Flexibility & Innovation - The Approach to Competitiveness ... · This document is the property of...
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This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
Flexibility & Innovation
- The Approach to
Competitiveness at FSG
European Maritime Day
Bremen, 20th May 2014
Dr.-Ing. Broder Hinrichsen
This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
FSG - The Yard
• Founded 1872
• Workforce 750 (500bc/250wc)
• Delivery of 3-4 vessels/year
• ~ 220 mio. EUR turnover/year
• ~ 25,000 t steel/year
This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
Product Portfolio – Past and Present
• 1990‘s
– Standard vessels
– Series of 10+ vessels
– Focused on steel fabrication
• 1997- 2013
– Focus on RoRo-vessels
– Tailor made designs
– Series of 4-6 vessels
• 2003-
– Extension to RoPax-vessels
– Steel fabrication > Outfitting
– Series of 2-3 vessels
This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
Product Portfolio - Strategy and Future Development
• Special RoRo-types
• One-off designs
• Taylor made designs
• Small to medium size
RoPax vessel
• Focus: Effciency, added
value
• Offshore vessels
• Specialized designs
• Added value (seakeeping,
efficiency)
This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
Challenges from changing product portfolio
• Development of 3-4 prototypes per year
• Diversification into Offshore segment with
– high complexity
– large variety of types
• Complex project management
• Decreasing steel througput
• Increasing outfitting times
• Increase in fixed costs
• Customer care: 3-4 customers at the yard simultaneously
This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
FSG strategy to meet the challenges
R&D for added
value:
• Efficiency
• Safety
• Sustainability
• Alternative
fuels
• Design process
Productivity and
logistics:
• Project
management
team (matrix
organisation)
• Commissioning
teams
• Virtual yard:
Production
simulation
Education and
Training:
• Skilled workers
• Strengthen
engineering
know-how
• Close
cooperation
with
universities
Flensburg Ship
Design:
• Utilisation of
know how
• Yard
background
• Reduction of
fixed costs
• New markets/
business areas
This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
R&D: Design for efficiency
CFD optimised hullform +
appendages:
• Bare hull resistance
• Added resistance
• Wakefield
Propulsion:
• Propeller
• Rudder
• Automation
• Power transmission
LNG-fueled:
• CO2: -25%
• NOx: -73%
• SO2: -98%
• PM: -98%
Payback ~ 3 years
-20%
This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
R&D – Way ahead
Technology Areas:
• Energy Consumers:
– Onboard (hotel load)
– Propulsion
• Energy Providers:
– Renewables
– Primary & secondary
converters
– Electrical Converters
Life Cycle
Performance Assessment
Joules
Simulation
Methodology
The work leading to this invention has received funding from the European Union Seventh
Framework Programme (FP7/2007-2013) under grant agreement n° 605190.
This document is the property of Flensburger Schiffbau-Gesellschaft mbH&Co.KG (FSG) and is not to be reproduced, copied or
used for furnishing information to others or for any other purpose detrimental to the interests of FSG except by permission of FSG.
Thank you very much