Fixtured Tool Suspension - FTS Brochure...Demag KBK II 500 Nm 1000 Nm 500 Nm 1000 Nm 1000 Nm 1500 Nm...

Fixtured Tool Suspension - FTSExternal Product Information

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ContentsIntroduction 3

Overview 4

Options

Down Tube 5

Trolley Carriage 6

Trolley Kit 7

Spring Balancer 8

Pneumatic Cylinder 8

Electric Chain Hoist 9

Required Lift Capacity 10

Accessories

Extension Tube 10

Vertical Travel Limiter 10

Vertical Position Switch 10

Accessory Mounting Rail 13

* Torque capacity is dependent on the tightening orientation, vertical travel and extended length – reference the Maximum Extended Length Table for maximum torque capacity** payload capacity @ 4 bar (60 psi)

PRODUCT OFFERING

Atlas Copco FTS Fixtured Tool Suspension systems have been designed to meet a wide variety of application demands. The flexible, adaptable design makes it the ideal solution for applications of all types. FTS systems utilize a sturdy, proven method for torque reaction and linear guiding, providing low operating forces and high rigidity.

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Fixtured Tool Suspension - FTS

VALUES ► Simple, easy-to-source components ► Bolted assembly for ease of configuration and assembly ► Standard down-stroke travel limiter with bumpers for quiet

operation and secure fall-prevention ► Integrated cable management

FTS1 FTS2 FTS3Torque Capacity 270 Nm 600 Nm 1000 Nm

Vertical TravelRange 150 - 1200 mm (6 - 48 in) 150 - 1200 mm (6 - 48 in) 150 - 1200 mm (6 - 48 in)

Increment 150 mm (6 in) 150 mm (6 in) 150 mm (6 in)

Payload CapacitySpring Balancer 150 kg (331 lb) 150 kg (331 lb) 150 kg (331 lb)

Pneumatic Cylinder** 150 kg (331 lb) 350 kg (772 lb) 350 kg (772 lb)

Electric Hoist 150 kg (331 lb) 350 kg (772 lb) 350 kg (772 lb)

Trolley Carriage2-Trolley Carriage • •

4-Trolley Carriage • • •

Accessories Extension Tube, Vertical Travel Limiter, Position Switch, Accessory Mounting Rail

Lift-Assist


► Spring Balancer ► Pneumatic Cylinder ► Electric Chain Hoist

TorqueReactionAssembly

► 150 mm ► 300 mm ► 450 mm ► 600 mm ► 750 mm ► 900 mm ► 1050 mm ► 1200 mm

2-Trolley Carriage4-Trolley Carriage

► Fixed ► Rotating ► Rotating with Reaction Brake

Trolley Kit

Down Tube

► Demag ► Duren ► Eepos ► Knight Industries ► Unified Industries

FTS1 ► 750 mm ► 900 mm ► 1050 mm ► 1200 mm ► 1350 mm ► 1500 mm ► 1650 mm ► 1800 mm



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TORQUE REACTION ASSEMBLYFTS1 FTS2 FTS3

Mass (kg) Mass (kg) Mass (kg)Travel Length150 mm 20.2 kg 32.9 kg 51 kg

300 mm 21.2 kg 34.6 kg 53.3 kg

450 mm 22.2 kg 36.3 kg 55.5 kg

600 mm 23.1 kg 37.9 kg 57.8 kg

750 mm 24.1 kg 39.6 kg 60.1 kg

900 mm 25.1 kg 41.2 kg 62.4 kg

1050 mm 26 kg 42.9 kg 64.7 kg

1200 mm 27 kg 44.5 kg 67 kg

Torque Capacity 270 Nm 600 Nm 1000 Nm

PayloadCapacity* 150 kg 350 kg 350 kg

Offset Limit 75 mm 100 mm 150 mm

Max. Offset Moment 110 Nm 343 Nm 515 Nm

*base assembly length including min. down tube length (+/-50 mm height adjustment included in value)

Lower Flange Interface

FTS1 FTS2/3

Upper Flange Interface

FTS1 FTS2 FTS3

Calculating actual retracted lengthB = E (Down Tube Length) + 150 mm (FTS1) or 200 mm (FS2/3) C = A (Travel Length) + B (Retracted Length)

