Flexible Manufacturing Systems (FMS) - Lab-Volt Manufacturing Systems (FMS) Festo Didactic ... 1...

LabVolt Series

Datasheet

Flexible Manufacturing Systems (FMS)

Festo Didactic

en 120 V - 60 Hz

07/2018

Flexible Manufacturing Systems (FMS), LabVolt Series

2 © Festo Didactic

Table of ContentsGeneral Description_______________________________________________________________________2Topic Coverage___________________________________________________________________________2Features & Benefits _______________________________________________________________________2List of Available Training Systems ___________________________________________________________3Optional Equipment_______________________________________________________________________3Optional Manual(s) _______________________________________________________________________3Available Training Systems_________________________________________________________________4Equipment Description ____________________________________________________________________7Optional Equipment Description __________________________________________________________ 26

General DescriptionThe Flexible Manufacturing Systems (FMS) simulate the operation of a production line to allow students to familiarize themselves with manufacturing applications commonly encountered in modern facilities and to experience realistic industry situations.

Equipped with real-world industrial components, the FMS enables students to strengthen their understanding of a number of related technologies, including artificial vision, power electronics, automatic storage and retrieval, sensors, and wiring. All system operations are controlled using one or more PLCs with networking capabilities.

Topic Coverage• Introduction to Manufacturing• Human-Machine Interface• Machine Vision• Servo Control• FMS Production Line• Automatic Storage and Retrieval System

Features & Benefits• Simulation of the operation of a production line in a classroom laboratory• Modular construction• Latest manufacturing technology equipment• PLC-controlled operations• Banana jacks and terminal blocks available on each module• High-performance flat belt conveyor• Pneumatic-activated box feeder• Part feeder control via the DeviceNet network• Fault-insertion capabilities in all instructional modules• Pneumatic-activated sorting device• Emergency Switch Station• DeviceNet AC Drive

• Allen-Bradley® CompactLogix™ L43 PLC• PLC compatible with DF1 Full-Duplex Serial (RS-232-C), EtherNet/IP, and DeviceNet networking• Relay ladder, structured text, sequential function chart, and function block diagram programming• Sensors mounted on a semi-flexible support


© Festo Didactic 3

1 Required to operate the Storage Unit, Model 5940, with previous Flexible Manufacturing Systems (Models 5901-1 and 5901-2)2 Requires both training systems, Models 5901-3 and 5901-43 Requires compressed air4 Replaces the Workstation, Model 3105, when combined with a Work Surface, Model 46604. Requires the Add-On Support, Model 46601-F.5 Requires the Signal Tower, Model 5924

• All modules include push-lock fasteners for easy mounting on the perforated work surface• Current industry software for PLC programming, HMI configuration, and DeviceNet networking• C pneumatic components equipped with 6.3 mm (1/4 in) quick-connect fittings

List of Available Training Systems

Qty DescriptionModel number

1 Flexible Manufacturing System ___________________________________________________________ 5901-301 Flexible Manufacturing System (Advanced Applications) ______________________________________ 5901-40

Optional Equipment


1 Linear Guide _________________________________________________________________________ 5912-B01 Color Sensor __________________________________________________________________________ 5923-001 Signal Tower __________________________________________________________________________ 5924-001 Storage Unit ___________________________________________________________________________ 5940-001 Air Compressor _______________________________________________________________________ 6410-C01 Work Bench for 2 Work Surfaces ________________________________________________________ 46601-201 Work Bench for 3 Work Surfaces _________________________________________________________ 46601-301 Add-On Support ______________________________________________________________________ 46601-F01 Bench for FMS (without Work Surface) ____________________________________________________ 46605-001 Bench for FMS (with Cabinet) ____________________________________________________________ 46605-101 Custom Computer FMS AB ______________________________________________________________ 46999-101 Acoustic Alarm _______________________________________________________________________ 52054-00

Optional Manual(s)


1 Flexible Manufacturing Systems (Manuals on CD-ROM) ______________________________________ 38770-A01 Automatic Storage and Retrieval System (Job Sheets - Student) _______________________________ 86694-201 Automatic Storage and Retrieval System (Job Sheets - Instructor) ______________________________ 86694-30

1

2

3

4

5


4 © Festo Didactic

Available Training Systems

Flexible Manufacturing System5901-30

The Flexible Manufacturing System allows students to familiarize themselves with manufacturing applications commonly encountered in modern facilities. The modular construction of the FMS permits a wide variety of setups allowing students to reproduce the operation of an industrial production line. Students

are introduced to programmable logic controllers (PLCs), sensors, DeviceNet network configuration, quality control issues, and troubleshooting of FMS through a series of carefully designed exercises.

