement DAT is compatible

with the measuring electronics.

2. Plug S-DAT intoamplifier board → Page 123, 125

S-DAT data

inconsistent

S SENSOR SW DAT

$ # 032

32 sensor failure BAD

0x10

no limits

Cause:

System error. Error accessing the

calibration values stored in the S-

DAT.

Remedy:

1. Check whether the

S-DAT is correctly plugged into

the amplifier board

→ Page 123, 125

2. Replace the S-DAT if it is defec-

tive.

Spare parts → Page 121

Check the spare part set num-

ber to ensure that the new,

replacement DAT is compatible

with the measuring electronics.

3. Replace measuring electronics

boards if necessary.

Spare parts → Page 121

Device status

message

Diagnosis message

(Control system)

Device status

message

(Display)

No. Initial status

Analog Input Block/

Totalizer Block

Measured

value Q /

Substatus/

alarm limit

Cause/remedy

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T-DAT failure S TRANSM. HW DAT

$ # 041

41 device failure BAD

0x0Fconstant

Cause:

System error1. T-DAT is faulty

2. T-DAT is not plugged into I/O

board (missing).

Remedy:

1. Replace the T-DAT.

Spare parts → Page 121

Check the spare part set num-

ber to ensure that the new,

replacement DAT is compatible

with the measuring electronics.

2. Plug T-DAT into I/O-board → Page 123, 125

T-DAT data

inconsistent

S TRANSM. SW DAT

$ # 042

42 device failure BAD

0x0F

constant

Cause:

System error. Error accessing the

calibration values stored in the T-

DAT.

Remedy:

1. Check whether the T-DAT is

correctly plugged into the I /O

board → Page 123, 125

2. Replace T-DAT if faulty.

Spare parts → Page 121

Check the spare part set num-

ber to ensure that the new,

replacement DAT is compatible

with the measuring electronics.3. Replace measuring electronics

boards if necessary.

Spare parts → Page 121

Compatibility

Amp. I/O Mod.

S V / K COMPATIB.

$ # 051

51 device failure BAD

0x0F

constant

Cause:

The I/O board and the amplifier

board are not compatible.

Remedy

Use only compatible assemblies

and boards.

Check the compatibility of the

assemblies used. Check the:

– Spare part set number

– Hardware revision code

F-CHIP failure S HW F-CHIP

$ # 061

61 device failure BAD

0x0F

constant

Cause:

F-Chip amplifier

1. F-Chip defective

2. F-Chip is not plugged into the I/

O board (missing).

Behebung

1. Replace the F-Chip .

Spare parts

2. Plug F-Chip into the I/O board

Device status

message

Diagnosis message

(Control system)

Device status

message

(Display)

No. Initial status

Analog Input Block/

Totalizer Block

Measured

value Q /

Substatus/

alarm limit

Cause/remedy

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TOT could not be

restarted

S CHEKSUM. TOTAL.

$ # 111

111 device failure BAD

0x0Fconstant

Cause:

System error. Totalizer checksumerror

Remedy:

1. Restart the device

2. Replace the amplifier board if

necessary.

Spare parts → Page 121

Amplifier and I/O board

only partially compati-

ble

S V / K KOMPATIB.

$ # 121

121 device failure BAD

0x0F

constant

Cause:

System error. Due to different soft-

ware versions, I/O board and

amplifier board are only partially

compatible (possibly restricted

functionality).

! Note:

– This message is only listed in the

error history.

– Nothing is displayed on the dis-

play.

Remedy:

Module with lower software version

has either to be actualizied by ToF

Tool-FieldTool Package with the

required software version or the

module has to be replaced.

Spare parts → Page 121

Save to T-DAT failed S LOAD T-DAT

! # 205

205 device failure BAD

0x0F

constant

Cause:

System error. Data backup to

T-DAT failed, or error when acces-

sing the calibration values stored in

the T-DAT.

Remedy:

1. Check whether the T-DAT is

correctly plugged into the I/O

board → Page 123, 125

2. Replace T-DAT if faulty.

Spare parts → Page 121

Check the spare part set num-

ber to ensure that the new,

replacement DAT is compatible

with the measuring electronics.

3. Replace measuring electronics

boards if necessary.

Spare parts → Page 121

Device status

message

Diagnosis message

(Control system)

Device status

message

(Display)

No. Initial status

Analog Input Block/

Totalizer Block

Measured

value Q /

Substatus/

alarm limit

Cause/remedy

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Restore from T-DAT

failed

S SAVE T-DAT

! # 206

206 device failure BAD

0x0Fconstant

Cause:

System error. Data backup to T-DAT failed, or error when acces-

sing the calibration values stored in

the T-DAT.

Remedy:

1. Check whether the

T-DAT is correctly plugged into

the I/O-board → Page 123,

125

2. Replace T-DAT if faulty.

Spare parts → Page 121

Check the spare part set num-

ber to ensure that the new,

replacement DAT is compatible

with the measuring electronics.3. Replace measuring electronics

boards if necessary.

Spare parts → Page 121

Communication failure S COMMUNICAT. I/O

$ # 261

261 no communication BAD

0x18

no limits

Cause:

System error. Communication error.

No data reception between ampli-

fier and I/O board or faulty internal

data transfer.

Remedy:

Check, whether the electronics

boards are correctly inserted in

their holders → Page 123, 125

Coil Current out of

tolerance

S TOL. COIL CURR.

$ # 321

321 device failure BAD

0x0F

constant

Cause:

System error. The coil current of the

sensor is outside the tolerance.

Remedy:

1. Switch off the power supply and

check the connectors of the coil

cable → Page 123, 125

2. Replace measuring electronics

boards if necessary.

Spare parts → Page 121

Empty Pipe detected P EMPTY PIPE

! # 401

401 sensor conversion not

accurate (measured

value from sensor not

accurate)

UNCERTAIN

0x50

no limits

Cause:

Process error. Alarm by Empty Pipe

Detection (EPD). Measuring tube

partially filled or empty.

Remedy:

– Check the process conditions of

the plant

– Fill the measuring tube

EPD adjustment not

possible

P EPD ADJ.N.OK

! # 461

461 non-specific UNCERTAIN

0x40

no limits

Cause:

Process error. EPD calibration not

possible because the fluid's con-

ductivity is either too low or too

high.

Remedy:

The EPD function cannot be used

with fluids of this nature.

Device status

message

Diagnosis message

(Control system)

Device status

message

(Display)

No. Initial status

Analog Input Block/

Totalizer Block

Measured

value Q /

Substatus/

alarm limit

Cause/remedy

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EPD adjustment wrong P EPD FULL=EMPTY

$ # 463

463 non specific UNCERTAIN

0x40no limits

Cause:

Process error. The EPD calibrationvalues for empty pipe and full pipe

are identical, therefore incorrect.

Remedy:

Repeat EPD calibration, making

sure procedure is correct → Page 106

New amplifier software

loaded

S SW.-UPDATE ACT.

! # 501

501 substitute set

(Replacement value of

the Failsafe status)

UNCERTAIN

0x48

no limits

Cause:

New amplifier or communication

(I/O module) software version is

loaded. Currently no other func-

tions are possible.

Remedy:

Wait until process is finished.

Then restart the device.

Up-/Download device

data active

S UP-/DOWNLO.

ACT.

! # 502

502 substitute set

(Replacement value of

the Failsafe status)

UNCERTAIN

0x48

no limits

Cause:

Up- or downloading the device

data via configuration program.

Currently no other functions are

possible.

Remedy:

Wait until process is finished.

Positive zero returnactive

S POS.ZERO-RET.! # 601

601 sensor conversion notaccurate (measured

value from sensor not

accurate)

UNCERTAIN0x53

constant

Cause:System error

Positive zero return is activated

Remedy:

Switch off positive zero return

• PROFIBUS (Commuwin II):

Manufacturer-specific trans-

ducer block → Device matrix

(V8H4)

• Local display:

BASIC FUNCTION → SYSTEM

PARAMETER→ CONFIGURA-

TION → POSITIVE ZERO

RETURN (→ OFF)

Simulation failsafe

active

S SIM. FAILSAFE

! # 691

691 substitute set UNCERTAIN

0x48...0x4B

low/high

constant

Cause:

System error

Simulation of response to error is

active

Remedy:

Switch off simulation

• PROFIBUS (Commuwin II):

Manufacturer-specific trans-

ducer block → Service & Analy-

sis (V4H2)

• Local display:

SUPERVISION→ SYSTEM →

OPERATION → SIM. FAILSAFEMODE (→ OFF)

Device status

message

Diagnosis message

(Control system)

Device status

message

(Display)

No. Initial status

Analog Input Block/

Totalizer Block

Measured

value Q /

Substatus/

alarm limit

Cause/remedy

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Simulation Volume flow

active

S SIM. MEASURAND

! # 692

692 simulated value

(manually definedvalue)

UNCERTAIN

0x60...0x63low/high

constant

Cause:

System errorSimulation is active

Remedy:

Switch off simulation

• PROFIBUS (Commuwin II):

Manufacturer-specific trans-

ducer block → Service & Analy-

sis (V4H0)

• Local display:

SUPERVISION → SYSTEM →

OPERATION→ SIM. MEASU-

RED VARIABLE (→ OFF)

Device test via

FieldCheck active

S FIELD CHECK AKT.

! # 698

698 simulated value UNCERTAIN

0x60...0x63

low/high

constant

Cause:

The measuring device is being

checked on site via the test and

simulation device.

Remedy:

-

Device status

message

Diagnosis message

(Control system)

Device status

message

(Display)

No. Initial status

Analog Input Block/

Totalizer Block

Measured

value Q /

Substatus/

alarm limit

Cause/remedy

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9.3 Process errors without messages

Symptoms Rectification

Remark:You may have to change or correct certain settings in parameters in order to rectify the fault.

The following parameters are described in detail in the “Description of Device Functions” manual.

Flow values are negative,

even though the fluid is flow-

ing forwards through the

pipe.

1. In case of remote version:

– Switch off power supply and check wiring → Page 49 ff.

– If necessary, swap the connections for terminals 41 and 42

2. Alter setting in INSTALLATION DIR. SENSOR function accordingly

Measured value reading

fluctuates even though flow

is steady.

1. Check grounding and potential equalisation → Page 59 ff.

2. Check whether gas bubbles are present in the medium

3. "TIME CONSTANT" function -> increase value

4. "DISPLAY DAMPING" function -> increase value

Measured value reading ormeasuring value output pul-

sates or fluctuates, e.g.

because of reciprocating

pump, peristaltic pump, dia-

phragm pump or pump with

similar delivery characteris-

tic.

Increase the value for system damping:• PROFIBUS (Commuwin II):

– Manufacturer-specific Transducer Block→ Device Matrix

SYSTEM DAMPING (V8H2)

– Analog Input Function Block RISING TIME (V1H8)

• Local display:

SYSTEM PARAMETER → SYSTEM DAMPING

If these measures do not help, a pulsation damper must be installed

between the pump and the flowmeter.

Will a slight flow be dis-

played even though the fluid

is at a standstill and the

measuring tube is full?

1. Check grounding and potential equalisation → Page 59 ff.

2. Check the fluid for presence of gas bubbles.

3. Enter or increase the value for the switching point of low flow cutoff:

– PROFIBUS (Commuwin II):

Manufacturer-specific Transducer Block → Device MatrixON VALUE LOW FLOW CUTOFF (V3H1),

OFF VALUE LOW FLOW CUTOFF (V3H2)

– Local display:

PROCESS PARAMETER → ON VALUE LOW FLOW CUTOFF

Will a measured value be

displayed even though

measuring tube is empty?

1. Perform empty-pipe/full-pipe calibration and then switch on Empty

Pipe Detection → Page 106

2. Remote version: check the terminal connection of the EPD cable →Page 49 ff.

3. Fill the measuring tube.

The fault cannot be rectified

or some other fault not

described above hasoccurred.

In these instances, please

contact your E+H service

organisation.

The following options are available for tackling problems of this nature:

Request the services of an E+H service technicianIf you contact our service organisation to have a service technician sent

out, please be ready with the following information:

– Brief description of the fault

– Nameplate specifications (Page 9 ff.): Order code and serial number

Returning devices to E+H

The procedures on Page 8 must be carried out before you return a flow-

meter requiring repair or calibration to Endress+Hauser.

Always enclose a duly completed “Safety regulation” form with the flow-

meter. You will find a preprinted “Safety regulation” form at the back of

this manual.

Replace transmitter electronics

Components in the measuring electronics defective →

order replacement → Page 121

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9.4 Spare parts

In Chap. 9.1, you will find an extensive trouble-shooting guide. The measuring device,moreover, provides additional support in the form of continuous self-diagnosis and errormessages.Fault rectification can entail replacing defective components with tested spare parts.The illustration below shows the available scope of spare parts.

! Note!You can order spare parts directly from your E+H service organisation by providing theserial number printed on the nameplates (Page 9 ff.).

Spare parts are shipped as sets comprising the following parts:• Spare part• Additional parts, small items (fasteners, etc.)• Mounting instructions• Packaging

Fig. 51: Replacement parts for transmitter Promag 50 (field and wall-mount housing)

1 Power supply board (85...260 V AC, 20...55 V AC, 16...62 V DC)

2 Amplifier board

3 I/O board – type PROFIBUS-PA (Com module)

4 S-DAT (sensor data memory)

5 Display module

6 Fieldbus connectors comprising protective cap, connector, adapter PG 13.5/M20.5,

Order No. 50098037

1

2

3

5

4

6

F 0 6 - 5 0 x P B x x x - 0 3 - 0 6 - 0 6

- x x - 0 0 0

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9.5 Removing and installing printed circuit boards

Field housing: removing and installing printed circuit boards (Fig. 52)

#

Warning!

• Risk of electric shock! Exposed components carry dangerous voltages. Make surethat the power supply is switched off before you remove the cover of the electronicscompartment.

• Risk of damaging electronic components (ESD protection). Static electricity candamage electronic components or impair their operability. Use a workplace with agrounded working surface purposely built for electrostatically sensitive devices!

• If you cannot guarantee that the dielectric strength of the device is maintained in thefollowing steps, then an appropriate inspection must be carried out in accordancewith the manufacturer’s specifications.

