Flexmicron P (Premium) - Hydra-Perm · 7171 197 Flexmicron P (Premium) Description The filter...
Transcript of Flexmicron P (Premium) - Hydra-Perm · 7171 197 Flexmicron P (Premium) Description The filter...
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Flexmicron P (Premium)
DescriptionThe filter elements of the FlexMicron P (Premium) product line are durable elements in pleat technology, manufactured in meltblown or high-quality fibreglass technique.They are used particularly in applications requiring highest levels of cleanliness.
Applications zHigh-end industrial part washing systems (aqueous & hydrocarbon up to 100 °C) zFlushing rigs (after part washing systems) zTest rigs (fuel injection, braking and steering systems) zSuperfinishing with cooling lubricants (honing, grinding, turning, milling, deburring) zOffline filtration in large hydraulic systems zOffline filtration in lubrication systems zFilling systems used in cleanliness applications zMining and metallurgy zMetal-forming (e.g. hydroforming)
Special features zß-values up to 20,000 zFiltration efficiency up to 99.99% zFiltration rating 1 ... 40 µm zVery low starting Δp zHigh differential pressure stability zExcellent filtration efficiency, also under pulsation conditions (pressure and flow rate pulsation) zWide range of adapters zMaterials: Polyester, glass fibre zPleat technology zExcellent fluid compatibility zCommonly used element geometry
Technical DetailsGeneral dataLength 10", 20", 30", 40"Filtration rating 1 ... 40 µmßx-values up to 20,000Filtration efficiency up to 99.99 %
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Model codeN 40 FM-P 005 - PES 1 F
Element length 10 = 10" 20 = 20" 30 = 30" 40 = 40"
Element type FM-P = Flexmicron P (Premium)
Filtration rating 001 = 1 µm 003 = 3 µm 005 = 5 µm 010 = 10 µm 020 = 20 µm 030 = 30 µm 040 = 40 µm
Filter material PES = Polyester GF = Glass fibre
End cap type 1 = plug-in adapter (1x 222 O-ring), flat end cap, element Ø 64 mm 2 = plug-in adapter (2x 222 O-ring), flat end cap, element Ø 64 mm 3 = plug-in adapter (2x 222 O-ring), flat end cap, element Ø 70 mm 5 = plug-in adapter (2x 222 O-ring), locating spigot, element Ø 70 mm 7 = bayonet (2x 226 O-ring), locating spigot, element Ø 70 mm 10 = open (gasket DOE), element Ø 64 mm 12 = Cuno adapter (hanging elements), element Ø 64 mm others on request
Seal material F = FKM (FPM, Viton®) N = NBR E = EPDM
Other types of element on request
R (Resistance) factorsAqueous
fluids Oils
PES* PES* GF**
Filtr
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n ra
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1 µm 32.0 10.4 5.4 3 µm 24.0 7.5 - 5 µm 18.0 4.4 4.310 µm 17.0 1.8 3.220 µm 15.0 1.8 -30 µm 14.0 0.9 -40 µm 14.0 0.9 -
* ß > 5,000 ** ß > 20,000
Maximum differential pressure Δpmax and permitted temperature range at the element:
Fluid temperature
Filter materialPES
-10 ... 30 °C 8 bar-10 ... 60 °C 6.5 bar-10 ... 100 °C 5 bar
SizingThe total pressure drop of the filter at a certain flow rate is the sum of the housing Δp and the element Δp. The housing pressure drop can be determined using the pressure drop curves. The pressure drop of the elements is calculated using the R factors.The following calculation is based on clean filter elements.
Δp [bar] = R x V (mm²/s) x Q (l/min)
n x l (inch) x 1000
R = R factor V = Viscosity (mm²/s) Q = Flow rate (l/min) n = No. of elements l = Element length (inch)
Maximum permitted flow rateElement length Maximum permitted
flow rate10" 20 l/min13" 26 l/min20" 40 l/min30" 60 l/min40" 80 l/min
Other flow rates on request.
