Fleet Assistance Team - Navy Exchange Assistance Team Laundry Operations Clinic. NEXCOM Ships Store...
Transcript of Fleet Assistance Team - Navy Exchange Assistance Team Laundry Operations Clinic. NEXCOM Ships Store...
NEXCOM Ships Store Program
•Laundry Operations
Clinic ObjectivesPoints of contactsFunction of FATCommon Laundry DiscrepanciesWasher\ExtractorOperations\Troubleshooting
NEXCOM Ships Store Program
•Laundry Operations
Clinic Objectives:Dryer OperationsPress OperationsBarber Chair InformationResource CD Information
NEXCOM Ships Store Program
Points of Contact:
Dave Powell, Habitability Manager,Phone: (757) 443-2524/DSN: 646Email: [email protected]
MMC (SW) Darrell Teegarden,Laundry Specialist, MechanicalPhone: (757) 443-2532/DSN:646Email:[email protected]
EM1 (SW) Robert Crabtree,Laundry Specialist, ElectricalPhone:(757) 443-2531/DSN: 646Email:[email protected]
NEXCOM Ships Store Program
Function of FAT
Functional Tasks:Fleet habitability assistance representatives,Laundry Division, provide training to ship’smaintenance personnel, make minor repairs asnecessary, stress the importance ofmaintenance (PMS) of equipment, check thesafety parameters of equipment and verifyCOSAL support.
NEXCOM Ships Store Program
Function of FAT
Functional Tasks: (continued)Conduct Full Management Review on LaundryOperations prior to SMA, SMI, INSURV, orwhenever ship requires.Provide Training and Technical Assistance forLaundry operators and maintenance personnel.
NEXCOM Ships Store Program
Function of FAT
Description of Full ManagementReview:
Complete evaluation of Laundry Equipment.Review of Logs and Records.Evaluation of operators and maintenancepersonnel.
NEXCOM Ships Store Program
General Laundry
Common Discrepancies:Scales
A padeye/appropriate permanent mountingsystem for laundry scaleLaundry scale was not mounted above 6’ 5”Scale must be linear, dial-indicating, 100-lb.Capacity (Model# 6100, Kippenbrock scaleservice 757-588-0061)
NEXCOM Ships Store Program
General Laundry
Common Discrepancies:Eyewash Station
No station providedImproper operation
StoolType “V” stool not provided (NSN# H2090-00266-7463)
NEXCOM Ships Store Program
General Laundry
Common Discrepancies: (continued)
Laundry BasketsNo baskets provided
Laundry Bags Stowage (Clean/Soiled)Adequate areas
Areas for soiled and clean laundry shall be be fittedwith deck and overhead gratings as specified in sect622 of GSFS and circumscribed by telescoping battensas specified in sect 670 of GSFS
NEXCOM Ships Store Program
General Laundry
Common Discrepancies: (continued)
Sorting BinsMinimum number of bin required is 25% ofcombined E-7 & Above
Laundry DetergentMore than a daily operational needs werestowed in the laundry
NEXCOM Ships Store Program
General Laundry
Common Discrepancies: (continued)
Logs\Job Qualification Requirements(JQRs)
Receipt/issue log not up to date / being usedMaintenance log not up to date / being usedHeat stress log not up to date / being usedOperators not qualified to operate equipment
NEXCOM Ships Store Program
General Laundry
Common Discrepancies: (continued)
SafetyW/E’s, Tumbler/Dryers, Presses had missing orillegible safety placardsExposed gear, belt, rotating shaft (RotatingMachinery)Improper cleaning/mesh/installation (FireHazard)
NEXCOM Ships Store Program
Laundry Operations,Washer / Extractors
Washer /Extractors:
EDRO Dyna Wash.60, 100, or 200LB ModelsAutomatic Operation usingStandard Navy WashFormulas.Chemicals used:automatically dispensedEcolab solid detergent.Typical wash cycle: Break /suds, drain, flush / suds,drain, low speed extract,rinse, drain, rinse, drain, highspeed extract.
NEXCOM Ships Store Program
Laundry Operations,Washer / Extractors
Formulas:Number 1 Wash Formula
Used for White and Khaki Cotton, Syntheticand Synthetic / Cotton Blend Fabrics.
Number 2 Wash FormulaUsed for Utility and Organizational Clothing.
Number 3 Wash FormulaUsed for Woolens, Synthetic / Wool BlendFabrics and Special Hazard Uniforms.
NEXCOM Ships Store Program
Laundry Operations,Washer / Extractors
Safety Devices:Vibration Limit Switch
Protects the machine from excessive vibration.Door Interlock
Protects operator from opening door on operatingmachine.
Electric CircuitryProtects the machine from overload conditions.
Rotating Machinery GuardsProtects personnel from rotating equipment.
NEXCOM Ships Store Program
Laundry Operations,Washer / Extractors
Common DiscrepanciesPLC controller/thermostat was not set to washtemperaturesMachine load information plateSignal buzzer not audible/visibleBasket door hinge pins ineffective/missingBasket door latch does not fully engageLoad door gasket leaksMain brake air incorrect pressureBooster heater inop/did not activateHigh speed extract inoperative
NEXCOM Ships Store Program
Laundry Operations,Tumbler / Dryers
ManufacturersCissell
50-100 LBHoyt
50 LBAmerican
100 LB
NEXCOM Ships Store Program
Laundry Operations,Tumbler / Dryers
Operating FeaturesTemperature control:
High 175 - 185 degrees, Low 155-165 degreesCycle timer
0-60 minute timerCool down timer
Cools clothing and dryer prior to stopping.Reversing timer
reverses the drum to allow for even drying.