1. Remove the cover of the electronics compartment.2. Remove the local display (1) as follows:

– Press in the latches (1.1) at the side and remove the display module.

– Disconnect the ribbon cable (1.2) of the display module from the amplifier board.3. Remove the screws and remove the cover (2) from the electronics compartment.4. Remove power supply board (4) and I/O board (6):

Insert the thin pin in the opening (3) and pull the board out of its holder.5. Remove amplifier board (5):

– Pull the electrode signal cable (5.1) including S-DAT (5.3) from the board.– Gently disconnect the the coil current cable (5.2) from the board, i.e. without mov-

ing it back and forward.– Insert the thin pin into the hole provided for the purpose and pull the board clear

of its holder.

6. Installation is the reverse of the removal procedure.

" Caution!Use only original Endress+Hauser parts.

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Fig. 52: Field housing: removing and installing printed circuit boards

1 Local display

1.1 Latch

1.2 Ribbon cable (display module)

2 Electronics compartment cover (2 screws)

3 Opening for pin used in pulling and inserting card

4 Power supply board

5 Amplifier board

5.1 Electrode signal cable (Sensor) 5.2 Coil current cable (Sensor)

5.3 S-DAT (sensor data memory)

6 I/O board – type PROFIBUS -PA

4

5

6

3

3

3

2

1

1.2

5.1

5.3

5.2

1.1

F 0 6 - 5 0 x P B x x x - 0 3 - 0 6

- 0 6 - x x - 0 0 1

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Wall-mount housing: removing and installing printed circuit boards (Fig. 53)

# Warning!• Risk of electric shock. Exposed components carry dangerous voltages. Make sure

that the power supply is switched off before you remove the cover of the electronicscompartment.

• Risk of damaging electronic components (ESD protection). Static electricity candamage electronic components or impair their operability. Use a workplace with agrounded working surface, purposely built for electrostatically sensitive devices!

• If you cannot guarantee that the dielectric strength of the device is maintained in thefollowing steps, then an appropriate inspection must be carried out in accordancewith the manufacturer’s specifications.

1. Remove the screws and open the hinged cover (1) of the housing.2. Remove the screws securing the electronics module (2). Then push up electronics

module and pull it as far as possible out of the wall-mounted housing.3. Disconnect the following cables from amplifier board (7):

– The electrode signal cable (7.1) including S-DAT (7.3)– The coil current cable (7.2). Gently disconnect the cable, i.e. without

moving it back and forward.– The ribbon cable (3) of the display module

4. Remove the screws and remove the cover (4) from the electronics compartment.5. Remove the boards (6, 7, 8):

Insert a thin pin in the opening (5) and pull the board out of its holder.6. Installation is the reverse of the removal procedure.

" Caution!Use only original Endress+Hauser parts.

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Fig. 53: Wall-mounted housing: removing and installing printed circuit boards

1 Housing cover

2 Electronics module

3 Ribbon cable (display module)

4 Electronics compartment cover (3 screws)

5 Opening for pin used in pulling and inserting card

6 Power supply board

7 Amplifier board

7.1 Electrode signal cable (Sensor)

7.2 Coil current cable (Sensor)

7.3 S-DAT (sensor data memory)

8 I/O board – type PROFIBUS-PA

6

7

8

5

5

3 4

7.1

7.3

7.2

1

2

3

5

F 0 6 - 5 0 x P B x x x - 0 3 - 0 3 - 0 6 - x x - 0 0 0

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9.6 Replacing the device fuse

# Warning!Risk of electric shock. Exposed components carry dangerous voltages. Make sure thatthe power supply is switched off before you remove the cover of the electronics com-partment.

The main fuse is on the power supply board (Fig. 54).The procedure for replacing the fuse is as follows:

1. Switch off power supply.2. Remove the power supply board → Page 122, 1243. Remove cap (1) and replace the device fuse (2).

Use only fuses of the following type:– Power supply 20...55 V AC / 16...62 V DC → 2.0 A slow-blow / 250 V;

5.2 x 20 mm– Power supply 85...260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm– Ex-rated devices → see the Ex documentation.

4. Assembly is the reverse of the disassembly procedure.

" Caution!Use only original Endress+Hauser parts.

Fig. 54: Replacing the device fuse on the power supply board

1 Protective cap

2 Device fuse

F 0 6 - x x x x x x x x - 0 3 - x x - 0 6 - x x - 0 0 0

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9.7 Replacing exchangeable measuring electrodes

The Promag W sensor (DN 350...2000) is available with exchangeable measuring elec-trodes as an option. This design permits the measuring electrodes to be replaced orcleaned under process conditions (see Page 128).

Fig. 55: Apparatus for replacing exchangeable measuring electrodes (Replacing → Page 128 )

a Allen screw

b Handle

c Electrode cable

d Knurled nut (locknut)

e Measuring electrode

f Stop cock

g Retaining cylinder

h Locking pin (for handle)

i Ball valve housing

j Seal (retaining cylinder)

k Coil spring

F 0 6 - 5 x W x x x x x - 0 0 - 0 5 - x x - x x - 0 0 0

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Removing the electrode Installing the electrode

1 Loosen Allen screw (a) and remove the

cover.

1 Insert new electrode (e) into retaining cylin-

der (g) from below. Make sure that the seals

at the tip of the electrode are clean.

2 Remove electrode cable (c) secured tohandle (b).

2 Mount handle (b) on the electrode andinsert locking pin (h) to secure it in position.

" Caution!

Make sure that coil spring (k) is inserted.

This is essential to ensure correct electrical

contact and correct measuring signals.

2 Loosen knurled nut (d) by hand. This

knurled nut acts as a locknut.

2 Pull the electrode back until the tip of the

electrode no longer protrudes from retain-

ing cylinder (g).

3 Remove electrode (e) by turning handle

(b). The electrode can now be pulled out of

retaining cylinder (g) as far as a defined

stop.

# Warning!

Risk of injury! Under process conditions

(pressure in the piping system) the elec-

trode can recoil suddenly against its stop.

Apply counter-pressure while releasing the

electrode.

3 Screw the retaining cylinder (g) onto ball-

valve housing (i) and tighten it by hand.

Seal (j) on the cylinder must be correctly

seated and clean.

! Note!

Make sure that the rubber hoses on retain-

ing cylinder (g) and stop cock (f) are of the

same color (red or blue).

4 Close stop cock (f) after pulling out the

electrode as far as it will go.

#Warning!

Do not subsequently open the stop cock,

in order to prevent fluid escaping.

4 Open stop cock (f) and turn handle (b) to

screw the electrode all the way into the

retaining cylinder.

5 Remove the electrode complete with

retaining cylinder (g).

5 Screw knurled nut (d) onto the retaining cyl-

inder. This firmly locates the electrode in

position.

6 Remove handle (b) from electrode (e) by

pressing out locking pin (h). Take care not

to lose coil spring (k).

6 Use the Allen screw to secure electrode

cable (c) to handle (b).

" Caution!

Make sure that the machine screw securing

the electrode cable is firmly tightened. This

is essential to ensure correct electrical con-tact and correct measuring signals.

7 Remove the old electrode and insert the

new electrode. Replacement electrodes

can be ordered separately from E+H.

7 Reinstall the cover and tighten (a) Allen

screw.

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9.8 Software history

Software version /

date

Changes to software Changes to documentation

Amplifier

V 1.00.00 / 04.2000 Original software. −

V 1.01.00 / 08.2000 Software expansion

(functional adaptations)

none

V 1.01.01 / 09.2000 Software adaptation none

V 1.02.00 / 06.2001 Software expansion:

New functionalities−

V 1.03.00 / 03.2002 Software adaptation /

software expansion−

V 1.06.00 / 10.2003 Software expansion:

New / revised functionalities

Can be operated via service

protocol:

• Device functions in general

• Language groups

• Adjustable backlight (display)

• Operation hours counter

• Counter for access code

• Upload/Download with ToF Tool-FieldTool

Package

• ToF Tool-FieldTool package

– vailid as of software version 1.03.00

(the latest SW version can be downloaded

under: www.tof-fieldtool.endress.com

I/O board, communication module (inputs/outputs)

V 1.00.00 / 04.2001 Original software –

V 1.01.00 / 07.2001 Software adaptation –

V 2.00.01 / 03.2002 Software expansion: • The communication software can be

updated via the service protocol

V 2.01.00 / 09.2002 Software expansion: • Diagnostic data length in cyclic data

exchange adapted.

Note for replacing device:

From this software version onwards, a newGSD file must be used when replacing the

device.

V 2.02.xx / 12.2002 Software adaptation –

V 2.03.xx / 10.2002 Software expansion:

PROFIBUS operation via:

• New error messages

• SIL2 supported

• The totalizer values are also updated with-

out integration in cyclic data exchange

Commuwin II, version 2.08-1 and higher

(update C)

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10 Technical data

10.1 Technical data at a glance

Application

Application Measuring the flow rate of fluids in closed piping systems.

A minimum conductivity of ≥ 5 µS/cm is required for measuring; the mini-

mum conductivity required in the case of demineralised water is ≥ 20 µS/cm.

Applications in measurement, control and regulation.

Liner specific applications:

• Promag W (DN 25...2000):

– Polyurethane lining for applications with cold water and for slightly abra-

sive fluids.

– Hard rubber lining for all applications with water (especially for trinking

water)

• Promag P (DN 15...600):

– PTFE lining for standard applications in chemical and process indus-tries.

– PFA lining for all applications in chemical and process industries; espe-

cially for high process temperatures and applications with temperature

shocks.

• Promag H (DN 2...100):

PFA lining for all applications in chemical, process and food industries;

especially for high process temperatures, for applications with tempera-

ture shocks and for applications with CIP or SIP cleaning processes.

Function and system design

Measuring principle Electromagnetic flow measurement on the basis of Faraday’s Law.

Measuring system The measuring system consists of a transmitter and a sensor.Two versions are available:

– Compact version

transmitter and sensor form a single mechanical unit

– Remote version

transmitter and sensor are installed separately

Transmitter

• Promag 50 PROFIBUS-PA

Sensor

• Promag W (DN 25...2000)

• Promag P (DN 15...600)

• Promag H (DN 2...100)

Input

Measured variable Flow rate (proportional to induced voltage)

Measuring range Typically v = 0.01...10 m/s with the specified measurement accuracy

Operable flow range Over 1000 : 1

Output

Output signal PROFIBUS-PA interface:

PROFIBUS-PA in acc. with EN 50170 Vol. 2, IEC 61158-2, Profile Version 3.0

galvanically insulated

Signal on alarm PROFIBUS-PA interface:Status and alarm messages in acc. with PROFIBUS-PA Profile Version 3.0

Current consumption 11 mA

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Permissible

supply voltage

9...32 V, not intrinsically safe

FDE (Fault Disconnec-

tion Electronic)

0 mA

Data transfer rate Supported Baud rate = 31.25 kBaud

Signal coding Manchester II

Power supply

Electrical connection see Page 47 ff.

Potential equalisation see Page 59 ff.

Cable entries Power supply and signal cables (inputs/outputs):

– Cable entry M20 x 1.5 (8...12 mm)

– Threads for cable entries PG 13.5 (5...15 mm), 1/2" NPT, G 1/2"

Connecting cable for remote version:– Cable entry M20 x 1.5 (8...12 mm)

– Threads for cable entries PG 13.5 (5...15 mm), 1/2" NPT, G 1/2"

Cable specifications PROFIBUS-PA → Page 47

Remote Version → Page 53

Supply voltage 85...260 V AC, 45...65 Hz

20...55 V AC, 45...65 Hz

16...62 V DC

Power consumption AC: <15 VA (including sensor)

DC: <15 W (including sensor)

Switch-on current:– max. 13.5 A (< 50 ms) at 24 V DC

– max. 3 A (< 5 ms) at 260 V AC

Power supply failure Lasting min. 1 power cycle

• EEPROM saves measurement system data if power supply fails

• S-DAT = exchangeable data memory with sensor's characteristic data:

nominal diameter, serial number, calibration factor, zero-point, etc.

Performance characteristics

Reference operating

conditions

To DIN 19200 and VDI/VDE 2641:

• Fluid temperature: +28 °C ± 2 K

• Ambient temperature: +22 °C ± 2 K

• Warm-up time: 30 minutes

Installation:

• Inlet run >10 x DN

• Outlet run > 5 x DN

• Sensor and transmitter grounded.

• Sensor centered relative to the pipe.

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Maximum measured

Error

• ± 0.5% o.r. ± 1 mm/s (o.r. = of reading)

• optional: ± 0.2% o.r. ± 2 mm/s

Supply-voltage fluctuations have no effect within the specified range.

Max. measured error in [%] of reading

Repeatability ± 0.1% o.r. ± 0.5 mm/s (o.r. = of reading)

Operating conditions

Installation

Installation instructions Any orientation (vertical, horizontal)

Restrictions and additional installation instructions → see Page 15 ff.

Inlet and outlet runs Inlet run: typically ≥ 5 x DN

Outlet run: typically ≥ 2 x DN

Length of connecting

cable

Permissible cable length Lmax depends on the fluid conductivity. A minimum

conductivity of 20 µS/cm is required for measuring demineralised water.

Environment

Ambient temperature Standard: –20…+60 °C (sensor, transmitter)

Optional: –40...+60 °C (transmitter)

Note the following points:

• Install the flowmeter at a shady location. Avoid direct sunlight, particularly

in warm climatic regions.

• If both fluid and ambient temperatures are high, install the transmitter at a

remote location from the sensor (→ “Fluid temperature range”).

• At ambient temperatures below –20 °C the readability of the display may

be impaired.

Storage temperature –10...+50 °C (preferably +20 °C)

• The measuring device must be protected against direct sunlight during

storage in order to avoid unacceptably high surface temperatures.

• Choose a storage location where moisture does not collect in the measur-

ing device. This will help prevent fungus and bacteria infestation which

can damage the liner.

• Do not remove the protective plates or caps on the process connections

until the device is ready to install (only Promag P, H). This is particularly

important in the case of sensors with PTFE linings (only Promag P).