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Dimensions of Flexmicron P ElementsDescription L1 in mm L2 in mmN10FM-P... 263 18N13FM-P... 339 18N20FM-P... 517 18N30FM-P... 771 18N40FM-P... 1025 18
Description L1 in mm L2 in mmN10FM-P... 263 18N13FM-P... 339 18N20FM-P... 517 18N30FM-P... 771 18N40FM-P... 1025 18
Description L1 in mm L2 in mmN10FM-P... 263 18N13FM-P... 339 18N20FM-P... 517 18N30FM-P... 771 18N40FM-P... 1025 18
Description L1 in mm L2 in mmN10FM-P... 263 18N13FM-P... 339 18N20FM-P... 517 18N30FM-P... 771 18N40FM-P... 1025 18
Description L1 in mmN10FM-P... 254N13FM-P... 330N20FM-P... 508N30FM-P... 762N40FM-P... 1016
N40MR-P...-990 988
Description L1 in mmN37FM-P... 977
Description L1 in mmN10FM-P... 241N13FM-P... 317N20FM-P... 495N30FM-P... 749N40FM-P... 1003
45.5
L2L1
64
45.5
L2L1
6470
L2L1
45.5
L2
70
25.5 L1
45.5
58.5
22.525.5
70
L114
64
L13
55
61 65
L16.5
64
Type 1: Plug-in adapter 1 x O-ring (-222), flat end cap
Type 2: Plug-in adapter 2 x O-ring (-222), flat end cap
Type 3: Plug-in adapter 2 x O-ring (-222), flat end cap
Type 5: Plug-in adapter 2x O-ring (-222), locating spigot
Type 7: Bayonet, 2x O-ring (-226), locating spigot
Type 10: Gasket (DOE), open
Type 12: Cuno adapter (suspended elements)
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NOTEThe information in this brochure relates to the operating conditions and applications described.For applications and operating conditions not described, please contact the relevant technical department.Subject to technical modifications.
HYDAC FiLTER SYSTEMS GMbHIndustriegebiet D-66280 Sulzbach / Saar Tel.:+49 (0) 6897/509-01 Fax:+49 (0) 6897/509-846 Internet: www.hydac.com E-Mail: [email protected]
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Flexmicron S (Standard)
DescriptionThe filter elements in the Flexmicron S (Standard) product line are SpunSpray depth filter elements produced using melt-blown technology. They are used particularly in applications where a high level of fluid cleanliness and material purity is required.
Applications z Industrial part washing systems (aqueous up to 60 °C) zTransmission test rigs, hydraulic test rigs zSuperfinishing with cooling lubricants zPaints and coatings zCooling circuits on machines zFilling systems zRefineries, chemical industry zSemiconductor industry zOffline filtration in large hydraulic systems zOffline filtration in lubrication systems
Special features zFiltration rating 1 ... 90 µm zMaterial purity zCaps welded, not glued zWide range of adapters zGood price/performance ratio zMaterials: Polypropylene, Polyamide zSpunSpray technology, material not wound zHigh level of cleanliness due to graded depth filter construction zHigh contamination retention due to large depth effect of the filter material zExcellent fluid compatibility zStandard element geometry
technical specificationsGeneral dataLength 10", 20", 30", 40"Filtration rating 1 ... 90 µmFiltration efficiency 99.8 %
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model codeN 40 Fm-S 005 - PP 1 F
Element length 10 = 10" 20 = 20" 30 = 30" 40 = 40"
Element type FM-S = Flexmicron S (Standard)
Filtration rating 001 = 1 µm 003 = 3 µm 005 = 5 µm 010 = 10 µm 020 = 20 µm 030 = 30 µm 040 = 40 µm 050 = 50 µm 070 = 70 µm 090 = 90 µm
Filter material PP = Polypropylene PA = Polyamide
End cap type 0 = compression ring (DOE), no cap or seal (Ø 63 mm) 1 = plug-in adapter (1x 222 O-ring), flat end cap (Ø 64 mm) 2 = plug-in adapter (2x 222 O-ring), flat end cap (Ø 64 mm) 10 = gasket (DOE) (Ø 63 mm) 13 = plug-in adapter (2x 222 O-ring), locating spigot (Ø 64 mm) 14 = bayonet (2x 226 O-ring), locating spigot (Ø 64 mm) others on request
Seal material F = FPM (Viton) N = NBR E = EPDM
Other element types on request.
