flexitallic-combined copy

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1.877.632.4118 mepbrothers.com 725 Century St. Winnipeg, MB R3H 0M2

Transcript of flexitallic-combined copy

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1.877.632.4118

mepbrothers.com

725 Century St.Winnipeg, MB R3H 0M2

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SPECIAL GASKETS

Gaskets of special design can beengineered and fabricated usingthe same basic fundamentals ofFlexitallic Spiral ound Gasketdesign and construction to cover awide range of applications ininstallations for which there areno industry wide standards.Special gaskets have beendesigned for valves pumps compressors turbines boilers heatexchangers etc. onsult withFlexitallic engineers as early inthe design stage as possible.

GOVERNMENT SPECI-FICATIONS

Flexitallic Spiral ound Gasketsare available in accordance withMilitary Specifications M G2 16 and M G 1 2 latest revisions. hen making an inquiry refer to the properGovernment Specification number.

IM NSI NA ATA

All CG and CGI Gas e s or hese s andard langes are 0.175 in 4.5 hic , i ed i h0.125 in 3.2 hic solid e al rings, unless o her ise s a ed.

Note: lease select correct gasket style or your articular a lication. ee age asket election .

S le CG S le CGI

N R RING AS S CIF AMGASKET STYLE FLEXITALLIC STYLE CGI SPIRAL WOUND GASKET

NOMINAL PIPE SIZE NPS 4

PRESSURE RATING CLASS 900

GASKET STANDARD ASME B16.20

WINDING MATERIALS 316L/FLEXICARB FG

OUTER RING MATERIAL CARBON STEEL

INNER RING MATERIAL 316L

ST CG CGI GAS TS TO SUIT STANDARD RAISED FACE AND FLAT FACEFLANGES

Fle i allic s le CG and CGI SpiralWound gas e s can e anu ac uredin accordance i h all rele an gas es andards o sui he ollo ing langedesigna ions.

Please no e ha gas e s or non-s an-dard langes are also readil a aila le.

ASME B16.5BS 1560BS 10ASME B16.47 SERIES B API 605ASME B16.47 SERIES A MSS SP 44BS 4504DIN FLANGESJIS FLANGES

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HEATEXCHANGERGASKETS

Special HE-CGI Gas e s Wi h Spiral Wound Ou er RingALTERNATIVES HE-CG, HE-CGI

Fle i allic special HE-CGI Gas e s i h spiral ound ou er ring are pri aril designed or TEMA ale ande ale langes and are cus o uil o sui he design condi ions o indi idual hea e changer essels.These gas e s are a aila le in an e ensi e range o a erials.

This s le incorpora es se eral special ea ures, as ollo s:

1. The ou er ound nose o ensure correc sealing ele en loca ion in he lange recess.

2. A spiral ound sealing ele en o ensure a posi i e seal under luc ua ing e pera ure and pressurecondi ions.

3. A solid e al inner ring o pro ec he sealing ele en and ac as a co pression s op. As an op ionale ra, inner rings can also e supplied i h n lon loca ion scre s o secure he gas e o he langeon asse l .

4. Can e supplied i h pass par i ion ars in an con igura ion. Pass ars are secured o he inner ringand can e supplied in ei her solid e al or dou le ac e ed cons ruc ion.

Hea e changers i h la ace or raised ace langes should u ili e s le CG and CGI spiral ound gas e s.

S le HE-CG

S le HE-CGI

S CIA A ICATI N GAS TS

Y O U R G L O B A L G A S K E T P R O V I D E R

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The carrier ring concep consis s o a solid e al ring i h aachined recess in each ace. Spiral ound gas e s are

hen loca ed in each o he achined recesses.

This pe o arrange en has een success ull used insealing pro le a ic langes and essels in he nuclear,po er and pe roche ical indus ries. The a or ene i s ohe carrier ring asse l are due o he dou le spiral oundgas e eing presen . This resul s in a er high reco ergas e , ensuring ha he ol load is ain ained on he seal-ing ele en s hen arduous pressure/ e pera ure c clingoccurs in ser ice, hus ain aining a seal.

