Flat Products · •Why durability of solar structures is key •How steels for structures are...

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Transcript of Flat Products · •Why durability of solar structures is key •How steels for structures are...

Page 1: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Page 2: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

Magnelis®

Essential for the durability,

robustness and sustainability of

solar projects

Jérôme Guth

Solar Segment Leader, ArcelorMittal Europe – Flat Products

Eric Lauer

Strategic Development Manager, Forming

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Page 3: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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• Number 1 steel producer

• Present in 60 countries

• 209,000 employees

• 92.5 million tonnes of steel

• Steel for wind and solar

energies, construction,

transport, appliances...

• 1500 researchers

Who are we ?

• Jérôme Guth

• Solar Segment Leader,

• ArcelorMittal Europe – Flat Products

Page 4: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Who are we ?

• 55 years of experience

• Innovation in roll forming

• Cold-rolled profiles for the solar

industry

• 120 000 tons of steel processed

• Supplier of the largest solar plant

in the world 1177MW

• Eric Lauer,

• Strategic Development Manager

• Forming AG

Page 5: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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• Why durability of solar structures is key

• How steels for structures are selected

• Magnelis®: a breakthrough pre-coated steel for corrosion protection

• Field test results

• Experience and projects: from France to US and Middle East

• Applications for ground mounted structures

• Conclusion

Contents

Page 6: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Why durability of solar

structures is key

Expectations: up to 25,

and even 40 yearsVarious environments

Reduced OPEXReduced CAPEX

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Page 7: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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How steels for structures are

selected

2006

1998

Page 8: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Magnelis®: a breakthrough pre-

coated steel for corrosion protection

• High capacity available

• 100% continuous product

control

• Quality at “ppm” level

• Traceability

Page 9: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Tests performed by Magnelis®

Laboratory tests

- Salt-spray tests

- Cyclic auto VDA

- Cyclic auto ECC 1

- Kesternich

- ArcelorMittal soil tests

Field tests

- Marine: Brest

- Industrial: Dunkerque

- Tropical: Florida

- Urban: Chicago

- Desert: Dubai

- Rural: Maizières, France

© French Corrosion Institute© ArxelorMittal

Page 10: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

9Classical galvanised steel corrodes at least 3 times faster than Magnelis®

Magnelis® outperforms whatever

the environment

Mean yearly consumed thickness in different environments in microns/year (after 2 years)

The measured weight loss is not dependent of the initial coating thickness of the samples

Page 11: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Magnelis self-healing effect

✓ Samples (2mm) perforated after

galvanization

✓ exposed 4 years in marine

environment (Brest, France)

Pure zinc

Magnelis®

Thanks to the self healing effect,cut edges are re-protected by the Magnelis® coating

➢ 1st step: cut edges of

galvanised material rust

➢ 2nd step: cut edges of

Magnelis® coated steel are

reprotected

Page 12: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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CSTBFrance

RISESweden

Magnelis ZM120 is KIIMagnelis ZM250 is KIII

Magnelis ZM310 is C5ZM120 equivalent with Z275

Magnelis ZM310in severe environments

Magnelis: first metallic coating

certified for C5 environment

DIBTGermany

Page 13: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Magnelis® guaranteed durabilityfor solar applications

Up to 25 years in atmospheric conditions

Up to 20 years in soils

Page 14: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Magnelis®

• Tests

• Guarantees

• References

• Feedback from experiences

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EL ROMERO, CHILE, 255 MW (PV)

ACCIONA

Structure supplier: STI Norland (Spain )

Magnelis for upper structures, ZM430

NOOR III, Morocco, 100 MW (CSP)

ACWA POWER, SENER

Magnelis®

used for elements of structure

(hollow sections & stamped parts)

Jordan, 10 MW (PV)

PHILADELPHIA SOLAR

Magnelis®

used for upper

structures, ZM310

Europe, main market for Magnelis®

(several PV projects 1000 MW)

UK, Germany, France, Benelux…

California, US, 250 MW (PV)

Magnelis®

used for girder parts

Delingha Supcon, China, 50 MW

(CSP)

SOLAR RESERVE

Magnelis®

used for stamped parts

UAE, 1177 MW (PV)

SWEIHAN

Magnelis®

used for upper

structures, ZM310

Saran 100 MW (PV)

GOLDBECK Solar / CWF

Kazakhstan

Magnelis® ZM 310 for rails

Many projects around the world with Magnelis®:PV & CSP, racking & foundations, fix & trackers

Experience and projects: from

Europe to US and Middle East

Australia, 110 MW (PV)

Magnelis®

used for girder parts

Page 16: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Applications of Magnelis

Trackers

PV frames

Roof top

Car-port Floating

Fixed structures

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Page 17: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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Conclusion

• Mega successes

• Recent mega GW projects

• Extending the tests

• Enlarging the Magnelis® range

Page 18: Flat Products · •Why durability of solar structures is key •How steels for structures are selected •Magnelis®: a breakthrough pre-coated steel for corrosion protection •Field

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More info https://industry.arcelormittal.com/magnelis

Watch the video https://www.youtube.com/watch?v=ER0R8K3nLXY

Order free samples https://industry.arcelormittal.com/samplewebshop

Thank you !

Your

questions?

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