Floboss 107 Instruction Manual

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Transcript of Floboss 107 Instruction Manual

Form Number A6206Part Number D301232X012 September 2009

FloBoss 107 Flow Manager Instruction Manual

Remote Automation Solutions

FloBoss 107 Instruction Manual

Revision Tracking Sheet September 2009This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number. A change in revision date to any page also changes the date of the manual that appears on the front cover. Listed below is the revision date of each page (if applicable):

Page All Pages Initial issue

Revision Sep-09 Feb-07

2007-2009 Remote Automation Solutions, division of Emerson Process Management. All rights reserved.

NOTICERemote Automation Solutions (RAS), division of Emerson Process Management shall not be liable for technical or editorial errors in this manual or omissions from this manual. RAS MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND, IN NO EVENT SHALL RAS BE LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES. Bristol, Inc., Bristol Babcock Ltd, Bristol Canada, BBI SA de CV and the Flow Computer Division are wholly owned subsidiaries of Emerson Electric Co. doing business as Remote Automation Solutions (RAS), a division of Emerson Process Management. FloBoss, ROCLINK, Bristol, Bristol Babcock, ControlWave, TeleFlow and Helicoid are trademarks of RAS. AMS, PlantWeb and the PlantWeb logo are marks of Emerson Electric Co. The Emerson logo is a trademark and service mark of the Emerson Electric Co. All other trademarks are property of their respective owners. The contents of this publication are presented for informational purposes only. While every effort has been made to ensure informational accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. RAS reserves the right to modify or improve the designs or specifications of such products at any time without notice. All sales are governed by RAS terms and conditions which are available upon request. RAS does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any RAS product remains solely with the purchaser and end-user.

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Revised Sep-09

FloBoss 107 Instruction Manual

ContentsChapter 1 General Information1.1 1.2 1.3

1-1

1.4

1.5 1.6

1.7 1.8

Scope of Manual .............................................................................................................. 1-2 FloBoss 107 Overview ..................................................................................................... 1-2 Hardware.......................................................................................................................... 1-5 1.3.1 Processor and Memory...................................................................................... 1-6 1.3.2 Backplane .......................................................................................................... 1-6 1.3.3 Expansion Rack ................................................................................................. 1-6 1.3.4 Central Processing Unit (CPU) .......................................................................... 1-6 1.3.5 Battery and Super-capacitor .............................................................................. 1-8 1.3.6 Built-in Inputs and Outputs................................................................................. 1-8 1.3.7 Built-in Communications .................................................................................... 1-8 1.3.8 Built-in Resistance Thermal Device (RTD) ...................................................... 1-10 1.3.9 Built-in Loop Output Power .............................................................................. 1-10 1.3.10 Optional Inputs and Outputs ............................................................................ 1-10 1.3.11 Optional Communication Modules COM3 .................................................... 1-11 1.3.12 Optional Multi-Variable Sensor (MVS)............................................................. 1-12 1.3.13 Optional Integral Sensors ................................................................................ 1-12 1.3.14 Optional License Key ....................................................................................... 1-12 1.3.15 Optional Enclosures......................................................................................... 1-12 1.3.16 Optional LCD Touchpad .................................................................................. 1-12 Firmware ........................................................................................................................ 1-13 1.4.1 History Points ................................................................................................... 1-14 1.4.2 Alarm Log......................................................................................................... 1-15 1.4.3 Event Log ......................................................................................................... 1-16 1.4.4 Security ............................................................................................................ 1-16 1.4.5 I/O Database .................................................................................................... 1-17 1.4.6 Function Sequence Tables (FST) .................................................................... 1-17 1.4.7 PID Control....................................................................................................... 1-17 1.4.8 Spontaneous-Report-By-Exception (SRBX) Alarming..................................... 1-18 1.4.9 Softpoints ......................................................................................................... 1-18 1.4.10 Opcodes........................................................................................................... 1-18 1.4.11 Pass Through Communications....................................................................... 1-18 1.4.12 ROC and Modbus Protocols ............................................................................ 1-19 1.4.13 User C Programs ............................................................................................. 1-19 ROCLINK 800 Configuration Software ........................................................................ 1-19 Product Electronics ........................................................................................................ 1-21 1.6.1 Real-Time Clock .............................................................................................. 1-21 1.6.2 Diagnostic Monitoring ...................................................................................... 1-21 1.6.3 Automatic Self Tests ........................................................................................ 1-22 1.6.4 Low Power Mode ............................................................................................. 1-22 Flow Measurements....................................................................................................... 1-22 Additional Technical Information .................................................................................... 1-23

Chapter 2 Installation and Use2.1

2-1

Installation Requirements................................................................................................. 2-1 2.1.1 Environmental Requirements............................................................................. 2-1 2.1.2 Site Requirements ............................................................................................. 2-2 2.1.3 Compliance with Hazardous Area Standards .................................................... 2-4 2.1.4 Power Installation Requirements ....................................................................... 2-4 2.1.5 Grounding Installation Requirements ................................................................ 2-5 Contents iii

Revised Sep-09

FloBoss 107 Instruction Manual2.1.6 I/O Wiring Requirements.................................................................................... 2-6 Installing the FloBoss 107 and Expansion Rack.............................................................. 2-7 2.2.1 Required Tools................................................................................................... 2-7 2.2.2 Installing the FloBoss 107 without an Expansion Rack ..................................... 2-7 2.2.3 Installing the FloBoss with an Expansion Rack ................................................. 2-8 2.2.4 Removing an Expansion Rack......................................................................... 2-10 2.2.5 Removing and Installing Module Slot Covers.................................................. 2-10 2.2.6 Removing and Installing Wire Channel Covers ............................................... 2-11 Memory Backup Battery................................................................................................. 2-11 2.3.1 Removing and Installing the Battery ................................................................ 2-12 Central Processor Unit (CPU)........................................................................................ 2-13 2.4.1 Removing the CPU Module ............................................................................. 2-14 2.4