T pical Applica ionsThe carrier ring concep has een e ensi elused in he po er genera ion indus ries, pe ro-che ical and nuclear indus ries. T pical appli-ca ions are as ollo s:

Hea E changerOpera ing Pressure: 2900 psiTe pera ure: 200 CTu e Shee

H.P. Hea ers, Fossil Fired Genera ors, H.O.T. Cons ruc ion, S ea Ser iceOpera ing Pressure: 700 psiTe pera ure: 370 C

Ma erials U ili ed316L/Fle icar17-7PH/Fle icarInc X750 HT Special high reco er a erial

Ca al ic Crac ers720 C, Regenera ors, 2980 ODH drocar on Ser ice, Re ineries

CARRIER RING GASKETS

Carrier rings can e used on la ace, raisedace or ongue and groo e pe lange, asell as non s andard lange con igura ions.

The can e supplied or o h s all and largedia e er no inal ores up o class 2500pressure ra ing. Carrier rings are also ailor

ade o sui speci ic lange arrange en sand design condi ions.

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STYLE LS & LSI LOW STRESS RANGE OF SPIRAL WOUND GASKETS

The LS gas e o ers he sa e high in egri seal associa edi h he spiral ound gas e ho e er, he LS and LSI has een

designed in such a a ha co pression and sealing re uire-en s are achie ed under er lo sea ing s resses. These gas-

e s are in ended or use on class 150 and 300 applica ions,here cus o ers radi ionall do no use spiral ound gas e s

due o concerns a ou e ceeding allo a le design s resses.

The radi ional spiral ound gas e has i s s eel indings pro rud-ing a o e he co pression s op his re uires a signi ican loadings ress o co press he gas e o i s op i u opera ing hic ness.The LS and LSI gas e s ha e onl so Fle icar or PTFE illerpro ruding a o e e al indings and guide ring here ore as hegas e is co pressed, he Fle icar or PTFE iller is readil co -pressed hus producing he sealing echanis a an earlier s ageas co pared o he con en ionall anu ac ured spiral oundgas e .

The LSI gas e re ains ore o i s ini ial s ress or igh ness,e en hen su ec ed o high e pera ures, unli e PTFE sheegas e s.

AVAILABLE IN A VARIETY OF METALS, ENGINEERED TOSUIT SPECIFIC APPLICATIONS.

A aila le i h Fle icar orPTFE iller

Lo S ress cons ruc ion seals a sheegas e or ues

Me allic cen ering ring pro ides lo ou resis anceand co pression s op

Color coded and s a ped cen ering ring oreas produc iden i ica ion

Spiral ound design signi ican lreduces gas e creep

Me allic inner ring con ains and pro ec s

sealing ele en s

Pa en 5161807/5275423

Tradi ional Spiral Wound Gas e i h Inner Ring

LSI Gas e

LS Gas e

5000

4000

3000

2000

1000

0.5 1.0 1.5 2.0 2.5 3.0 3.5

1/16 PTFE SheeTe pera ureLSI Gas e

Elapsed Tes Ti e hours

Gas

e S

ress

psi

4.0

f s i t f s

700

600

500

400

4.5

Tepe

raur

e F

300

200

100

00

800

r t st r ss r uc f ug it i Missi ns

Fle i allic reco ended ini u ol or ue iguresor use i h he LSI gas e on ASME/B16.5 langes.

NPS IN. TORQUEFT.LBS. NPS IN. TORQUE

FT.LBS.

1/2 25 5 83

3/4 25 6 83

1 25 8 83

1 1/4 25 10 133

1 1/2 25 12 133

2 50 14 204

2 1/2 50 16 204

3 50 18 295

3 1/2 50 20 296

4 50 24 417

NOTE: MINIMUM REQUIRED TORQUES MAY BE EVEN LOWER DEPENDING ON GASKET SIZEAND BOLT MATERIALS. PLEASE CONTACT FLEXITALLIC S TECHNICAL DEPARTMENT FORMORE INFORMATION.