List of Equipment


3 Work Surface - Large ___________________________________________________________________ 46604-001 Flexible Manufacturing System Resource Kit DVDs __________________________________________ 38844-001 Flexible Manufacturing System Resource Kit DVDs __________________________________________ 38845-001 Flat Belt Conveyor ______________________________________________________________________ 5910-001 Pneumatic Box Feeder __________________________________________________________________ 5911-001 Part Feeder ___________________________________________________________________________ 5912-101 Pneumatic Sorting Device ________________________________________________________________ 5913-001 Directional Control Valve Station __________________________________________________________ 5914-001 Indicator-Light/Push-Button Station _______________________________________________________ 5925-001 Emergency Switch Station _______________________________________________________________ 5926-001 DeviceNet AC Drive _____________________________________________________________________ 5927-A01 Programmable Logic Controller (AB CompactLogix L43) _______________________________________ 5930-A01 Studio 5000 Logix Designer Lite Edition ____________________________________________________ 5935-001 RSNetWorx for DeviceNet (Educational) ____________________________________________________ 5936-001 Accessories FMS Basic __________________________________________________________________ 5951-001 Background Suppression Photoelectric Switch ______________________________________________ 6373-B01 Polarized Retroreflective Photoelectric Switch _______________________________________________ 6374-B03 Inductive Proximity Switch _______________________________________________________________ 6375-B01 Conditioning Unit (Single Port) ____________________________________________________________ 6411-A01 Tubing and Accessories _________________________________________________________________ 6491-101 Pneumatic Safety Valve _________________________________________________________________ 6494-00

List of Manuals

DescriptionManual number

Introduction to Manufacturing (Job Sheets - Student) ____________________________________________ 38770-20Introduction to Manufacturing (Job Sheets - Instructor) ___________________________________________ 38770-30Fundamentals of Programming - Reference Textbook (Student Manual) _____________________________ 38849-00


© Festo Didactic 5

Table of Contents of the Manual(s)

Introduction to Manufacturing (Job Sheets - Student) (38770-20)• 1 Familiarization with the AC Drive• 2 Ethernet Communication and PLC Programming Languages• 3 Network Communications• 4 PLC-Controlled Conveyor and Sensors• 5 Sorting Process• 6 Filling Process

System SpecificationsParameter Value

Software Requirements Requires version 20 of Studio 5000 Logix Designer

Physical Characteristics

Intended Location On the floor (stands on casters)

Dimensions (H x W x D) 2100 x 2470 x 1150 mm (82.7 x 97.2 x 45.3 in)

Net Weight TBE

Flexible Manufacturing System (Advanced Applications)5901-40

The Flexible Manufacturing System (Advanced Applications) is an add-on to Model 5901-3 that provides the manufacturing technology equipment required to create more sophisticated applications.

List of Equipment


1 Industrial Controls Tabletop Workstation ___________________________________________________ 3105-001 Linear Guide __________________________________________________________________________ 5912-B01 Machine Vision System __________________________________________________________________ 5920-101 Bar Code Reader _______________________________________________________________________ 5921-001 Touch Screen Graphic Terminal - 14.5 cm (5.7 in) ____________________________________________ 5922-001 Conveyor Optical Encoder ________________________________________________________________ 5928-A01 Digital Servo Drive K2000 ________________________________________________________________ 5929-A01 FactoryTalk View Studio ME ______________________________________________________________ 5937-001 Accessories FMS Advanced ______________________________________________________________ 5951-10


6 © Festo Didactic

List of Manuals


Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0Human-Machine Interface (Job Sheets - Student) ________________________________________________ 85090-20Human-Machine Interface (Job Sheets - Instructor) ______________________________________________ 85090-30FMS Production Line (Job Sheets - Student) ____________________________________________________ 85093-20FMS Production Line (Job Sheets - Instructor) ___________________________________________________ 85093-30Machine Vision (Job Sheets - Student) ________________________________________________________ 86691-20Machine Vision (Job Sheets - Instructor) _______________________________________________________ 86691-30Servo Control (Job Sheets - Student) __________________________________________________________ 86692-20Servo Control (Job Sheets - Instructor) ________________________________________________________ 86692-30


Human-Machine Interface (Job Sheets - Student) (85090-20)• 1 Exploring HMI• 2 Designing an HMI Application for the FMS• 3 Updating an HMI

FMS Production Line (Job Sheets - Student) (85093-20)• 1 Configuring the Bar Code Reader• 2 Using the Bar Code Reader with the FMS• 3 Color Sensor (Optional)• 4 FMS Production Line

