Flow of Herschel-Bulkey Fluids

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    The flow of Herschel-Bulkley

    fluids

    Ian Morrison, Cabot Corporation

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Thin polymer-filled layers coated

    from dispersions

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Typical shear thinning rheogram

    Photoconductive Pigment in Nonaqueous Polymer Solution

    Shear rate (s-1

    )

    0.1 1 10 100 1000 10000

    Viscosity(m

    Pas)

    0.001

    0.01

    0.1

    1

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Data is reasonably fitted by a power law

    1

    0

    n

    =

    n is the

    power law

    index and

    is one for a

    Newtonianfluid.

    Photoconductive Pigment in Nonaqueous Polymer Solution

    Shear rate (s-1

    )

    0.1 1 10 100 1000 10000

    Viscosity(mP

    as)

    0.001

    0.01

    0.1

    1

    0.750.58

    0.25n

    =

    =

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    The flow of a shear thinning

    liquid through a pipe

    The reduced

    flow rate of a

    shear

    thinning

    liquid is:

    11

    1 31

    1

    nn rv

    n R

    + + = +

    Macosko, Rheology, pp. 88-89, 1994.

    n= 0.25

    0 0.5 10

    0.5

    1

    1.5

    2

    2.5

    Radial postion from center

    Relativevelocity

    2.5

    0

    PLj

    10 rj

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Same data replotedShear stress versus shear rate

    Shear rate (s-1

    )

    0 200 400 600 800 1000 1200 1400 1600

    Shearstress

    (Pa)

    0

    1

    2

    3

    4

    5

    6

    7

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    How yield points approximate power

    law flowShear stress versus shear rate

    Shear rate (s-1)

    0 200 400 600 800 1000 1200 1400 1600

    Shearstress(Pa)

    0

    1

    2

    3

    4

    5

    6

    7

    The slopeis the viscosity.

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Herschel-Bulkley rheology

    0

    nm = +

    Model the flow as

    shear thinningabove some yield

    point:

    Shear stress versus shear rate

    Shear rate (s-1

    )

    0 200 400 600 800 1000 1200 1400 1600

    Shearstress(Pa)

    0

    1

    2

    3

    4

    5

    6

    7

    0.710.64 0.31 = +

    Note the value ofn is now higher,

    apparently less

    shear thinning.

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Effect of a yield point on flow

    If a fluid has a yield point, 0,and is under pressure, p, a

    column of radius rand length

    L in the center moves as aplug. The plug radius can be

    calculated.

    02

    0 0

    (2 ) or

    2 2

    rLpr

    Lr

    p P

    =

    = =

    Pis the pressure drop.

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Flow of an Herschel-Bulkley fluid through a

    pipe

    ( )

    0

    11

    2 2

    0 0 0

    2 3 3 3 2 2 2 3 3 2

    0 0 0

    2

    0

    4

    0 0

    2

    3 1 (2 1) (( ) (Pr ) )

    2 2 2

    2 1

    4 11

    3 3

    n

    n n

    r P

    P n n R PR PRvelocity

    n R P n RP R P n R P nelse

    RPvelocity

    RP RP

    +

    >

    + + +=

    + +

    =

    +

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Flow of Herschel Bulkley fluid

    0 0.002 0.004 0.006 0.0080

    0.5

    1

    1.5

    2

    2.5

    Herschel-BulkleyFluid velocity

    Radialpositionfromc

    enter

    HBj

    rj

    Note: The radius of the

    plug is:

    The fitted Herschel-Bulkley parameters:

    n = 0.75

    tau = 0.5 Pawith a reasonable pressure drop

    P = 106 Pa/0.1m

    5

    2 0.5 Pa1

    10 Pa/0.1

    xr m

    m= =

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    Comparison of predicted flows:

    Power law and Herschel-Bulkley

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    Some Problems Require More Study

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    August 25, 2003 Particles 2003 Herschel Bulkley Flow

    Surface Energy Characterization of

    Fibers, Fillers and Paper

    D. Steven Keller, Empire State Paper Research Institute,State University of New York, College of Environmental

    Science and Forestry, 1 Forestry Drive, Syracuse, NY

    13210

    E-mail: [email protected]

    Ian D. Morrison, Cabot Corporation, 157 Concord Road,

    Billerica, MA 01821E-mail: [email protected]

    Philadelphia, August 22-26, 2004

    228th

    ACS National MeetingPennsylvania Convention Center,

    Philadelphia

    PROGRAM CHAIR R. Nagarajan, Department of

    Chemical Engineering, Penn State University, University

    Park, PA 16802 E-mail: [email protected]

    Submit abstracts via Online Abstract Submittal System

    (OASYS) at www.acs.org/meetings

    Deadline for submission of 150 words abstract is April 15,

    2004.