Degree of protection Standard: IP 67 (NEMA 4X) for transmitter and sensor

Optional: IP 68 (NEMA 6P) for remote version of Promag W and P sensor

Resistance to

vibrations and shock

Acceleration of up to 2 g in accord with IEC 68-2-6

(High temperature version: no corresponding data available)

CIP cleaning Promag W: not possible

Promag P: possible (note max. temperature)

Promag H: possible (note max. temperature)

F 0 6 - 5 x x x x x x x - 0 5 - x x - x x - x x - 0 0 0

0 1

2.5

[%]

2.0

1.5

1.0

0.5

0

2 4 6 8 10

v [m/s]

0.2 %

0.5 %

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SIP cleaning Promag W: not possible

Promag P: possible with PFA (note max. temperature)

Promag H: possible (note max. temperature)

Electromagnetic

compatibility (EMC)

To EN 61326/A1 and NAMUR recommendations NE 21

Process

Medium temperature

range

The permissible fluid temperature depends on the lining of the measuring

tube:

Promag W

0...+80 °C in the case of hard rubber (DN 65...2000)

–20...+50 °C in the case of polyurethane (DN 25...1000)

Promag P

–40...+130 °C in the case of PTFE (DN 15...600), limits → diagram

–20...+180 °C in the case of PFA (DN 25...200), limits → diagram

Compact version of Promag P (PFA or PTFE lining):

TA = ambient temperature, TF = fluid temperature

HT = high-temperature version, with insulation

Remote version of Promag P (PFA or PTFE lining):

TA = ambient temperature, TF = fluid temperature

HT = high-temperature version, with insulation

0

0

-20-40 20

20

40

60

TA [°C]

40 60 80

TF [°C]

100 120 140 160 180

HT

P T F E

P T F E

P F A

P F A

F 0 6 - 5 x P x x x x x - 0 5 - x x - x x - x x - 0 0 0

0

0

-20-40 20

20

40

60

TA [°C]

40 60 80

TF [°C]

100 120 140 160 180

HT

P T F E

P T F E

P F A

P F A

F 0 6 - x x P x x x x x - 0 5 - x x - x x - x x - 0 0 0

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Promag H

Sensor:

• DN 2...100: –20...+150 °C

Seal:

• EPDM: –20...+130 °C

• Silicone: –20...+150 °C• Viton: –20...+150 °C

• Kalrez: –20...+150 °C

Conductivity Minimum conductivity:

• ≥ 5 µS/cm for fluids generally

• ≥ 20 µS/cm for demineralised water

Note that in the case of the remote version, the minimum conductivity is also

influenced by the length of the connecting cable → Page 133

Medium pressure range

(Nominal pressure)

Promag W:

• EN 1092-1 (DIN 2501): PN 6 (DN 1200...2000), PN 10 (DN 200...2000),

PN 16 (DN 65...2000), PN 25 (DN 200...1000), PN 40 (DN 25...150)

• ANSI B16.5: Class 150 (1...24"), Class 300 (1...6")

• AWWA: Class D (28...78")• JIS B2238: 10K (DN 50...300), 20K (DN 25...300)

• AS 2129, Table E

Promag P:

• EN 1092-1 (DIN 2501): PN 10 (DN 200...600), PN 16 (DN 65...600),

PN 25 (DN 200...600), PN 40 (DN 15...150)

• ANSI B16.5: Class 150 (1/2...24"), Class 300 (1/2...6")

• JIS B2238: 10K (DN 50...300), 20K (DN 25...300)

• AS 2129, Table E

Promag H:

The permissible nominal pressure depends on the process connection and

seal:

• 40 bar: flange, weld nipples (with O-ring seal)

• 16 bar: all other process connections

Resistance to partial

vacuum of the measur-

ing tube lining

see Page 142

Limiting flow see Page 20

Pressure loss • No pressure loss if the sensor is installed in a pipe of the same nominal

diameter (Promag H: only DN 8 and larger).

• Pressure loss when using adapters in accord with (E) DIN EN 545 → Page 20

Mechanical construction

Design / dimensions → Page 145

Weight → Page 143

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Materials Promag W

Transmitter housing:

• Compact housing: powder-coated die-cast aluminum

• Wall-mounted housing: powder-coated die-cast aluminium

Sensor housing:

• DN 25...300: powder-coated die-cast aluminium• DN 350...2000: painted steel (Amerlock 400)

Measuring pipe:

• DN < 350: stainless steel1.4301 or 1.4306 (304L); for non-stainless flange

material: with Al/Zn protective coating

• DN > 300: stainless steel 1.4301 (304); for non-stainless flange material:

Amerlock 400 lacquer

Flanges:

• EN 1092-1 (DIN 2501): stainless steel 1.4571; S235JRG2 / RSt 37-2

(DN < 350: with Al/Zn protective coating; DN > 300 with Amerlock 400 lac-

quer

• ANSI: A105; 316L (DN < 350 with Al/Zn protective coating, DN > 300 with

Amerlock 400 lacquer)

• AWWA: A36• JIS: S20C, SUS 316L (DN < 350 with Al/Zn protective coating, DN > 300

with Amerlock 400 lacquer)

• AS 2129 Table E: A105; S235JRG2 / RSt 37-2

Ground disks (option): 1.4435/316L, alloy C-22

Electrodes:

• Standard: 1.4435

• Option: alloy C-22, tantalum

Seals: seals in acc. with DIN EN 1514-1 (DIN 2690)

Promag P

Transmitter housing:

• Compact housing: powder-coated die-cast aluminum• Wall-mounted housing: powder-coated die-cast aluminium

Sensor housing:

• DN 15...300: powder-coated die-cast aluminium

• DN 350...600: painted steel

Measuring pipe:

• DN < 350: stainless steel1.4301 or 1.4306 (304L); for non-stainless flange

material: with Al/Zn protective coating

• DN > 300: staininless steel 1.4301 (304); for non-stainless flange material:

Amerlock 400 lacquer

Flanges:

• EN 1092-1 (DIN 2501): stainless steel 1.4571; S235JRG2 / RSt 37-2

(DN < 350: with Al/Zn protective coating; DN > 300 with Amerlock 400 lac-

quer

• ANSI: A105; 316L (DN < 350 with Al/Zn protective coating, DN > 300 with

Amerlock 400 lacquer)

• JIS: S20C, SUS 316L (DN < 350 with Al/Zn protective coating, DN > 300

with Amerlock 400 lacquer)

• AS 2129 Table E: A105; S235JRG2 / RSt 37-2

Ground disks (option): 1.4435/316L, alloy C-22

Electrodes:

• Standard: 1.4435

• Option: alloy C-22, tantalum, platinum/rhodium 80/20

Seals: seals in acc. with DIN EN 1514-1 (DIN 2690)

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Promag H

Transmitter housing:

• Compact housing: powder-coated die-cast aluminum or stainless steel

field housing (1.4301 / 316L)

• Wall-mounted housing: powder-coated die-cast aluminium

Sensor housing: 1.4301Wall assembly set: 1.4301

Measuring pipe: stainless steel 1.4301 or 1.4306 (304L)

Flanges:

• All connections 1.4404 / 316L

• Flanges (EN (DIN), ANSI, JIS) also available in PVDF

• Adhesive fitting made of PVC

Ground rings (Option): 1.4435 (316L), tantalum, alloy C-22

Electrodes:

• Standard: 1.4435

• Optional: alloy C-22, tantalum, platinum/rhodium 80/20 (only to DN 25)

Seals:• DN 2...25: O-ring (EPDM, Viton, Kalrez) or gasket seal (EPDM, silicone,

Viton)

• DN 40...100: gasket seal (EPDM, silicone)

Material load diagram The material load diagrams (pressure-temperature graphs) for the process

connections are to be found in the following documents:

– Technical Information “Promag 50/53 W” (TI 046D/06/en)

– Technical Information “Promag 50/53 P” (TI 047D/06/en)

– Technical Information “Promag 50/53 H” (TI 048D/06/en)

Fitted electrodes Promag W:

Measuring, reference and EPD electrodes

– Standard available with: 1.4435, alloy C-22, tantalum

– Optional: exchangeable measuring electrodes made of

1.4435 (DN 350...2000)

Promag P:

Measuring, reference and EPD electrodes

– Standard available with: 1.4435, alloy C-22, tantalum

– Optional: reference electrode and EPD electrode made of

platinum/rhodium 80/20

Promag H:

Measuring electrodes and EPD electrodes

– Standard available with 1.4435, alloy C-22, tantalum,

platinum/rhodium

– DN 2...4: without EPD electrode

Process connections Promag W:

Flange connection: EN 1092-1 compliant (dimensions acc. to DIN 2501; DN

65 PN 16 and DN 600 PN 16 exclusively to EN 1092-1), ANSI, AWWA, JIS,

AS 2129

Promag P:

Flange connection: EN 1092-1 compliant (dimensions acc. to DIN 2501; DN

65 PN 16 and DN 600 PN 16 exclusively to EN 1092-1), ANSI, JIS, AS 2129

Promag H:

– With O-ring: weld nipples (DIN EN ISO 1127, ODT/SMS), flanges (EN

(DIN), ANSI, JIS), PVDF flanges (DIN, ANSI, JIS), external pipe thread,

internal pipe thread, hose connection, PVC adhesive fittings

– With gasket seals: weld nipples (DIN 11850, ODT/SMS), clamps (ODT,

ISO 2852, DIN 32676), threaded fasteners (DIN 11851, DIN 11864-1,ISO 2853, SMS1145), flanges (DIN 11864-2)

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Surface roughness • Measuring tube lined with PFA (Promag P, H): ≤ 0.4 µm

• Electrodes:

– 1.4435, alloy C-22, Tantal: 0.3...0.5 µm

– Platin/Rhodium (Promag P, H): 0.3...0.5 µm

• Process connection Promag H: ≤ 0.8 µm

(all details refer to parts which come into contact with the fluid)

Human interface

Display elements • Liquid-crystal display: illuminated, two lines with 16 characters per line

• Custom configurations for presenting different measured value and status

variables

Operating elements • Local control via three keys (–, +, E)

• Application specific Quick Setup menus for straightforward commission-

ing

Language group Language groups for operation in different countries:

• Western Europe and America:

English, German, Spanish, Italian, French, Dutch and Portuguese• Northern/eastern Europe:

English, Russian, Polish, Norwegian, Finnish, Swedish and Czech

• Southern/eastern Asia:

English, Japanese and Indonesian

Remote operation Operation via PROFIBUS-PA

Certificates and approvals

Ex Approvals Information presently available in Ex versions (ATEX, FM, CSA) can be sup-

plied by your E+H Sales Centre on request. All information relevant to explo-

sion protection is available in separate Ex documents that you can order as

necessary.

Sanitary compatibility Promag W:

No applicable approvals or certification

Promag P:

No applicable approvals or certification

Promag H:

• 3A authorization and EHEDG-tested

• Seals in conformity with FDA (except Kalrez seals)

CE mark The measuring system is in conformity with the statutory requirements of the

EC Directives. Endress+Hauser confirms successful testing of the device by

affixing to it the CE mark.

Pressure Equipment Directive

Measuring devices with a nominal diameter smaller than or equal to DN 25correspond to Article 3(3) of the EC Directive 97/23/EC (Pressure Equipment

Directive) and have been designed and manufactured according to good

engineering practice. Where necessary (depending on the medium and

process pressure), there are additional optional approvals to Category II/III

for larger nominal diameters.

Certification

PROFIBUS-PA

The Promag 50 flowmeter has passed all the test procedures implemented

and has been certified and registered by the PNO (PROFIBUS User Organi-

sation). The flowmeter thus meets all the requirements of the specifications

listed below:

• Certified for PROFIBUS PROFILE VERSION 3.0

Device certification number: upon request

• The instrument meets all of the PROFIBUS PROFILE VERSION 3.0

specifications.

• The device may also be operated using certified devices from other manu-facturers (interoperability).

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Other standards and

guidelines

EN 60529:

Degrees of protection by housing (IP code)

EN 61010:

Protection Measures for Electrical Equipment for Measurement, Control,

Regulation and Laboratory Procedures.

EN 61326/A1 (IEC 1326):

Electromagnetic compatibility (EMC requirements)

NAMUR NE 21:

Electromagnetic compatibility (EMC) of industrial process and laboratory

control equipment.

NAMUR NE 43:

Standardisation of the signal level for the breakdown information of digital

transmitters with analogue output signal.

PROFIBUS-PA:

PROFIBUS Volume 2, Profile 3.0

Ordering information

The E+H service organisation can provide detailed ordering information and

information on specific order codes on request.

Accessories

Various accessories, which can be ordered separately from E+H, are availa-

ble for the transmitter and the sensor (see Page 109 ff.). The E+H service

organisation can provide detailed information on the order codes of your

choice.

Supplementary documentation

• System Information Promag (SI 028D/06/en)• Technical Information Promag 50/53 W (TI 046D/06/en)

• Technical Information Promag 50/53 P (TI 047D/06/en)

• Technical Information Promag 50/53 H (TI 048D/06/en)

• Description of Device Functions Promag 50 PROFIBUS-PA

(BA 056D/06/en)

• Supplementary documentation on Ex-ratings: ATEX, FM, CSA, etc.