A o e or ue alues are or class 150 ASME langes.

TORQUE VALUES FOR 300 AVAILABLE ON REQUEST.

Y O U R G L O B A L G A S K E T P R O V I D E R

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Ma erialsS andard a erials are T pe 304 S ainless S eel andFle icar indings. Special a erials o sui speci icopera ing condi ions are a aila le.

S Ie M & MC & MCSSpiral Wound Gas e s or Boiler Manhole Co er Asse lies

The Fle i allic anhole gas e spiral cons ruc ions incorpora e odi ied co pression alues o pro ide sea ing loads i hin he nor al range o co er asse lies.

Si e/Range Speci ica ionA aila le in circular, o round, and o al shapes o sui s andard anhole pla e con igura ions.

SPIRAL WOUND GASKETS FOR BOILER CAP AND MANHOLECOVER ASSEMBLIES

Gas e s or oiler handhole, u ecap and anhole co ers incorpora ing he uni ue Fle i allic Spiral Woundpro ile and speciall anu ac ured i h Fle icar iller, are ideal or corrosi e, high pressure or e pera uredu ies. Fle i allic s an icipa ion o de elop en s in odern s ea genera ing and engineering e uip en anda ili o design o speci ic re uire en s are he guaran ee o he per ec seal a ini u ain enance cos

i h consis en l high s andards o per or ance.High sa e ac or rela ed o speci ic opera ing condi ionsCo pression loadings propor ional o sa e s resses o co er asse liesResilien under concen ra ed and luc ua ing loadsProlonged rou le- ree ser iceReduced sea cleaning i e

To OrderWi h all orders or in uiries please su i ollo -ing:a Na e o oiler or e uip en anu ac urer

Gas e s lec Di ensions o gas ed Gas e hic nesse Flange id h o gas e

Pressure ser ice ra ingg Gas e a erial pre erence

S le TSpiral Wound Gas e s or Boiler Handhole andTu ecap Asse lies

The design ea ures o he asic Fle i allic spiralound cons ruc ion alle ia e he need or sealing

co pound. Par icularl sui a le here old and pi -ed aces ha e rendered o her gas e s ine ec i e.

Si e/Range Speci ica ionA aila le in se eral s andard shapes:-

Supplied in hic nesses o 3.2 0.125in. or4.5 0.175 in. . The s andard hic ness o 4.5 0.175in. is reco ended or use in asse lieshere he sea is rela i el road and ol ing load is

lo .

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S le MCS

NOMINALl.D. FLANGE

STYLE DIMENSIONS THICKNESS WIDTHinches inches inches

M-O aI 10 15 .250 15/16M-O ai 10 16 .250 15/16M-O al 11 15 .250 15/16

MC-O al 11 15 .250 13/16M-O al 11 15 .175 3/4M-O al 11 15 .175 15/16M-O al 11 15 .175 1/2M-O al 11 15 .175 1-1/4M-O al 11 15 .250 1-1/4

M-O round 11-1/16 14-7/8 .250 15/16M-O round 11-7/16 15-1/16 .250 15/16

M-O al 12 16 .250 15/16MC-O al 12 16 .250 13/16MO al 12 16 .175 1/2M-O al 12 16 .175 3/4M-O al 12 16 .175 15/16M-O al 12 16 .175 1-1/4M-O aI 12 16 .250 1-1/4

M-O round 12 16 .250 15/16M-O raund 12 16 .250 1-1/4MC-O al 12-1/8 16-1/8 .250 13/16

M-O round 14 16 .175 3/4M-Round 14 .175 3/4M-Round 16-1/16 .175 3/4

NOTE: When ordering gas e s speci opera ing pressure and e pera ure and pe o s eel desired.