Calculating actual extended length


Fixtured Tool Suspension - FTS - options

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OPTIONS - DOWN TUBE

TORQUE REACTION ASSEMBLY - DIMENSIONS

FTS1Mass (kg)

Dim E Length mm750 mm 11.6 kg

900 mm 13.2 kg

1050 mm 14.7 kg

1200 mm 16.2 kg

1350 mm 17.7 kg

1500 mm 19.2 kg

1650 mm 20.7 kg

1800 mm 22.3 kg

FTS2Mass (kg)

Dim E Length mm800 mm 15 kg

950 mm 17 kg

1100 mm 19 kg

1250 mm 20.9 kg

1400 mm 22.9 kg

1550 mm 24.9 kg

1700 mm 26.8 kg

1850 mm 28.8 kg

FTS3Mass (kg)

Dim E Length mm850 mm 21 kg

1000 mm 23.3 kg

1150 mm 25.7 kg

1300 mm 28 kg

1450 mm 30.4 kg

1600 mm 32.7 kg

1750 mm 35.1 kg

1900 mm 37.4 kg

FTS1 FTS2 FTS3Bmin. Emin. Bmin. Emin. Bmin. Emin.

MinimumRetracted

Length * mm

Minimum Down Tube Length mm

MinimumRetracted

Length * mm


MinimumRetracted

Length * mm


Dim. A Travel Length150 mm 900 mm 750 mm 1000 mm 800 mm 1050 mm 850 mm

300 mm 1050 mm 900 mm 1150 mm 950 mm 1200 mm 1000 mm

450 mm 1200 mm 1050 mm 1300 mm 1100 mm 1350 mm 1150 mm

600 mm 1350 mm 1200 mm 1450 mm 1250 mm 1500 mm 1300 mm

750 mm 1500 mm 1350 mm 1600 mm 1400 mm 1650 mm 1450 mm

900 mm 1650 mm 1500 mm 1750 mm 1550 mm 1800 mm 1600 mm

1050 mm 1800 mm 1650 mm 1900 mm 1700 mm 1950 mm 1750 mm

1200 mm 1950 mm 1800 mm 2050 mm 1850 mm 2100 mm 1900 mm

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Note: if the bending moment due to the offset load is in the same direction as the torque, check with engineering to confirm the maximum extended length.

Note: extended lengths shall not exceed the maximum extended lengths.

MAXIMUM EXTENDED LENGTH - HORIZONTAL TIGHTENING ORIENTATION

MAXIMUM EXTENDED LENGTH - VERTICAL TIGHTENING ORIENTATION

FTS1 FTS2 FTS3Torque Nm

120 150 180 200 270 270 300 370 450 500 600 600 750 1000Travel Length mm Cmax. Maximum Extended Length mm*150 mm 4100 4100 4100 4100 4100 4200 4200 4200 4200 4200 4200 4250 4250 4250

300 mm 4250 4250 4250 4250 4250 4350 4350 4350 4350 4350 4350 4400 4400 4400

450 mm 4400 4400 4400 4400 4400 4500 4500 4500 4500 4500 4500 4550 4550 4550

600 mm 4550 4550 4550 4550 2550 4650 4650 4650 4650 4650 4650 4700 4700 4700

750 mm 4700 4700 4700 4250 4800 4800 4800 4800 4800 3650 4850 4850 4050

900 mm 4850 4850 3700 2850 4950 4950 4950 4950 4150 2950 5000 5000 3200

1050 mm 4500 4000 3600 3600 3600 3600 3100 5150 4650

1200 mm 3150 3250 3250 3250 3250 4300 3800

FTS1 FTS2 FTS3Torque Nm

120 150 180 200 270 270 300 370 450 500 600 600 750 1000Travel Length mm Cmax. Maximum Extended Length mm*150 mm 4100 4100 4100 4100 4100 4200 4200 4200 4200 4200 4200 4250 4250 3450

