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    Flash Pyrolysis

    Bio oil production

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    Description:

    Pyrolysis is a form of incineration that

    chemically decomposes organic materials by heat in

    the absence of oxygen. Pyrolysis typically occurs

    under atm pressure and at operating temperatures

    above 430C (800

    F).

    Organic materials are transformed into gases, small

    quantities of liquid, and a solid residue containing

    carbon and ash. The off-gases may also be treated in a

    secondary thermal oxidation unit.

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    Types of pyrolysis Technologies

    Pyrolysis technologies can be categorized as being of

    two types:

    SlowPyrolysis

    FastPyrolysis (Flash Pyrolysis)

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    Slow Pyrolysis

    Feed stocks: Any Organic material

    Pre-treatment: sorting

    Qualifications: larger particles can be used and

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    Fast Pyrolysis

    Fast pyrolysis (Flash pyrolysis) takes place in lessthan two seconds with temperatures between 400 and

    750 degrees Celsius.

    Rapid thermal decomposition of organic compounds

    in the absence of oxygen to produce liquids (bio oil),

    char, and gas

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    Dry feedstock:

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    Advantages

    Operates at atmospheric pressure and modest

    temperatures (450 C)

    Yields of bio-oil can exceed 70 wt-%

    DisadvantagesHigh oxygen and water content of pyrolysis liquids

    makes them inferior to conventional hydrocarbon fuels

    Phase-separation and polymerization of the liquidsand corrosion of containers make storage of these

    liquids difficult

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    Bio-Oil

    Pyrolysis liquid (bio-oil) from flash pyrolysis is a lowviscosity, dark-brown fluid with up to 15 to 20% water

    Saccharides 3.3

    Anhydrosugars 6.5

    Aldehydes 10.1

    Furans 0.35

    Ketones 1.24

    Alcohols 2.0

    Carboxylic acids 11.0

    Water-Soluble Total Above 34.5

    Pyrolytic Lignin 20.6

    Unaccounted fraction 11.4

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    Fast Pyrolysis can be further categorized as

    Ablative Fast Pyrolysis- pressure is applied to biomass to

    increase speed of decomposition through use of centrifugal ormechanical force. Larger particles of biomass can be used in

    this process.

    Cyclonic Fast Pyrolysis- also called vortex fast pyrolysis,

    separates the solids from the non-condensable gases andreturns them to the mixer.

    Rotating Cone Fast Pyrolysis- uses a compact high intensity

    reactor in which biomass of ambient temperature is mixed with

    hot sand. Upon mixing with the hot sand, the biomassdecomposes into 70% condensable gases with 15% non-

    condensable gases and 15% char.

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    Bio oil Production unit

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    In the above unit there are

    Feeding machine for biomass and/or combination of

    organic and inorganic material

    Pyrolysis Reactor

    Coal Combustor

    Bio Oil Quencher

    Air Cleaning System

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