Machine Vision (Job Sheets - Student) (86691-20)• 1 Introduction to Machine Vision Software - Part 1• 2 Introduction to Machine Vision Software - Part 2• 3 Using the Machine Vision System

Servo Control (Job Sheets - Student) (86692-20)• 1 Controlling the Servo Drive• 2 Gearing the Servo Drive to the Conveyor• 3 Using and Troubleshooting the Servo Drive with the FMS

System SpecificationsParameter Value

Software Requirements Requires version 20 of Studio 5000 Logix Designer


Intended Location On the floor (stands on casters)


Net Weight TBE


© Festo Didactic 7

Equipment Description

Industrial Controls Tabletop Workstation 3105-00

This Industrial Controls Tabletop Workstation consists of an inclined mounting rail designed to be placed on top of a regular table. One pair of mounting rails holds the control modules firmly in place.

A safety bar is attached to the rail of the Industrial Controls Tabletop Workstation. This bar prevents students from removing modules during laboratory exercises. A padlock

is provided to lock the safety bar in place once all modules are inserted in the workstation.

Manual


Industrial Controls Training Systems Series 3100 (User Guide) ____________________________________ 27073-E0

SpecificationsParameter Value


Intended Location On a table able to support the weight of the workstation and installed equipment


Net Weight 4.5 kg (10 lb)

Flat Belt Conveyor 5910-00

The Flat Belt Conveyor consists of a 1.52 m (60 in) long conveyor equipped with a three-phase motor with automatic alignment. The motor of the Flat Belt Conveyor is controlled using the DeviceNet AC Drive, Model 5927-A, which gives the motor the quick response capability essential to any FMS.


Length 1524 mm (60 in)

Width 127 mm (5 in)

Maximum Speed 0.15 m/s (6 in/s)

Motor Characteristics 186 W (1/4 hp), three-phase, 208-230 V ac



Net Weight TBE


8 © Festo Didactic

Pneumatic Box Feeder 5911-00

The Pneumatic Box Feeder is designed to drop one box at a time on the Flat Belt Conveyor, Model 5910. When a signal is sent to the Directional Control Valve Station, Model 5914, compressed air is supplied to the pneumatic cylinder to flip the stopper which allows a box to fall onto the Flat Belt Conveyor. Up to five boxes can wait in the queue of the Pneumatic Box Feeder.


Box Capacity 5

Working Pressure 68.9 kPa (10 psi)


Dimensions (H x W x D) 260 x 380 x 160 mm (10.2 x 15 x 6.3 in)

Net Weight 2.3 kg (5.0 lb)

Part Feeder 5912-10

The Part Feeder consists of a rotary part dispenser topped with two clear-PVC hoppers. Each hopper is equipped with a sensor to detect when the level of parts is low. All operations can be controlled through a DeviceNet network via the Allen-Bradley CompactBlock I/O™ located at the back of the Part Feeder. This module has four switches that the instructor can use to insert faults.

Specifications


© Festo Didactic 9

Parameter Value

Deported I/O

Type Allen-Bradley CompactBlock I/O

Inputs (8) 24 V dc

Outputs (8) 24 V dc

Communication Port DeviceNet

Hoppers 2, clear rigid PVC

Sensors

Types and Quantity 2 capacitive proximity

2 inductive

2 limit switches

Fault-Insertion Switches 4



Net Weight TBE

Linear Guide 5912-B0

The Linear Guide is an add-on to the Part Feeder, Model 5912-1. It consists of two stainless-steel shafts forming a horizontal axis along which the Part Feeder moves parallel to the Flat Belt Conveyor, Model 5910. Two limit switches installed on the Part Feeder allow detection of both ends of the

Linear Guide. A 5.1 mm (0.2 in) pitch timing belt fixed under the Part Feeder allows coupling with a servo-motor located at one end of the Linear Guide. This feature allows closed-loop control between the Linear Guide and the position and speed of the Flat Belt Conveyor. The Servo Drive (Kinetix 2000), Model 5929-A, is required to operate the Linear Guide.


Axis Length 670 mm (26.4 in)


Servo Motor Maximum Speed

Maximum Speed 6000 r/min

Nominal Power 140 W (0.19 hp)

Servo Motor Encoder Resolution 2000 steps



Net Weight TBE


10 © Festo Didactic

Pneumatic Sorting Device 5913-00

The Pneumatic Sorting Device is used to sort boxes into trays positioned on the side of the conveyor. It consists of three pneumatic cylinders that move the Pneumatic Sorting Device horizontally, block a box on the Flat Belt Conveyor, or push a box into one of the side sorting trays. An inductive proximity switch mounted on the Pneumatic Sorting Device detects boxes passing by on the Flat Belt

Conveyor and allows synchronization of the flow of compressed air supplied to the pneumatic cylinders with the movement of the box to be sorted.