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10.2 Measuring tube specifications

Promag W

Nominal diameter

Pressure rating Inside diameter of

measuring tube

[mm] [inch]

EN (DIN)

[bar]

ANSI

[lbs]

AWWA JIS AS Hard rubber Poly-

urethane

25 1" PN 40 Cl 150 − 20K − − 24

32 − PN 40 − − 20K − − 32

40 1 1/2" PN 40 Cl 150 − 20K − − 38

50 2" PN 40 Cl 150 − 10K − − 50

65 − PN 16 − − 10K − 66 66

80 3" PN 16 Cl 150 − 10K Table E 79 79

100 4" PN 16 Cl 150 − 10K Table E 102 102

125 − PN 16 − − 10K − 127 127

150 6" PN 16 Cl 150 − 10K Table E 156 156

200 8" PN 10 Cl 150 − 10K Table E 204 204

250 10" PN 10 Cl 150 − 10K Table E 258 258

300 12" PN 10 Cl 150 − 10K Table E 309 309

350 14" PN 10 Cl 150 − − Table E 342 342

400 16" PN 10 Cl 150 − − Table E 392 392

450 18" PN 10 Cl 150 − − − 437 437

500 20" PN 10 Cl 150 − − Table E 492 492

600 24" PN 10 Cl 150 − − Table E 594 594

700 28" PN 10 − Class D − − 692 692

− 30" − − Class D − − 742 742

800 32" PN 10 − Class D − − 794 794

900 36" PN 10 − Class D − − 891 891

1000 40" PN 10 − Class D − − 994 994

− 42" − − Class D − − 1043 1043

1200 48" PN 6 − Class D − − 1197 1197

− 54" − − Class D − − 1339 1339

1400 − PN 6 − − − − 1402 1402

− 60" − − Class D − − 1492 1492

1600 − PN 6 − − − − 1600 1600

− 66" − − Class D − − 1638 1638

1800 72" PN 6−

Class D− −

1786 1786

2000 78" PN 6 − Class D − − 1989 1989

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Promag P

Nominal diameter

Pressure rating Inside diameter of

measuring tube

[mm] [inch]

EN (DIN)

[bar]

ANSI

[lbs]

JIS AS with PFA

[mm]

with PTFE

[mm]

15 1/2" PN 40 Cl 150 20K − − 15

25 1" PN 40 Cl 150 20K Table E 23 26

32 − PN 40 − 20K − 32 35

40 1 1/2" PN 40 Cl 150 20K − 36 41

50 2" PN 40 Cl 150 10K Table E 48 52

65 − PN 16 − 10K − 63 67

80 3" PN 16 Cl 150 10K − 75 80

100 4" PN 16 Cl 150 10K − 101 104

125−

PN 16−

10K−

126 129

150 6" PN 16 Cl 150 10K − 154 156

200 8" PN 10 Cl 150 10K − 201 202

250 10" PN 10 Cl 150 10K − − 256

300 12" PN 10 Cl 150 10K − − 306

350 14" PN 10 Cl 150 − − − 337

400 16" PN 10 Cl 150 − − − 387

450 18" PN 10 Cl 150 − − − 432

500 20" PN 10 Cl 150 − − − 487

600 24" PN 10 Cl 150 − − − 593

Promag H

Nominal diameter

Pressure ratings * Inside diameter of

measuring tube **

[mm] [inch] [bar] PFA

2 1/12" PN 16 / PN 40 2.25

4 5/32" PN 16 / PN 40 4.5

8 5/16" PN 16 / PN 40 9.0

15 1/2" PN 16 / PN 40 16.0

– 1" PN 16 / PN 40 22.6

25 – PN 16 / PN 40 26.0

40 1 1/2" PN 16 / PN 40 35.3

50 2" PN 16 / PN 40 48.1

65 2 1/2" PN 16 / PN 40 59.9

80 3" PN 16 / PN 40 72.6

100 4" PN 16 / PN 40 97.5

* The pressure rating depends on the process connections and the seals (see Page 160).

** Inside diameters of process connections → see Page 160 ff.

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10.3 Resistance to partial vacuum of measuring tube

lining

Promag W

Nominal diameter

Measuring

tube lining

Resistance to partial vacuum of measuring tube lining

Limit values for abs. pressure [mbar] at various fluid temperatures

[mm] [inch] 25 °C 70 °C 80° C 100 °C 130 °C 150 °C 180 °C

25...2000 1...78" Polyurethane 0 0 − − − − −

65...2000 3...78" Hard rubber 0 0 0 − − − −

Promag P

Nominal diameter

Measuring

tube lining

Resistance to partial vacuum of measuring tube lining

Limit values for abs. pressure [mbar] at various fluid temperatures

[mm] [inch] 25 °C 80° C 100 °C 130 °C 150 °C 180 °C

15 1/2" PTFE 0 0 0 100 − −

25 1" PTFE / PFA 0 / 0 0 / 0 0 / 0 100 / 0 − / 0 − / 0

32 − PTFE / PFA 0 / 0 0 / 0 0 / 0 100 / 0 − / 0 − / 0

40 1 1/2" PTFE / PFA 0 / 0 0 / 0 0 / 0 100 / 0 − / 0 − / 0

50 2" PTFE / PFA 0 / 0 0 / 0 0 / 0 100 / 0 − / 0 − / 0

65 − PTFE / PFA 0 / 0 * 40 / 0 130 / 0 − / 0 − / 0

80 3" PTFE / PFA 0 / 0 * 40 / 0 130 / 0 − / 0 − / 0

100 4" PTFE / PFA 0 / 0 * 135 / 0 170 / 0 − / 0 − / 0

125 − PTFE / PFA 135 / 0 * 240 / 0 385 / 0 − / 0 − / 0

150 6" PTFE / PFA 135 / 0 * 240 / 0 385 / 0 − / 0 − / 0

200 8" PTFE / PFA 200 / 0 * 290 / 0 410 / 0 − / 0 − / 0

250 10" PTFE 330 * 400 530 − −

300 12" PTFE 400 * 500 630 − −

350 14" PTFE 470 * 600 730 − −

400 16" PTFE 540 * 670 800 − −

450 18" PTFE

Partial vacuum is impermissible500 20" PTFE

600 24" PTFE

* No value can be quoted.

Promag H

Nominal diameter

Measuring

tube lining

Resistance to partial vacuum of measuring tube lining

Limit values for abs. pressure [mbar] at various fluid temperatures

[mm] [inch] 25 °C 80° C 100 °C 130 °C 150 °C 180 °C

2...100 1/12...4" PFA 0 0 0 0 0 0

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10.4 Weight details

Weight data of Promag W in kg

Nominal

diameter

Compact version Remote versin (without cable)

Sensor Wall

housing[mm] [inch] EN (DIN) /

AS*

JIS ANSI/AWWA EN (DIN) /

AS*

JIS ANSI/AWWA

25 1"

P N 4 0

7.3

1 0 K

7.3

C l a s s 1 5 0

7.3

P N 4 0

5.3

1 0 K

5.3

C l a s s 1 5 0

5.3 6.0

32 1 1/4" 8.0 7.3 – 6.0 5.3 – 6.0

40 1 1/2" 9.4 8.3 9.4 7.4 6.3 7.4 6.0

50 2" 10.6 9.3 10.6 8.6 7.3 8.6 6.0

65 2 1/2"

P N 1 6

12.0 11.1 –

P N 1 6

10.0 9.1 – 6.0

80 3" 14.0 12.5 14.0 12.0 10.5 12.0 6.0

100 4" 16.0 14.7 16.0 14.0 12.7 14.0 6.0

125 5" 21.5 21.0 – 19.5 19.0 – 6.0

150 6" 25.5 24.5 25.5 23.5 22.5 23.5 6.0

200 8"

P N 1 0

45 41.9 45

P N 1 0

43 39.9 43 6.0

250 10" 65 69.4 75 63 67.4 73 6.0

300 12" 70 72.3 110 68 70.3 108 6.0

350 14" 115 175 113 173 6.0

400 16" 135 205 133 203 6.0

450 18" 175 255 173 253 6.0

500 20" 175 285 173 283 6.0

600 24" 235 405 233 403 6.0

700 28" 355

C l a s s D

400 353

C l a s s D

398 6.0

– 30" – 460 – 458 6.0

800 32" 435 550 433 548 6.0

900 36" 575 800 573 798 6.0

1000 40" 700 900 698 898 6.0

– 42"

P N 6

– 1100

P N 6

– 1098 6.0

1200 48" 850 1400 848 1398 6.0

– 54" – 2200 – 2198 6.0

1400 – 1300 – 1298 – 6.0

– 60" – 2700 – 2698 6.0

1600 – 1700 – 1698 – 6.0

– 66" – 3700 – 3698 6.0

1800 72" 2200 4100 2198 4098 6.0

– 78" – 4600 – 4598 6.0

2000 – 2800 – 2798 – 6.0

Transmitter Promag (compact version): 3.4 kg

(Weight data valid for standard pressure ratings and without packaging material)

* only DN 80, 100, 150 - 400, 500 and 600

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Weight data of Promag P in kg

Nominal

diameter

Compact version Remote version (without cable)

Sensor Wall

housing

[mm] [inch] EN (DIN) / AS*

JIS ANSI EN (DIN) / AS*

JIS ANSI

15 1/2"

P N 4 0

6.5

1 0 K

6.5

C l a s s 1 5 0

6.5

P N 4 0

4.5

1 0 K

4.5

C l a s s 1 5 0

4.5 6.0

25 1" 7.3 7.3 7.3 5.3 5.3 5.3 6.0

32 1 1/4" 8.0 7.3 – 6.0 5.3 – 6.0

40 1 1/2" 9.4 8.3 9.4 7.4 6.3 7.4 6.0

50 2" 10.6 9.3 10.6 8.6 7.3 8.6 6.0

65 2 1/2"

P N 1 6

12.0 11.1 –

P N 1 6

10.0 9.1 – 6.0

80 3" 14.0 12.5 14.0 12.0 10.5 12.0 6.0

100 4" 16.0 14.7 16.0 14.0 12.7 14.0 6.0

125 5" 21.5 21.0 – 19.5 19.0 – 6.0

150 6" 25.5 24.5 25.5 23.5 22.5 23.5 6.0

200 8"

P N 1 0

45 41.9 45

P N 1 0

43 39.9 43 6.0

250 10" 65 69.4 75 63 67.4 73 6.0

300 12" 70 72.3 110 68 70.3 108 6.0

350 14" 115 175 113 173 6.0

400 16" 135 205 133 203 6.0

450 18" 175 255 173 253 6.0

500 20" 175 285 173 283 6.0

600 24" 235 405 233 403 6.0

Transmitter Promag (compact version): 3.4 kg

High-temperature version: +1.5 kg

(Weight data valid for standard pressure ratings and without packaging material)

* only DN 25 and 50

Weight data of Promag H in kg

Nominal

diameter

Compact version Remote version (without cable)

[mm] [inch] DIN Sensor Wall housing

2 1/12" 5.2 2.5 6.0

4 5/32" 5.2 2.5 6.0

8 5/16" 5.3 2.5 6.0

15 1/2" 5.4 2.6 6.0

25 1" 5.5 2.8 6.0

40 1 1/2" 6.5 4.5 6.0

50 2" 9.0 7.0 6.0

65 2 1/2" 9.5 7.5 6.0

80 3" 19.0 17.0 6.0

100 4" 18.5 16.5 6.0

Transmitter Promag (compact version): 3.4 kg

(Weight data valid for standard pressure ratings and without packaging material)

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10.5 Dimensions of wall-mount housing

Dimensions: Wall-mount housing (non hazardous area and II3G / zone 2)

Fig. 56: Dimensions of wall-mounted housing (control panel mounting and pipe mounting → Page 44 )

Dimensions: Remote field housing (II2G / zone 1)

Abb. 57: Dimensions of remote field housing (II2G / zone 1)

Ec

E+ 159.5

90.5

250

90

215

> 50 53 8181

135

45

192 11.511.5

102

95

53

81.5

8xM5

F - x 3 x x x x x x - 0 6 - 0 3 - x x - x x - 0 0 0

100

217

240

242

Ø

8.6

(M8)

100

186

189

123

133 1

88

355

167

Ec

E+

N i c h t u n ter Sp a n n u n g ö f fnen

K e e p

c o v e r t i g h t w h i l e

c i r c u

i

t s

a r e

a l i v

e

N e p a s o u v r i r l ’ a p p a r e i l s o u s t e n s i o n

K e e p

c o v

e r

t i g h

tw

h i l e

c i r c u

i

t s

a r e

a l i

v e

Nicht-eigensichereStromkreise durch

IP40-Abdeckung geschützt

Non-intrinsically safecircuits Ip40 protected

Boucles de courantsans sécurité intrinsèque

protégées par Ip40

F 0 6 - x 3 x x x x

Z Z - 0 6 - 0 3 - x x - x x - 0 0 7

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10.6 Dimensions Promag 50 W

Promag W / DN ≤ 300 (compact version)

Fig. 58: Dimensions Promag W / DN ≤ 300 (compact version)

DN L A B C K E

EN (DIN) / JIS

/ AS*

[mm]

ANSI

[inch] [mm] [mm] [mm] [mm] [mm] [mm]

25 1" 200 341 257 84 120 94

32 − 200 341 257 84 120 94

40 1 1/2" 200 341 257 84 120 94

50 2" 200 341 257 84 120 94

65 − 200 391 282 109 180 94

80 3" 200 391 282 109 180 94

100 4" 250 391 282 109 180 94

125 − 250 472 322 150 260 140

150 6" 300 472 322 150 260 140

200 8" 350 527 347 180 324 156

250 10" 450 577 372 205 400 156

300 12" 500 627 397 230 460 166

The fitting length (L) is always the same, regardless of the pressure rating.

* only DN 80, 100 and 150 - 300

F 0 6 - 5 3 F x x x x x - 0 6 - 0 0 - x x - x x - 0 0 0

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Promag W / DN ≤ 300 (remote version)

Fig. 59: Dimensions Promag W / DN ≤ 300 (remote version)

Dimensions of wall-mount housing → see Page 145

DN L A B C K E

EN (DIN) / JIS

/ AS*

[mm]

ANSI

[inch] [mm] [mm] [mm] [mm] [mm] [mm]

25 1" 200 286 202 84 120 94

32 − 200 286 202 84 120 94

40 1 1/2" 200 286 202 84 120 94

50 2" 200 286 202 84 120 94

65 − 200 336 227 109 180 94

80 3" 200 336 227 109 180 94

100 4" 250 336 227 109 180 94

125 − 250 417 267 150 260 140

150 6" 300 417 267 150 260 140

200 8" 350 472 292 180 324 156

250 10" 450 522 317 205 400 156

300 12" 500 572 342 230 460 166

The fitting length (L) is always the same, regardless of the pressure rating.

