Flexitallic

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  • International manufacturer & supplier of specialisedsealing products & services.

    PRODUCTS & SERVICES

    innovate/customize /educate

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  • Flexitallic Middle East LLCEstablished in 2012, Flexitallic Middle EastLLC provides quality gasket products andsupport services to customers in theKingdom of Saudi Arabia and Bahrain. Their local presence means customerrequirements are met quickly throughincreased production, efficient deliveriesand the finest support and training.

    The newly constructed manufacturingfacility is ideally located in Saudi Arabia on the Dammam to Jubail highway. Theirexperienced team is focused on meetingthe sealing needs of key customers in this region.

    The Flexitallic Group is the internationalmarket leader in the manufacture and supply of high quality, high valueindustrial static sealing products.

    FLEXITALLIC SAFE

    Flexitallic LLCThe U.A.E. factory was established in January2009 as Novus Sealing Middle East LLC.Following integration of Novus Sealing into the Flexitallic family the business adopted the Flexitallic LLC name.

    Based in Ras Al Khaimah, United Arab Emirates,this established gasket manufacturing anddistribution facility has become the premiersealing provider in the region.

    Their goal is to deliver technical excellence,competitively priced products and the bestcustomer training, through a flexible, reliableand dependable team. The business iscommitted to supporting customers across the Middle East and North African markets.

    FLEXITALLIC

    Flexitallic LLC Flexitallic Middle East LLC

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  • Based on sales and geographic reach, the Flexitallic Grouphas become the global supplier of industrial gaskets.

    Flexitallic Manufacturing CompanyFlexitallic LicenseeAllied Distributors

    Inside IndustryWe pride ourselves on not simply supplyingproducts, but by supporting customers witha detailed knowledge of their industry andapplications, so that products and services are tailored to their specific needs.

    This unique approach means that we focuson providing more than just a product, butalso a complete solution that adds genuinevalue to our clients.

    Global Distribution... Local SupportOur products are distributed through a global network of Allied Distributors.

    These carefully selected distribution partnersare strategically located within their territoryto deliver the best possible service andproducts to our customers. This approachmeans our products and know-how areavailable to the global industries we service.

    Innovative Product RangeWe have a rich history of innovation,which has seen us lead the industry with many new products.

    Over the years, our products have gaineda reputation for quality, reliability andtechnology that is second to none.

    Customised Engineering SolutionsOur Application Engineering, ProductionEngineering and R&D teams work closely together to design, develop andmanufacture bespoke sealing solutions.

    We have been responsible for a numberof truly revolutionary products, includingThermiculite, Sigma and the FlangeRescue Gasket, which ensure we areable to continually meet the ever morestringent requirements of our customers.

    Flexitallic SafeOver the last century, our aggressiveR&D efforts have helped customersbecome Flexitallic Safe. From the firstSpiral Wound Gasket in 1912 to the everevolving applications for Thermiculite,our goal is to develop materials thatpush the parameters of heat, pressureand chemical resistance.

    Our Commitment to QualityWe place great emphasis on maintaininginternational quality standards, and are approved to ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007,API 6A and API 17D, to ensure we meetthe highest possible standards for all our products and services.

    We also invest heavily in test and quality assurance equipment to maintainour reputation for the highest qualityproducts.

    Our materials are subjected to a widerange of tests as specified by statutoryregulations and customer requirements.These approvals enable our customers to make informed choices as to thesuitability of a product for each andevery application.

    1.

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  • 2.

    SECTION TITLE PAGE

    1. INTRODUCTION

    2. CHANGE GASKET 3

    3. THERMICULITE 5

    4. SPIRAL WOUND GASKETS 9

    5. FLEXPRO KAMMPROFILES 28

    6. CORRUGATED METAL GASKETS 36

    7. METAL JACKETED GASKETS 41

    8. RING TYPE JOINTS 42

    9. INSULATION KITS (IFLEX) 54

    10. FLANGE RESCUE GASKET 60

    11. SIGMA 64

    12. SHEETING 68

    13. GRAPHITE 73

    14. RUBBER & PAPER 75

    15. CHEMICAL RESISTANCE CHARTS 77

    16. FLAT GASKET DIMENSIONAL DATA 84

    17. INSTALLATION PROCEDURES 90

    18. TECHNICAL INFORMATION 93

    19. TECHNICAL SERVICES 98

    20. SHUTDOWN SUPPORT 99

    21. ACADEMY OF JOINT INTEGRITY 100

    22. PROJECTS TEAM 101

    23. ACCREDITATIONS / CERTIFICATION 102

    CONTENTS

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  • chang

    Engineered likenothing else.To perform likenothing else.What a Change.