Air Supply 68.9 kPa (10 psi)


Dimensions (H x W x D) 120 x 540 x 180 mm ( 4.7 x 21.3 x 7.1 in)


Directional Control Valve Station 5914-00

The Directional Control Valve Station consists of four four-way, two-position, single-solenoid operated, spring-return, directional control valves mounted on the same manifold. The output port is selected using the four 24 V inputs mounted on the front panel. Electrical connections can be made using either the banana jacks or the terminal block available on the module. The Directional Control Valve Station is used to control the Pneumatic Box Feeder, Model 5911, and the Pneumatic Sorting Device,

Model 5913.


Number of Valves 4

Type 4 ways, 2 positions, single-solenoid operated, spring return

Solenoids 24 V dc





© Festo Didactic 11

Machine Vision System 5920-10

The Machine Vision System features a digital camera coupled with powerful recognition software that recognizes forms and shades of gray with great precision. The system can be configured through the EtherNet/IP network with a PC-type computer. The recognition software includes the algorithms required to perform quality control tasks. The different test parameters can be downloaded to the camera, thus the system does not require a permanent connection with the computer.


Power Requirements

Current 0.95 A

Service Installation Standard single-phase ac outlet

Light Module 24 V dc, 60 mA

Maximal Control Power 6.49 W through PoE module (Power over Ethernet)

Image Sensor

Type In-Sight Micro 1020

Resolution 640 x 480 pixels

Communication Port EtherNet

Accessories Industrial Ethernet Cable, Standard Ethernet Cable, and PoE module


Dimensions (H x W x D) TBE

Net Weight TBE



Bar Code Reader 5921-00

The Bar Code Reader is an omnidirectional projection scanner used to read bar codes. The scanner is mounted on a metal pedestal which allows it to be clamped onto perforated work surfaces. Information is exchanged between the Bar Code Reader and the PLC via an RS-232-C serial communication link. The Bar Code Reader also includes bar code labels to identify the metal boxes.


Power Requirements

Voltage 5 V dc

Current 390 mA

Scanner Omnidirectional Projection Scanner

Light Source 650 nm (0.0000255 in) visible laser diode

Scan Rate 1500 scans per second

Accessories

Includes: 5 V dc power supply

20 “A” bar code labels, 20 “B” bar code labels






Touch Screen Graphic Terminal - 14.5 cm (5.7 in) 5922-00

The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView™ Plus 600. It allows monitoring and control of manufacturing processes. The Touch Screen Graphic Terminal is programmed using FactoryTalk View Machine Edition, Model 5937. It features an integrated EtherNet/IP communication port and an RS-232 serial port. The Touch Screen Graphic Terminal allows students to develop an intuitive understanding of manufacturing applications through

observation and manipulation of real-time data.


Power Requirements

Current 0.95 A


Interface Allen-Bradley PanelView Plus 600

Screen

Type Touch Screen, Color Unit, 18 bit color graphicsX

Resolution 320 x 230 pixels

Size 10.9 x 8.4 mm (4.3 x 3.3 in)

Internal Memory 32 Mbytes

Line Requirement 18-30 V dc

Accessories

Includes: Standard Ethernet cable

24 V dc power supply






Indicator-Light/Push-Button Station 5925-00

The Indicator-Light/Push-Button Station consists of three industrial push buttons, one normally closed and two normally open, used to operate the Instrumentation and Process Control Training System. The Indicator-Light/Push-Button Station also features three indicator lights. Both the push buttons and indicator lights operate at a voltage of 24 V. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four

switches that the instructor can use to insert faults.


Lights 3 (green, red, and yellow)

Push Buttons 3 (green, red, and yellow)

Operating Voltage 24 V dc

Fault Switches 4




Emergency Switch Station 5926-00

The Emergency Switch Station consists of a mushroom-type push-button that opens its circuit when the button is pressed in order to cut the power to some of the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump drive.


Power Requirements

Current 10 A



Parameter Value


Type Mushroom push button

Maximum Current Protection 10 A

Protection Circuit breaker




DeviceNet AC Drive 5927-A0

The DeviceNet AC Drive consists of an

Allen-Bradley PowerFlex® 40 ac drive. It is used to control the Flat Belt Conveyor, Model 5910. The DeviceNet AC Drive features a DeviceNet port allowing easy control of the Flat Belt Conveyor through a DeviceNet network. The front panel gives access to three digital 24 V dc inputs, one analog 4-20 mA input, one analog 4-20 mA output, and two contact outputs. The motor connections, the drive control panel, and the DeviceNet ports are also located on the front panel. Inputs and outputs are terminated

with banana jacks to ease set up. Terminal blocks mounted on the lower part of the front panel can also be used for connections. The module also includes four fault-insertion switches to teach the principles of troubleshooting.