* only DN 80, 100 and 150 - 300

F 0 6 - x x F x x x

x x - 0 6 - 0 5 - x x - x x - 0 0 0

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Promag W / DN ≥ 350 (compact version)

Fig. 60: Dimensions Promag W / DN ≥ 350 (compact version)

DN L A B C K E

EN (DIN)

/ AS*[mm]

ANSI

[inch] [mm] [mm] [mm] [mm] [mm] [mm]

350 14" 550 738.5 456.5 282.0 564 276

400 16" 600 790.5 482.5 308.0 616 276

450 18" 650 840.5 507.5 333.0 666 292

500 20" 650 891.5 533.0 358.5 717 292

600 24" 780 995.5 585.0 410.5 821 402

700 28" 910 1198.5 686.5 512.0 1024 589

750 30" 975 1198.5 686.5 512.0 1024 626

800 32" 1040 1241.5 708.0 533.5 1067 647

900 36" 1170 1394.5 784.5 610.0 1220 785

1000 40" 1300 1546.5 860.5 686.0 1372 862

1050 42" 1365 1598.5 886.5 712.0 1424 912

1200 48" 1560 1796.5 985.5 811.0 1622 992

1350 54" 1755 1998.5 1086.5 912.0 1824 1252

1400 56" 1820 2148.5 1161.5 987.0 1974 1252

1500 60" 1950 2196.5 1185.5 1011.0 2022 1392

1600 64" 2080 2286.5 1230.5 1056.0 2112 1482

1650 66" 2145 2360.5 1267.5 1093.0 2186 1482

1800 72" 2340 2550.5 1362.5 1188.0 2376 1632

2000 78" 2600 2650.5 1412.5 1238.0 2476 1732

The fitting length (L) is always the same, regardless of the pressure rating.

* not DN 450 and ≥ DN 700

L

E

A

C

B

227 187

207 168

160

K

E

E+

F 0 6 - 5 3 F x x x x x - 0 6 - 0 0 - x x - x x - 0 0 1

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Promag W / DN ≥ 350 (remote version)

Fig. 61: Dimensions Promag W / DN ≥ 350 (remote version)

Dimensions of wall-mount housing → see Page 145

DN L A B C K E

EN (DIN)

/ AS*

[mm]

ANSI

[inch] [mm] [mm] [mm] [mm] [mm] [mm]

350 14" 550 683.5 401.5 282.0 564 276

400 16" 600 735.5 427.5 308.0 616 276

450 18" 650 785.5 452.5 333.0 666 292

500 20" 650 836.5 478.0 358.5 717 292

600 24" 780 940.5 530.0 410.5 821 402

700 28" 910 1143.5 631.5 512.0 1024 589

750 30" 975 1143.5 631.5 512.0 1024 626

800 32" 1040 1186.5 653.0 533.5 1067 647

900 36" 1170 1339.5 729.5 610.0 1220 785

1000 40" 1300 1491.5 805.5 686.0 1372 862

1050 42" 1365 1543.5 831.5 712.0 1424 912

1200 48" 1560 1741.5 930.5 811.0 1622 992

1350 54" 1755 1943.5 1031.5 912.0 1824 1252

1400 56" 1820 2093.5 1106.5 987.0 1974 1252

1500 60" 1950 2141.5 1130.5 1011.0 2022 1392

1600 64" 2080 2231.5 1175.5 1056.0 2112 1482

1650 66" 2145 2305.5 1212.5 1093.0 2186 1482

1800 72" 2340 2495.5 1307.5 1188.0 2376 1632

2000 78" 2600 2595.5 1357.5 1238.0 2476 1732

The fitting length (L) is always the same, regardless of the pressure rating.

* not DN 450 and ≥ DN 700

129

A

C

B

102

163

143

KL

E

F 0 6 - x x F x x x x x - 0 6 - 0 5 - x x - x x - 0 0 1

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10.7 Dimensions Promag 50 P

Promag P / DN ≤ 300 (compact version)

Fig. 62: Dimensions Promag P / DN ≤ 300 (compact version)

DN L A B C K E

EN (DIN) / JIS

/ AS*

[mm]

ANSI

[inch] [mm] [mm] [mm] [mm] [mm] [mm]

15 1/2" 200 341 257 84 120 94

25 1" 200 341 257 84 120 94

32 − 200 341 257 84 120 94

40 1 1/2" 200 341 257 84 120 94

50 2" 200 341 257 84 120 94

65 − 200 391 282 109 180 94

80 3" 200 391 282 109 180 94

100 4" 250 391 282 109 180 94

125 − 250 472 322 150 260 140

150 6" 300 472 322 150 260 140

200 8" 350 527 347 180 324 156

250 10" 450 577 372 205 400 156

300 12" 500 627 397 230 460 166

The fitting length (L) is always the same, regardless of the pressure rating.

* only DN 25 and 50

F 0 6 - 5 3 F x x x x x - 0 6 - 0 0 - x x - x x - 0 0 0

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Promag P / DN ≤ 300 (remote version)

Fig. 63: Dimensions Promag P / DN ≤ 300 (remote version)

Dimensions of wall-mount housing → see Page 145

DN L A B C K E

EN (DIN) / JIS /

AS*

[mm]

ANSI

[inch] [mm] [mm] [mm] [mm] [mm] [mm]

15 1/2" 200 286 202 84 120 94

25 1" 200 286 202 84 120 94

32 − 200 286 202 84 120 94

40 1 1/2" 200 286 202 84 120 94

50 2" 200 286 202 84 120 94

65 − 200 336 227 109 180 94

80 3" 200 336 227 109 180 94

100 4" 250 336 227 109 180 94

125 − 250 417 267 150 260 140

150 6" 300 417 267 150 260 140

200 8" 350 472 292 180 324 156

250 10" 450 522 317 205 400 156

300 12" 500 572 342 230 460 166

The fitting length (L) is always the same, regardless of the pressure rating.

* only DN 25 and 50

F 0 6 - x x F x x x x x - 0 6 - 0 5 - x x - x x - 0 0 0

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Promag P / DN ≤ 300 / high-temperature version (compact version)

Fig. 64: Dimensions of high-temperature version (Promag P, DN ≤ 300, compact)

Dimensions A1, B1 = A, B of standard version plus 110 mm

Promag P / DN ≤ 300 / high-temperature version (remote version)

Fig. 65: Dimensions of high-temperature version (Promag P, DN ≤ 300, remote)

Dimensions A1, B1 = A, B of standard version plus 110 mm

A1

B 1

110

F 0 6 - 5 x P x x x x x - 0 6 - 0 0 - 0 0 - x x - 0 0 0

A1

B 1

110

F 0 6 - x x P x x x x x - 0 6 - 0 5 - 0 0 - x x - 0 0 0

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Promag P / DN ≥ 350 (compact version)

Fig. 66: Dimensions Promag P / DN ≥ 350 (compact version)

DN L A B C K E

EN (DIN)

[mm]

ANSI

[inch] [mm] [mm] [mm] [mm] [mm] [mm]

350 14" 550 738.5 456.5 282.0 564 276

400 16" 600 790.5 482.5 308.0 616 276

450 18" 650 840.5 507.5 333.0 666 292

500 20" 650 891.5 533.0 358.5 717 292

600 24" 780 995.5 585.0 410.5 821 402

The fitting length (L) is always the same, regardless of the pressure rating.

L

E

A

C

B

227 187

207 168

160

K

E

E+

F 0 6 - 5 3 F x x x x x - 0 6 - 0 0 - x x - x x - 0 0 1

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Promag P / DN ≥ 350 (remote version)

Fig. 67: Dimensions Promag P / DN ≥ 350 (remote version)

Dimensions of wall-mount housing → see Page 145

DN L A B C K EEN (DIN)

[mm]

ANSI

[inch] [mm] [mm] [mm] [mm] [mm] [mm]

350 14" 550 683.5 401.5 282.0 564 276

400 16" 600 735.5 427.5 308.0 616 276

450 18" 650 785.5 452.5 333.0 666 292

500 20" 650 836.5 478.0 358.5 717 292

600 24" 780 940.5 530.0 410.5 821 402

The fitting length (L) is always the same, regardless of the pressure rating.

129

A

C

B

102

163

143

KL

E

F 0 6 - x x F x x x x x - 0 6 - 0 5 - x x - x x - 0 0 1

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10.8 Dimensions of ground disks (Promag W, P)

Fig. 68: Dimensions of ground disks (Promag W (DN 25...300), Promag P (DN 15...300))

DN 1) di B D H

EN (DIN) / JIS

/ AS 4)

[mm]

ANSI

[inch] [mm] [mm] [mm] [mm]

15 (only

Promag P)

1/2" 19 43 61.5 73

25 1" 30 62 77.5 87.5

32 − 38.5 80 87.5 94.5

40 1 1/2" 44.5 82 101 103

50 2" 56.5 101 115.5 108

65 − 72.5 121 131.5 118

80 3" 85 131 154.5 135

100 4" 110 156 186.5 153

125 − 135 187 206.5 160

150 6" 163 217 256 184

200 8" 210.5 267 288 205

250 10" 265 328 359 240

300 2) 12" 2) 317 375 413 273

300 3) 12" 3) 317 375 404 268

1) Ground disks can, with the exception of DN 300, be used for all flange norms / pressure ratings.2) PN 10/16, Class 1503) PN 25, JIS 10K/20K4) not DN 15, 32, 40, 65 and 125

15

10

H

Ø B

Ø di

Ø D

Ø 6.5

2

F 0 6 - x x x x x x x x - 0 6 - 0 9 - 0 0 - x x - 0 0 1

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10.9 Dimensions Promag 50 H

Promag H / DN 2…25 (compact version)

Fig. 69: Dimensions Promag H / DN 2…25 (compact version, aluminum field housing)

Fig. 70: Dimensions Promag H / DN 2…25 (compact version, stainless-steel field housing)

DN PN ** DI L K M

[mm] [inch] [bar] [mm] [mm] [mm] [mm]

2 − 16/40 2.25 86 43 M 6x4

4 − 16/40 4.5 86 43 M 6x4

8 − 16/40 9.0 86 43 M 6x4

15 − 16/40 16.0 86 43 M 6x4

– 1" 16/40 22.6 86 53 M 6x4

25 − 16/40 26.0 86 53 M 6x4

Fitting length depends on process connections → Page 161 ff.

** The permissible nominal pressure depends on the process connection and seal:

– 40 bar: flange PN 40 EN 1092-1 (DIN 2501), welded nipples for DIN EN ISO 1127 pipes and ODT

(with O-ring seal)

– 16 bar: all other process connections

F 0 6 - 5 3 H x x x x x - 0 6 - 0 0 - x x - x x - 0 0 1

220

K

DI

L

153

171

328

65

263

M

E

E+

F 0 6 - 5 3 H x x x x x - 0 6 - 0 0 - x x - x x - 0 0 2

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Promag H / DN 40…100 (compact version)

Fig. 73: Dimensions Promag H / DN 40…100 (compact version, aluminum field housing)

Fig. 74: Dimensions Promag H / DN 40…100 (compact version, stainless-steel field housing)

DN PN DI L A * B * C K M

[mm] [inch] [bar] [mm] [mm] [mm] [mm] [mm] [mm] mm]

40 1 1/2" 16 35.3 140 319 (330) 255 (266) 64 128 M 6x4

50 2" 16 48.1 140 344 (355) 267 (278) 77 153 M 8x4

65 2 1/2" 16 59.9 140 344 (355) 267 (278) 77 153 M 8x4

80 3" 16 72.6 200 394 (405) 292 (303) 102 203 M 12x4

100 4" 16 97.5 200 394 (405) 292 (303) 102 203 M 12x4

Fitting length depends on process connections → Page 161 ff.* () = Dimensions stainless-steel field housing

F 0 6 - 5 3 H x x x x x - 0 6 - 0 0 - x x - x x - 0 0 0

220

K

DI

L

153

171

A

C

B

M

E

E+

F 0 6 - 5 3 H x x x x x - 0 6 - 0 0 - x x - x x - 0 0 3

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Promag H / DN 40…100 (remote version)

Fig. 75: Dimensions Promag H / DN 40…100 (remote version)

Dimensions of wall-mount housing → see Page 145

DN PN DI L A B C K M

[mm] [inch] [bar] [mm] [mm] [mm] [mm] [mm] [mm] [mm]

40 1 1/2" 16 35.3 140 216 151.5 64.5 128 M 6x4

50 2" 16 48.1 140 241 164.0 77.0 153 M 8x4

65 2 1/2" 16 59.9 140 241 164.0 77.0 153 M 8x4

80 3" 16 72.6 200 290 188.5 101.5 203 M 12x4

100 4" 16 97.5 200 290 188.5 101.5 203 M 12x4

Fitting length depends on process connections → Page 161 ff.

L

125

75

A

C

B

70

K

DI

M

F 0 6 - x x H x x x x x - 0 6 - 0 5 - x x - x x - 0 0 0

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10.10 Process connections Promag H (DN 2…25)

Front view of sensor Promag H / DN 2…25 (without process connections)

Fig. 76: Dimensions front view of sensor DN 2…25

DN

[mm]

C

[mm]

D (DIN)

[mm]

D (ANSI)

[mm]

2...8 9 – –

15 16 – –

25 (DIN) – 26 –

25 (1" ANSI) – – 22.6

43

42

53

52

66

8.58.524

= =

==

= =

==

A

A A-A B B-B

44

B

28

6041.6

Ø

34

44

D70

M6

M6

48.5 -

0 .

1 ± 0

. 1

± 0

. 1

± 0

. 1

±0.1 ±0.1 ±0.1 ±0.1

± 0

. 1

0 -

0 .

