Flow of Herschel-Bulkey Fluids
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Transcript of Flow of Herschel-Bulkey Fluids
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August 25, 2003 Particles 2003 Herschel Bulkley Flow
The flow of Herschel-Bulkley
fluids
Ian Morrison, Cabot Corporation
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Thin polymer-filled layers coated
from dispersions
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Typical shear thinning rheogram
Photoconductive Pigment in Nonaqueous Polymer Solution
Shear rate (s-1
)
0.1 1 10 100 1000 10000
Viscosity(m
Pas)
0.001
0.01
0.1
1
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Data is reasonably fitted by a power law
1
0
n
=
n is the
power law
index and
is one for a
Newtonianfluid.
Photoconductive Pigment in Nonaqueous Polymer Solution
Shear rate (s-1
)
0.1 1 10 100 1000 10000
Viscosity(mP
as)
0.001
0.01
0.1
1
0.750.58
0.25n
=
=
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The flow of a shear thinning
liquid through a pipe
The reduced
flow rate of a
shear
thinning
liquid is:
11
1 31
1
nn rv
n R
+ + = +
Macosko, Rheology, pp. 88-89, 1994.
n= 0.25
0 0.5 10
0.5
1
1.5
2
2.5
Radial postion from center
Relativevelocity
2.5
0
PLj
10 rj
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Same data replotedShear stress versus shear rate
Shear rate (s-1
)
0 200 400 600 800 1000 1200 1400 1600
Shearstress
(Pa)
0
1
2
3
4
5
6
7
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How yield points approximate power
law flowShear stress versus shear rate
Shear rate (s-1)
0 200 400 600 800 1000 1200 1400 1600
Shearstress(Pa)
0
1
2
3
4
5
6
7
The slopeis the viscosity.
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Herschel-Bulkley rheology
0
nm = +
Model the flow as
shear thinningabove some yield
point:
Shear stress versus shear rate
Shear rate (s-1
)
0 200 400 600 800 1000 1200 1400 1600
Shearstress(Pa)
0
1
2
3
4
5
6
7
0.710.64 0.31 = +
Note the value ofn is now higher,
apparently less
shear thinning.
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Effect of a yield point on flow
If a fluid has a yield point, 0,and is under pressure, p, a
column of radius rand length
L in the center moves as aplug. The plug radius can be
calculated.
02
0 0
(2 ) or
2 2
rLpr
Lr
p P
=
= =
Pis the pressure drop.
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Flow of an Herschel-Bulkley fluid through a
pipe
( )
0
11
2 2
0 0 0
2 3 3 3 2 2 2 3 3 2
0 0 0
2
0
4
0 0
2
3 1 (2 1) (( ) (Pr ) )
2 2 2
2 1
4 11
3 3
n
n n
r P
P n n R PR PRvelocity
n R P n RP R P n R P nelse
RPvelocity
RP RP
+
>
+ + +=
+ +
=
+
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Flow of Herschel Bulkley fluid
0 0.002 0.004 0.006 0.0080
0.5
1
1.5
2
2.5
Herschel-BulkleyFluid velocity
Radialpositionfromc
enter
HBj
rj
Note: The radius of the
plug is:
The fitted Herschel-Bulkley parameters:
n = 0.75
tau = 0.5 Pawith a reasonable pressure drop
P = 106 Pa/0.1m
5
2 0.5 Pa1
10 Pa/0.1
xr m
m= =
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Comparison of predicted flows:
Power law and Herschel-Bulkley
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Some Problems Require More Study
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Surface Energy Characterization of
Fibers, Fillers and Paper
D. Steven Keller, Empire State Paper Research Institute,State University of New York, College of Environmental
Science and Forestry, 1 Forestry Drive, Syracuse, NY
13210
E-mail: [email protected]
Ian D. Morrison, Cabot Corporation, 157 Concord Road,
Billerica, MA 01821E-mail: [email protected]
Philadelphia, August 22-26, 2004
228th
ACS National MeetingPennsylvania Convention Center,
Philadelphia
PROGRAM CHAIR R. Nagarajan, Department of
Chemical Engineering, Penn State University, University
Park, PA 16802 E-mail: [email protected]
Submit abstracts via Online Abstract Submittal System
(OASYS) at www.acs.org/meetings
Deadline for submission of 150 words abstract is April 15,
2004.