AC Drive Allen-Bradley PowerFlex 40

Power Requirements 90-132 V ac, 9 A, 48-63 Hz

Output Ratings Three-phase, 0-230 V, 2.3 A, 0-400 Hz, 373 W (0.5 hp)

Inputs

Digital Inputs (3) 24 V dc, sinking

Analog Input (1) 4-20 mA

Outputs

Dry Contacts (2) AC line voltage

Analog Output (1) 4-20 mA


Protection Circuit breaker






Conveyor Optical Encoder 5928-A0

The Conveyor Optical Encoder provides 512 pulses per revolution. When connected to the Flat Belt Conveyor, Model 5910, it allows the creation of advanced closed-loop control between the Part Feeder on the Linear Guide and the position and speed of the Flat Belt Conveyor.


Shaft Encoder

Type Incremental

Resolution 512 steps



Net Weight TBE

Digital Servo Drive K2000 5929-A0

The Digital Servo Drive is an Allen-Bradley Kinetix 2000 Integrated Axis Module allowing control of the servo motor of the Linear Guide, Model 5912-B. The cables provided with the module allow quick connections to the Flexible Manufacturing System. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module front panel.

An Allen-Bradley CompactLogix SERCOS interface is included with this model, along with the fiber optic

cables to connect the SERCOS network.

The Digital Servo Drive power rail enables the addition of two more AB Kinetix 2000 Axis Modules. These modules are included with the optional Storage Unit, Model 5940.


Power Requirements

Current 4 A


Enable Contactor 24 V dc – 0.14 A

Maximum Output Power 600 W



Parameter Value

Cables

Cables Motor and feedback cables for the Linear Guide, Model 5912-B

Cable for the Conveyor Optical Encoder, Model 5928-A

Two SERCOS fiber optic cables of 3 m (9.83 ft)

Slots for Additional Axis Modules 2


Dimensions (H x W x D) 219 x 305 x 235 mm (8.6 x 12 x 9.3 in)

Net Weight TBE

Programmable Logic Controller (AB CompactLogix L43) 5930-A0

The Programmable Logic Controller consists of an Allen-Bradley CompactLogix L43 controller. This powerful PLC comes with 16 inputs and 16 outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. An integrated dc

power supply provides a constant 24 V dc voltage with a maximum of 2.7 A to connect external devices.

The Programmable Logic Controller supports three types of network communication: DF1 Full-Duplex Serial link (RS-232-C), EtherNet/IP, and DeviceNet. The ports for serial and EtherNet/IP communication are located on the Programmable Logic Controller processor while the DeviceNet communication port is available on the DeviceNet Scanner module. The Programmable Logic Controller can be programmed using four languages: relay ladder, structured text, sequential function chart, and function block diagram. Two DeviceNet cables are also provided with the Programmable Logic Controller. This module has eight switches that the instructor can use to insert faults.

The CompactLogix L43 enables the integration of motion instructions and servo axis configurations directly into the PLC. The controller communicates with the Digital Servo Drive (Kinetix 2000), Model 5929-A, through a SERCOS interface (fiber optic). This interface is included with Model 5929-A and can easily be added to the current PLC chassis.


PLC Type Allen-Bradley CompactLogix 1769-L43

Power Requirements 90-264 V ac, 47-63 Hz

Inputs (16) 24 V dc, sinking or sourcing

Outputs (16) 24 V dc – 0.5 A

Communication Ports (3)

Communication Ports (3) 1 EtherNet/IP

1 DF1 Full-Duplex (RS-232-C)

1 DeviceNet

DC Source Output 24 V dc – 2.7 A

Cables

Cables 1 standard Ethernet

2 DeviceNet




Parameter Value

Protection Circuit Breaker



Net Weight TBE

Studio 5000 Logix Designer Lite Edition 5935-00

Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software™, used to build programs for PLCs.

Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of

PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, search-and-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx.

The following versions are available:

• 5935-0: Studio 5000 Logix Designer Lite Edition• 5935-1: Studio 5000 Logix Designer Full Edition• 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial)• 5935-B: Studio 5000 Logix Designer Full Edition (Commercial)


Included Software RSLogix 5000 and RSLinx Lite

Available Languages Relay ladder, structured text, sequential function chart, and function block diagram.

Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.



RSNetWorx for DeviceNet (Educational) 5936-00

RSNetWorx for DeviceNet is a

Windows®-based application produced by Rockwell Software. It is used to configure networks comprising DeviceNet compatible components, such as motor drives, intelligent switches, intelligent contactors, and remote I/Os. The software ensures a constant communication between the various devices and the Programmable Logic Controller, Model 5930. RSNetWorx for DeviceNet allows easy configuration of the DeviceNet network as well as the configuration of the individual devices.



Windows® 8.

FactoryTalk View Studio ME 5937-00

FactoryTalk View Studio ME is a Windows-based application, produced by Rockwell Software, allowing the creation of graphic interfaces for the Touch Screen Graphic Terminal, Model 5922. Using programs developed with FactoryTalk View Studio ME, data available over the network can be displayed on the screen and commands can be sent over the Ethernet network.



Windows® 8.



Accessories FMS Basic 5951-00

The Accessories FMS Basic set contains the required components needed to assemble the Flexible Manufacturing System and proceed to the experiments described in the courseware. The set includes metal boxes, connection leads, sorting trays, hex keys, wiring ducts, work surface handles, color marbles, power bars, and an Ethernet switch with a standard Ethernet cable.


Boxes

Steel 10 (red)

Aluminum 10 (white)

Dimensions (H x W x D) 50 x 70 x 70 mm (2 x 2.8 x 2.8 in)

Wiring Duct

Dimensions (H x W x D) 1981 x 57.2 x 57.2 mm (78 x 2.3 x 2.3 in) (2 x)

Connection Leads

Type 2 mm banana plug

150 mm (5.9 in) 4 gray, 4 white

600 mm (23.6 in) 15 black, 20 red

1500 mm (59.1 in) 4 red

3000 mm (118.1 in) 4 red

Ethernet Switch

Ethernet Switch Dual-Speed 8-port 10/100 Mb Ethernet/Fast Ethernet Nway auto-negotiating switch

Standard Ethernet cable

Power Bars

Number 2

Outlets 6 each

Marbles

Diameter 25 mm (1 in)

Color Blue (125), red (125), green (125), and black (125)

Output Trays

Number 3

Capacity 4 box each



Accessories FMS Advanced 5951-10

The Accessories FMS Advanced set contains additional connection leads required to assemble the Flexible Manufacturing System (Advanced Applications) and proceed to the experiments described in the courseware.


Connection Leads

Type 2 mm banana plug

600 mm (23.6 in) 1 black, 1 red

1500 mm (59.1 in) 9 black, 9 red

Background Suppression Photoelectric Switch 6373-B0

The Background Suppression Photoelectric Switch consists of a light source and a receiver combined in the same casing. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using either the banana jacks or the terminal block.


Switch

Type Background suppression

Transistor Output Type Sourcing (PNP)

Sensing Distance 100 mm (3.9 in)

Light Source Type Infrared

Light Source Wavelength 880 nm (34.6 microinch)

Response Time (Sensor Only) 1.0 ms

Light Beam Detection Modes Light operate / Dark operate

Supply Voltage 24 V dc



Parameter Value

Contacts SPDT, 24 V dc, 3 A


Dimensions (H x W x D) 400 x 127 x 127 mm (16 x 5 x 5 in)


Polarized Retroreflective Photoelectric Switch 6374-B0

The Polarized Retroreflective Photoelectric Switch consists of a light source and a receiver combined in the same casing. This sensor requires a special retroreflective surface. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using either the banana jacks or the terminal block.


Switch

Type Polarized retroreflective


Sensing Distance 3 m (9.8 ft)

Light Source Type Visible red

Light Source Wavelength 660 nm (26.0 microinch)

Response Time (Sensor Only) 1.0 ms

Light Beam Detection Modes Light operate / Dark operate

Sensor Output Type Relay output








Inductive Proximity Switch 6375-B0

The Inductive Proximity Switch is sensitive to metals. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using either the banana jacks or the terminal block.


Switch

Type Inductive shielded


Sensing Distance 5 mm (0.2 in)

Switching Frequency 1000 Hz






Conditioning Unit (Single Port) 6411-A0

The Conditioning Unit (Single Port) conditions and regulates the pressure of the air supplied to the pneumatic circuits. It consists of a main shutoff valve, filter, a pressure regulator, pressure gauge, sleeve valve, and a muffler. The Conditioning Unit (Single Port) requires compressed air from a central air supply or a portable unit.