FLEXITALLIC STYLE MCS SPIRAL WOUND GASKETSIn eeping i h our radi ion o a ing a leadership role in he gas e indus r e are pleased o in roducehe Fle i allic s le MCS spiral ound gas e or use on oiler anhole co er asse lies. The s le MCSgas e is an e clusi e Fle i allic design, consis ing o a Fle i allic spiral ound gas e i h an in egral solid

e al inner ring. The spiral ound sealing ele en pro ides resilience, s reng h, lo ou resis ance andsuperior seala ili . The solid e al ring pre en s o er-co pression o he gas e , hich is especialli por an on high pressure oilers. In addi ion, he rings pro ide s a ili and acili a e proper posi ioning ohe gas e on he co er hich pre en s pinching, shouldering, and o her gas e da age resul ing roisalign en , irregular pla e con ours and ille s.

Fle i allic s le MCS spiral ound gas e s are a aila le in a ide range o a erials or s andard, as ellas special design anhole co er asse lies, in pressure classes o 0-499 psi, 0-999 psi, and 1000 psi andhigher. For addi ional in or a ion on Fle i allic s le MCS spiral ound gas e s, con ac he Fle i allicplan neares ou.

TABLE26

S le M S le MC

STYLES M & MC FOR MANHOLE COVER ASSEMBLIES

Y O U R G L O B A L G A S K E T P R O V I D E R

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STYLE T FOR BOILER HANDHOLE AND TUBECAP ASSEMBLIES0-499 l s, 0-999 l s, 1000 l s and a o e. Speci opera ing e pera ure, pressure and pe o s eel.

NOMINAL FLANGEIDENTIFICATION SHAPE I.D. WIDTH

inches inches

NOMINAL FLANGEIDENTIFICATION SHAPE I.D. WIDTH

inches inches

Fos er Wheeler con . Round 3-1/8 or 3-1/16 3/8Round 4-1/8 or 4-1/16 3/8Rec . 4-15/16 5-3/16 7/32

Gear31/2 O round 3-13/16 4-5/8 3/84 O round 4-1/4 5-1/4 7/164 .285 Thic O round 4-1/4 5 1/4 7/16

Heine O round 3-5/8 4-5/8 3/8Round 3-5/8 3/8

In erna ional O al 2-19/32 3-19/32 7/16Keeler Dia ond 4-1/4 5-1/4 3/8

Round 4-1/4 3/8O round 3 4 3/8

Murra O round 3-5/8 4-9/16 3/8O round 3-5/8 4-9/16 7/16O round 4-1/32 X 4-29/32 3/8

Oil Field O round 2-1/2 3-1/2 3/8O al 3 4 3/8O al 3-1/2 4-1/2 3/8O al 4-1/16 5-1/16 7/16

Orr & Se o er O al 2-23/32 3-21/32 3/8O al 3-13/32 4-13/32 3/8

Paci ic Round 1-1/2 1/2Round 2 1/2Round 2-1/2 1/2

PageLarra ee O al 2-27/32 3-29/32 3/8Junior O al 3-1/8 4-1/8 3/8Page O al 3-1/8 4-1/4 3/8P-B O al 3-5/16 4-5/16 3/8Dru O al 3-25/32 5-13/32 5/8Consol Round 2-3/16 3/8

Rile S o erW-C22 O al 3-17/32 4-17/32 5/16W-C2 O round 3-23/32 5-23/32 11/32W-C16 Round 1-31/32 3/8W-C6 Round 3-9/32 5/16W-C9 S uare 4 4 11/32

S uare 5-1/2 5-1/2 3/8Spring ield O al 3-17/32 4-17/32 5/16

O al 4-1/16 5-1/16 3/8S uare 5-1/2 5-1/2 3/8S uare 7-3/8 7-3/8 5/8

Superhea er O round 2-21/32 3-9/32 15/64O round 3-3/32 4-3/32 1/4O round 3-11/32 3-23/32 3/16O round 3-3/8 3-3/8 1/4Round 15/16 3/16Round 3-3/32 1/4