300 mm 4250 4250 4250 4250 4250 4350 4350 4350 4350 4350 3850 4400 4400 3400

450 mm 4400 4400 4400 4400 3450 4500 4500 4500 4500 4500 3500 4550 4050 3100

600 mm 4550 4550 4550 4550 2100 4650 4650 4650 4650 4150 3150 4700 4050 3100

750 mm 4700 4700 4700 4050 4800 4800 4800 4300 3650 2800 4850 3850 2850

900 mm 4850 4850 4050 2700 4950 4950 4950 3950 3300 4500 3700 3000

1050 mm 4500 4000 3600 3600 3600 3600 2950 4650 3650

1200 mm 3150 3250 3250 3250 3250 4300 3300

Calculating Maximum Extended Length

Cmax = C (Extended Length) + Extension TubeLength (500mm, 1000mm or 1500 mm - if used)

2-TROLLEY CARRIAGE550 mm trolley spacing with fixed, rotating and rotating with reaction brake options.

Required equipment ► 2-Trolley Carriage ► 2-Trolley Kit

4-TROLLEY CARRIAGEMultiple trolley spacing options with fixed, rotating and rotating with reaction brake options

Required equipment ► 4-Trolley Carriage ► Carriage Mount ► 4-Trolley Kit


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2-Trolley Carriage SystemRotating Trolley Carriage and 2-Trolley Knight

Industries RAD4110 Kit shown

4-Trolley Carriage System610 mm x 610 mm Fixed Frame, Rotating Carriage Mount

and 4-Trolley Knight Industries RAD4110 Kit shown

4-Trolley Carriage - Fixed FrameKnight Industries RAD4110 shown

Carriage MountRotating Mount shown

4-TROLLEY CARRIAGE - FTS1/2/3 OPTIONS

2-TROLLEY CARRIAGE OPTIONS

* Reaction Brake assembly includes all required pneumatic control components

*Trolley carriage dimensions for Demag, Duren, and Eepos type** Reaction Brake assembly includes all required pneumatic control components

2-Trolley CarriageRotating shown

Adjustable Rotation Stops

610 mm W x 610 mm L(*600 mm W x 600 mm L)

914 mm W x 914 mm L (*900 mm W x 900 mm L)

4-Trolley Carriage - FTS1/2/3 Mass (kg) Mass (kg)Fixed FrameKnight Industries RAD4110 25 kg 35.4 kg

Knight Industries RAD7510 25.8 kg 36.2 kg

Unified Industries ETA-4 23.6 kg 34 kg

Unified Industries ETA-8 24 kg 34.4 kg

Demag KBK I* 22.9 kg 35.4 kg

Demag KBK II* 23.6 kg 36.2 kg

Duren DR I* 23.5 kg 34 kg

Duren DR II* 23.1 kg 34.4 kg

Eepos S/M/L* 24.1 kg 35.4 kg

Carriage MountsFixed 8.4 kg 8.4 kg

Rotating 15 kg 15 kg

Rotating with Reaction Brake** 33 kg 33 kg

AccessoriesAdjustable Rotation Stops 2.6 kg 2.6 kg

FTS1 FTS2Mass (kg) Mass (kg)

2-Trolley CarriageFixed 14.5 kg 14.5 kg

Rotating 20.7 kg 20.7 kg

Rotating with Reaction Brake* 38.5 kg 38.5 kg

AccessoriesAdjustable Rotation Stops 2.6 kg 2.6 kg


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TROLLEY KIT OPTIONS

ALLOWABLE APPLICATION TORQUE CAPACITY

2-Trolley KitKnight Industries RAD4110 shown


Critical Note: the stated capacities relate only to capacity of the trolley carriage components ► Torque Reaction Assembly torque capacities must be observed ► Considerations for system stability (movement under load), rail capacity per manufacturer guidelines

(based on installation-specific inputs), etc. are the responsibility of the project team.