Recommended Compressed Air Supply

Flow Rate 28 L/min (1 SCFM)

Pressure 207 kPa (30 psi)

Filter Regulator

Maximum Air Flow Rate 550 L/min (19 SCFM)

Operating Pressure 48-690 kPa (7-100 psi)

Filtration 5 μm (0002 in)

Pressure Gauge

Diameter 50 mm (2 in)

Operating Pressure 0-690 kPa (0-100 psi)




Tubing and Accessories 6491-10

The Tubing and Accessories set consists of polyethylene tubing, digital tachometer, stopwatch, tube cutter, tube releasing tool, and a pair of gloves.

The tubing is cut into lengths required by pneumatic circuits using a tube cutter, then connected to the components by manually pushing the tubes into the component fittings. A tool is supplied to release the tubes

from the component fittings.

The digital tachometer indicates motor rotation speed either in a clockwise or counterclockwise direction. The measured speed is automatically indicated on a high-visibility, five-digit display, and is updated every second to enable measurements of acceleration and deceleration.


Tubing

Type Polyethylene, 6 mm (0.25 in) outside diameter, 15 m (50 ft) long

Maximum Operating Pressure 700 kPa (100 psi)

Tube Cutter For tubing with outside diameter between 6 and 12 mm (0.25 and 0.5 in)





Pneumatic Safety Valve 6494-00

The Pneumatic Safety Valve includes a solenoid valve that is used to supply the system with air when a 24 V dc signal is applied. When this signal is turned off, the valve will purge the system to avoid any residual pressure in the system in case of an emergency. Electrical connections can be made using either the banana jacks or the terminal block available on the module.


Solenoids 24 V dc



Net Weight TBE

Flexible Manufacturing System Resource Kit DVDs 38844-00The Flexible Manufacturing System Resource Kit DVDs contain essential information for both the instructor and students. Included on the DVDs are the PLC programs required to complete the exercises, the solutions for the instructor, instruction manuals for different components of the system, and miscellaneous configuration files.

Flexible Manufacturing System Resource Kit DVDs 38845-00The Flexible Manufacturing System Resource Kit DVDs contain essential information for both the instructor and students. Included on the DVDs are the PLC programs required to complete the exercises, the solutions for the instructor, instruction manuals for different components of the system, and miscellaneous configuration files.

Work Surface - Large 46604-00

The Work Surface - Large is a perforated metal surface on which the equipment can be installed. The Work Surface can be put atop a regular work table or on one of the optional benches.





Dimensions (H x W x D) 41 x 883 x 584 mm (1.6 x 34.75 x 23 in)


Optional Equipment Description

Linear Guide (Optional) 5912-B0

The Linear Guide is an add-on to the Part Feeder, Model 5912-1. It consists of two stainless-steel shafts forming a horizontal axis along which the Part Feeder moves parallel to the Flat Belt Conveyor, Model 5910. Two limit switches installed on the Part Feeder allow detection of both ends of the

Linear Guide. A 5.1 mm (0.2 in) pitch timing belt fixed under the Part Feeder allows coupling with a servo-motor located at one end of the Linear Guide. This feature allows closed-loop control between the Linear Guide and the position and speed of the Flat Belt Conveyor. The Servo Drive (Kinetix 2000), Model 5929-A, is required to operate the Linear Guide.


Axis Length 670 mm (26.4 in)


Servo Motor Maximum Speed

Maximum Speed 6000 r/min

Nominal Power 140 W (0.19 hp)

Servo Motor Encoder Resolution 2000 steps



Net Weight TBE

Color Sensor (Optional) 5923-00

The Color Sensor allows the analysis and comparison of one color to another or varying intensities of one color. Up to three different colors can be programmed. Each of the three color channels has one normally open and one normally closed contact rated for 24 V dc. The sensor is mounted on a flexible support for easy positioning. Electrical connections can be made using either the banana jacks or the terminal block.

Specifications



Parameter Value

Sensing Range 20 mm (0.8 in)

Channels 3






Signal Tower (Optional) 5924-00

The Signal Tower consists of three lights providing visual signals of the FMS states. Lights are stacked one upon another. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option.


Lights 3 (green, red, and yellow)

Inputs (6) 24 V dc






Storage Unit (Optional) 5940-00

The Storage Unit consists of a 4 x 4 storage unit for the system's output products (boxes). The unit operates in three-dimensional space. The X and Y axes use ball screw mechanisms driven by servo motors. On the other side, the Z axis is controlled by pneumatic controls.