r (resistance) factorsAqueous
fluidsPA PP
Filtr
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n ra
ting
1 µm 274 3213 µm 116 1865 µm 42 13210 µm 15 9920 µm 11 5430 µm 6 1640 µm 3.8 1250 µm 1.9 1070 µm 1.1 890 µm 0.6 6
Maximum differential pressure Δpmax and permitted temperature range at the element:
Fluid temperature
Filter materialPA PP
-10..30 °C 7 bar 4 bar-10...60 °C 5.5 bar 2 bar-10...100 °C 3.5 bar –
SizingThe total pressure drop of the filter at a certain flow rate is the sum of the housing Δp and the element Δp. The housing pressure drop can be determined using the pressure drop curves. The pressure drop of the elements is calculated using the R factors.The following calculation is based on clean filter elements.
Δp [mbar] = R x V (mm²/s) x Q (l/min)
n x l (inch)
R = R factor V = Viscosity (mm²/s) Q = Flow rate (l/min) n = No. of elements l = Element length (inch)
max. permitted flow rateElement length max.
permitted flow rate10" 15 l/min20" 30 l/min30" 45 l/min40" 60 l/min
Other flow rates on request.
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Designation l1 in mmN10FM-S... 254N20FM-S... 508N30FM-S... 762N40FM-S... 1016
Designation l1 in mmN10FM-S... 254N20FM-S... 508N30FM-S... 762N40FM-S... 1016
Designation l1 in mm l2 in mmN10FM-S... 263 20N20FM-S... 517 20N30FM-S... 771 20N40FM-S... 1025 20
Designation l1 in mm l2 in mmN10FM-S... 263 20N20FM-S... 517 20N30FM-S... 771 20N40FM-S... 1025 20
Designation l1 in mm l2 in mmN10FM-S... 241 43N20FM-S... 495 43N30FM-S... 749 43N40FM-S... 1003 43
Designation l1 in mm l2 in mmN10FM-S... 263 43N20FM-S... 517 43N30FM-S... 771 43N40FM-S... 1025 43
Dimensions of Flexmicron S Elements
Type 0: Compression ring (DOE), no cap or seal
Type 1: Plug-in adapter, 1 x O-ring (-222), flat end cap
Type 2: Plug-in adapter, 2 x O-ring (-222), flat end cap
Type 10: Gasket (DOE)
Type 13: Plug-in adapter, 2 x O-ring (-222), locating spigot
Type 14: Bayonet, 2 x O-ring (-226), locating spigot
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NoteThe information in this brochure relates to the operating conditions and applications described.For applications and operating conditions not described, please contact the relevant technical department.Subject to technical modifications.
FIltEr SYStEmS GmbHIndustriegebiet D-66280 Sulzbach / SaarTel.:+49 (0) 6897/509-01 Fax:+49 (0) 6897/509-846 Internet: www.hydac.com E-Mail: [email protected]
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Flexmicron E (Economy)
DesignationThe filter elements in the Flexmicron E (Economy) product line are depth filter elements produced using melt-blown technology. They are used particularly in applications where an average level of fluid cleanliness and material purity is required and they provide a cost-effective solution.