NEXCOM Ships Store Program
Laundry Operations,Tumbler / Dryers
Lint Filters:40 mesh filters are requiredPrimary Filters
Should be checked every 2 Hours of operation.Secondary Filters
Should be checked every 4 Hours of operation.
NEXCOM Ships Store Program
Laundry Operations,Tumbler / Dryers
Safety Devices:Electrical Circuitry
Protects the machine from overload conditions.Door Switch
Protects the operator from the rotating drum.Rotating Machinery Guards
Protects the operator and maintenancepersonnel from rotating equipment.
NEXCOM Ships Store Program
Laundry Operations,Tumbler / Dryers
Common DiscrepanciesLint Filters were not 40 meshPrimary & Secondary filters fowled with lintLint Filters torn/missingVentilation not set on high speedDrum misalignCould not regulate low\high temp.Dryer door safety interlock ooc
NEXCOM Ships Store Program
Laundry Operations,Presses
Presses:Manufacturers
AjaxForentaRheemNew Yorker
NEXCOM Ships Store Program
Laundry Operations,Presses
Operation:Head Closing
Two hands are required for the closing of thehead onto the buck.
Head ReleaseReleased by pressing the release bar or liftingon release bar.
NEXCOM Ships Store Program
Laundry Operations,Presses
Buck Padding:Padding should be fluffy, 3/4 - 1 inch ofpadding wrapped around edge of buck
Steel Wool Pad (changed yearly)2 50oz.Felt Pads (changed every 2 months)Cover (changed when dirty / stained / marked /burnt)
NEXCOM Ships Store Program
Laundry Operations,Presses
Safety Test:3/4 inch obstruction test for Ajax, Rheemand New Yorker.
An object simulating a human hand is placedbetween the head and the buck.
Safety Bar for ForentaAn object simulating a human arm is placedbeneath the safety bar.
NEXCOM Ships Store Program
Laundry Operations,Barber Chairs
Barber ChairsManufacturerTurnbull Enterprises, INC.
3501 Marmenco Ct.Baltimore, MD 21230(410)-789-1700
NEXCOM Ships Store Program
Laundry Operations,Barber Chairs
Common ProblemsBrake Assembly (Part# 18223)
Becomes loose and needs to be tightened.Breaks and is unable to be tightened.
Hydraulic PumpBreaks seal and is unable to raise chair.
(non-repairable needs replaced)
NEXCOM Ships Store Program
Laundry Operations,Resource CD-Rom
NSTM Chapter 655, Laundry and DryCleaning
Contains descriptive technical informationpertaining to shipboard operations,equipment installations and design criteria.Safety featuresoperational and maintenance procedures
NEXCOM Ships Store Program
Laundry Operations,Resource CD-Rom
Shipboard Laundry and Dry CleaningEquipment CatalogS6152-B1-CAT-010
Contains list of approved equipmentdesigned to meet shipboard environmentaleffects.Offers simplified operator to equipmentinterface, safety requirements andefficiency.
NEXCOM Ships Store Program
Laundry Operations,Resource CD-Rom
Laundry Safety InstructionsContains operational and safetyinstructions on all shipboard laundryequipment.
NEXCOM Ships Store Program
Laundry Operations,Resource CD-Rom
Technical ManualsWasher / ExtractorsTumbler / DryersPressesBarber Chairs
NEXCOM Ships Store Program
Laundry Operations,Resource CD-Rom
FormsLaundry Bulk Work LogCPO laundry LogOfficers Laundry LogLaundry Equipment Maintenance Log
NEXCOM Ships Store Program
Laundry Operations,Resource CD-Rom
TrainingShip’s Servicemen JQR’sContains the fundamental, system and tasksections required for qualification oflaundry personnel.
Laundry / dry cleaning chemical usageReceiving and issueWasher / extractorTumbler / dryer
NEXCOM Ships Store Program
Laundry Operations,Resource CD-Rom
TrainingShip’s Servicemen JQR’s
Laundry / dry cleaning pressSpotting boardDry cleaning machineReceipt inspector
NEXCOM Ships Store Program
Laundry Operations,Suppliers and Contractors
The first source should be the NavalSupply System.There are several reliable outsidesources.
NEXCOM Ships Store Program
Laundry Operations,Suppliers and Contractors
D. W. Boyd Corporation Laundry Equipment, Parts and Service4003 Colley Ave.Norfolk, VA 23508(757) 423-2268
NEXCOM Ships Store Program
Laundry Operations,Suppliers and Contractors
Kentronics, Inc Laundry Parts and Service6207 Portsmouth BLVDPortsmouth, VA 23701(757) 465-7800
NEXCOM Ships Store Program
Laundry Operations,Suppliers and Contractors
Ecolab Laundry Chemicals348 Barcelona Dr.Chesapeake, VA 23322(800) 352-5326