1

0

DN 2...15 DN 25

F 0 6 - 5 x H x x x x x - 0 6 - 0 5 - 0 8 - x x - 0 0 0

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Process connections with O-ring seals (DN 2…25)

Weld nipples for DIN

1.4404 / 316L

5*H**-B***********

Sensor Fits to di G L H x B

DN [mm] Piping

DIN EN ISO 1127

[mm] [mm] [mm] [mm]

2…8 13.5 x 1.6 10.3 13.5 20.3 60 x 42

15 21.3 x 1.6 18.1 21.3 20.3 60 x 42

25 (DIN) 33.7 x 2 29.7 33.7 20.3 70 x 52

Fitting length = (2 x L) + 86 mm

G di

H

xB

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 0

Weld nipples for ODT/SMS pipe

1.4404 / 316L5*H**-C***********

Sensor Fits to di G L H x B

DN [mm] Piping OD/SMS [mm] [mm] [mm] [mm]

2…8 13.5 x 2.3 9.0 13.5 20.3 60 x 42

15 21.3 x 2.65 16.0 21.3 20.3 60 x 42

25 (1" ANSI) 33.7 x 3.25 27.2 33.7 22.3 70 x 52

Fitting length = (2 x L) + 86 mm

G di

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 2

Flange PN 40 EN 1092-1

(DIN 2501)

1.4404 / 316L

5*H**-D***********

Sensor Fits to di G L LK M H x B

DN [mm] Flange EN1092-1

(DIN 2501)

[mm] [mm] [mm] [mm] [mm] [mm]

2…8 DN 15 17.3 95 56.2 65 14 60 x 42

15 DN 15 17.3 95 56.2 65 14 60 x 42

25 (DIN) DN 25 28.5 115 56.2 85 14 70 x 52

Fitting length = (2 x L) + 86 mm

Fitting length to DVGW (200 mm)

G

M

di

LK

L

H

xB

F 0 6 - x x

H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 4

Flange CI 150 / ANSI B16.5

1.4404 / 316L

5*H**-E***********

Sensor Fits to di G L LK M H x B

DN [mm] Flange ANSI B16.5 [mm] [mm] [mm] [mm] [mm] [mm]

2…8 1/2" 15.7 89 66.0 60.5 15.7 60 x 42

15 1/2" 16.0 89 66.0 60.5 15.7 60 x 42

25 (1" ANSI) 1" 26.7 108 71.8 79.2 15.7 70 x 52

Fitting length = (2 x L) + 86 mm

Gdi

LK

H

xB

L

M

LK

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 5

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Flange 20 K / JIS B2238

1.4404 / 316L

5*H**-F***********

Sensor Fits to di G L LK M H x B

DN [mm] Flange B2238 [mm] [mm] [mm] [mm] [mm] [mm]

2…8 ND 10 15 95 67 70 15 60 x 42

15 ND 15 16 95 67 70 15 60 x 42

25 (DIN) ND 25 26 125 67 95 19 70 x 52

Fitting length = (2 x L) + 86 mm

Gdi

LK

H

xB

L

M

LK

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 6

Flange PN 16 / EN 1092-1

(DIN 2501)

PVDF

5*H**-G***********

Sensor Fits to di G L M LK H x B

DN [mm] Flange EN1092-1

(DIN 2501)

[mm] [mm] [mm] [mm] [mm] [mm]

2…8 DN 15 15.7 95 57 14 65 60 x 42

15 DN 15 15.7 95 57 14 65 60 x 42

25 (DIN) DN 25 27.3 115 57 14 85 70 x 52

– Fitting length = (2 x L) + 86 mm

– Fitting length to DVGW (200 mm)

– The requisite ground rings can be ordered as accessories (Order No. DK5HR-****)

G di

LK

L

H

xB

M

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 9

Flange CI 150 / ANSI B16.5

PVDF

5*H**-H***********

Sensor Fits to di G L M LK H x B

DN [mm] Flange ANSI B16.5 [mm] [mm] [mm] [mm] [mm] [mm]

2…8 1/2" 15.7 95 57 16 60 60 x 42

15 1/2" 15.7 95 57 16 60 60 x 42

25 (1" ANSI) 1" 27.3 115 57 16 79 70 x 52

– Fitting length = (2 x L) + 86 mm

– The requisite ground rings can be ordered as accessories (Order No. DK5HR-****)

G di

LK

L

H

xB

M

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 9

Flange 10 K / JIS B2238

PVDF

5*H**-J***********

Sensor Fits to di G L M LK H x B

DN [mm] Flange B2238 [mm] [mm] [mm] [mm] [mm] [mm]

2…8 ND 15 15.7 95 57 15 70 60 x 42

15 ND 15 15.7 95 57 15 70 60 x 42

25 (DIN) ND 25 27.3 125 57 19 90 70 x 52

– Fitting length = (2 x L) + 86 mm

– The requisite ground rings can be ordered as accessories (Order No. DK5HR-****)

G di

LK

L

H

xB

M

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 9

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External pipe thread ISO 228 /

DIN 2999

1.4404 / 316L

5*H**-K***********

Sensor Fits to di G L S H x B

DN [mm]

Internal thread

[inch] [mm] [inch] [mm] [mm] [mm]

2…8 R 3/8" 10 3/8" 40 10.1 60 x 42

15 R 1/2" 16 1/2" 40 13.2 60 x 42

25 (1" ANSI) R 1" 25 1" 42 16.5 70 x 52

Fitting length = (2 x L) + 86 mm

G di

L

H

xB

S

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 5

Internal pipe thread ISO 228 /

DIN 2999, 1.4404 / 316L

5*H**-L***********

Sensor Fits to di G D L S H x B

DN [mm]

External thread

[inch] [mm] [inch] [mm] [mm] [mm] [mm]

2…8 Rp 3/8" 9.0 3/8" 22 45 13 60 x 42

15 Rp 1/2" 16.0 1/2" 27 45 14 60 x 42

25 (1" ANSI) Rp 1" 27.2 1" 40 51 17 70 x 52

Fitting length = (2 x L) + 86 mm

DGdi

L

H

xB

S

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 7

Hose connection

1.4404 / 316L

5*H**-M/N/P***********

Sensor Fits to di LW L H x B

DN [mm]

Inside diameter

[mm] [mm] [mm] [mm] [mm]

2…8 13 10.0 13 49 60 x 42

15 16 12.6 16 49 60 x 42

15 19 16.0 19 49 60 x 42

Fitting length = (2 x L) + 86 mmdi

H

xB

L

F

0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 4

Adhesive fitting

PVC

5*H**-R/S***********

Sensor Fits to di G L H x B

DN [mm] pipe [mm] [mm] [mm] [mm]

2…8 1/2" [inch] 21.5 27.3 38.5 60 x 42

2...8 20 x 2 [mm]

(DIN 8062)

20.2 27.0 38.5 60 x 42

15 20 x 2 [mm]

(DIN 8062)

20.2 27.0 28.0 60 x 42

– Fitting length = (2 x L) + 86 mm– The requisite ground rings can be ordered as accessories (Order No. DK5HR-****)

G di

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 8

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Process connections with aseptic gasket seal (DN 2…25 )

Weld nipple for DIN

1.4404 / 316L

5*H**-U***********

Sensor Fits to di G L H x B

DN [mm] Piping DIN 11850 [mm] [mm] [mm] [mm]

2…8 14 x 2 9 14 23.3 60 x 42

15 20 x 2 16 20 23.3 60 x 42

25 (DIN) 30 x 2 26 30 23.3 70 x 52

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

G di

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 1

Weld nipples for ODT/SMS

1.4404 / 316L

5*H**-V***********

Sensor Fits to di G L H x B

DN [mm] Piping OD/SMS [mm] [mm] [mm] [mm]

2…8 12.7 x 1.65 9.0 12.7 16.1 60 x 42

15 19.1 x 1.65 16.0 19.1 16.1 60 x 42

25 (1" ANSI) 24.5 x 1.65 22.6 25.4 16.1 70 x 52

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

L

H

xB

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 3

Clamp ISO 2852, Fig. 2

1.4404 / 316L

5*H**-W***********

Sensor Fits to Clamp ISO 2852 di G L H x B

DN [inch] Piping ISO 2037 /

BS 4825-1

Diameter

[mm]

[mm] [mm] [mm] [mm]

25 (1" ANSI) Tube 25.4 x 1.65 25 22.6 50.5 44.3 70 x 52

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.G d

i

H

xB

L F 0

6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 3

Clamp DIN 32676

1.4404 / 316L

5*H**-0***********

Sensor Fits to di G L H x B

DN [mm] Piping DIN 11850 [mm] [mm] [mm] [mm]

2…8 Tube 14 x 2 (DN 10) 10 34.0 41.0 60 x 42

15 Tube 20 x 2 (DN 15) 16 34.0 41.0 60 x 42

25 (DIN) Tube 30 x 2 (DN 25) 26 50.5 44.5 70 x 52

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

Gdi

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 9

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Tri-clamp L14 AM7

1.4404 / 316L

5*H**-1***********

Sensor Fits to di G L H x B

DN [mm] Piping OD [mm] [mm] [mm] [mm]

2…8 Tube 12.7 x 1.65

(ODT 1/2")

9.4 25.0 28.5 60 x 42

15 Tube 19.1 x 1.65(ODT 3/4")

15.8 25.0 28.5 60 x 42

25 (1" ANSI) Tube 25.5 x 1.65

(ODT 1")

22.1 50.4 28.5 70 x 52

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

Gdi

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 0

Coupling SC DIN 11851

Threaded adapter

1.4404 / 316L

5*H**-2***********

Sensor Fits to di G L H x B

DN [mm] Piping DIN 11850 [mm] [mm] [mm] [mm]

2…8 Tube 12 x 1

(DN 10)

10 Rd 28 x 1/8" 44 60 x 42

15 Tube 18 x 1 or 1.5

(DN 15)

16 Rd 34 x 1/8" 44 60 x 42

25 (DIN) Tube 28 x 1 or 1.5

(DN 25)

26 Rd 52 x 1/6" 52 70 x 52

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

Gdi

H

xB

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 7

Coupling DIN 11864-1Aseptic threaded adapter, Form A

1.4404 / 316L

5*H**-3***********

Sensor Fits to di G L H x B

DN [mm] Piping DIN 11850 [mm] [mm] [mm] [mm]

2…8 Tube 13 x 1.5 (DN 10) 10 Rd 28 x 1/8" 42 60 x 42

15 Tune 19 x 1.5 (DN 15) 16 Rd 34 x 1/8" 42 60 x 42

25 (DIN) Tube 29 x 1.5 (DN 25) 26 Rd 52 x 1/6" 49 70 x 52

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

Gdi

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 1

Flange DIN 11864-2

Aseptic grooved flange, Form A

1.4404 / 316L

5*H**-4***********

Sensor Fits to di G L LK M H x B

DN [mm] Piping DIN 11850 [mm] [mm] [mm] [mm] [mm] [mm]

2…8 Tube 13 x 1.5 (DN 10) 10 54 48.5 37 9 60 x 42

15 Tube 19 x 1.5 (DN 15) 16 59 48.5 42 9 60 x 42

25 (DIN) Tube 29 x 1.5 (DN 25) 26 70 48.5 53 9 70 x 52

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)and process connection (di) into account.

Gdi

LK

L

H

xB

M

F 0 6 - x x H x x x x x - 0

6 - 0 9 - 0 7 - x x - 0 2 2

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10 Technical data PROline Promag 50 PROFIBUS-PA

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Process connections orderable only as accessories (with O-ring seal, DN 2…25)

Coupling SMS 1145

Threaded adapter

1.4404 / 316L

5*H**-5***********

Sensor Fits to SMS 1145 di G L H x B

DN [mm] Piping OD Diameter

[mm]

[mm] [mm] [mm] [mm]

25 (1" ANSI) 1" 25 22.6 Rd 40 x 1/6" 30.8 70 x 52

– Fitting length = (2 x L) + 86 mm– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.G d

i

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 6

External pipe thread

1.4404 / 316L

DKH**-GD**

Sensor Fits to di G L S H x B

DN [mm] NP internal thread [mm] [inch] [mm] [mm] [mm]

2…8 NPT 3/8" 10 3/8" 50 15.5 60 x 42

15 NPT 1/2" 16 1/2" 50 20.0 60 x 42

25 (1" ANSI) NPT 1" 25 1" 57 25.0 70 x 52

Fitting length = (2 x L) + 86 mm

G di

L

H

xB

S

F 0 6 - x

x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 5

Internal pipe thread

1.4404 / 316L

DKH**-GC**

Sensor Fits to di G D L S H x B

DN [mm] NP external thread [mm] [inch] [mm] [mm] [mm] [mm]

2…8 NPT 3/8" 8.9 3/8" 22 45 13 60 x 42

15 NPT 1/2" 16.0 1/2" 27 45 14 60 x 42

25 (1" ANSI) NPT 1" 27.2 1" 40 51 17 70 x 52

Fitting length = (2 x L) + 86 mm

DGdi

L

H

xB

S

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 2 7

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PROline Promag 50 PROFIBUS-PA 10 Technical data

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Process connections orderable only as accessories (with aseptic gasket seal)

Ground rings (accessories for PVDF flanges / PVC adhesive fitting)

Tri-Clamp L14 AM7

1.4404 / 316L

DKH**-HF***

Sensor Fits to di G L H x B

DN [mm] Piping OD [mm] [mm] [mm] [mm]

15 Tube 25.4 x 1.5(ODT; 1") 22.1 50.4 28.5 60 x 42

– Fitting length = (2 x L) + 86 mm

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.G d

i

L

H

xB

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 1 8

Ground ring

1.4435/316L, alloy C-22,

tantalum

DK5HR – ****

Sensor di D B C

DN [mm] [mm] [mm] [mm] [mm]

2…8 9.0 33.9 22.0 17.6

15 16.0 33.9 29.0 24.6

25 (1" ANSI) 22.6 43.9 36.5 31.2

25 (DIN) 26.0 43.9 39.0 34.6

Ø

C

Ø

di

Ø

B

Ø

D

1.9

4.5

3.4

0.5

3.5

Ø

C

Ø

di

Ø

B

Ø

D

1.9

4.5

3.4

0.5

3.5

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0

3 0

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10.11 Process connections of Promag H (DN 40…100)

Front view of sensor Promag H / DN 40…100 (without process connection)

Fig. 77: Dimensions front view of sensor DN 40…100

DN A B C D E F G H L K

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] Threaded holes

40 122.0 86 71.0 51.0 35.3 M 8 15 18 – 4

50 147.0 99 83.5 63.5 48.1 M 8 15 18 – 4

65 147.0 115 100.0 76.1 59.9 M 8 15 18 6 –

80 197.0 141 121.0 88.9 72.6 M 12 15 20 – 4

100 197.0 162 141.5 114.3 97.5 M 12 15 20 6 –

F

E

G

H

Z-Z

D C B A

K

Z

90°

± 0

. 5 °

Z

L

6 0 °

± 0

. 5 °

F 0 6

- 5 x H x x x x x - 0 6 - 0 5 - 0 8 - x x - 0 0 1

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PROline Promag 50 PROFIBUS-PA 10 Technical data