Applications z Industrial part washing systems (aqueous up to 60 °C) zPaints and coatings zCooling circuits on machinery zRefineries, chemical industry zProcesses using cooling lubricants
Special features zFiltration efficiency 95 % zFiltration rating 1 ... 90 µm zMaterial purity zEnd caps welded, not glued zWide range of adapters zCost-effective zMaterials: Polypropylene zSpunSpray technology, material not wound zExcellent fluid compatibility zStandard element geometry zGood level of cleanliness due to graded depth filter construction zHigh contamination retention due to large depth effect of the filter material zManufactured without any contact with oil or silicon, so can be used to filter paints and coatings
technical specificationsGeneral dataLength 10", 20", 30", 40"Filtration rating 1 ... 90 µmFiltration efficiency 95 %
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model codeN 40 Fm-E 005 - PP 1 F
Element length 10 = 10" 20 = 20" 30 = 30" 40 = 40"
Element type FM-E = Flexmicron E (Economy)
Filtration rating 001 = 1 µm 003 = 3 µm 005 = 5 µm 010 = 10 µm 020 = 20 µm 030 = 30 µm 040 = 40 µm 050 = 50 µm 070 = 70 µm
Filter material PP = Polypropylene
End cap type 0 = compression ring (DOE), no cap or seal (Ø 63 mm) 1 = plug-in adapter (1x 222 O-ring), flat end cap (Ø 64 mm) 2 = plug-in adapter (2x 222 O-ring), flat end cap (Ø 64 mm) 10 = gasket (DOE) (Ø 63 mm) 13 = plug-in adapter (2x 222 O-ring), locating spigot (Ø 64 mm) 14 = bayonet (2x 226 O-ring), locating spigot (Ø 64 mm) others on request
Seal material F = FPM (Viton) N = NBR E = EPDM
Other types of element on request.
r (resistance) FactorsAqueous
fluidsPP
Filtr
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n ra
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1 µm 373 µm 295 µm 2010 µm 1120 µm 830 µm 6.840 µm 5.450 µm 4.270 µm 3.1
Maximum differential pressure Δpmax and permitted temperature range at the element:
Fluid temperature
Filter materialPP
-10..30 °C 4 bar-10...60 °C 2 bar
-10...100 °C –
SizingThe total pressure drop of the filter at a certain flow rate is the sum of the housing Δp and the element Δp. The housing pressure drop can be determined using the pressure drop curves. The pressure drop of the elements is calculated using the R factors.The following calculation is based on clean filter elements.
Δp [mbar] = R x V (mm²/s) x Q (l/min)
n x l (inch)
R = R factor V = Viscosity (mm²/s) Q = Flow rate (l/min) n = No. of elements l = Element length (inch)
max. permitted flow rateElement length max.
permitted flow rate10" 15 l/min20" 30 l/min30" 45 l/min40" 60 l/min
Other flow rates on request.
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Designation l1 in mmN10FM-E... 254N20FM-E... 508N30FM-E... 762N40FM-E... 1016
Designation l1 in mmN10FM-E... 254N20FM-E... 508N30FM-E... 762N40FM-E... 1016
Designation l1 in mm l2 in mmN10FM-E... 263 20N20FM-E... 517 20N30FM-E... 771 20N40FM-E... 1025 20
Designation l1 in mm l2 in mmN10FM-E... 263 20N20FM-E... 517 20N30FM-E... 771 20N40FM-E... 1025 20
Designation l1 in mm l2 in mmN10FM-E... 241 43N20FM-E... 495 43N30FM-E... 749 43N40FM-E... 1003 43
Designation l1 in mm l2 in mmN10FM-E... 263 43N20FM-E... 517 43N30FM-E... 771 43N40FM-E... 1025 43
Dimensions of Flexmicron E Elements
Type 1: Plug-in adapter, 1 x O-ring (-222), flat end cap
Type 2: Plug-in adapter, 2 x O-ring (-222), flat end cap
Type 10: Gasket (DOE)
Type 13: Plug-in adapter, 2 x O-ring (-222), locating spigot
Type 14: Bayonet, 2 x O-ring (-226), locating spigot
Type 0: Compression ring (DOE), no cap or seal
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NoteThe information in this brochure relates to the operating conditions and applications described.For applications and operating conditions not described, please contact the relevant technical department.Subject to technical modifications.
FIltEr SYStEmS GmbHIndustriegebiet D-66280 Sulzbach / SaarTel.:+49 (0) 6897/509-01 Fax:+49 (0) 6897/509-846 Internet: www.hydac.com E-Mail: [email protected]