Union3 1/4 Pear 3-7/16 4-7/16 3/8

Pear 3-1/2 4-1/2 3/8Pear 4-1/4 5-1/4 3/8

.285 Thic Pear 4-1/4 5-1/4 3/8O al 3-1/2 4-1/2 3/8O al 3 4 3/8

Vog O al 3 4 5/16O al 3-3/8 4-1/4 7/32O al 3-1/4 4-1/2 5/16O al 3-3/4 5 3/8O al 4 5 5/16O al 4 6 3/8O al 4-1/4 5-1/8 7/32 neO al 4-1/4 5-1/8 5/16 oldO al 4-9/32 X 5-5/32 7/32

31/2 Round 3-19/32 3/8Round 4-1/8 3/8

Ward S uare 4-7/8 4-7/8 1/4Wic es Pear 4-1/8 5-1/8 9/32

Pear 4-1/4 5-1/8 3/8D2300 O al 3 4 5/16D2301 O al 3-1/2 4-1/2 5/16D2361 O al 4 5 5/16D2724 O al 4 6 5/16

Round 4-1/8 3/8Round 4-1/4 3/8

A erican Engineering O round 3-5/16 3-11/16 3/16Round 3-5/16 3/16

Ba coc and WilcoNo.41 O round 2-9/64 2-33/64 5/32No.40 Dia ond 3-3/8 3-3/4 3/16No.48 O al 3-13/16 4-3/4 7/32No.79 O round 4-5/32 4-25/32 1/4No.24 O al 4-1/2 5-1/2 7/32No.76 O al 5-1/32 5-31/32 1/42 Econ. Round 1-5/8 1/4No.47 Round 2-1/32 3/16No.32 Round 3 1/4No.70 Round 3-9/32 3/16No.89 Round 3-7/16 5/32No.92 Round 4-1/32 1/4No.28 Rec . 4-13/16 5 7/32

Badenhausen See Rile S o er

BrosHB-5 and HB-10 Round 2-1/4 1/4HB-6 and HB-11 Round 3-3/8 1/4HB-12 Round 4-1/4 1/4HB-8 and HB-13 O round 3-3/8 4-1/4 1/4HB-14 O round 4-1/4 5 1/4

Buc rus-ErieQ227 O round 3 4-1/2 3/80260 O al 4 6 7/160208 Round 2-1/2 1/4

Case -Hedges O round 4-1/4 5-1/8 3/8Clea er-Broo s O round 2-27/32 3-19/32 5/16

O round 3-9/32 4-17/32 3/8O round 4 6 3/8

Co us ion Engineering24N-L1206 Dia ond 3 3-7/8 1/429N-L839 Dia ond 3-3/8 4-1/4 1/430N-L866 Dia ond 3-5/8 4-1/2 1/433N-L1205 Dia ond 3-3/4 4-5/8 1/431N-L579 Dia ond 4-1/4 5-1/8 1/421N-L1291 O round 2-1/8 2-1/2 5/3222N O al 2-1/8 2-5/8 7/3223N O round 2-25/32 3-13/32 7/3225N-L1 278 O round 3-1/8 4-1/8 3/1627N Dia ond 3-3/8 3-3/4 3/1628N-L1277 O round 3-3/8 3-7/8 3/1632N O al 4-1/2 5-1/2 7/321N-L1272 Round 1-1/2 3/167N-L1131 Round 1-3/4 3/163N-L1274 Round 2-5/8 7/324N-L740 Round 3-1/8 1/4L741 Round 3-3/8 1/45N-L902 Round 3-5/8 1/45N-L744 Round 4-1/8 1/451N Rec . 4-13/16 5 7/3252N-L1117 Rec . 4-7/8 5-3/16 7/32PB9474 O round 4-1/8 4-7/8 3/16PB9474 Round 3-1/2 3/16

Connell O round 3 3-15/16 3/8Edge Moor O al 4-1/8 5-1/4 3/8

Round 2-1/2 1/2Round 4-1/16 15/32

Erie Ci Pear 3-1/2 4-5/8 3/8O round 3 4-1/2 3/8

O al 3-1/32 4-1/32 5/16O al 3-17/32 4-17/32 5/16O al 4-1/32 5-1/32 5/16O al 4-1/32 6-1/32 3/8