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Process connections with gasket seal (DN 40…100)

Weld nipples for DIN

1.4404 / 316L

5*H**-U***********

Sensor

DN [mm]

Fits to

Piping DIN 11850

di

[mm]

G

[mm]

D

[mm]

L

[mm]

L1

[mm]

LK

[mm]

40 42 x 2 38.0 43 92 42 19 71.0

50 54 x 2 50.0 55 105 42 19 83.5

65 70 x 2 66.0 72 121 42 21 100.0

80 85 x 2 81.0 87 147 42 24 121.0

100 104 x 2 100.0 106 168 42 24 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

LK

DGdi

L1

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 2

Weld nipples for ODT/SMS

1.4404 / 316L

5*H**-V***********

Sensor

DN [mm]

Fits to

Piping OD/SMS

di

[mm]

G

[mm]

D

[mm]

L

[mm]

L1

[mm]

LK

[mm]

40 38.1 x 1.65 35.3 40 92 42 19 71.0

50 50.8 x 1.65 48.1 55 105 42 19 83.5

65 63.5 x 1.65 59.9 66 121 42 21 100.0

80 76.2 x 1.65 72.6 79 147 42 24 121.0

100 101.6 x 1.65 97.5 104 168 42 24 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

LK

DGdi

L1

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 2

Clamp ISO 2852, Fig 2.1.4404 / 316L

5*H**-W***********

SensorDN [mm] Fits toPiping ISO 2037 /

BS 4825-1

Clamp ISO 2852Diameter

[mm]

di[mm] G[mm] D[mm] L[mm] LK[mm]

40 38.0 x 1.6 38.0 35.6 50.5 92 68.5 71.0

50 51.0 x 1.6 51.0 48.6 64.0 105 68.5 83.5

65 63.5 x 1.6 63.5 60.3 77.5 121 68.5 100.0

80 76.1 x 1.6 76.1 72.9 91.0 147 68.5 121.0

100 101.6 x 2.0 101.6 97.6 119.0 168 68.5 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

Gdi L

K

D

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 5

Clamp DIN 32676

1.4404 / 316L

5*H**-0***********

Sensor

DN [mm]

Fits to

Piping DIN 11850

di

[mm]

G

[mm]

D

[mm]

L

[mm]

LK

[mm]

40 42 x 2 38 50.5 92 61.5 71.0

50 54 x 2 50 64.0 105 61.5 83.5

65 70 x 2 66 91.0 121 68.0 100.0

80 85 x 2 81 106.0 147 68.0 121.0

100 104 x 2 100 119.0 168 68.0 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

Gdi L

K

D

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 8

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Tri-Clamp L14 AM7

1.4404 / 316L

5*H**-1***********

Sensor Fits to di G D L LK

DN [mm] DN [inch] Piping OD [mm] [mm] [mm] [mm] [mm]

40 1 1/2" 38.1 x 1.65 34.8 50.4 92 68.6 71.0

50 2" 50.8 x 1.65 47.5 63.9 105 68.6 83.5

65 − 63.5 x 1.65 60.2 77.4 121 68.6 100.0

80 3" 76.2 x 1.65 72.9 90.9 147 68.6 121.0

100 4" 101.6 x 1.65 97.4 118.9 168 68.6 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

Gdi L

K

D

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 4

Coupling SC DIN 11851

Threaded adapter

1.4404 / 316L

5*H**-2***********

Sensor

DN [mm]

Fits to

Piping DIN 11850

di

[mm]

G

[mm]

D

[mm]

L

[mm]

LK

[mm]

40 42 x 2 38 Rd 65 x 1/6" 92 72 71.0

50 54 x 2 50 Rd 78 x 1/6" 105 74 83.5

65 70 x 2 66 Rd 95 x 1/6" 121 78 100.0

80 85 x 2 81 Rd 110 x 1/4" 147 83 121.0

100 104 x 2 100 Rd 130 x 1/4" 168 92 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

L

Gdi

D

LK

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 1

Coupling DIN 11864-1Aseptic threaded adapter, Form A

1.4404 / 316L

5*H**-3***********

SensorDN [mm]

Fits toPiping DIN 11850

di[mm]

G[mm]

D[mm]

L[mm]

LK[mm]

40 42 x 2 38 Rd 65 x 1/6" 92 71 71.0

50 54 x 2 50 Rd 78 x 1/6" 105 71 83.5

65 70 x 2 66 Rd 95 x 1/6" 121 76 100.0

80 85 x 2 81 Rd 110 x 1/4" 147 82 121.0

100 104 x 2 100 Rd 130 x 1/4" 168 90 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

L

Gdi

D

LK

F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 6

Flange DIN 11864-2

Aseptic flat flange, Form A

1.4404/316L

5*H**-4***********

Sensor

DN [mm]

Fits to

Piping DIN 11850

di

[mm]

G

[mm]

D

[mm]

L

[mm]

LK1

[mm]

LK2

[mm]

40 42 x 2 38 82 92 64 71.0 65

50 54 x 2 50 94 105 64 83.5 77

65 70 x 2 66 113 121 64 100.0 95

80 85 x 2 81 133 147 98 121.0 112

100 104 x 2 100 159 168 98 141.5 137

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

L

Gdi

D

LK1

LK2

F 0 6 - x x H x x x x x

- 0 6 - 0 9 - 0 7 - x x - 0 0 7

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Coupling SMS 1145

Threaded adapter

1.4404 / 316L

5*H**-5***********

Sensor

DN [mm]

Fits to

Piping OD

SMS 1145

Diameter

[mm]

di

[mm]

G

[mm]

D

[mm]

L

[mm]

LK

[mm]

40 38.1 x 1.65 38.0 35.5 Rd 60 x 1/6" 92 63 71.0

50 50.8 x 1.65 51.0 48.5 Rd 70 x 1/6" 105 65 83.5

65 63.5 x 1.65 63.5 60.5 Rd 85 x 1/6" 121 70 100.0

80 76.2 x 1.65 76.0 72.0 Rd 98 x 1/6" 147 75 121.0

100 101.6 x 1.65 101.6 97.6 Rd 132 x 1/6" 168 70 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

D

L K

d i

G

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 0

Coupling ISO 2853

Threaded adapter

1.4404 / 316L

5*H**-6***********

Sensor

DN [mm]

Fits to

Piping ISO 2037 /

BS 4825-1

ISO 2853

Diameter

[mm]

di

[mm]

G

[mm]

D

[mm]

L

[mm]

LK

[mm]

40 38.0 x 1.6 38.0 35.6 50.6 92 61.5 71.0

50 51.0 x 1.6 51.0 48.6 64.1 105 61.5 83.5

65 63.5 x 1.6 63.5 60.3 77.6 121 61.5 100.0

80 76.1 x 1.6 76.1 72.9 91.1 147 61.5 121.0

100 101.6 x 2.0 101.6 97.6 118.1 168 61.5 141.5

– Fitting length = (2 x L) + 140 mm (DN 40…65) / + 200 mm (DN 80…100)

– If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube (Page 156)

and process connection (di) into account.

Gdi

D

LK

L F 0 6 - x x H x x x x x - 0 6 - 0 9 - 0 7 - x x - 0 0 3

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10 Technical data PROline Promag 50 PROFIBUS-PA

172 Endress+Hauser

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PROline Promag 50 PROFIBUS-PA Index

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Index

AAccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Adapters (installing the sensor) . . . . . . . . . . . . . . . . 20Addressing

configuration using miniature switches . . . . . . . 83configuration using the local display . . . . . . . . . 83

Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . 133Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . 133Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Applicator (selection/configuration software) . . . . 110Auxiliary power (supply voltage) . . . . . . . . . . . . . . 132

BBlock model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

CCable entriesdegree of protection . . . . . . . . . . . . . . . . . . . . . . 62technical data . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Cable length (remote version) . . . . . . . . . . . . . . . . . 25Cable specifications

PROFIBUS-PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 47with remote version . . . . . . . . . . . . . . . . . . . . . . . 53

Cable specifications of the remote versionCable termination of Promag H . . . . . . . . . . . . . 52Cable termination Promag W, P . . . . . . . . . . . . . 51

Calibration factor (default) . . . . . . . . . . . . . . . . . . . . 10Cathode protection . . . . . . . . . . . . . . . . . . . . . . . . . 61CE mark (declaration of conformity) . . . . . . . . . . . . 10Certification PROFIBUS-PA . . . . . . . . . . . . . . . . . . 138CIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Cleaning

CIP/SIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . 133exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Code entry (function matrix) . . . . . . . . . . . . . . . . . . 68Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

empty-pipe and full-pipe calibration (EPD) . . . 105PROFIBUS interface (with Commuwin II) . . . . . . 87PROFIBUS interface (with local display) . . . . . . 86Quick Setup “Commissioning” . . . . . . . . . . . . . 105

Commuwin II operating program . . . . . . . . . . . . . . . 74Conditions for operation . . . . . . . . . . . . . . . . . . . . . 133Conductivity of fluid, minimum . . . . . . . . . . . . . . . . 135Configuration examples

general information . . . . . . . . . . . . . . . . . . . . . . . 97with Simatic S7 HW config . . . . . . . . . . . . . . . . . 98

Connectionsee Electrical connection

Connector (fieldbus connector) . . . . . . . . . . . . . . . . 57Control variables for the totalizer . . . . . . . . . . . . . . . 96Cycle times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103Cyclic data exchange . . . . . . . . . . . . . . . . . . . . . . . 92

DData exchange

acyclic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72cyclic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Data storage (sensor DAT) . . . . . . . . . . . . . . . . . . . 132Declaration of conformity (CE mark) . . . . . . . . . . . . . 10Degree of protection . . . . . . . . . . . . . . . . . . . . 62, 133Design

see dimensionsDesignated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Device functions

see “Description of Device Functions” manualDevice matrix (Commuwin II) . . . . . . . . . . . . . . . . . . 75Dimensions

ground disks (Promag P, W) . . . . . . . . . . . . . . . 155ground rings (Promag H) . . . . . . . . . . . . . . . . . . 167process connections, Promag H (DN 2...25) . . . 160process connections, Promag H (DN 40...100) . 168Promag 50 H (DN 2...25) . . . . . . . . . . . . . . . . . . 156Promag 50 H (DN 40...100) . . . . . . . . . . . . . . . . 158Promag 50 P (DN ≤ 300) . . . . . . . . . . . . . . . . . . 150Promag 50 P (DN ≥ 350) . . . . . . . . . . . . . . . . . . 153Promag 50 W (DN ≤ 300) . . . . . . . . . . . . . . . . . . 146Promag 50 W (DN ≥ 350) . . . . . . . . . . . . . . . . . . 148wall-mount housing . . . . . . . . . . . . . . . . . . . . . . 145

Display

display and operating elements . . . . . . . . . . . . . 66turning the display . . . . . . . . . . . . . . . . . . . . . . . . 42Display value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Documentation, supplementary . . . . . . . . . . . . . . . 139Down pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

EElectrical connection

cable specifications (remote version) . . . . . . . . . 53degree of protection . . . . . . . . . . . . . . . . . . . . . . 62length of connecting cable . . . . . . . . . . . . . . . . . 25post-connection check (checklist) . . . . . . . . . . . . 63potential equalisation . . . . . . . . . . . . . . . . . . . . . . 59

PROFIBUS-PA, shielding and grounding . . . . . . 48remote version (connecting cable) . . . . . . . . . . . 49transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

ElectrodesEPD electrode . . . . . . . . . . . . . . . . . . . . . . 17, 105fitted electrodes . . . . . . . . . . . . . . . . . . . . . . . . . 137measuring-electrode plane . . . . . . . . . . . . . . . . . 17reference electrode (potential equalisation) . . . . 17replaceable electrodes . . . . . . . . . . . . . . . . . . . 127

Electromagnetic compatibility (EMC) . . . . . . . 53, 134Empty Pipe Detection (EPD)

EPD electrode . . . . . . . . . . . . . . . . . . . . . . 17, 105

general information . . . . . . . . . . . . . . . . . . . . . . 105Empty Pipe Detection (EPD/OED)

empty-pipe/full-pipe calibration . . . . . . . . . . . . . 106

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Index PROline Promag 50 PROFIBUS-PA

174 Endress+Hauser

Error limitssee Measuring accuracy

Error messagesacknowledging . . . . . . . . . . . . . . . . . . . . . . . . . . 69system/process error messages . . . . . . . . . . . . 113

Error types (system and process errors) . . . . . . . . . 69

Ex certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138Ex documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Exchange

device fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126printed circuit boards . . . . . . . . . . . . . . . . . . . . 122replaceable electrodes . . . . . . . . . . . . . . . . . . . 127

External cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 107

FFactory settings of cyclic measured variables . . . . . 96Fieldbus connector . . . . . . . . . . . . . . . . . . . . . . . . . 57FieldCheck ™ (test and simulation software) . . . . . 110

Fitting lengthsee Dimensions

Flow rate / nominal diameter . . . . . . . . . . . . . . . . . . 20Fluid conductivity, minimum . . . . . . . . . . . . . . . . . . 135Fluid pressure range . . . . . . . . . . . . . . . . . . . . . . . 135Fluid temperature ranges . . . . . . . . . . . . . . . . . . . . 134Formats

standard and extended . . . . . . . . . . . . . . . . . . . 91Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85Function descriptions

see “Description of Device Functions” manualFunction matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Functions

function groups . . . . . . . . . . . . . . . . . . . . . . . . . . 67Functions, function blocks, function groups . . . . . . 67Fuse, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

GGround disks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Mounting (Promag P) . . . . . . . . . . . . . . . . . . . . . 33Mounting (Promag W) . . . . . . . . . . . . . . . . . . . . . 27potential equalisation . . . . . . . . . . . . . . . . . . . . . 61

Ground rings (Promag H) . . . . . . . . . . . . . . . . . . . . . 59mounting, application area . . . . . . . . . . . . . . . . . 39

GSD

manufacture-specific GSD . . . . . . . . . . . . . . . . . 89profile GSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

HHardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . 82

device address . . . . . . . . . . . . . . . . . . . . . . . . . . 83write protection . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Hazardous area documentation . . . . . . . . . . . . . . . . . 7Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . 8High temperature version (Promag P)

installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34temperature ranges . . . . . . . . . . . . . . . . . . . . . 134