    CHANGEGASKET

    When we invented the spiral woundgasket in 1912 there was nothing like it.100 years of innovation later, we introducethe Change gasket an incrediblyresilient metal-wound heat exchangergasket thats designed to deliver the mostdynamic seal ever.

    Change is manufactured with proprietaryequipment, using a 5-times thicker metalspiral and a unique laser welding processthat penetrates completely through thewinding so it requires no inner or outerring. Best of all, its proven to performwithout fail at least 60% longer than anyother heat exchanger gasket. CGI spiralwound. Double jacketed. CMG. Or Kammprofile. And thats a gamechanger.

    Benefits Excellent compression

    and recovery High performance in thermal cycle

    applications

    Robust and versatile design

    Fire-safe (API 6FB)

    THE CHANGE GASKET. UNIQUELY MANUFACTURED.

    Shape Unique wire profile 304, 316L & other materials Develops a uniquely solid gasket

    Laser welded Higher unit adhesion Pin point accuracy Solid unit construction

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  • Across a 24-day, 24-cycle pressure vsthermal cycle test at 3020C (6080F)replicating industry application conditions,the Change gasket lost just 0.1 bar. Total.Never coming close to the failure point. It outperformed every other gasket testedby at least 9 cycles. And theres no tellinghow long it would have kept going if wehadnt stopped the test.

    4.

    COMPRESSION VS. RECOVERY AT 124MPa (18,000 PSI)GASKET STRESS

    PRESSURE VS. CYCLE NUMBER

    33

    32.5

    32

    31.5

    31

    30.50 5 10 15 20 25

    bar

    cycle number

    Gasket Style % compression % recovery

    Change 30 34

    CGI X-750HT 24 34

    CGI, 316SS 30 26

    DJ 26 7

    Kammprofile 25 6

    The high level of stored energygives the Change gasketextremely high recovery. In acompression test against otherheat exchanger gaskets, theChange gasket recoveredalmost five times better thanKammprofile and DJ gaskets.

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  • Thermiculite isinnovative, versatile andcomplete gasket material,making it the industrysleading sealing solution.

    THERMICULITE

    Innovative. Cutting-edge material technologyEver since inventing the spiral woundgasket in 1912, Flexitallic has been at theforefront of fluid sealing innovation.In 1998, Flexitallic set new standards for sealing technology with the introductionof Thermiculite Critical Service Seriesgasket material available in Tanged Sheet and later in Spiral Wound Filler and

    Flexpro (kammprofile) Facing styles.

    Exclusive to Flexitallic, this revolutionarymaterial, which comprises of chemically andthermally exfoliated Vermiculite*, simulatedthe structure of exfoliated graphite, withone notable exception it maintainsintegrity through a wide range of extremetemperatures.

    All Thermiculite Critical Service Seriesproducts are designed and engineered forhigh temperature processes in services upto 1832oF / 1000oC.

    *Vermiculite, a naturally occurring mineralwith a plate-like structure, demonstratingan exceptional broad range of chemical andtemperature resistance.

    Complete.The total static sealing solutionSince its inception, Thermiculite gasketmaterial has proven itself as an effectivelong-term sealing solution in over 500 of the most demanding industrial sealingapplications the most complete rangesince asbestos.

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  • 6.

    There is no comparison.When it comes to worry-free sealing, chooseThermiculite

    THE INDUSTRYSLEADING SEALINGSOLUTION

    Total freedom from oxidationConventional graphite gaskets aresusceptible to attack by oxidising agents.This occurs from oxygen flowing throughpipes, or simply from oxygen present in theatmosphere surrounding the flange. The rate at which graphite oxidises depends on the application temperature and theconcentration of oxygen present. But when itdoes happen the end result is seal failure.

    The unique composition of Thermiculitegasket material ensures that sealsmaintain their integrity at maximumservice temperatures far exceeding thatof graphite.

    There really is no comparison. When it comes to worry-free sealing, chooseThermiculite and eliminate the risk of oxidation altogether.

    PROVEN TRACK RECORD IN THE FOLLOWING INDUSTRIES

    Power Generation Automotive Oil and Gas Aerospace Fertiliser (Agro-Chemicals) Oil Refining Oil Exploration Emerging Techn