2-Trolley Kit for Fixed & Rotating

2-Trolley Kitfor Rotating with Reaction Brake

4-Trolley Kit

Mass (kg) Mass (kg) Mass (kg)Rail TypeKnight Industries RAD4110 8 kg 8 kg 6 kg

Knight Industries RAD7510 12.4 kg 13.5 kg 17.3 kg

Unified Industries ETA-4 6 kg 7.2 kg 4.4 kg

Unified Industries ETA-8 10.9 kg 12.1 kg 14.3 kg

Demag KBK I 7.6 kg 7.8 kg 6.8 kg

Demag KBK II 13.2 kg 17.6 kg 22.9 kg

Duren DR I 5.9 kg 7 kg 3.6 kg

Duren DR II 8.2 kg 9.3 kg 8.2 kg

Eepos S/M/L 8.1 kg 8.3 kg 7.4 kg

2-Trolley CarriageSystem Mass <200kg

2-Trolley CarriageSystem Mass >200kg

4-Trolley Carriage610 mm W x 610 mm L

4-Trolley Carriage914 mm W x 914 mm L

Vertical Horizontal Vertical Horizontal Vertical Horizontal Vertical HorizontalRail TypeKnight Industries RAD4110 270 Nm 500 Nm 270 Nm - 600 Nm 1500 Nm 900 Nm 1500 Nm

Knight Industries RAD7510 500 Nm 1000 Nm 500 Nm 1000 Nm 1000 Nm 1500 Nm 1000 Nm 1500 Nm

Unified Industries ETA-4 270 Nm 500 Nm 270 Nm - 600 Nm 1500 Nm 900 Nm 1500 Nm

Unified Industries ETA-8 500 Nm 1000 Nm 500 Nm 1000 Nm 1000 Nm 1500 Nm 1000 Nm 1500 Nm

Demag KBK I 270 Nm 500 Nm 270 Nm - 600 Nm 1500 Nm 900 Nm 1500 Nm

Demag KBK II 500 Nm 1000 Nm 500 Nm 1000 Nm 1000 Nm 1500 Nm 1000 Nm 1500 Nm

Duren DR I 270 Nm 500 Nm 270 Nm - 600 Nm 1500 Nm 900 Nm 1500 Nm

Duren DR II 500 Nm 1000 Nm 500 Nm 1000 Nm 1000 Nm 1500 Nm 1000 Nm 1500 Nm

Eepos S/M/L 270 Nm 1000 Nm 270 Nm 1000 Nm 600 Nm 1500 Nm 900 Nm 1500 Nm


SPRING BALANCERWeightless positioning of the system throughout the entire vertical travel. The balancer requires no external energy input to function. Multiple balancer size options are available based on required payload capacity.

LIFT ASSIST

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FTS1 FTS2 FTS3Mass (kg) Mass (kg) Mass (kg)

Spring BalancersWP 30-12 14.8 kg 14.8 kg 14.8 kg

WP 30-20 15.2 kg 15.2 kg 15.2 kg

WP 30-30 16.9 kg 16.9 kg 16.9 kg

WP 30-45 17.3 kg 17.3 kg 17.3 kg

WP 30-60 18.7 kg 18.7 kg 18.7 kg

WP 30-75 19.7 kg 19.7 kg 19.7 kg

WP 30-90 19.9 kg 19.9 kg 19.9 kg

Unadjusted Lift Capacity*Min. Max.

12 kg 20 kg

20 kg 30 kg

30 kg 45 kg

45 kg 60 kg

60 kg 75 kg

75 kg 90 kg

90 kg 100 kg

See Payload Capacity slide for allowable payload calculation.Note: Spring balancer is included in assembly.


PNEUMATIC CYLINDERZero-gravity and/or Up-Down positioning of the system throughout the entire vertical travel. Multiple cylinder size options are available based on required payload capacity. NOTES

► Pneumatic control circuit kits are not included – must be order separately based on local designs.

ELECTRIC CHAIN HOISTUp-Down positioning of the system throughout the entire vertical travel. Multiple size options are available based on required payload capacity and travel speed requirements. NOTES

► Hoists are not include in the mounting kit - select mounting and specific hoist type.

10* See Payload Capacity slide for allowable payload calculation** See Demag representative for more information on ordering and specifications – Hoist must be ordered separately.

See Payload Capacity slide for allowable payload calculation.