HOME position (display operation mode) . . . . . . . . 66

IIEEE floating point number . . . . . . . . . . . . . . . . . . . 92Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . 13Inlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Input data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Input variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Installation conditions

adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20dimensions, fitting lengths . . . . . . . . . . . . . . . . . 15down pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16foundations for DN > 300 . . . . . . . . . . . . . . . . . . 19inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . 18location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15orientation (vertical, horizontal) . . . . . . . . . . . . . 17partially filled pipes, drains . . . . . . . . . . . . . . . . 16pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Installing sensor

adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20foundations for DN > 300 . . . . . . . . . . . . . . . . . . 19ground disks (Promag P) . . . . . . . . . . . . . . . . . . 33ground disks (Promag W) . . . . . . . . . . . . . . . . . 27ground rings (Promag H) . . . . . . . . . . . . . . . . . . 39Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Promag H with welding adapters . . . . . . . . . . . . 40Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Promag P, high-temperature version . . . . . . . . . 34Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Installing the wall-mount housing, . . . . . . . . . . . . . . 43Insulating pipes (Promag P) . . . . . . . . . . . . . . . . . . 34

LLength of connecting cable (remote version) . . . . . 25Local display

see DisplayLow flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

MMaintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107Material load curves . . . . . . . . . . . . . . . . . . . . . . . 137Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . 133Measured variable . . . . . . . . . . . . . . . . . . . . . . . . 131

Measuring accuracymax. measured error . . . . . . . . . . . . . . . . . . . . 133reference conditions . . . . . . . . . . . . . . . . . . . . 132repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Measuring electrodessee Electrodes

Measuring principle . . . . . . . . . . . . . . . . . . . . . . . 131Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . 131Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . 131Measuring tube

inside diameter . . . . . . . . . . . . . . . . . . . . . . . . . 140lining, temperature range . . . . . . . . . . . . . . . . . 134

Mediumsee Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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PROline Promag 50 PROFIBUS-PA Index

Endress+Hauser 175

NNameplate

sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Nominal diameter / flow rate . . . . . . . . . . . . . . . . . . 20Nominal pressure

see Fluid pressure range

OOperable flow range . . . . . . . . . . . . . . . . . . . . . . . 131Operation

at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Commuwin II operating software . . . . . . . . . . . . 74device matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . 75display and operating elements . . . . . . . . . . . . . 66FieldCare (operating software) . . . . . . . . . . . . . . 73function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . 67hardware settings . . . . . . . . . . . . . . . . . . . . . . . . 82

local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66PROFIBUS configuration program . . . . . . . . . . . 73SIMATIC PDM (operating software) . . . . . . . . . . 73ToF Tool-FieldTool (operating software) . . . . . . . 73

Ordering codeaccessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Ordering information . . . . . . . . . . . . . . . . . . . . . . . 139Outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Output data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Output variables . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

PPerformance characteristics

see Measuring accuracyPost-installation check (checklist) . . . . . . . . . . . . . . 45Potential equalisation . . . . . . . . . . . . . . . . . . . . . . . . 59Power consumption . . . . . . . . . . . . . . . . . . . . . . . . 132Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . 132Pressure loss

adapters (reducers, expanders) . . . . . . . . . . . . . 20general data . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

linings resistance to partial vacuum . . . . . . . . . 142Printed circuit boards (removing/installing)

field housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 122wall-mount housing . . . . . . . . . . . . . . . . . . . . . . 124

Process connections . . . . . . . . . . . . . . . . . . . . . . . 137Process error

definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69process errors without display messages . . . . 120

PROFIBUS-PAcommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 86general information . . . . . . . . . . . . . . . . . . . . . . . 70setting the device address . . . . . . . . . . . . . . . . . 83

shielding and grounding . . . . . . . . . . . . . . . . . . . 48system architecture . . . . . . . . . . . . . . . . . . . . . . 71

Programming modedisable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Pumps, location . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Q

Quick Setup menuCommissioning . . . . . . . . . . . . . . . . . . . . . . 3, 105

RRegistered trademarks . . . . . . . . . . . . . . . . . . . . . . . 11Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . 138Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Repeatability (measuring accuracy) . . . . . . . . . . . . 133Replaceable electrodes (exchange) . . . . . . . . . . . 127Resistance to shock . . . . . . . . . . . . . . . . . . . . . . . . 133Resistance to vibrations . . . . . . . . . . . . . . . . . . . . . 133Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SSafety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Safety of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . 138Screw tightening torques

Promag H (for plastic process connections) . . . . 38Seals

Promag H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Promag P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Promag W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Sensor installation

see InstallationSerial number . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131SIP cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134Software

amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . . 85

versions (history) . . . . . . . . . . . . . . . . . . . . . . . . 129Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Status code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Supply voltage (auxiliary power) . . . . . . . . . . . . . . . 132Switch output (status output) . . . . . . . . . . . . . . . . . 132

System architecture (PROFIBUS-PA) . . . . . . . . . . . . 70System error

definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69system error messages . . . . . . . . . . . . . . . . . . . 113

System integration . . . . . . . . . . . . . . . . . . . . . . . . . . 89

TTechnical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Temperature ranges

ambient temperature . . . . . . . . . . . . . . . . . . . . . 133fluid temperature . . . . . . . . . . . . . . . . . . . . . . . . 134storage temperature . . . . . . . . . . . . . . . . . . . . . 133

ToF Tool-FieldTool Package . . . . . . . . . . . . . . 73, 110

Torques of threaded fastenerssee Installation

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Index PROline Promag 50 PROFIBUS-PA

176 Endress+Hauser

Transmitterelectrical connection . . . . . . . . . . . . . . . . . . . . . . 54installing the wall-mount housing . . . . . . . . . . . . 43length of connecting cable (remote version) . . . 25turning the field housing (aluminum) . . . . . . . . . 41turning the field housing (stainless steel) . . . . . . 41

Transporting the sensor . . . . . . . . . . . . . . . . . . . . . . 13Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . 111

VVibrations

countermeasures . . . . . . . . . . . . . . . . . . . . . . . . 18resistance to vibration and shock . . . . . . . . . . . 133

WWall-mount housing, installing . . . . . . . . . . . . . . . . . 43Weight details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143Welding work

grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Promag H with welding adapters . . . . . . . . . . . . 40Wiring

see Electrical connectionWrite protection (device parameters) . . . . . . . . . . . 82

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More information about services and repairs:

www.services.endress.com

'HFODUDWLRQRIFRQWDPLQDWLRQ

Dear customer,Because of legal determinations and for the safety of our employees and operating equipment we need this“Declaration of contamination” with your signature before your order can be handled. Please put the completelyfilled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/orspecific handling instructions if necessary.

type of instrument / sensor: __________________________________ serial number: _______________________

medium / concentration: __________________________________ temperature: ______ pressure: _______

cleaned with: __________________________________ conductivity: ______ viscosity: _______

:DUQLQJKLQWVIRUPHGLXPXVHG

oradioactive

oexplosive

ocaustic

opoisonous

oharmful to

health

obiologicallyhazardous

oinflammable

osafe

Please mark the appropriate warning hints.

5HDVRQIRUUHWXUQ

BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB

BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB

&RPSDQ\GDWD

company: ______________________________ contact person: _________________________

______________________________ _________________________

______________________________ department: _________________________

address: ______________________________ phone number: _________________________

______________________________ fax / e-mail: _________________________

______________________________ your order no.: _________________________

I hereby certify that the returned equipment has been cleaned and decontaminated acc. to good industrial prac-tices and is in compliance with all regulations. This equipment poses no health or safety risks due to contamination.

_______________________________ ___________________________________(Date) (company stamp and legally binding signature)

SAFE

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Europe

Austria – Wien

Endress+Hauser Ges.m.b.H.Tel. (01) 88 05 60, Fax (01) 88 05 63 35

Belarus – Minsk

BelorgsintezTel. (017) 2 50 84 73, Fax (017) 2 50 85 83

Belgium / Luxembourg – Bruxelles

Endress+Hauser S.A. / N.V.Tel. (02) 2 48 06 00, Fax (02) 2 48 05 53

Bulgaria – SofiaIntertech-Automation Ltd.Tel. (02) 9 62 71 52, Fax (02) 9 62 14 71

Croatia – Zagreb

Endress+Hauser GmbH+Co.Tel. (01) 6 63 77 85, Fax (01) 6 63 78 23

Cyprus – Nicosia

I+G Electrical Services Co. Ltd.Tel. (02) 48 47 88, Fax (02) 48 46 90

Czech Republic – Praha

Endress+Hauser Czech s.r.o.Tel. (02) 66 78 42 00, Fax (026) 66 78 41 79

Denmark – Søborg

Endress+Hauser A/STel. (70) 13 11 32, Fax (70) 13 21 33

Estonia – Tartu

Elvi-Aqua OÜ

Tel. (7) 30 27 32, Fax (7) 30 27 31

Finland – Helsinki

Metso Endress+Hauser OyTel. (204) 8 31 60, Fax (204) 8 31 61

France – Huningue

Endress+Hauser S.A.Tel. (389) 69 67 68, Fax (389) 69 48 02

Germany – Weil am Rhein

Endress+Hauser Messtechnik

Norway – Lierskogen

Endress+Hauser A/STel. 32 85 98 50, Fax 32 85 98 51

Poland – Wroclaw

Endress+Hauser Polska Sp. z o.o.Tel. (071) 7 80 37 00, Fax (071) 7 80 37 60

Portugal – Cacem

Endress+Hauser Lda.Tel. (21) 4 26 72 90, Fax (21) 4 26 72 99

Romania – Bucharest

Romconseng S.R.L.Tel. (021) 41 12 50 1, Fax (021) 41 01 63 4

Russia – Moscow

Endress+Hauser GmbH+CoTel. (095) 78 32 85 0, Fax (095) 78 32 85 5

Slovak Republic – Bratislava

Transcom Technik s.r.o.Tel. (2) 44 88 86 90, Fax (2) 44 88 71 12

Slovenia – Ljubljana

Endress+Hauser (Slovenija) D.O.O.Tel. (01) 5 19 22 17, Fax (01) 5 19 22 98

Spain – Sant Just Desvern

Endress+Hauser S.A.Tel. (93) 4 80 33 66, Fax (93) 4 73 38 39

Sweden – Sollentuna

Endress+Hauser ABTel. (08) 55 51 16 00, Fax (08) 55 51 16 55

Switzerland – Reinach/BL 1

Endress+Hauser Metso AGTel. (061) 7 15 75 75, Fax (061) 7 11 16 50

Turkey – Levent/Istanbul

Intek Endüstriyel Ölcü ve Kontrol SistemleriTel. (0212) 2 75 13 55, Fax (0212) 2 66 27 75

Ukraine – Kiev

Photonika GmbHTel. (44) 2 68 81 02, Fax (44) 2 69 07 05

Yugoslavia Republic – Beograd

Colombia – Bogota D.C.

Colsein Ltda.Tel. (01) 2 36 76 59, Fax (01) 6 10 78 68

Costa Rica – San Jose

Euro-Tec S.A.Tel. 2 20 28 08, Fax 2 96 15 42

Ecuador – Quito

Insetec Cia. Ltda.Tel. (02) 2 26 91 48, Fax (02) 2 46 18 33

El Salvador – San Salvador

Automatizacion y Control Industrial deEl Salvador, S.A. de C.V.

Tel. 2 60 24 24, Fax 2 60 56 77

Guatemala – Ciudad de Guatemala

Automatizacion y Control Industrial, S.A.Tel. (03) 34 59 85, Fax (03) 32 74 31

Honduras – San Pedro Sula, Cortes

Automatizacion y Control Industrial deHonduras, S.A. de C.V.Tel. 5 57 91 36, Fax 5 57 91 39

Mexico – México, D.F

Endress+Hauser (México), S.A. de C.V.Tel. (5) 5 55 68 24 07, Fax (5) 5 55 68 74 59

Nicaragua – Managua

Automatización y Control Industrial deNicaragua, S.A.Tel. 2 22 61 90, Fax 2 28 70 24

Peru – Miraflores

Corsusa InternationalTel. (1) 44 41 20 0, Fax (1) 44 43 66 4

USA – Greenwood, Indiana

Endress+Hauser Inc.Tel. (317) 5 35 71 38, Fax (317) 5 35 84 98

USA – Norcross, Atlanta

Endress+Hauser Systems & Gauging Inc.Tel. (770) 4 47 92 02, Fax (770) 4 47 57 67

Venezuela – Caracas

C t l C A

Israel – Netanya

Instrumetrics Industrial Control Ltd.Tel. (09) 8 35 70 90, Fax (09) 8 35 06 19

Japan – Tokyo

Sakura Endress Co. Ltd.Tel. (0422) 54 06 11, Fax (0422) 55 02 75

Jordan – Amman

A.P. Parpas Engineering S.A.Tel. (06) 5 53 92 83, Fax (06) 5 53 92 05

Kazakhstan – Almaty

BEI ElectroTel. (72) 30 00 28, Fax (72) 50 71 30

Korea, South – Seoul

Endress+Hauser (Korea) Co. Ltd.Tel. (02) 26 58 72 00, Fax (02) 26 59 28 38

Kuwait – Safat

United Technical Services Est. For GeneralTradingTel. 2 41 12 63, Fax 2 41 15 93

Lebanon – Jbeil Main Entry

Network EngineeringTel. (3) 94 40 80, Fax (9) 54 80 38

Malaysia – Shah Alam, Selangor DarulEhsan

Endress+Hauser (M) Sdn. Bhd.Tel. (03) 78 46 48 48, Fax (03) 78 46 88 00

Pakistan – Karachi

Speedy AutomationTel. (021) 7 72 29 53, Fax (021) 7 73 68 84

Philippines – Pasig City, Metro Manila

Endress+Hauser (Phillipines) Inc.Tel. (2) 6 38 18 71, Fax (2) 6 38 80 42

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Anasia Trading Est.Tel. (02) 6 53 36 61, Fax (02) 6 53 35 04

Singapore – Singapore

Endress+Hauser (S.E.A.) Pte. Ltd.Tel. (65) 66 82 22, Fax (65) 66 68 48