Round 3-1/2 3/8Fos er Wheeler Dia ond 4 5 3/823/4 O round 2-25/32 3-13/32 7/32

O round 3 4 3/8315/16 O round 3-11/32 3-31/32 7/32

O al 4-3/16 5-3/16 5/16Round 15/16 5/32Round 2-1/32 13/64Round 2-1/32 15/64Round 2-1/8 or 2-1/16 3/8

TABLE27

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THERMICULITE 835 HEAT TREATED INCONEL X-750 SPIRAL WOUND GASKET

INCREASED SAFETY. PROVEN RESULTS.PROVEN COST SAVINGS.

Severe cyclic conditions? For the most demanding cyclic conditions thechoice is Flexitallic s Thermiculite Spiral ound Gasket with eatTreated nconel 0 winding.

ifferential thermal expansion and contraction of components in a boltedoint due to the effects of cyclic conditions requires that extra resiliency be

built into the oint or the gasket to compensate for fluctuating load conditions.

ormal gasket materials do not provide sufficient resiliency and thereforecannot compensate for the adverse effects of cyclic conditions. Special eatTreated nconel 0 gasket materials have been developed by Flexitallic toensure that oint integrity is maintained during thermal cycles.

n EM and End ser testing comparing the performance of standard 16SS windings vs. eat Treated nconel 0 windings precipitation hardened T nconel 0 winding material significantly increased the yieldstrength resulting in increased springback before leakage or usable recovery.

her iculite 5 iral ound asket witheat reated nconel 50 inding

thylene racker nit

f s t rg

M 316L SS Hea Trea ed InconelX-750

i t 0.178 0.179

c t 0.122 0.121

t s 0.011 0.013

st 0.0038 0.0078

Specify Flexitallic s proprietary precipitation hardened nconel 0 windings in applications where there are concerns about

yclic conditions ifferential thermal expansion and contraction adial shear Bolt relaxation ot torquing Mating flanges of dissimilar metals

When ordering this material it is important that you specify PRECIPI-TATION HARDENED INCONEL X750 WINDINGS, OR INCONELX750HT.

Y O U R G L O B A L G A S K E T P R O V I D E R

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One gas e acco oda es o h Class 150 and 300 langes Class 150 o 600 inNPS 1/2 hrough NPS 3 Class 150 o 300 in 4 -24Reduces in en or re uire en sEas o ins all Less han hal he s udsMul iple e al indings & illers a aila leAlso a aila le i h inner rings

MULTI-CLASS SPIRAL WOUND GASKET

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Pro leA lea occurs on HF ser ice

HF can a ac he ol s causing ol ailure.A s all e ission goes unde ec ed.

Solu ionPre en s HF a ac ing he ol s.Earl de ec ion o s all lea s.Con ain en o HF e issions.I pro es ain enance de ec & repair .Re uires no odi ica ion o he langes.Designed o sui Class 150 & 300 langes.Con ains no respira le i ers.

Wha are he ene i sThe Ba er gas e o ers he user he relia ilio a spiral ound gas e i h he addi ionalac -up o an e issions con ain en s s e

should a lea occur. Reduced ain enancecos s hrough an i pro ed De ec & Repairprogra . I pro e en s in plan opera orsHeal h & Sa e pro ile.

An HF e issions are ocused o he agged area here a reac ion i h he de ec or

pain can e easil o ser ed. This concep haseen success ull ield es ed.

Pa en Pending

A PTFE ring is a ached o he e ernal guide ring. An e issions ill e con ined i hin he lange arrange en .

PTFE Channel Ring

Spiral Wound Gas eu ili ing PTFE orFle icar iller a erials

THE BAKER GASKETFOR HF ACID & OTHER HAZARDOUS CHEMICALAPPLICATIONS

Y O U R G L O B A L G A S K E T P R O V I D E R

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1.877.632.4118 mepbrothers.com

725 Century St.Winnipeg, MB R3H 0M2