Universal Hoist Mount 1 kg 1 kg 1 kg

Demag Electric Chain Hoists** Hoist Speed Mass FeaturesDC-Pro 2 - 125 - V2 320 mm/s, 80 mm/s 22 kg

Operating limit switches, various operating voltage

options

DC-Pro 2 - 250 - V1 160 mm/s, 40 mm/s 22 kg

DC-Pro 5 - 250 - V2 320 mm/s, 80 mm/s 28 kg

DC-Pro 5 - 500 - V1 160 mm/s, 40 mm/s 28 kg

DCS-Pro 1 3 – 500 mm/s, infinitely variable 25 kg

Acceleration and braking ramps, operating limit

switches, various operating voltage options




Pneumatic Cylinders150 mm 8 kg 12.8 kg 12.8 kg

300 mm 9.3 kg 15 kg 15 kg

450 mm 10.7 kg 17.1 kg 17.1 kg

600 mm 12 kg 19.2 kg 19.2 kg

750 mm 13.3 kg 21.4 kg 21.4 kg

900 mm 14.6 kg 23.5 kg 23.5 kg

1050 mm 15.9 kg 25.6 kg 25.6 kg

1200 mm 17.3 kg 27.7 kg 27.7 kg

Unadjusted Lift Capacity*Minimum 0 kg 0 kg

Maximum 270 kg 421 kg


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- 125 kg

- 250 kg

- 250 kg

- 500 kg

- 125 kg

- 250 kg

- 500 kg


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REQUIRED LIFT CAPACITYTo determine the minimum lift capacity required, the mass of the internal torque reaction assembly components must be combined with the mass of the external payload.

Pmin. = Minternal + Mexternal

Where:Pmin = min. required lift capacityMinternal = internal component massMexternal = external component mass

Internal components

Internal Component MassFTS1 FTS2 FTS3

Mass (kg) Mass (kg) Mass (kg)Travel Length 150 mm 6.5 kg 12.1 kg 16.8 kg

300 mm 7.5 kg 13.8 kg 19.1 kg

450 mm 8.4 kg 15.5 kg 21.3 kg

600 mm 9.4 kg 17.1 kg 23.6 kg

750 mm 10.4 kg 18.8 kg 26 kg

900 mm 11.3 kg 20.4 kg 28.3 kg

1050 mm 12.3 kg 22.1 kg 30.5 kg

1200 mm 13.3 kg 23.7 kg 32.8 kg

Fixtured Tool Suspension - FTS - accessories

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EXTENSION TUBEUsed when the longest down tube cannot span the distance between the rail system and the fastening point.

VERTICAL POSITION SWITCHMechanical limit switch used to indicate when the tightening system has raised above a specified position.

VERTICAL TRAVEL LIMITERAllows the vertical travel to be limited in the up and/or down direction to fit specific application needs (adjustable).

EYE BOLT/SAFETY BELT KITSingle Eye Bolt with Safety Belt. Mounts to Down Tube – must add holes in Down Tube at assembly.

ACCESSORY MOUNTING RAILExtruded profile allows flexible, adjustable mounting of accessories.

ACCESSORIES

500 mm shown

Accessory Mounting Rail with Allen Bradley 802TShown in Raised Position

Accessory Mounting Rail with Telemacanique XCR-E18Shown in Raised Position


Extension Tube500 mm 12.4 kg 12.4 kg 12.4 kg

1000 mm 20.2 kg 20.2 kg 20.2 kg

1500 mm 28.1 kg 28.1 kg 28.1 kg

2000 mm 35.9 kg 35.9 kg 35.9 kg

Vertical Travel Limiter 1 kg 1.2 kg 2 kg

Eye Bolt / Safety Belt KitFTS-1 Eye Bolt / Safety Belt Kit - 150 kg 0.8 kg 0.8 kg 0.8 kg

FTS-2 Eye Bolt / Safety Belt Kit - 150 kg 1 kg 1 kg 1 kg

FTS-3 Eye Bolt / Safety Belt Kit - 150 kg 1.1 kg 1.1 kg 1.1 kg

Safety Belt (150 kg maximum load) 0.6 kg 0.6 kg 0.6 kg

Vertical Position SwitchAllen Bradley 802T 0.7 kg 0.7 kg 0.7 kg

Telemecanique XCR-E18 1.3 kg 1.3 kg 1.3 kg

Accessory Mounting RailAccessory Mounting Rail - 150 mm 0.8 0.8 0.8

Accessory Mounting Rail - 300 mm 0.16 0.16 0.16







Committed to sustainable productivity

We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. This is what we call — Sustainable Productivity.

Revision date 190305

Fixtured Tool Suspension - FTS Brochure...Demag KBK II 500 Nm 1000 Nm 500 Nm 1000 Nm 1000 Nm 1500 Nm...

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