The Storage Unit basically replaces the two standard side trays and accepts the boxes transferred by the Pneumatic Sorting Device, Model 5913. These boxes are then grabbed by the traveling tray with a vacuum system. The tray can then be moved to the desired case and pushed in place. Limit switches are installed in each case for PLC monitoring. All the inputs

and outputs of the unit are monitored or controlled through the DeviceNet network.

The Storage Unit comes with two supplementary Kinetix 2000 axis modules with cables and fiber optics to be added to the Digital Servo Drive, Model 5929-A.

List of Manuals


Automatic Storage and Retrieval System (Job Sheets - Student) ___________________________________ 86694-20Automatic Storage and Retrieval System (Job Sheets - Instructor) __________________________________ 86694-30


Automatic Storage and Retrieval System (Job Sheets - Student) (86694-20)• 1 Coordinate Axes• 2 Storage Positioning• 3 FMS Production Line with ASRS• 4 Command Order


Control Voltage 24 V

Limit Switches 16 for the Storage Cases, 1 for the traveling tray

Pneumatic Valves (2) 1 for the Grabbing/Pushing actuator, 1 for the vacuum generator

Communication 2 DeviceNet Compact Block I/O modules

Servo Motors (2)

Rated Output 86 W

Nominal Speed 6000 rpm

Encoder Resolution 2000 ppr

Ball Screws lead 5 mm (0.196 in)

Accessories



Parameter Value

Includes: 2 Kinetix 2000 axis module

2 sets of cables for motor and feedback

2 additional fiber optics for SERCOS ring



Net Weight TBE

Air Compressor (Optional) 6410-C0

The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications.

The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.


Power Requirements

Current 4.8 A


Tank Capacity 15.1 L (4 gal)

Flow Rate 42.5 L/min at 620 kPa (1.5 SCFM at 90 psi)

Maximum Pressure 800 kPa (120 psi)

Noise Level 40 dB(A) (about as quiet as a refrigerator)


Dimensions (H x W x D) TBE

Net Weight TBE

Work Bench for 2 Work Surfaces (Optional) 46601-20

The Work Benches, Models 46601-1, 46601-2, and 46601-3, are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavy-



duty, swivelling, lockable casters. Optional equipment is available for each bench.

Additional Equipment Required to Perform the Exercises


2 Work Surface - Large ___________________________________________________________________ 46604-00




Net Weight TBE

Work Bench for 3 Work Surfaces (Optional) 46601-30

The Work Benches, Models 46601-1, 46601-2, and 46601-3, are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavy-duty, swivelling, lockable casters. Optional equipment is available for each bench.

Additional Equipment Required to Perform the Exercises


3 Work Surface - Large ___________________________________________________________________ 46604-00




Net Weight TBE



Add-On Support (Optional) 46601-F0

The Add-On Support consists of a support rack that can be installed on several modules of the Flexible Manufacturing System. This enables the user to place some of the bigger modules on the front and save space on the work surfaces of the bench.




Net Weight TBE

Bench for FMS (without Work Surface) (Optional) 46605-00

The Bench (without Work Surface) consists of a mobile bench on which the Work Surface, Model 46604, can be placed. A 15 kg (33 lb) capacity folding shelf provides extra space on which a computer screen, a mouse, and a keyboard can be set. Four heavy-duty, swiveling, lockable

casters allow ease of movement of the Bench (without Work Surface) in the laboratory classroom. The Bench (without Work Surface) has one solid metal shelf under the main bench providing more storage surface.




Net Weight TBE



Bench for FMS (with Cabinet) (Optional) 46605-10

The Bench (with Cabinet) includes the Bench (without Work Surface), Model 46605, and a convenient lockable Cabinet, Model 46605-A, to store valuable components.


Cabinet Dimensions (H x W x D) 770 x 810 x 620 mm (30.3 x 31.9 x 24.4 in)



Net Weight TBE

Custom Computer FMS AB (Optional) 46999-10

The Custom Computer is designed to ensure full compatibility with the different components of the system as well as long-term reliability and efficiency. All the software ordered with each system will be pre-installed and registered to the training facility. The computer model includes a 22" wide-screen LCD display and a desktop computer.


Power Requirements

Current 2 A


Acoustic Alarm (Optional) 52054-00The Acoustic Alarm is a single module for the Signal Tower, Model 5924, that produces an audible signal when activated. The module stacks over the regular modules of the Signal Tower and connects easily using the bayonet fitting.



Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com

Flexible Manufacturing Systems (FMS) - Lab-Volt Manufacturing Systems (FMS) Festo Didactic ... 1...

Documents

Transcript of Flexible Manufacturing Systems (FMS) - Lab-Volt Manufacturing Systems (FMS) Festo Didactic ... 1...